WIRE - EDM Install Manual

8/11/2019 WIRE - EDM Install Manual

1/80

CHMEREDM

WI

RE - EDMINSTALL MANUAL

()

B1

2008.01

.

Copyright Reserved

CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LYD.

886-4-23365250


2/80

Catalogue

1.

(

)

Instruction of machine transportation (Do not use hoist carry. Only

fork lift is allowable.)------------------------------------------------------------

1-1

1-1 (Illustration for Transportation of Fork lift)--------------- 1-1

1-2 (Specification of fork lift)------------------------------------ 1-2

1-3 (Specification of packing case)-------------------------------------- 1-3

1-4 (Specification of machine)------------------------------------------- 1-4

1-5 (Wire diagram)------------------------------------------------------------ 1-7

2. ILLUSTRATION OF POWER CABINET----------- 2-1

2-1 (Specification of power cabinet )--------------------------- 2-2

2-2 (Specification of power cabinet)---------------------------------- 2-2

2-3 (Specification of steel rod)-------------------------------------------- 2-2

3.

ILLUSTRATION OF WATER TANK-------------------- 3-1

3-1 (Specification of water tank )---------------------------------- 3-1

3-2 (Specification of water tank)----------------------------------------- 3-2

3-3 (Specification of steel rod)-------------------------------------------- 3-2

4.

PRECAUTIONS OF INSTALLATION------------------ 4-1

4-1 (Precautions on allocation)------------------------------- 4-1

4-2 (Special points about wire EDM power supply)------- 4-2

4-3 () Local power supply: 220v 350hz or 60hz--------------------- 4-3

4-4() Local power supply:380V OR 415V OR 440V 350hz or

60hz----------------------------------------------------------------------------------4-4

4-5 Special points on water filling--------------------------------- 4-5

5.

MACHINE LAYOUT AND SPECIFICATION----------------------------5-1

5-1 CW-320HF ------------------------------------ 5-1

5-2 CW-420HF/S---------------------------------- 5-2

5-3 CW-530HF/S---------------------------------- 5-4

5-4 CW-640HF/S----------------------------------- 5-6

5-5 CW-850HF ---------------------------------- 5-8


3/80

Catalogue

5-6 CW-853HF/S---------------------------------- 5-9

5-7 CW-854HF/S---------------------------------- 5-11

5-8 CW-1065HF/S--------------------------------- 5-135-9 CW-422F ----------------------------------- 5-15

5-10 CW-532F/S ------------------------------------ 5-16

5-11 CW-643F/S ------------------------------------ 5-18

5-12 CW-32CF ----------------------------------- 5-19

5-13 CW-43GF/S ----------------------------------- 5-20

5-14 CW-53GF/S ----------------------------------- 5-22

5-15 CW-64GF/S ----------------------------------- 5-24

5-16 CW-P42S/SL---------------------------------- 5-26

5-17 CW-P53S ----------------------------------- 5-27

5-18 Installation------------------------------------------------------------ 5-28

6

Work picec fixed hole layout on table----------------------------------------6-1

6-1 CW-430F(S)------------------------------------------------------ 6-1

6-2 CW-530F(S)------------------------------------------------------ 6-26-3 CW-640F(S)------------------------------------------------------ 6-3

6-4 CW-854F(S)------------------------------------------------------ 6-4

6-5 CW-1065F(S)------------------------------------------------------ 6-5

6-6 CW-322F(S)----------------------------------------------- 6-6

6-7 CW-422F(S)------------------------------------------------ 6-7

6-8 CW-432F(S)----------------------------------------------- 6-8

6-9 CW-532F(S)----------------------------------------------- 6-9

6-10 CW-643F(S)----------------------------------------------- 6-10

---------------------------------------------------------------------------- A

E5B1069B1


4/80

L

Specification, transportation, allocation, distribution

and installation of machine

1. ()

Instruction of machine transportation (Do not use

hoist carry. Only fork lift is allowable.)

1-1 (Illustration for Transportation of Fork lift)

1- 1


5/80

1-2

(Specification of fork lift)

1-2-1 H - TYPE

(Type)

(Tons)

(Length of fork)

CW320HF 4

Above 4 tons

2000mm

Above 2000mm

CW420HF/S 4

Above 4 tons

2000mm

Above 2000mmCW530HF/S 4

Above 4 tons

2000mm

Above 2000mm

CW640HF/S 4

Above 4 tons

2000mm

Above 2000mm

CW850HF 6

Above 6 tons

2000mm

Above 2000mm

CW853HF/S 6

Above 6 tons

2000mm

Above 2000mm

CW1063HF/S 10

Above 10 tons

2000mm

Above 2000mm

CW1064HF/S 10

Above 10 tons

2000mm

Above 2000mm

1- 2


6/80

1-2-2 C . G - TYPE

(Type)

