Yankee™ - Travis Industries | House of Fire - Home · 2015. 6. 22. · Table of Contents 3 © Travis Industries 4080728 100-01156 Introduction Introduction.....2 Important Information.....2

Yankee™Pellet Stove

• Horizontal Or Vertical Vent

• Freestanding Stove

• Mobile Home Approved

• Class A Chimney Retrofit

• Hearth Stove into ExistingMasonry Chimney , MasonryFireplace, or Z.C. Fireplace

Tested and Listed by

Omni-Test Laboratories, Inc.Portland, Oregon

Report # 028-S-62-2ASTM E1509-2004

- - Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in propertydamage, bodily injury, or even death.

- - Contact local building or fire officials about restrictions and installation inspectionrequirements in your area.

- - Save these instructions.

Installer: After installation give this manual to the home-owner andexplain operation of this stove.

$10.00 Copyright 2008, T.I. Part # 100-01156

4080728 4800 Harbour Pointe Blvd. SWMukilteo, WA 98275

2 Introduction

© Travis Industries 4080728 100-01156

IntroductionWe welcome you as a new owner of a Yankee pellet heater. In purchasing a Yankee you have joinedthe growing ranks of concerned individuals whose selection of an energy system reflects both aconcern for the environment and aesthetics. The Yankee is one of the finest home heaters the worldover. This manual will explain the installation, operation, and maintenance of this pellet-burningheater. Please familiarize yourself with the Owner's Manual before operating your heater and save themanual for future reference. Included are helpful hints and suggestions which will make theinstallation and operation of your new heater an easier and more enjoyable experience. We offer ourcontinual support and guidance to help you achieve the maximum benefit and enjoyment from yourheater.

Important InformationNo other Yankee heater has the same serial number asyours. The serial number is on the safety label on theback of the appliance.

This serial number will be needed in case you requireservice of any type.

Model: Yankee PS

Serial Number:

Purchase Date:

Purchased From:

Mail your Warranty CardToday, and Save Your Bill ofSa le .

To receive full warranty coverage,you will need to show evidence ofthe date you purchased yourheater. Do not mail your Bill ofSale to us.

We suggest that you attach yourBill of Sale to this page so that youwill have all the information youneed in one place should the needfor service or information occur.

Table of Contents 3


IntroductionIntroduction......................................................2Important Information .........................................2

Safety PrecautionsSafety Precautions ............................................4

SpecificationsHeating Specifications........................................6Dimensions.......................................................6Electrical Specifications......................................6Fuel.................................................................6EPA Compliance................................................6

InstallationBefore You Begin...............................................7Packing List......................................................7Installation Options............................................7Planning The Installation .....................................7Stove Placement ...............................................7Floor Protection Requirements..............................7Clearances - Straight Installation ..........................8Clearances - Corner Installation............................8Venting the Pellet Stove......................................9

Maximum Venting Distance .............................9Pellet Vent Type............................................10Installing the Pellet Vent .................................10Pellet Vent Termination...................................10

Mobile Home Requirements..................................11Outside Air (used for combustion) .........................11Alcove Installation Requirements..........................12Baffle Installation...............................................12Door Seal Verification .........................................12Restrictor Adjustment .........................................12Thermostat Installation .......................................13Installation Example: Direct "Through-the-wall"Installation .......................................................14Installation Example: Interior Vertical Installation ....15Installation Example: Class A Chimney Retrofit ........16Installation Example: Masonry Fireplace Hearth Stove.......................17Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove..18Installation Example: Freestanding Masonry Chimney................19

OperationSafety Notice....................................................20Location of Controls ...........................................20Starting the Heater for the First Time......................20Loading Pellets..................................................21The Two Modes of Operation ................................21

Operation (continued)Manual Mode.....................................................22Auto Mode........................................................23Restrictor Adjustment .........................................24Restrictor Adjustment .........................................24Adjusting the Fan Speed......................................24Start-Up Sequence.............................................25"AUGER ON" Light..............................................25"Maintenance Required" Light ...............................25"MANUAL AUGER" Button....................................26Power Outages..................................................26Using a Pellet/Corn Mix with This Heater .................26

MaintenanceDaily Maintenance (whenever using the stove).........27

Inspect the Burn ...........................................27Make Sure Pellets are Not Piling Up...................27Check Firepot for Clinkers...............................28Cleaning the Firepot .......................................28Door Opening ...............................................29

Weekly Maintenance (or every 5 bags of pellets) ......30Flyash Removal ............................................30Clean the Hopper...........................................30Clean the Heat Exchange Tubes.......................30Clean the Baffles...........................................31Sweep Ash Into Ashpan..................................32Check Ashpan, Dispose if necessary................33Clean the Glass ............................................33

Yearly Maintenance (or every ton) .........................34Clean the Vertical Exhaust Duct .......................34Clean the Exhaust Blower ...............................35Clean the Vent ..............................................35Door Seal.....................................................36

Normal Operating SoundsNormal Operating Sounds....................................39

Safety LabelSafety Label .....................................................40

WarrantyWarranty ..........................................................41

IndexIndex...............................................................42

4 Safety Precautions

© Travis Industries 4080728 100-01 1 5 6

• Do not operate theheater if you smellsmoke coming fromthe heater. Turn theMODE switch to"OFF", monitor yourheater, and call yourdealer.

Ok

• Contact your local buildingofficials to obtain a permitand information on anyinstallation restrictions orinspection requirementsin your area. Notify yourinsurance company of thisheater as well.

Gas

• Never use gasoline,gasoline-type lantern fuel,kerosene, charcoal lighterfluid, or similar liquids tostart or 'freshen up' a fire inthis heater. Keep all suchliquids well away from theheater while it is in use.

Sealant

• The exhaust system mustbe completely airtight andproperly installed. Thepellet vent joints must besealed with RTV 500o F.(260o C.) silicone sealant.

• Do not unplug the heaterif you suspect amalfunction. Turn theMODE SWITCH to "OFF"and periodically inspectthe heater.

• This unit must be properlyinstalled to prevent thepossibility of a house fire.The instructions must bestrictly adhered to. Do notuse makeshift methods orcompromise in theinstallation.

• Never try to repair orreplace any part of theheater unless instructionsare given in this manual.All other work should bedone by a trainedtechnician.

• Your heater requiresperiodic maintenance andcleaning (see "MaintainingYour Heater"). Failure tomaintain your heater maylead to smoke spillage inyour home.

• The viewing door andashpan must be closedand latched duringoperation.

• Never block free airflowthrough the open vents ofthe unit.

AAAA • Allow the heater to cool

before carrying out anymaintenance or cleaning.Ashes must be disposedin a metal container with atight lid and placed on anon-combustible surfacewell away from the homeor structure.

• Do not operate the heaterif the flame becomes dark& sooty of if the firepotoverfills with pellets. Turnthe MODE SWITCH to"OFF" and periodicallyinspect the heater (see"Running Your Heater"). AAAAA

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• This heater is designedand approved forpelletized wood fuel or amixture up to 50% corn,50% pellets. See page 25for details on using a cornpellet mix.

Safety Precautions 5


• The heater will not operateduring a power outage. Ifa power outage doesoccur, check the heaterfor smoke spillage andopen a window if anysmoke spills into the room.

• This heater must beconnected to a standard115 V., 60 Hz groundedelectrical outlet. Do notuse an adapter plug orsever the grounding plug.Do not route the electricalcord underneath, in frontof, or over the heater.

?• Keep foreign objects out

of the hopper.

