www.en-so.eu

Engineering Solutions Sp. z o.o. operates in the field of automation for industry. Our team of controls engineers evolved from IT branch thus having high programming skills we can declare our products cover the needs requiring the newest solutions in the controls systems branch. Our innovative approach to the control systems guarantees high quality of services, on time development and high reliability of controls systems we provide. We specialize in programming from simple logic PLCs to more complex servo automations systems and industrial computers. We are experienced in programming fully automated production lines.

EnSo Sp. z o.o. is sole distributor of Zygot Automation, Inc. in Europe. This American company provides modern packaging systems for variety products.

www.en-so.eu

15 months warranty

15 months warranty

Control Systems Designing

Based on customers specification we can design a control system panel for: Machines and manufacturing equipment Conveyors Technology process (pipelines, tanks)

Control Panels Building

Based on the our own design or documentation provided by a customer we can build a control panels for machines and manufacturing equipment

PLC Programming

At the moment we have skills in programming the following PLCs: Allen Bradley, Rexroth, B&R, Siemens, Fanuc, Omron

We provide Service for manufactured

equipment

We provide Service for manufactured

equipment

www.en-so.eu

Integration

We integrate existing control systems with machine/solution. We can integrate individual production line component with SCADA system

Modernization

We can improve existing machine’s controls

Service and Training

We provide service for machines and manufacturing equipment also operator’s and maintenance training

We provided and are providing our services in: 1. Europe - La Fletche, France - Stalowa Wola, Poland2. Asia - Kuala Lumpur, Malaysia - Hangzhou, China3. USA - Chicago, Il - Denver, Co

We provided and are providing our services in: 1. Europe - La Fletche, France - Stalowa Wola, Poland2. Asia - Kuala Lumpur, Malaysia - Hangzhou, China3. USA - Chicago, Il - Denver, Co

www.en-so.eu

Design, building and Implementation of Reporting System

The Reporting System collects information from the line control and every individual machines. It stores information about fault, products processed etc. The information is later used for hour by hour, daily, weekly report generation about idle times, machine fault analysis, work efficiency.

System can generate the following reports:

OEE (Overall Equipment Efficiency) Reports

Total Production Reports

Status Reports

Fault Reports

Spoilage Reports

Temperatures Reports

And other …

There is possibility to create every report you wish

Improve Your Business

Improve Your Business

www.en-so.eu

Coolant Pump Station1

Project completed with cooperation with KJO company (mechanical part). Application of processing oil-coolant through Bodymakers machines. Oil in the specified min/max temperature range is pumped by redundant pump system through filters, heat exchanger unit to the Bodymakers machines. After processing through Bodymakers it is returned from a sump tank to the main tank

www.en-so.eu

System features: Level control in the sump and main tank through an analog hydrostatic sensor. Main tank refilling with oil with specified

concentration through proportional pump Flow inspection through flow and pressure sensors Temperature control through electric heater (heating) and heat exchanger (cooling) through electric analog valve Filter clogged inspection through differential pressure sensor Skimmer operation

PLC: Allen Bradley SLC HMI: Allen Bradley PanelView+ Comm network: Ethernet PLC-HMI and PLC-

SCADA Analog in/out for controlling temperature, cooling

valve

PLC: Allen Bradley SLC HMI: Allen Bradley PanelView+ Comm network: Ethernet PLC-HMI and PLC-

SCADA Analog in/out for controlling temperature, cooling

valve

www.en-so.eu

3 projects realized to

date

3 projects realized to

date

Can Washer2

Cans are transported on conveyor through several washing stages. Every stage consist from a tank, pump and a set of nozzles. In a specified tanks containing chemicals additional temperature control is required. Washing stages are separated by blow-off zones driven by fans to prevent liquid mixing between the stages

www.en-so.eu

System features: Flow inspection through flow and pressure sensor Precisely conveyors synchronization to prevent can damage during

processing through the machine Temperature control of chemical reagents Integration with the production line. Interface with Drying Oven Conveyor tracking inspection