(Tons)

(Length of fork)

CW32CF 4

Above 4 tons

2000mm

Above 2000mm

CW43GF/S 4

Above 4 tons

2000mm

Above 2000mm

CW53GF/S 4

Above 4 tons

2000mm

Above 2000mm

CW64CF/S 4

Above 4 tons

2000mm

Above 2000mm

1-2-3 P - TYPE

(Type)

(Tons)

(Length of fork)

CWP42S 4

Above 4 tons

2000mm

Above 2000mm

CWP42SL 4

Above 4 tons

2000mm

Above 2000mm

CWP53S 4

Above 4 tons

2000mm

Above 2000mm

1- 3


7/80

1-2-4 A TYPE

(Type)

(Tons)

(Length of fork)

CW422F/S 4

Above 4 tons

2000mm

Above 2000mm

CW532F/S 4

Above 4 tons

2000mm

Above 2000mm

CW643F/S 4

Above 4 tons

2000mm

Above 2000mm

CW1065F/S 10

Above 10 tons

2000mm

Above 2000mm

1-3

(Specification of packing case)

1-3-1 H TYPE

Model

Length

(cm)

width

(cm)

High

(cm)

Net weight

(kg)

Gross weight

(kg)

CW320HF 160cm 133cm 200cm 1500kg 1700kg

CW420HF/S 176cm 212cm 227cm 2500kg 3200kg



CW850HF 248cm 206cm 252cm 4000kg 4500kgCW853HF/S 248cm 210cm 255cm 4600kg 4700kg


1- 4


8/80

1-3-2 C . G TYPE

Model

Length

(cm)

width

(cm)

High

(cm)

Net weight

(kg)

Gross weight

(kg)

CW32CF 158cm 212cm 227cm 1500kg 1700kg

CW43GF/S 176cm 212cm 227cm 2040kg 2400kg

CW53GF/S 226cm 180cm 226cm 2300kg 2500kg

CW64CF/S 200cm 200cm 242cm 2700kg 2900 kg

1-3-3 P TYPE

Model

Length(cm)

width(cm)

High(cm)

Net weight(kg)

Gross weight(kg)

CWP42S 160cm 133cm 200cm 2000kg 2200kg

CWP42SL 226cm 180cm 226cm 2000kg 2200kg

CW53S 226cm 180cm 226cm 2200kg 2400kg

1-3-4 A - TYPE

Model

Length

(cm)

Width

(cm)

High

(cm)

Net Weight

(kg)

Gross Weight

(kg)

CW422F/S

CW422S(CE)

265cm

270cm

223cm

220cm

220cm

227cm

2500kg

2600kg

2800kg

2900kg

CW532F/S

CW532S(CE)

264cm

288cm

227cm

227cm

225cm

225cm

3200kg

3200kg

3500kg

3500kg

CW643F/S

CW643S(CE)

256cm

270cm

227cm

225cm

226cm

240cm

4000kg

4000kg

4600kg

4600kgCW1065F/S 300cm 300cm 220cm 5600kg 6100kg

1-3-5

10

Please place steel type nylon rope at gravity point to lift the wooden case in

accordance with machine bearing weight. Remain the balance while hoisting.

All staffs have to keep distance for more than 10 meters for safety.

1- 5


9/80

1 . 4

(Specification of machine)

1 4 1 H

TYPE

Model

(W*D*H)mm

Kg(Weight)CW320HF 126019902065 2500

CW420HF/S 135018902130 2500

CW530HF/S 135019502040 2700

CW640HF/S 134020002200 3200

CW850HF/S 172025502420 5000

CW853HF/S 167525902200 5000

CW1063HF/S 187529602200 7100

CW1065HF/S 215033002520 7200

1- 6


10/80

1 4 2 C . G TYPE

Model

(W*D*H)mm

Kg(Weight)CW32CF 126019902064 2500

CW43GF/S 135018902130 2550

CW53GF/S 135018902130 2800

CW64GF/S 149221902200 3200

1 4 3 P TYPE

Model

(W*D*H)mm

Kg(Weight)

CWP42S 2200*2200*2100 3000

CWP42SL 2200*2200*2100 3000CWP53S 2300*2200*2200 3200

1 4 4 A TYPE

Model

Dimension

(W*D*H)mm

Weight (kg)

CW422F/S 210026002000 /

210022002000

2500

CW532F/S 300033302020/

330033302020

3000

CW643F/S 315036002200/

358036002200

4000

CW1065F/S 300030002200/

400040002200

7500/

7600

1- 7


11/80

1-4-5

2/3

20

,

,

,.