MobileHome

• When installed in a mobilehome, the heater must bebolted to the floor, haveoutside air, and NOT BEINSTALLED IN THEBEDROOM (Per H.U.D.requirements). Checkwith local building officials.

• Disconnect the powercord before performingany maintenance.

NOTE:Turning the Mode Switchto "OFF" does notdisconnect all power tothe heater.

• The exhaust systemshould be checked twice ayear minimum for anybuild-up of soot orcreosote.

ThisManual

• Do not throw this manualaway. This manual hasimportant operating andmaintenance instructionsthat you will need at a latertime. Always follow theinstructions in this manual.

• Do not touch the hotsurfaces of the heater.Educate all children of thedanger of a high-temperature heater.Young children should besupervised when they arein the same room as theheater.

• Do not place clothing orother flammable items onor near the heater.Because this heater canbe controlled by athermostat there is apossibility of the heaterturning on and igniting anyitems placed on or near it.

• Travis Industries, Inc.grants no warranty,implied or stated, forthe installation ormaintenance of yourheater, and assumesno responsibility ofany consequentialdamage(s).

6 Specifications


Heating SpecificationsApproximate Maximum Heating Capacity (in square feet)* ........................................800 to 2,250 Sq. Feet

Burn Rate (Pounds per Hour)**............................................................................1.7 to 5.5

Maximum Burn Time on Low Burn** ......................................................................47 Hours

Hopper Capacity ..............................................................................................80 Pounds

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affectedby the fuel size, quality, and moisture level.

** Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depending on fuelquality may occur.

Dimensions

Air Inlet (1-3/4" Outside Diameter)

AA

Weight: 225 Lbs.

4" Diameter Exhaust

9-1/4"

16-1/2"

13"

5-1/4"

32"

23"25"

This tab can be bent out and used to hang the scraper rod tool.

Electrical SpecificationsElectrical Rating.........................................................................................115 Volts, 3.6 Amps, 60 Hz

Watts During Start-Up Sequence...................................................................400 (approximately)

Watts During Operation ...............................................................................180 (approximately)

Fuel• This heater is designed and approved for pelletized wood fuel or a mixture up to 50% corn, 50% pellets.

See page 25 for details on using a corn pellet mix.

EPA ComplianceThis heater has been tested exempt from EPA Phase II Requirements by OMNI-Test Laboratories, Inc.

Installation (For Qualified Installers Only) 7


Before You Begin

READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER.FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,BODILY INJURY, OR EVEN DEATH.

Check with local building officials for any permits required for installation of this pellet heater and notifyyour insurance company before proceeding with installation.

Packing List• Thermostat & Wire • Scraper Rod Tool • Brush • Spare Fuses

Installation Options• Residential or Mobile Home (see the section "Mobile Home Requirements")

• Alcove Compatible (see the section "Alcove Installation")

• Horizontal or Vertical Vent

• Outside Air Compatible

• Vent with L-Vent, L-Vent Fireplace Liner, or Type A Chimney (with adapter)

Planning The InstallationHINT: Have an authorized Travis Industries dealer install this heater. If you install the heater

yourself, have your dealer review your installation plans.

HINT: Sketch out a detailed plan of the installation including dimensions. Then verify thedimensions with the requirements listed in this manual.

HINT: When determining the location of the stove, locate the wall studs (for horizontalpenetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust thestove position slightly to ensure the vent does not intersect with a framing member.

HINT: Place the heater outside and load 10 pounds of pellets inside the hopper. Plug theheater in and let it run on HIGH until the pellets run out. This will cure the paint and burnoff any oil on the steel, eliminating any smell inside the home.

Stove Placement• Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes,

doors), 36" of the front of the heater.

• If the stove is placed in a location where the ceiling height is less than 7', it must follow therequirements in the section "Alcove Installation Requirements".

HINT: REDUCING CLEARANCES - Clearances may be reduced by methods specified in NFPA211, listed wall shields, pipe shields, or other means approved by local building or fireofficials.

• Heater and floor protection must be installed on a level, secure floor.

Floor Protection Requirements• The heater must be installed on a non-combustible floor protector extending the full width

and depth of the heater and extending 6" in front (minimum 25" wide by 29" deep)(minimum .018" thick - 26 gauge) .

• Must extend under and 2" to each side and rear of a "Tee" (if used).

8 Installation (For Qualified Installers Only)


Clearances - Straight Installation

2” Minimum**

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6” Minimum

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3” Minimum

9” Minimum

Through the Wall Installations Interior Vertical Vents

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Floor Protection6” Minimum

9” Minimum

“Tee”

Vent Clearance*

Clearances - Corner Installation

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6” Minimum

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Through the Wall Vents

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3” Minimum

3” Minimum

45° Elbow45°

Interior Vertical Vents

3” Minimum

6” Minimum

3” Minimum

Floor Protection

“Tee”

Vent Clearance*

2” Minimum**

* Install vent at clearance specified by the vent manufacturer.NOTE: If interior vertical vent is used, the stove to backwall dimension is determined by the ventbeing used. This dimension will vary depending on the brand of pellet vent used. To determine thedistance from the backwall to the stove, connect the "Tee" and add the vent clearance .

** The floor protection must extend 2” or to the wall (whichever is less) – all vent clearances must be met.



Venting the Pellet Stove• INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT

MANUFACTURER.

• DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANYOTHER APPLIANCE OR STOVE.

• DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEMOF THIS UNIT.

• USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENTTHROUGH WALLS AND A CEILING SUPPORT/FIRE STOP SPACERWHEN PASSING THE VENT THROUGH CEILINGS (MAKE SURE TOMAINTAIN CLEARANCE TO ANY COMBUSTIBLES).

• No more than one tee and 180° of elbows (one tee with two 90° elbows, one tee with one90° and two 45° elbows, etc.).

Maximum VentingDistance

• Vent must have a supportbracket every 5' of pellet ventwhen exterior of structure

0 F

eet

5 F

eet

10 F

eet

(max

.)

0 Feet

5 Feet

10 Feet

15 Feet

20 Feet

25 Feet

30 Feet

33 Feet (max.)

The vent height and run must not exceed the distance shown in the shaded region shown to the right.

NOTE: To achieve optimum performance, we recommend keeping the vent as short as possible (horizontal run especially).

Venting into this shaded area may require restrictor adjustments. See the section “Restrictor Adjustment” for details.



Pellet Vent Type

• Must be 4" diameter Type "L" (except for masonry fireplace installations) - or - connect thevent to a factory built type "A" chimney. All vent joints (including adapters, elbows, etc…)must be sealed with 500° F. RTV silicone.

Installing the Pellet VentSeal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV silicone into the gap between sections.

500° F. R

TV

Silicone

• Horizontal sections must have a 1/4" rise every 12" of travel.

• Pellet vent connections must be sealed airtight with 500° F. RTV silicone and screwedtogether with at least three sheet metal screws.

Pellet Vent Termination

• Vent must terminate on the exterior of the dwelling. Horizontal terminations must protrude aminimum12" from the wall. Vertical terminations must protrude a minimum 24" from the roofsurface. In addition, all clearances listed below must be met.

• Must have an approved cap (to prevent water from entering) or a 45° downturn with rodent screen.

• If the termination is located on a windy side of the house, an approved house shield isrecommended to prevent soot from building up on the side of the house.

• Must not be located where it will become plugged by snow or other material.

H

G

A

D

F

NOTE: Measure clearances to the nearest edge of the exhaust hood.

A

E

B

C

F

X

H

A Minimum 4' clearance below or beside any door or window that opens(This clearance may be reduced to18” if using outside air (see page 11) – we recommendthe door or window be kept closed during operation.Minimum 1’ clearance below or beside any window that does not open.