PLC: Allen Bradley SLC, ControlLogix, HMI: Allen Bradley PanelView+ Comm Nerwork: Ethernet for comms PLC-HMI

and PLC-Line Device-Net for comms with VFDs VFDs closed loop operation

PLC: Allen Bradley SLC, ControlLogix, HMI: Allen Bradley PanelView+ Comm Nerwork: Ethernet for comms PLC-HMI

and PLC-Line Device-Net for comms with VFDs VFDs closed loop operation

www.en-so.eu

Cupper is a double action press used in can manufacturing process. Our company designed and built a control panel for the press, developed a control program and integrated the press into production line

Cupper Press32 projectsrealized to date

2 projectsrealized to date

www.en-so.eu

System features: Press and roll feed controls integrated in one control panel Lube control of the main shaft and rams Temperature control of the main shaft (overheat interlock) Product detection and auto shut down in case of detection fault

(to prevent die set/tool damage) Product blow-off control

PLC: Allen Bradley ControlLogix HMI: Allen Bradley PanelView+ Ethernet for comm PLC-HMI and PLC-line Device-Net for comm with VFDs Dervo application of Roll Feeder based on Rexroth

PLC: Allen Bradley ControlLogix HMI: Allen Bradley PanelView+ Ethernet for comm PLC-HMI and PLC-line Device-Net for comm with VFDs Dervo application of Roll Feeder based on Rexroth

www.en-so.eu

Line Control4

Line Control application includes control of whole conveyor system, interface with machines and interface with SCADA system

PLC: Allen Bradley ControlLogix, HMI: Allen Bradley PanelView+ Ethernet for comms with HMI, SCADA,

machines Device-Net for comms with VFDs Distribured VFDs network: SEW Safety ASi netwotj for operators stations

PLC: Allen Bradley ControlLogix, HMI: Allen Bradley PanelView+ Ethernet for comms with HMI, SCADA,

machines Device-Net for comms with VFDs Distribured VFDs network: SEW Safety ASi netwotj for operators stations

4 projectsrealized to date

4 projectsrealized to date

www.en-so.eu

Line monitoring5

Line Monitoring System consist of: several ethernet cameras distributed across production line LCD displays managing server

Server monitors the state of machines through line control PLC and in case a fault is detected it displays the fault description together with the picture from the nearest camera

Ethernet Cameras 42” LCDs Managing Server

Ethernet Cameras 42” LCDs Managing Server

www.en-so.eu

Line reporting6

The Reporting System is a SQL server that collects information from the line control and every individual machines. It stores information about fault, products processed etc. The information is later used for hour by hour, daily, weekly report generation about idle times, machine fault analysis, work efficiency. The reports can be viewed from build in WWW server on factory Intranet.

SCADA, SQL server application WWW server for online reports Print out on request feature

SCADA, SQL server application WWW server for online reports Print out on request feature

www.en-so.eu

Other Projects7

Light TesterProgram development for light tester for can inspection. Application required control for light source, photomultiplier sensor, vacuum pumps and conveyors.

Spray machinesMachine coating inside of cans. Typical servo application with indexing wheel and linear spray guns

Rexroth servo system Device-Net and AS-i networking

Rexroth servo system Device-Net and AS-i networking

Multi-axisMulti-axisServo applicationServo application

Multi-axisMulti-axisServo applicationServo application

www.en-so.eu

Multi axis servo application

Multi axis servo application

Necker ProjectProgramming support for Necker project. Multi axis servo application based on linear motors

Servo application Rexroth Positioning to 2µm Device-Net and AS-i networking

Servo application Rexroth Positioning to 2µm Device-Net and AS-i networking

Top FormerTop Former Commissioning – machine for threading can bottles

B&RControls

B&RControls

www.en-so.eu

We are looking forwardto doing business

with you