(For the reason of safety, the fork lift has to lift the machine from back of

it. Besides, forks has to stretch into the plate for more than 2/3.

Moreover, notice with the balance of the machine while removing it.

During transportation, the machine can not be over the ground for more

than 20 centimeters. )

1- 8


12/80

The power wiring diagram of flushing and submerge

Cooler Water Tank

3220V

Tr

220V

AVR

POWER

RST

U2,V2,W2,E

16P

U3,V3,W3E

220v / 380v

External

Power

1-9


13/80

The Wiring Diagram of Flushing Types Signal

224,225 or 3,4

12P

16P

Cooler Water Tank Upper Head / Lower Head

POWER

WHP

X,Y,Z,U,V

DRIVER

1-10


14/80

The Wiring Diagram for Submerge Types Signal

224,225 or 3,4

10P

12P

16P

Cooler Water Tank Upper Head / Lower Head

POWER

WHP

X,Y,Z,U,VDRIVER

1-11


15/80

Three in One and The Wiring Diagram of AWT

224,225 or 3, 4

Cooler

1-12

AWT

3220V

Tr

220V

AVR

220V / 380V

External

power

/ Machine Body


16/80

2.

ILLUSTRATION OF POWER CABINET

45

2- 1


17/80

2-1

(Specification of power cabinet )

Width

(cm)

Depth

(cm)

height

(cm)

Net weight

(Kg)

Gross weight

(Kg)

85 108 217 450 500

2-1.1

10

Please place steel type nylon rope at gravity point to lift the wooden case in



,,

Due to the high gravity of power cabinet, please have someone to hold it still

for maintaining balance.

2-2

(Specification of power cabinet)

*

*

Dimension (D*W*H)

Net weight

800*900*2000mm 450Kgs

2-3

(Specification of steel rod)

(Angel) (Loaded weight)

45 600Kgs

2- 2


18/80

3. ILLUSTRATION OF WATER TANK

3-1

(Specification of water tank )

Width

(cm)

Deep

(cm)

High

(cm)

Net weight

(Kg)

Gross weight

(Kg)

195 93 178 340 380

L

4545

3-1


19/80

3-2

(Specification of water tank)

**

Dimension D*W*H

Net weight

190*80*170 cm 340kgs

3-3

(Specification of steel rod)

(Angel)

(Loaded weight)

45 600Kgs

3-4

10Please place steel type nylon rope at gravity point to lift the wooden case in



,

.

.

Please keep the near motor water tank side balance while lifting by fork lift.

3-2


20/80

4. Tips for Installation

10~20

When the installation is done, technician should give the tension wheel and

others a trial operation- make them spin for 10~20 minutes with no wire

loaded on.

Procedures:

1.

Booting up system and properly thread through the wire.2.WT=0

Set WT=0

3. DRIVER 92

Unplug Pin no.92 in Drivers Cabinet

4. 10~20

Press Wire Feed button and keep wheels running for 10~20 minutes.

5. 92

Plug Pin no.92 back to its original position.

92 Unplug Pin no.92DRIVER Driver Cabinet

4- 1


21/80

For preventing the vibration it my cause machine problemduring

transportation by truck.

Before power into machine and start to execute sparking , you must

check the wiring layout of the generator whether fasten well or not ,

the checking point as following

1.

Check each of the screw which located on the socket of BOX/PCB whether

fasten well or not.

2.

Check each of the socket whether plug-in well or not.

3.

Check each of the screw which located on the relay whether fasten well or not.

4.

Check each of the socket which located in the generator of water tank whether

fasten well or not.

As above , please check each point in detail , after that , you can

reboot the machine and do test later.

4- 2


22/80

4-1.

Each separate unit (machine body, water tank, power cabinet) should be

installed according to attached floor drawing.

4-2.

Precautions on allocation:

(1). (Presses)(Planers)

Avoid placing the machine nearby the press machine, planers , machining

center or other sources of vibration and stroke, for machine accuracy to be

affected.

(2). (Corrosion)

Avoid placing the machine nearby the heat treatment equipment or

electroplating plant, for the controlling unit will be affected by corrosion.

(3). 221

Placing machine in the air conditioning plant of the room temperature at 22

+-1.

(4). (Dusty environment)

Avoid placing the machine in a dusty environment otherwise machine

function might be affected.

(5). ()

Make sure to leave enough space (as shown in floor plan) for maintenance

usage, especially enough space between water tank against wall, and power

cabinet against wall for repair convenient.

(6). .

If there is TV set or wireless reception equipment, etc. nearby, machine

should be placed in the insulated room. Please refer to 12-7 Preventive

Measures for Electro Magnetic Interference.