B Minimum 1' clearance above any door or window that opensC Minimum 2' clearance from any adjacent buildingD Minimum 7' clearance above any grade when adjacent to public walkways

NOTE: Vent may not terminate in covered walkway or breezeway.E Minimum 2' clearance above any grass, plants, or other combustible materialsF Minimum 3' clearance from any forced air intake of any other applianceG Minimum 2' clearance below eaves or overhangsH Minimum 1' clearance horizontally from combustible wallX Must be a minimum of 2' above the roof



Mobile Home Requirements• Outside air is required (used for

combustion) - see the directionsbelow.

• The heater must be bolted to thefloor (Some states do not requirethis; check with your local buildingdepartment). See the illustrationto the right.

• The heater must be grounded tothe steel chassis of the mobilehome (Some states do not requirethis; check with your local buildingdepartment).

WARNING: DO NOT INSTALL INSLEEPING ROOM.

CAUTION: THE STRUCTURALINTEGRITY OF THEMANUFACTURED HOMEFLOOR, WALL, ANDCEILING/ROOF MUST BEMAINTAINED.

7/16” Socket

Remove the ash pan(see page 29).

Use the lag bolts (used to secure the stove to the pallet) to screw the pedestal to the floor.

a

b

Outside Air (used for combustion)• Must not be drawn from an enclosed space (garage, unventilated crawl space).

HINT: Travis Industries strongly suggests outside air for all residential installations, especially forthose that are energy efficient, air-tight homes.

• Must not be over 15' long.

• Must be made with 1 3/4"diameter or larger metal oraluminum duct with a metalscreen attached to the endto keep out rodents(P.V.C. or othercombustible materials maynot be used). Werecommend the TravisIndustries Outside Air Kit(part # 99200136).

• Must not terminate aboveor within 1' of the chimneytermination.

• Must have a rain cap ordown-turned elbow toprevent water fromentering.

• Must be located so that itwill not become plugged bysnow or other material.

A

13"

9-1/4"

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1-3/4" Diameter Flex Duct

Select a location between framing members for the outside air hole.

Rain Hood with Rodent Screen

Silic

one

Cut a minimum 2" diameter hole in the wall.

Silic

one

Seal the area around the tube to prevent air from entering through the wall.

Sili

cone

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NOTE:This valve must be open (the rod parallel with the tube) when the stove is in operation.



Alcove Installation RequirementsWhen the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is consideredan alcove installation. Because of the reduced height, the requirements listed below must be met.

• Minimum height is 60"

• Minimum width is 43"

• Maximum depth is 48"

• Minimum clearance of 9" on each side and 3" on back

Baffle InstallationInstall the baffles included with the stove (see page 29 for details).

Door Seal VerificationThe door is aligned prior to leaving the factory. However, shipping and installation may cause the door tobecome mis-aligned. Verify the door is correctly aligned and seals properly (see the section "Door Seal"under Yearly Maintenance).

Restrictor AdjustmentThe restrictor is used to adjust airflow to the firepot. It should be adjusted to match the heat output settingand burn the pellets at the appropriate rate. This keeps the firepot as clean as possible.

For low heat output settings the restrictor will need to be closed or near closed to limit the amount of air.This prevents the stove from burning the pellet fuel faster than it is fed.

For medium heat output settings the restrictor will need to be opened to a medium position.

For high heat output settings the restrictor will need to be opened to a high position. This prevents thefirepot from over-filling with pellets and becoming clogged with ash clumps.

Keeping your firepot clean is the most important step to maintaining a safe and efficient stove. Check andclean your firepot daily until you find the correct restrictor settings and appropriate firepot cleaning interval.

Not Enough Air

If clinkers (ashes that solidify into a clump)develop or the flame appears lazy and slowto blow the ash out of the firepot, pull therestrictor outward until the flame becomesactive and the firepot holes remain clean.NOTE: If the restrictor is fully out, yet thefirepot does not remain clean, the stoveneeds to be cleaned and checked for airleaks (see “Maintenance” section of thismanual).

Too Much Air

If the flames are too active (small, flickeringflames) or if burning pellets are expelledfrom the firepot, move the restrictor rodinwards until the flame slows down and noburning pellets are expelled (note: it is okayto have “glowing embers” jump out of thefirepot). Another symptom of too much airis the heater “blowing the fire out” – acondition in which the pellets burn fasterthan they are fed (this is most common onlow).

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Thermostat Installation! Do not connect 120 VAC to the thermostat circuit of this heater (do not use a

household thermostat used for a wall-board or other electical heater).

A thermostat is included with this heater (part # 99300650). Follow the directions below to install.

1 Attach the thermostatwire to the circuit board(see the illustrationbelow). Route the wirethrough the back of theheater (away from any hotor moving components).

Attach the quick-connects

to the two posts near the

molex connector on the

circuit board (orientation

does not mater).

2 Determine a location forthe thermostat that iswithin range of the 20'length of thermostat wire.It should be centralized inthe room and away fromthe heater. The wire maybe routed externally onthe wall or behind the wall(preferred).

3 Follow the directions tothe right to attach thethermostat andthermostat wires.

50 60 70 80 90

50 60 70 80 90

Robertshaw

Run the thermostat wires through the wall (cut off excess wire, leaving 6” of slack).

Pull the cover off the thermostat

Expose 1/2” of wire and attach to these two posts.

Standard Screwdriver

Attach the thermostat to the wall through these two holes.



Installation Example: Direct "Through-the-wall" Installation

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9” Minimum

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Floor Protection6” Minimum

A

House Shield (used to protect exterior wall from soot discoloration) is HIGHLY RECOMMENDED

12” Minimum

Horizontal Rain Cap

Wall Thimble (note clearance between vent and combustibles)

Outside Air Type "L" Vent

12” Minimum

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3” Minimum

16-1/2”9-1/4” Floor Protection

Seal each vent

section (including

adapters, elbows,

etc...) by injecting a

liberal amount of

500° F. RTV

silicone into the gap

between sections.

500° F. R

TV

Silicone



Installation Example: Interior Vertical Installation

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Type "L" Vent

6” Minimum

Vent Clearance*

Floor Protection

2” Minimum

9” Minimum

“Tee”Outside

Air (optional)

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Floor Protection

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24” Minimum

Insulation must maintain clearance.

Outside air may be drawn from a ventilated crawl space.

2” Min.

Vent Clearance*

Ceiling Support / Fire Stop Spacer

Roof Flashing

Storm Collar

Vertical Cap

Vent must maintain clearance to combustibles.

“L” Vent Seal each vent

section (including

adapters, elbows,

etc...) by injecting a

liberal amount of

500° F. RTV

silicone into the gap

between sections.

500° F. R

TV

Silicone

* Install vent at clearance specified by the vent manufacturer.



Installation Example: Class A Chimney Retrofit

Vent Clearance*

Vent Clearance*

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Type "L" Vent

6” MinimumFloor Protection

2” Minimum

9” Minimum

“Tee”Outside

Air (optional)

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Floor Protection

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Outside air may be drawn from a ventilated crawl space.

2” Min.

Class A Chimney Ceiling Support

Roof Flashing

“L” Vent to Class A Chimney Adapter

Class A Chimney

“L” Vent

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Storm Collar

Class A Chimney must maintain clearances outlined in the chimney’s installation instructions (usually 2”).

Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV silicone into the gap between sections.

500° F. R

TV

Silicone




Installation Example: Masonry Fireplace Hearth Stove

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“L” Vent Flex Section

Outside air may be drawn from the ash cleanout. 6” Min.

“L” Vent

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Storm Collar

Vertical Cap

Cover Plate (non-combustible)

Silicone Seal the cover plate with silicone.

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NOTE: you will probably need a short horizontal section here to clear the lintel and allow the hopper lid to open.


Allow room for the hopper lid to open

Lintel

53-3/8”

3”

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TV

Silicone



Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove

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6” Min.

“L” Vent

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Storm Collar

Vertical Cap Cover Plate (non-combustible)


NOTE: you will probably need a short horizontal section here to clear the lintel and allow the hopper lid to open.



53-3/8”

3”

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TV

Silicone



Installation Example: Freestanding Masonry Chimney

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“L” Vent Sections

6” Min.

“L” Vent

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Storm Collar

Vertical Cap

Cover Plate (non-combustible)




53-3/8”

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Clean-Out Access


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Silicone


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Vent Clearance*


20 Operation


Safety NoticeRead this entire manual (especially the "Safety Precautions" on pages 4 and 5)before using this stove. Failure to follow the instructions may result in propertydamage, bodily injury, or even death.

! Do not unplug the stove to turn it off. This stove relies upon electricity to push the fluegases out the pellet vent – unplugging it may lead to smoke entering your room.

! Failure to maintain your heater will lead to a restricted combustion air system, leading topoor performance and in some cases, smoke spillage into the room. See the"Maintenance" section for details.

Location of Controls

Control Panel

Thermostat or Remote

(required for Auto

Operation)

Firepot

OFF

ROO

M T

EMP

°F°F

SET TE

MP

TIM

ER

MIN

Tim

eSet

Tim

eCan

cel

Au

to

Restrictor

The restrictor

adjusts the amount

of air flowing to the

flame.

Starting the Heater for the First Time

Start the Heater - Let it Burn for 1 Hour - THEN OPEN THE DOOR

The stove paint is cured through heat. To prevent it from bonding to the door gasket, you must burnthe heater for approximately 1 hour, then open and close the door to break any bonding.

Curing the Paint

This stove uses a heat-activated paint that willemit some fumes while starting the first fire.Open doors and windows to the room to ventthese fumes. You may also notice oil burningoff of the interior of the stove. This rust-stopping agent will soon dissipate.

Priming the Auger AAAAAAA

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2 to 4 hours

Because of its electronic control panel, this stove does not require priming. If you run out of pelletsyou may notice it will take approximately 5 minutes longer for the stove to start.

Operation 21


Loading PelletsLift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopperholds approximately 80 pounds of pellets.

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Make sure pellets

are not left on this

heat shield.

Pe tel sl

To Close the Hopper Lid:

lift the lid, pull this bar forward,

then lower the lid down.

To Open the Hopper Lid:

lift the hopper lid from this

handle.

Warning:

The front edge of the

hopper lid becomes very

hot, do not touch the area

below the handle.

These notches allow

you to open the hopper

lid to the level you wish.

The Two Modes of Operation

Manual

Manual mode requires the user to turnthe heater on and off manually.

Auto (requires a thermostat)

Auto mode allows you to use athermostat to control roomtemperature. The stove automaticallyturns on when the temperature dropsbelow the thermostat setting. Once thestove reaches operating temperature,the stove then runs at the heat outputsetting selected.

Switching Modes While inOperation

Whenever the stove is switched fromone mode to another while inoperation, the stove will enter the "start-up" sequence for a minimum of 20minutes.

HIGH

DISCONNECT POWER BEFORE SERVICE

AUTO

MANUAL

HEAT

OUTPUT

MED

LOWAUGER

MAINT.

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER

TRAVIS INDUSTRIESHOUSE OF FIRE

TM

(REQUIRED)

Use the mode

switch to

determine the

mode.

These indicator lights

are used to determine

which mode you are in.

22 Operation


Manual ModeManual mode requires the user to turn theheater on and off manually.

To Start

Press the "Manual Start" button. That's it. Thestove automatically goes to a medium burn rateand high fan while the igniter starts the fireburning within 10 minutes. During this periodthe lowest “HEAT OUTPUT” light will flash. Ifthe stove does not start in 30 minutes, thestove turns off.

Once up to temperature, the stove will thenrun at the heat output setting selected on thecontrol panel (see “To Adjust the Heat” below).

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

To Shut Down

Move the mode switch to "OFF". The exhaustblower will still run until the heater cools down.

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

To Adjust the Heat

Press the "Heat” buttons to adjust the heatoutput.

NOTE: During start-up you may adjust the heatsetting. This heat setting will take affect oncethe start-up sequence is complete.

HIGH


AUTO

MANUAL

HEAT

OUTPUT

MED

LOWAUGER

MAINT.

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

(REQUIRED)

These lights indicate the heat output setting.

NOTE: the lights may be difficult to see from an angle.

Press the “up” or “down” button to adjust the heat output.

Operation 23


Auto ModeAuto mode allows you to use a thermostat to control room temperature. The stove automatically turnson when the temperature drops below the thermostat setting. Once the stove reaches operatingtemperature, the stove then runs at the heat output setting selected.

To Adjust Room Temperature (or Start the Stove)

Move the thermostat to the heat setting desired. If the room iscooler than the setting, the stove will go through the start-upsequence for approximately 10 minutes. During this period thelowest “HEAT OUTPUT” light will flash. Once up to temperature,the stove will then run at the heat output setting selected on thecontrol panel. If the room is too hot, move the thermostat to alesser setting.

To Adjust the Heat

Press the "Heat” buttons to adjust the heatoutput.

HINT:

If you find that the stove turns on and offrepeatedly, you may wish to turn the heatoutput to a lesser setting. The lower settingwill provide a more consistent heat output overtime, eliminating the need for the thermostat torepeatedly turn the stove off.

NOTE:

If the thermostat calls for heat while the stove isstill cooling down, the stove will go through thestart-up sequence (for a minimum of 20minutes).

HIGH


AUTO

MANUAL

HEAT

OUTPUT

MED

LOWAUGER

MAINT.

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

(REQUIRED)

These lights indicate the heat output setting.

NOTE: the lights may be difficult to see from an angle.

Press the “up” or “down” button to adjust the heat output.

To Shut Down

Move the mode switch to "OFF". The exhaustblower will still run until the heater cools down.

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

24 Operation


Restrictor AdjustmentThe restrictor is used to adjust airflow to the firepot. It should be adjusted to match the heat output settingand burn the pellets at the appropriate rate. This keeps the firepot as clean as possible.

For low heat output settings the restrictor will need to be closed or near closed to limit the amount of air.This prevents the stove from burning the pellet fuel faster than it is fed.

For medium heat output settings the restrictor will need to be opened to a medium position.

For high heat output settings the restrictor will need to be opened to a high position. This prevents thefirepot from over-filling with pellets and becoming clogged with ash clumps.

Keeping your firepot clean is the most important step to maintaining a safe and efficient stove. Check andclean your firepot daily until you find the correct restrictor settings and appropriate firepot cleaning interval.

Not Enough Air

If clinkers (ashes that solidify into a clump)develop or the flame appears lazy and slow toblow the ash out of the firepot, pull therestrictor outward until the flame becomesactive and the firepot holes remain clean.NOTE: If the restrictor is fully out, yet the firepotdoes not remain clean, the stove needs to becleaned and checked for air leaks (see“Maintenance” section of this manual).

Too Much Air

If the flames are too active (small, flickeringflames) or if burning pellets are expelled fromthe firepot, move the restrictor rod inwards untilthe flame slows down and no burning pelletsare expelled (note: it is okay to have “glowingembers” jump out of the firepot). Anothersymptom of too much air is the heater “blowingthe fire out” – a condition in which the pelletsburn faster than they are fed (this is mostcommon on low).