4- 3


23/80

(7).

Leave enough space for machine normal operation, travel movement and

maintenance when machine installed.

4-3. : Special points about wire EDM power

supply.

1. 1 13KVA

13KVA for each wire EDM.

2.-----115KVA, 2130KVA.

Transformer-----Suggest one 15 KVA transformer for one set and one 30 KVA

transformer for two wire EDM.

3.-----1115KVA(2130KVA)

AVR----- Suggest each wire EDM equipped with one 15 KAV AVR separately.

One 30 KAV AVR for two sets wire EDM is not recommended.

4.-----

Chiller----- Be sure to connect in front of AVR and at backside of transformer

to avoid unstable power supply voltage.

Install the cooler under an airy environment.

5.21

Do not recommend use of AVR/ Transformer 2-in-1 type.

6.AC220V 50/60Hz

Standard voltage of CHMER wire EDM: 220V 3 phase 50/ 60 Hz.

7.

(8.0mm)

Please refer to the following illustration for the connection of AVR and local

power supply. (Be sure to use the electric cord at diameter bigger than 8.0mm)

8.

Each wire-cut EDM should be separately grounded to ensure

normal operation.

4- 4


24/80

WIRE-CUT

220V3

13KVA

R

S

T

E

AVR

220V3

15KVA

R R

S S

T T

E E

R

S

T

E

(

)

(

)

Local

power supply

220V 350HZ

or 60HZ

40A NFB

Cooler220V 1

OR 3

R

S

T

E

1.() Local power supply: 220v 350hz or 60hz

4- 5


25/80

()

380V(415V

440V )3

50HZ/60HZ

30A NFB

WIRE CUT

220V3

13KVA

R

S

T

E

AVR

220V3

15KVA

R R

S S

T T

E E

R

S

T

E

Transformer

380V

415V440V

/220V 3

15KVA

R R

S s

T T

E E

Cooler

220V 1

OR 3

R

S

TE

2. ()

Local power supply:380V OR 415V OR 440V 3

50hz or 60hz

8.0mm2 8.0mm2

5.5mm2

4- 6


26/80

4-5

Special points on water filling

Water tank volume

1.

Please fill water from appointed location.

2.,

Stop filling water when water is above black filter.

3. 30K. 30K. 340L(

). 700 L()..

Please use demonized distilled water of 30Kor above. 340L for flushing type;

700L for submerge type. Ion exchange resin will be inactive if using tap water. 2

0

Please note that the water temperature must be maintained within 20of

room temperature.

Clean water entrance

Clean water entrance

Comment [A1]:?

4- 7


27/80

4.,,,,

,,,,

. .

Must provide the circuit of connecting the ground and confirm it in good, that can

make while machine breakdown the hour, avoiding personnel gets electric shock.

And ensure when operate machine normally , input power supply do not generate

unusual noise and make machine at mistake action. Need refer to government

according to the region the laws rules, at least in Taiwan country have to provide

third kinds of method for connecting the grounds, please see attached file. .

Attached file: Third kinds of method for connecting the grounds

1). 3 : 100(

0.5 500)

3rd

connecting: 100(as to Low-voltage electric circuit, equal to when

electric circuit connects ground, within 0.5 second in auto hide the

electric circuit in break device hour to 500 )

2). 3 : 10(

0.5

500)

Special 3rd

connecting: 10(as to Low-voltage electric circuit, equal

to when electric circuit connects ground, within 0.5 second in auto

hide the electric circuit in break device hour to 500

4- 8


28/80

()

Ground line (Insulate electrode)

Ground

Ground electrode

1.5m 12mm( 2mm)SUS304

( 1mm) 0.35m2( 2mm

)( 1.4mm)

Ground electrode which length 1.5m above using Meltdown Zinc plated

Steel Rod which OD 12mm aboveor copper plated steelcopper rod

Meltdown Zinc plated Steel Rod for pipeline used (Thickness 2mm

above )SUS304 Stainless Steel Rod ( Thickness 1mm above)or Area

Single side =0.35m2above Meltdown Zinc plated sheet (Thickness 2mm

above) Copper plate (Thickness 1.44mm above) or adopt same ground

connect metals conductor Prohibit using Aluminum or other kinds of

similar metals that erosion easily

t

d

4- 9


29/80

1.5m

Connecting pole may leave away the tube of the gas about 1.5 m above.

: 14mm2 600V PVC()

Ground trunk line: Using under 14mm2600V PVC insulate electric wire

(Green)

Lead line

Insulate

Compression conjunction

(SUS304)

Stainless steel tube (SUS304)

4- 10


30/80

Mechanics are supposed to do the measurement of Ground Resistance and fillit in on the Confirmation Form.