AAAAAAAAAAAAAA

Adjusting the Fan Speed

AUTOOFF

MANUALHEAT

FAN

UP

DOWN

UP

DOWN

MANUAL

MANUAL

START

AUGER


TM

Press the “up” or “down”

button to adjust the fan

speed.

NOTE: When adjusting

the fan speed the HEAT

OUTPUT lights will flash

the fan speed setting for

one second.

Operation 25


Start-Up SequenceThis stove utilizes a start-up sequence whenever the mode switch is changed or the heater is startedwhen cold. This is to ensure proper operation through all possible settings and operational states (hotor cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the"OFF" position) to set the auger feed rate to medium, the exhaust blower to high, and the igniter on.During this period the lowest “HEAT OUTPUT” light will flash.

"AUGER ON" LightThis light comes on when the auger is turning. This allows the operator to determine when the augeris turning.

"Maintenance Required" LightN O T E : If the “MAINTENACE REQUIRED” lightcomes on, check the items below before callingfor service .

The “MAINTENACE REQUIRED” light is used toindicate maintenance is required on the heater. Itwill turn on due to various operating circumstances.When it turns on, a second light will turn on near“HEAT OUTPUT” (see the illustration to the right).Determine the maintenance code (2, 4, or 6), thenuse the chart below to diagnose and remedy thesituation.

HIGH


AUTO

MANUAL

HEAT

OUTPUT

MED

LOWAUGER

# 6 Light(red)

# 2 Light(green)

# 4 Light(yellow)

MAINT.(REQUIRED)

Light Likely Cause Remedy

2(green)

• Heavy Ash Build-Up in Exhaust Duct

• Heavy Ash Build-Up in ExhaustHousing or Plugged Tubing

• Heavy Ash Build-Up in Vent

• Clean the Firebox (see page 34)

• Clean the Exhaust Housing and Tubing (see page35)

• Clean the Vent (see page 35)

4(yellow)

• Heater Ran Out of Pellets

• Heater Did Not Start-Up Correctly

• Power Outage

• Restrictor Not Set Properly

• Burnpot Clogged

• Air Leak

• Heavy Ash Build-Up

• Refill the Hopper (see page 21)

• Re-Start the Heater and Verify the Pellets Igniteafter 10 Minutes

• Re-Start the Heater (see page 26)

• Re-Start the Heater and Monitor RestrictorSetting (see page 24)

• Clean Burnpot (see page 28)

• Verify Door, Glass, and Ashpan Seal Correctly(see page 37)

• Clean the Firebox (see page 34), ExhaustHousing (see page 35), and Vent (see page 35)

6(red)

• Electrical Input Error (voltage or mhzfluctuation, amp deficiency, etc.)

• Components Over-Heated

• Faulty Wiring / System Fault

• Unplug the Heater then Plug it Back In (this re-starts the circuit board)

• Clean the Heater and Vent (a plugged heater willslow exhaust flow, increasing temperatures –see pages 34- 35)

• If this Fault Persists, Contact Your Dealer

26 Operation


"MANUAL AUGER" ButtonThis button turns the auger on. It is used to “prime” the auger after the hopper has run out of pellets.

Power OutagesIf a sustained power outage occurs while in "Manual", the stove will go to a "cool down" mode tovacate smoke once power returns. If the power outage was short, the heater will go to the start-upsequence. If in "Auto", the stove will re-start (if the room is cool).

! Because this stove relies upon a blower to evacuate the smoke, some smoke may enterthe home during a power outage. To keep to a minimum, leave the door closed.

Using a Pellet/Corn Mix with This HeaterThis heater may burn a mixture of corn and wood pellets up to a 50% - 50% proportion by volume.Shelled corn burned in Travis pellet appliances must be clean (free of husk and cob residue) and havea moisture content no greater than 15%.

DO NOT BURN A MIX WITH MORE THAN 50% CORN TO WOOD PELLETS.

THOROUGHLY MIX THE TWO FUELS TOGETHER TO BE SURE OF AN

EVEN BURN RATE.

• If combustion is slow, if the fire is slow to start, or if clinkers (ashes that solidify into a clump)build up rapidly in the fire pot, decrease the proportion of corn and increase the proportionof wood pellets until you find a proportion that works well in your appliance.

• If your stove or insert is operated with a thermostat, you may notice the automatic igniter attimes fails to light a 50/50 corn to pellet mix. If you experience this, decrease the proportionof corn and increase the proportion of wood pellets in the mix.

For an optimum fire and greatest efficiency, it is important to keep the fire pot free of built up ashes. Ifyou are burning only high quality wood pellets, you should check and clean the fire pot at least everytwo weeks or after ten bags of pellets.

If the pellets you are burning have a high ash content or if you burn a corn/wood pellet mixture, werecommend that you check the fire pot every day and clean it if necessary.

Maintenance 27


Daily Maintenance (whenever using the stove)

Inspect the Burn

When burning on high, theflames should be bright orangewith embers jumping from thefirepot.

NOTE : the optimal restrictorposition will vary over time as sootbuilds up inside the exhaustsystem. See "RestrictorAdjustment" for details.

Make Sure Pellets areNot Piling Up

If the pellets pile up over the burnpot, turn the mode switch to"OFF".

The most likely causes are:

• Restrictor needs adjustment(see “Restrictor Adjustment”in the installation section ofthis manual)

• The door, glass, or ashpan isopen or has an air leak

• The firepot requires cleaning

• The exhaust system requirescleaning


AAA

AA AAAA

AAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA


AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAA



AAAAAAAAAAAAAAAAA A

AAAAAAAAAAAAAAAAA

28 Maintenance


Daily Maintenance (whenever using the stove) - Continued

Check Firepot forClinkers

If the flames seem to becoming only from the sides,or are orange/black, turnthe heater off and check forclinkers (ashes that solidifyinto a clump).

The most likely causes are:

• Restrictor needsadjustment (see“RestrictorAdjustment” in theinstallation section ofthis manual)

• Poor pellet quality

• The door or glass hasan air leak

• The exhaust systemrequires cleaning



AAAAAA

AAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA


AAAA

Cleaning the Firepot

WARNING:Make sure the heaterhas fully cooled(approximately 25minutes) beforeopening the door andconducting service.

To clean the firepot, openthe door (see page 27) andknock away any debris onthe firepot with ascrewdriver. If severelyclogged, remove thefirepot to gain betteraccess.




Maintenance 29


Daily Maintenance (whenever using the stove) - Continued

Door Opening

WARNING :

Make sure theheater has fullycooled(approximately 25minutes) beforeopening the doorand conductingservice.

Phillips Screwdriver

With the pawl free of the bracket,

the door may be swung open.

When securing

the door, make

sure the pawl fits

over the bracket

before tightening.

NOTE: Do not overtighten the pawl. This can

permanently damage the latch and

prematurely wear out the door gasket.

Door Frame

Bracket (attached to side of heater)

Pawl

Lock Nut

AAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

30 Maintenance


Weekly Maintenance (or every 5 bags of pellets)

Flyash Removal

This heater was designed to allow for easy flyash removal with the included tools. However, to easemaintenance, several pellet stove owners have purchased vacuums specifically made to removeflyash. Furthermore, some of these vacuums are heat-resistant to allow for flyash removal while it is stillwarm. Do not use a standard vacuum on this appliance (except to clean the pellet dust outof the hopper). Standard vacuums may spread the fine particles inside the flyash into the home andare not heat-resistant (hot flyash may cause the internal portion of vacuums to ignite).

Clean the Hopper

Run the stove until the pellets run out. Open the hopper and remove the dust and debris near thebottom of the hopper.

Clean the Heat Exchange Tubes

WARNING:

The front edge of the

hopper lid becomes very

hot, do not touch the area

below the handle.

With the stove cool (or using the door

latch tool), move the heat exchange

cleaner up and down several times.

Keep the door closed so the

flyash does not enter the room.

Open the hopper lid.

WARNING:

This rod becomes very hot

during operation. Use the tool

to move the cleaner.

AAAAAAAAAStore this tool by hanging it on the

hanger on the back of the stove.

Maintenance 31


Weekly Maintenance (or every 5 bags of pellets) - continued

Cleaning the Optional Gold Surfaces (Door and optional Grill)

Fingerprints or other marks left on gold surfaces may become etched in place if they are not wipedclean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth (make surethe heater is cool). Other cleaners may leave a film that may become etched into the gold.

Clean the Baffles

WARNING : Make sure the heater has fully cooled (approximately 25 minutes) before conducting service.

Use both hands to lift each baffle up and forward. Then tilt the baffle downward to remove any flyashthat may have accumulated on top of the baffle.

N O T E : you do not need to remove the baffle from the firebox.

Lift the left side baffle up

and move it towards the

front of the stove. Rotate

the back of the baffle

forward.

b

c

d

e

The baffle rests on this ledge at

the back of the firebox.

Note how this tab inserts

into this slot in the baffle.

Repeat step “b” through

“d” for the right side

baffle.

a Remove the refractory following the

directions below.

AAA


AAA

AAAAAAAAAAAAAAA

Left Side Baffle

Right Side Baffle

Lift the refractory up and

forward to remove.

Remove both refractory

side clips.

Remove the firepot.

Cleaning the Baffles

The baffles are located along the top of

the firebox. Follow the directions below

to remove the baffle and shake any

flyash from baffle onto the firebox floor

(NOTE: you do not need to remove the

baffle from the firebox).

Heat Exchange Tubes

Left Side Baffle

With the baffle free of the ledge,

bring it downwards and tap any

flyash onto the floor of the

firebox.

To replace the baffles:

follow the above procedure in reverse.

32 Maintenance


Weekly Maintenance (or every 5 bags of pellets) - continuedSweep Ash Into Ashpan

Swing the side ash trap door up. Lift it up and away from the firebox. Repeat for the opposite side.

Lift the firepot out of its holder. Slide the ash pan trap door forward to expose the ash dumps (the door can be removed and cleaned if necessary)

Brush all flyash into the ash dumps, including the flyash inside the firepot holder.

Replace the ash trap doors and firepot. Slide the ash pan trap door forward.

WARNING:The firebox becomes very hot during operation. Let the stove cool completely before conducting service.

a

fe

dc

b

Ash Pan Trap Door

Firepot

Ash Trap Door

AAAAAAAAAAAAAA

AAAAAAAAAA

Maintenance 33


Weekly Maintenance (or every 5 bags of pellets) - continued

Check Ashpan, Dispose if necessary

WARNING : Make sure the heater has fully cooled (approximately 25 minutes) before conducting service.

WARNING : The ashpan must be in place while the heater is in use.

NOTE:

When replacing the ash pan make sure it is pushed all the way in.

The ash pan has a built in

handle to ease

transportation of the ashes.


AAAA

Disposal of Ashes – Ashes should be placed in a metal container with a tight fitting lid. The closedcontainer of ashes should be placed on a noncombustible floor or on the ground, wellaway from all combustible materials, pending final disposal. If the ashes are disposed ofby burial in soil or otherwise locally dispersed, they should be retained in the closedcontainer until all cinders have been thoroughly cooled.

Clean the Glass

Open the doors and clean the glass with a non-abrasive glass cleaner and rag.

34 Maintenance


Yearly Maintenance (or every ton)The following section details extensive maintenance procedures. We strongly suggestthese items be carried out by a trained service technician, possibly by a service agreementset up with your dealer.

WARNING: Disconnect the power cord and make sure the heater has fully cooledprior to conducting service.

Soot and Flyash: Formation and Need for Removal – The products of combustion willcontain small particles of flyash. The flyash will collect in the exhaust venting system and restrict theflow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrectoperation of the room heater will lead to some soot formation which will collect in the exhaust ventingsystem. The exhaust venting system should be inspected at least once every year to determine ifcleaning is necessary.

Clean the Vertical Exhaust Duct

Clean the refractory and

the entire area behind it

(both sides).

Remove these doors to

remove fallen flyash and

soot (see “Bi-Weekly

Remove both

refractory clips.

Clean the Exhaust Duct(the stove must be cooland unplugged)

Clean the ConvectionBlower(the stove must be cool andunplugged)

The convection blower inlet can be vacuumed out (if needed). If extensive cleaning is needed, it can be removed for cleaning.

Remove the

cover plates over

the exhaust duct

(both sides)

b Swing the side panels open.

7/16" Nutdriver

c

Cover Plate

AAAA

Use a vacuum or bottle

brush to remove all

flyash from the exhaust

duct (if the gasket is

damaged, replace).

a


Open the hopper lid and remove the two

screws holding the side doors in place.

d

Maintenance 35


Yearly Maintenance (or every ton) - continued

Clean the Exhaust Blower

Restrictor Knob

aOpen the hopper lid

and remove the

screw holding the

left door in place.

Remove the

restrictor knob.

Swing the left side

panel open.

Remove the six screws holding the

exhaust blower motor in place.b

11/32" Socket

c Pull the motor out (be careful not to damage the wiring or

blades - replace gaskt if it is damaged).


d

Exhaust

Motor

Blower

Blades

Blower

Housing

Exhaust Box

Clean the blower blades, blower housing, and exhaust box. You may wish to

use a vacuum to pull ash out of the vent system. When replacing the motor,

take care to align the gasket (if it is damaged, replace). Check the nipple and

flow switch tube. Insert a pipe cleaner through the nipple to dislodge any

flyash. NOTE: The flow switch will shut off the auger if the tube becomes

Flow Switch

Tube

Nipple (attached to

exhaust box)

Clean the Vent

Check the vent sections for creosote accumulation (indicating a poorly burning stove). Accumulation over 1/4” must be removed.

On vertically vented systems, the dirtiest portion is often the point where the vent turns upwards (i.e. the "Tee"). Fortunately, the "Tee" has a built-in clean-out cover. Place a container under the “Tee”, disconnect the cover and remove all flyash. While open, use a flashlight to look up the vent to check for build-up.

Make sure the cap is free of debris (especially if it has a screen that could become blocked).

Flyash will deposit along sections that are horizontal.AA

AAAAAA

Warning: Whenever any portion of the pellet vent is disconnected, the joints must be sealed withRTV 500° F. silicone sealant.

36 Maintenance



Door Seal

! Air leaks into the firebox will decrease thestove's performance greatly, leading toexcessive sooting, inefficient burning,and perhaps a malfunction.

• The door gasket must contact the entireperimeter of the door and create an air-tight seal. To verify this, open the door,hold a dollar bill against the body of theheater, close the door, and secure thelatch. The dollar bill should be held firmlyin place (check the entire perimeter of thedoor. If it is loose or falls out, the doormust be adjusted (see the followingpage).

AAAA

AA

Door Alignment

Because the door is three-sided, it iscrucial the door is aligned correctly.We recommend that you open thehopper lid and look down upon thedoor and body of the heater. Use theillustration to the right to determinethe correct door alignment.