(,

)

Regulations of grounding (By Electrical regulation issued by Taiwan or

customers local government.)

1.

The electrode of ground-wire has to be in post, tube or plate shape andconnected by welding or with assigned clip.

2.

Also, mechanic should not tag any additional switch or facilities onto ground

wire.

3. 0.7

900 1.5

If plate shape electrode is being used, make sure its thickness is over 0.7mm,and area over 900mm square before burying it at 1.5m depth.

4. 15 0.9

1 1.5

Circular electrode must be no less than 15mm in diameter, 0.9m in length, and it

has to be hammered vertically 1m deep into the earth, or horizontally in case of

insufficient thickness of soil layer.

5. 1.8

If installing ground-wire with single metal post or tube cannot reach required

resistance value, make it connected by wire and parallel (two posts or tubes) to

each other with at least 1.8M gap distance.

4- 11


31/80

6.

Electrodes of ground wire are better made of unpainted copper.

1:()()

(

)()

Remark 1: The connection between grounding terminal block (in power cabinet) and

ground-wire (as mentioned above) is essential for stable electricpotential. However, the ground-wire can easily get corroded buried under

the earth, so it must have good pretreatment.

To make the ground-wire constructing job easier and save space,

mechanics can choose the post-shaped, which has connectors attached

on.

2:

Remark 2: Ground resistance value concerns with the electrodes length, diameter,

how deep it is buried, and also earth resistance coefficient. To decrease

ground resistance, there are two common ways:1. Applying conducting cement: it creates no pollution and has similar

properties as common cement and can reduce ground resistance value. In

addition, ground wire can avoid corrosion wrapped in conducting cement.

2. Supplementing salty water: it creates no pollution, either, but the effect is

short lasting; it requires adding salty water periodically to the soil because

the temperature of ground wire can rise and gradually evaporate the water

in soil so as to increase ground resistance.

4- 12


32/80

Model

Spec.

CW-320HF CW-420HF/S CW-530HF/S CW-640HF/S CW-850HF CW-853HF/S

X,Y

X, Y travel (mm)360x250 400x280 500x300 600x400 800x500 800x500

U,V,Z

U,V,Z travel (mm)60x60x220 60x60x220 100x100x260 100x100x300 100x100x300 120x120x300

Max. workpiece

(WxDxH mm)

745x560x215 745x600x215 845x650x255 930x700x295 1200x800x295 1210x800x295

Max. workpiece

weight (kgw)

300 500/350 550/400 650/500 1000 2000/1000

XY

X,Y federate

(mm/min)

Max. 800 Max. 800 Max. 800 Max. 800 Max. 800 Max. 800

Motor(axis)AC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor

Wire diameter

() (mm)

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

Max. wire feed rate

(mm/sec)

300 300 300 300 300 300

Wire tension

(gf)3002500 4002500 4002500 4002500 4002500 4002500

Max. cutting

taper(mm)

14.5/80

(wise angle nozzle

()

14.5/80

(wise angle nozzle

()

21/100

(wise angle nozzle

()

21/100

(wise angle nozzle

()

21/100

(wise angle nozzle

()

21/140

(wise angle nozzle

()

Machine dimension

(WxDxH mm)

2060x2300x2100/2200x2130x2130/

2200x2265x2130

2160x2130x2130/

2300x2250x2130

2500x2300x2230/

2500x2300x22302800x2800x2360/

2400x2800x2200/

3150x3500x2200

Net weight

(kgw)

2500 2500 2700 3200 5000 5000

Water tank

capacity (L)

340 340/640 340/640 340/760 340 340/1370

,

Specifications subject to change based on R D results without notice.

4- 13


33/80

Model

Spec.

CW-854HF/S CW-1063HF/S

X,Y (mm)

X, Y travel800x500 1000x600

U,V,Z (mm)

U,VZ travel120x120x400 120x120x300

Max. workpiece

(WxDxH mm)

1210x800x395 1450x900x295

(kg)

Max. workpiece

weight

2000/1000 3000/1500

XY

XY feed rate

(mm/min)

Max. 800 Max. 800

(axis)

Motor systemAC Servo Motor AC Servo Motor

() (mm)

Wire Diameter

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

Max. wire feed rate

(mm/sec)

300 300

Wire tension(gf)4002500 4002500

Max. cutting taper

(mm)

21/140(

)(wide angle

flushing nozzle)

21/140(

)(wide angle

flushing nozzle)

Machine

dimension

(WxDxH mm)

2400x2800x2350

3150x3500x2350

2700x3000x2200

4000x4000x2200

Net Weight

(kgw)

5000 7100

(L)

Water tank

capacity

340 / 1495 340 / 2000

,

Specifications subject to change based on R&D results without notice.

4- 14


34/80

Model

Spec.

CW-422F/S CW-532F/S CW-643F/S CW-1065F/S

X,Y (mm)

X, Y travel400x250 500x300 600x400 1000x600

U,V,Z (mm)

U,VZ travel60x60x220 60x60x220 100x100x300 200x200x500

Max. workpiece

(WxDxH mm)

775x560x215 845x600x215 950x700x295 1240x900x495

(kg)

Max. workpiece

weight

350/250 450/300 600/450 5000/3000

XY

XY feed rate

(mm/min)

Max. 800 Max. 800 Max. 800 Max. 800

(axis)

Motor systemAC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor

() (mm)

Wire Diameter

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

Max. wire feed rate

(mm/sec)

300 300 300 300

Wire tension(gf)3002500 3002500 3002500 3002500

Max. cutting taper

(mm)

14.5/80(

)(wide angle

flushing nozzle)

14.5/80(

)(wide angle

flushing nozzle)

21/140(

)(wide angle

flushing nozzle)

21/245(

)(wide angle

flushing nozzle)

Machine

dimension

(WxDxH mm)

2100x2600x2000

2100x2200x2000

3000x3330x2020

3300x3330x2020

3150x3600x2200

3580x3600x2200

3000x3000x2200

4000x4000x2200

Net Weight

(kgw)

2500 3000 4000 7500/7600

(L)

Water tank

capacity

480 570 670 340 / 2600

,


4- 15


35/80

Model

Spec.

CW-32CF CW-43GF/S CW-53GF/S CW-64CF/S

X,Y (mm)

X, Y travel360x250 400x300 500x300 600x400

U,V,Z (mm)

U,VZ travel60x60x220 60x60x220 60x60x220 100x100x300

Max. workpiece

(WxDxH mm)

750x560x215 745x600x215 845x650x215 930x700x295

(kg)

Max. workpiece

weight

300 500/350 550/300 600/450

XY

XY feed rate

(mm/min)

Max. 800 Max. 800 Max. 800 Max. 800

(axis)

Motor systemAC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor

() (mm)

Wire Diameter

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

Max. wire feed rate

(mm/sec)

300 300 300 300

Wire tension(gf)3002500 3002500 3002500 3002500

Max. cutting taper

(mm)

14.5/80(

)(wide angle

flushing nozzle)

14.5/80(

)(wide angle

flushing nozzle)

14.5/80(

)(wide angle

flushing nozzle)

21/100(

)(wide angle

flushing nozzle)

Machine

dimension

(WxDxH mm)

2060x2300x21002200x2130x2130

2200x2265x2130

2290x2130x2130

2290x2270x2130

2550x2450x2250

2550x2450x2250

Net Weight

(kgw)

2500 2550 2800 3200

(L)

Water tank

capacity

340 340/520 340/650 340 /650

,


4- 16


36/80

Model

Spec.

CW-P42S CW-P42SL CW- P 53S

X,Y (mm)

X, Y travel400x250 400x256 500x300

U,V,Z (mm)

U,VZ travel60x60x160 60x60x160 60x60x200

Max. workpiece

(WxDxH mm)

750x550x160 750x550x160 1000x700x295

(kg)

Max. workpiece

weight

100 100 150

XY

XY feed rate

(mm/min)

Max. 800 Max. 800 Max. 800

(axis)

Motor systemAC Servo Motor AC Servo Motor AC Servo Motor

() (mm)

Wire Diameter

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

0.15~0.3

(standard:0.25 )

Max. wire feed rate

(mm/sec)

300 300 300

Wire tension(gf)3002500 3002500 3002500

Max. cutting taper

(mm)

14.5/80(

)(wide angle

flushing nozzle)

14.5/80(

)(wide angle

flushing nozzle)

14.5/80(

)(wide angle

flushing nozzle)

Machine

dimension

(WxDxH mm)

2200x2200x2100 2200x2200x2100 2300x2200x2200

Net Weight

(kgw)

3000 3000 3200

(L)