Correctly Aligned Door

When properly adjusted, the door should be evenly

spaced from the front of the stove (and shut tight,

compressing the gasket).

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAATop of Stove

Door

Hinge Latch

Note how both corners are evenly spaced.

Latch Too Tight - In the illustration below, the

latch is too tight (this is the most common mis-

alignment). Loosen the latch and tighten the hinge.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Note how the gasket separates from the body.

Hinge Too Tight - In the illustration below, the

hinge is too tight. Loosen the hinge and tighten

the latch.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Note how the gasket separates from the body.

Maintenance 37



Adjusting the Door Hinge and Latch

• The door hinge and door latches may be adjusted to pull the door closer to the body. Theillustration below details how to adjust these components. NOTE: Make sure to read the section"Door Alignment" on the previous page before adjusting the door.

Open the hopper lid

and remove the two

screws holding the

side doors in place.Latch Adjustment

Loosen the lock nut and twist

the pawl (clockwise to tighten,

counter-clockwise to loosen).

Tighten the lock nut to secure

in place.

Door

Bracket (attached to side of heater)

Lock Nut

Pawl

Door Hinge Bracket

Door

Hinge Adjusting Plate

Hinge Adjustment

(1) With the door closed, loosen the

two bolts going through the door

hinge bracket.

(2) Loosen the four nuts used to

move the hinge adjusting plate.

Tighten or loosen these nuts to

adjust the door hinge bracket. Adjust

the upper and lower nuts equally to

insure the door remains level.

Tighten the four nuts.

(3) Tighten the two bolts loosened in

Dimple (used to monitor hinge

bracket position)

38 Maintenance


Yearly Maintenance (or every ton) - continuedCheck for Air Leaks Around the Door, Glass, and Ashpan

! Air leaks into the firebox will decrease the stove's performance greatly, leading to excessivesooting, inefficient burning, and perhaps a malfunction.

• Inspect the door gasket to make sure it is fully attached. Use stove gasket cement to re-attach ifnecessary. If the door gasket is worn or flattened, replace.

• If the glass is cracked, replace. The glass is held in place by glass clips. See the illustration belowfor details.

• Remove the ashpan and inspect the gasket around the perimeter of the ashpan. Re-attach, orreplace the gasket if necessary.

AAAAAAAAA


AAAA

AAAAAAAA

AAAA

AAAA

AAAAAAAAAAAAAAAAAA


AAAAAA


AAAAAA


AAAAAA

AAAAAA

AAAAAAAAAAAA

AAAA

AAAA

AAAA

AAAA

AAAAAAAAAAAAAA

Door Gasket

Airwash Bracket

Door Frame

Door Trim

Glass (with channel gasket)

Door Gasket

Glass Clips

Airwash Brackets

Glass Clip

5/16" Nutdriver

Attachment Nuts

Replacement PartsASH DUMP PLATE, LARGE PS/PI 91002022 GASKET, DOOR 7/8" x 85" WHITE ROPE 99900431ASHTRAP DOORS 93005054 GASKET, GLASS 5/8"x137" BLACK 99900398AUGER BEARING PLT, LOWER, LRG 91002024 GLASS, FRONT, P12/14, P13 91002004AUGER BUSHING PLATE, UPPER 93005093 GLASS, SIDE, P12/14, P13 91002005AUGER DRIVE COLLAR, 1997 & UP 91002021 GROMMET, IGNITOR WIRE BLACK RUBBER 100-02811AUGER FLIGHT INSPECTION COVER 210-02702 GSKT, CLEAN-OUT CVR, 3.250 x 2.750 100-03235AUGER FLIGHT, 2000+ LRG PEL 91002013 GSKT, COMB BLOWER (BODY) 100-03206AUGER MOTOR STOP, P11-P15 93005096 GSKT, COMB BLOWER(MOTOR) 7" dia 100-03231AUGER MOTOR, ALL PS/PI 90-0191 GSKT, EXHAUST PLATE 4.25"x4.25" 100-03230AUGER SUB-ASS'Y - LARGE PEL 91002020 HANDLE, HOPPER LID 100-04312BLOWER, COMB, PELLET 93005535 HANDLE, PEL CNTRL BOARD 97 99300094BLOWER, CONV, P2-8/11-15/G1 98900755 HINGE PLATE ASS'Y 91002017BRUSH, BROOM STYLE - PELLET 100-04301 HOSE NIPPLE, BARBED 100-04307BURNPOT ASSY, FIREPOT 99300171 IGNITER, LG PS/PI 99300149CABLE HANGER CLIP 100-04310 KNOB (PHENOLIC), 3/4" dia 100-04241CNTRL BRD, LG PEL (P13-15) 100-00203 LBL, EXHAUST DAMPER 112-00505CORD RESTRAINER 100-00112 MAGNET w/OUT SHEATH 1x.75" 1/4" THICK 100-02801DAMPER PLATE S-ASS'Y - LRG PS 221-22089 OIL PAN, COMB BLOWER - LG PEL 210-03216DRAFT (FLOW) SWITCH 93005060 POWER CORD, PS/PI 93005015DRAFT FLOW TUBING 99300164 REFRACTORY SIDE CLIP, LEFT 210-03831LFIRE-BACK, CAST IRON, 93005059 REFRACTORY SIDE CLIP, RIGHT 210-03831RFIREBOX BAFFLE, LEFT 210-05199 SCRAPER ROD (P12/13/14) 211-01660FIREBOX BAFFLE, RIGHT 210-05198 SNAP-DISC - 120deg CERAMIC NO 100-00232FUSE HOLDER (IN-LINE) 100-00210 SNAP-DISC - 120deg NO # NO 100-00231FUSE, 5AMP, 5 - FOR INLINE 93-0695 SNAP-DISC - 200deg NC # NC 100-00233FUSE, 6AMP, 5 - CONTROL BOARD 93005019 TOOL, GLASS LATCH/RESTRICT0R 100-02302GASKET CEMENT (WHITE), 4oz. 99900409 WIRE HRNS, PEL, JUMPER, LRGPELLET 100-00390GASKET, ASHPAN 70" BLK 1/2"x1/8" ADH 99900428 WIRE HRNS, PEL, PS/PI 97 & UPLARGE OR SMALL 100-00391

Normal Operating Sounds 39


Auger MotorWhen feeding pellets, you may hear the intermittent buzz of this motor running.

Convection FanThe modern high efficiency fan may produce a low hum, particularly on "HIGH". This sound will change as the FAN setting is changed.

Heat Exchanger TubesYou may hear the heated air being forced through these tubes by the convection fan.

Exhaust BlowerThis blower may create a low-pitched hum. This sound will change as the HEAT OUTPUT is altered.

FirepotAs pellets are fed into the firepot, a light clicking sound may be heard.

40 Safety Label


WARNING - DO NOT REMOVE OR COVER THIS LABEL

Listed PelletizedSolid Fuel Burning ApplianceAlso for Use in Mobile HomesModel: Yankee PS

Serial No:

Tested to: ASTM E, 1509, and ULC-C1482-M1990 Room Heater Pellet Burning Type (UM) 84 HUDElectrical Rating: 115V, 60Hz, 3 Amp; Start 3 Amps, Run 1.5 AmpsMaximum Input Rating: 5.5 lbs (2.5kg)/hrThis pellet fired appliance has been tested and listed for use in manufactured (mobile) homes in accordancewith OAR 814-23-900 through 814-23-909.WARNING - FOR MANUFACTURED HOMES: Do not install appliance in a sleeping room. Must utilize outsidecombustion air inlet (part #99200136) or equivalent. Structural integrity of the manufactured home floor, ceiling, and walls must be maintained.Install only in accordance with the manufacturer’s installation and operating instructions. Contact localbuilding or fire officials about restrictions and installation inspection in your area. Use only listed 4 in./100 mm diameter listed type “L” or “PL” venting system. See manufacturer’s installationinstructions and local codes for precautions required for passing chimney through a combustible wall orceiling. Do not connect this appliance to a vent serving another appliance. Inspect and clean exhaust ventingsystem frequently in accordance with manufacturer’s instructions. May be installed in a sleeping room with use of outside combustion air inlet (Part #99200136) or equivalent.