Water tank

capacity

680 680 720

,


4- 17


37/80

5. Foot print and specs of model

5-1 CW-320HF

Foot print and specs of model CW-320F

Floor Plan

5- 1


38/80

5-2 CW-420HF

Foot print and specs of model CW-420HF

Floor Plan

5- 2


39/80

5-2-1 CW-420HS

Foot print and specs of model CW-420HS

Floor Plan

5- 3


40/80

5-3 CW-530HF


Floor Plan

5- 4


41/80

5-3-1 CW-530HS


Floor Plan

5- 5


42/80

5-4 CW-640HF


Floor Plan

5- 6


43/80

5-4-1 CW-640HS


Floor plan

5- 7


44/80

5-5 CW-850HF


Floor Plan

5- 8


45/80

5-6 CW-853HF


Floor plan

5- 9


46/80

5-6-1 CW-853HS


Floor plan

5- 10


47/80

5-7 CW-854HF


Floor plan

5- 11


48/80

5-7-1 CW-854HS


Floor plan

5- 12


49/80

5-8 CW-1063HF


Floor plan

5- 13


50/80

5-8-1 CW-1063HS


Floor plan

5- 14


51/80

5-9 CW-422F/S

Foot print and specs of model CW-422F/S

Floor Plan

5- 15


52/80

5-10 CW-532F Foot print and specs of model CW-532F

Floor Plan

5- 16


53/80

5-10-1 CW-532S

Foot print and specs of model CW-532SF

Floor Plan

5- 17


54/80

5-11 CW-643F / S

Foot print and specs of model CW-643F/S

Floor Plan

5- 18


55/80

5-12 CW-32CF

Foot print and specs of model CW-32CF

Floor Plan

5- 19


56/80

5-13 CW-43GF

Foot print and specs of model CW43-GF

Floor plan

5- 20


57/80

5-13-1 CW-43GS

Foot print and specs of model CW-43GS

Floor plan

5- 21


58/80

5-14 CW-53GF

Foot print and specs of model CW-53GF

Floor plan

5- 22


59/80

5-14-1 CW-53GS


Floor plan

5- 23


60/80

5-15 CW-64CF

Foot print and specs of model CW-64GF

Floor plan

5- 24


61/80

5-15-1 CW-64CS


Floor plan

5- 25


62/80

5-16 CW-P42S/P42SL

Foot print and specs of model CW-P42S/P42SL

Floor plan

5- 26


63/80

5-17 CW-P53S

Foot print and specs of model CW-P53S

Floor plan

5- 27


64/80

5-13 Installation

Procedure

1.7-5

2.()

3.

4.

5.

6.

7.(

R,T)

8.

9.

1. Make sure enough space is left

and the machine level is within

tolerance.

2. Make sure the red fixture block

is removed.

3. Make sure water tank location

and connection is correct.

4. See if the flushing pipe inside

water tank is correct and

tighten up.

5. Confirm local power supply

voltage matches voltage of

power supply and water tank

motor.

6. Confirm power frequency

matches power supply and

water tanks.

7. See if the operation direction of

water tank motor is correct. (If

not, please reverse R,T of power

cord)

8.

Fill in water into water tank inadvance to avoid idle running.

9. See +,- of power cable is correct.

5- 28


65/80

10.

11.()

12.NC

13.

14.

15.

16.

17.[

]

04-233652500

10.Confirm power cable inside

generator is tightened.

11.Ground cable is on right

location.

12.Release emergency stop button

and press NC power.

13.See all axis display is correct.

14.During each axis movement, if

any interface of cable or collide

with worktable occurred.15.Power on machine to see if all

function is okay.

16.See if machine accuracy and

speed is normal.

17.Any machine problem, you are

welcome to call CHMER service

hot line:

+886 4 2336 5250

5- 29


66/80

6-1 430

430 Work TableVertical View

430

430 work table

6-1


67/80

6-2 530


530

530 work table

6-2


68/80

6-3 640


640

640 work table

6-3


69/80

6-4 850


850

850 work table

6-4


70/80

6-5 1065


1065

1065 work table

6-5


71/80

6-6 CW-322

Compact CW-322 work tableVertical View

322

322 work table

6- 6


72/80

6-7 422


422

422 work table

6- 7


73/80

6-8 432


432

432 work table

6- 8


74/80

6-9 532


532

532 work table

6- 9


75/80

6-10 643


643

643 work table

6- 10


76/80

ITEM

SERIES

NUMBER

PART NAME

WARRANTY

1 M7F2P8O(awt)

O Ring Seal (For AWT Upper Machine Head) Three Months

2 M7F2S236

O(awt AWT)

O Ring Seal (For AWT Both Upper/ Lower Machine

Head) Three Months

3 M7F2S28

O(awt)

O Ring Seal (For AWT Upper Machine Head) Three Months

4 M7F2S34O(awt)

O Ring Seal (For AWT Lower Machine Head) Three Months

5 M7F2S16

O(, AWT)

O Ring Seal (For AWT Upper Machine Head; Note

the O'Ring of lower head for AWT should use the

standard) Three Months

6 M7S2S26

O(, AWT)