Minimum Clearance to Combustible Materials (Measured to Stove Top)

BACKWALLLE

FT S

IDEW

ALL

FLOOR PROTECTOR

A

C

HH

B

G

EADJACENT WALL

ADJA

CENT

WAL

L

D

D

RIGH

T SID

EWAL

L

Interior Vertical Horizontal ThroughFlue Installation the Wall Installation

Left Sidewall A 9” 9”Right Sidewall B 9” 9”Backwall C ** 3”Corner D 3” 3”Flue Vent E 3” 3”

Maximum alcove depth 48 in/1220 mm, minimum ceiling height 60 in/1525 mm, minimum alcove width44 in/1115 mm.Combustible floor must be protected by a non-combustible material, extending to the front (G) 6 in/150 mmand to the sides (H) 0 in/0 mm.EXCEPTIONS: Non-combustible floor protection must extend beneath a vent tee when installed.** This dimension will vary depending on brand of listed type “L” vent. See manual for details.

For use with 1/4 in/6 mm to 5/16 in/7 mm diameter pelletized wood fuels only.Replace glass only with 5 mm ceramic glass available from your dealer.DANGER: Risk of electrical shock. Disconnect power supply before servicing. Route power cord away fromunit. Do not route power cord beneath heater.Operate only with viewing door and ash removal tray tightly closed. Do not obstruct combustion air openings.The space beneath heater must not be obstructed. Keep all furnishings away from heater.

U.S. ENVIRONMENTAL PROTECTION AGENCYThis model is exempt from EPA certification under 40 CFR 60.531 by definition

[Wood Heater (A) “Air-to-fuel Ratio”].

Date of Manufacture2001 2002 2003 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

DO NOT REMOVE THIS LABEL MADE IN U.S.A.

Mfg. by TRAVIS INDUSTRIES, INC.10850 117th Pl N.E.Kirkland, WA 98033

Report No. 028-S-62-2

????

Limited 7 Year Warranty 41


To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliancepurchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants thisappliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the originalpurchaser from the date of purchase as follows:

Check with your dealer in advance for any costs to you when arranging a warranty call.Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR

Firebox Assembly:Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or AshDump, Cast Fireback, Heat Exchanger Tubes, ExhaustManifold, Exhaust Box

Door Assembly:Door Frame, Latch Assembly, Glass Retainers

Auger AssemblyAuger Flight, Auger Tube, Auger Bushings

Ceramic GlassGlass (breakage from thermal shock)

Igniter SystemIgniter, Igniter Leads

Electrical SystemAuger Motor, Convection Blower, Exhaust Blower, CircuitBoard, Snap Disks, Wiring Harness, Vacuum Switch

Cast Iron PartsWarranted against breakage, cracking, or burn through

AccessoriesCeramic Log with Log Shelf, Remote

Re-Installation AllowanceIn cases where heater must be removed from home for repairs, apartial cost of re-installation is covered (pre-authorization required)

One-Way Freight AllowanceOne-way freight allowance on pre-authorized repair done at factoryis covered.

Exclusions: Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR

Firebox Assembly:Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or AshDump, Cast Fireback, Heat Exchanger Tubes, ExhaustManifold, Exhaust Box


Auger AssemblyAuger Flight, Auger Tube, Auger Bushings

One-Way Freight AllowanceOne-way freight allowance on pre-authorized repair done atfactory is covered.

Exclusions: Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Cast Iron Parts, Accessories, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Firebox Assembly:Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash Dump, CastFireback, Heat Exchanger Tubes, Exhaust Manifold, Exhaust Box


Exclusions: Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Cast Iron Parts, Accessories, Auger Assembly, Re-InstallationAllowance, One-Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in

the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered

under warranty.4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the

installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills

or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.6. This Warranty is void if:

a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited

to, improper chimney/venting installation.7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation,

alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is intransit, alteration, or act of God.

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or crackedfirebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for whichthe unit is configured.

9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of cleanersother than denatured alcohol is not covered in this warranty.

10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental orconsequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without theexpress written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part ofthis 7 year warranty.

13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercialpurposes, it is excluded from this warranty.

14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVISINDUSTRIES, INC. assumes no liability for such warranties or representations.

15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or

implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the

model name and serial number.2. Travis Industries has the option of either repairing or replacing the defective component.3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the

appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid,to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within thetime frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regionaldistributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store tostore.

42 Index


"AUGER ON" Light..............................................25"Maintenance Required" Light ...............................25Alcove Installation Requirements..........................12Auto Mode........................................................23Baffle Installation...............................................12Before You Begin...............................................7Weekly Maintenance (or every 5 bags of pellets) ......30Check Ashpan, Dispose if necessary.....................33Check Firepot for Clinkers....................................28Clean the Exhaust Blower ....................................35Clean the Glass.................................................33Clean the Heat Exchange Tubes ...........................30Clean the Hopper ...............................................30Clean the Vent...................................................35Clean the Vertical Exhaust Duct............................34Cleaning the Firepot............................................28Clearances - Corner Installation............................8Clearances - Straight Installation ..........................8Daily Maintenance (whenever using the stove).........27Dimensions.......................................................6Door Seal Verification .........................................12Electrical Specifications......................................6EPA Compliance................................................6Floor Protection Requirements..............................7Flyash Removal .................................................30Fuel.................................................................6Heating Specifications........................................6Important Information .........................................2Inspect the Burn................................................27Installation Example: Class A Chimney Retrofit ........16Installation Example: Direct "Through-the-wall" Installation.............14Installation Example: Freestanding Masonry Chimney................19Installation Example: Interior Vertical Installation ....15Installation Example: Masonry Fireplace Hearth Stove.......................17Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove..18Installation Options............................................7Installing the Pellet Vent......................................10Introduction......................................................2

Loading Pellets ................................................. 21Location of Controls ........................................... 20"Maintenance Required" Light............................... 25Make Sure Pellets are Not Piling Up....................... 27Manual Mode .................................................... 22Maximum Venting Distance.................................. 9Mobile Home Requirements.................................. 11Normal Operating Sounds.................................... 39Outside Air (used for combustion) ......................... 11Packing List ..................................................... 7Pellet Vent Termination....................................... 10Pellet Vent Type................................................ 10Planning The Installation..................................... 7Power Outages ................................................. 26Restrictor Adjustment......................................... 12Restrictor Adjustment......................................... 24Safety Label ..................................................... 40Safety Notice.................................................... 20Safety Precautions............................................ 4Starting the Heater for the First Time...................... 20Start-Up Sequence ............................................ 25Stove Placement ............................................... 7Sweep Ash Into Ashpan...................................... 32The Two Modes of Operation................................ 21Thermostat Installation....................................... 13Venting the Pellet Stove...................................... 9Warranty.......................................................... 41Yearly Maintenance (or every ton)......................... 34

Documents

Yankee™ - Travis Industries | House of Fire - Home · 2015. 6. 22. · Table of Contents 3 © Travis Industries 4080728 100-01156 Introduction Introduction.....2 Important Information.....2