O Ring Seal (For AWT Upper Machine Head; Note

the O'Ring of lower head for AWT should use the

standard) Three Months

7 M7F1WVA14V()

V Type Oil Seal (Standard for lower machine head) Three Months

8 M7F1WVA25V()

V Type Oil Seal (Standard for lower machine head) Three Months

9 MAWT077C

(AWT)

Lower Flushing Nozzle (AWT)7 Days After

Installation

10 MW53W55C

(AWT)

Isolated Ceramic Plate for lower head(AWT &

Standard's are compatible )

7 Days After

Installation

A


77/80

11 MW53W55D

(AWT)

Isolated Ceramic Plate for lower head(AWT &

Standard's are compatible )

7 Days After

Installation

12 MW53W92B

()

Upper Flushing Nozzle (Standard)7 Days After

Installation

13 MW53W11C

(AWT)

Upper Flushing Nozzle (Upper Machine Head For

AWT )

7 Days After

Installation

14 MW64A44K

()

Isolated Ceramic Plate for Upper head (Standard)7 Days AfterInstallation

15 MAWT100C

(awt)

Isolated Ceramic Plate for Upper head (Upper

Machine Head For AWT )

7 Days After

Installation

16 M5ABEA6000()

Stanless Ball Bearing (Lower Machine Head) Three Months

17 M7B16000H2RS()

Stanless Ball Bearing (Lower Machine Head) Three Months

18 M5ABEA698ZS

(AWT)(

)

Stanless Ball Bearing (AWT Scroll

Wheel)( Submerged Type Water-Proof Base)Three Months

19 M7B1MR74

(AWT)

Stanless Ball Bearing (AWT Grip Piston) Three Months

20 K000198A()

Woolen Seal ( Submerged Type Water-Proof Base) Three Months

21 D5DFE0903( AWT)

Fast Connector (AWT & Standard's are compatible ) Three Months

22 MW53A16C

()

Rear Wire Pick-up Ceramic Roller (Primary Wheel) Six Months

B


78/80

23 MW53A17C()

Rear Wire Pick-up Ceramic Roller (Drive Wheel) Six Months

24 MAWT353A(AWT)

Thread Guide Ring (AWT Heater Base) Six Months

25 MW53A90A(AWT)

Thread Guide Ring (AWT Heater Base) Six Months

26 MW53A39C()

Tension Wheel (Standard) Three Months

27 MW53A64B

()

Ceramic Pipe (Foe Wire Break Sensor)7 Days After

Installation

28 MAWT358A

(AWT)

Ceramic Pipe (Foe Wire Break Sensor)7 Days After

Installation

29 M7A350ESPTB

()

Energizing Plate (Standard)Beyond

Warranty

30 M7W2DM21J

(AWT2 2.5)

Energizing Plate (For AWT 2& 2.5 Generation )Beyond

Warranty

31 M7B16006Z(awt)

Bearing (AWT) Three Months

32 M7AWT5PK2

(AWT)

Pneumatic Cylinder (For AWT Upper Machine Head

Sensor ) Six Months

33 D7DF016

Filter NetBeyond

Warranty

34 4000

/

C


79/80

Sparking (Discharging) Cable

Work Hour by

4000Hrs / One

Year

35 M7B1LF1910ZZ(awt)

Ball Bearing (For AWT Balance Jockey Roller) Three Months

36 M7B1608Z(awt)

Ball Bearing (AWT) Three Months

37 M7ZH32GPB(AWT)

Carbon Brush (AWT Scroll Wheel) Six Months

38 M7ZH32GPB

(AWT)

Carbon Brush (AWT Scroll Wheel) (AWT TensionWheel) Six Months

39 M7ZH32GPB()

Carbon Brush (Rear Wire Pick-up Motor) Six Months

40 M7A530255

Brass WireBeyond

Warranty

41 M7E7083017

SpringBeyond

Warranty

42 MAWT050D(AWT)

Heater (AWT Heater Base) Six Months

43 ECW8A58C

()

Thin Film for Remote Controller (New Type) One Year AfterInstallation

44 D7D350RES

Ion Exchange ResionBeyond

Warranty

45 M7F2F81()

Teflon Seal (For Submerged Water-Proof Base) Three Months

46 M7W1DM12CG ()

D


80/80

Diamond Screw (For Upper Machine Head) Six Months

47 M7W1DM11CG(AWT)

Diamond Screw (AWT & Standard's are compatible ) Six Months

48 M7AQSML33L(AWT) L Type Fast Connector (For AWT Upper Machine

Head)

7 Days After

Installation

49 MW53W92B

()

Lower Flushing Nozzle (Standard)7 Days After

Installation

50 M7A530255

Brass WireBeyond

Warranty

51 K6261

Halogen Lamp Three Months

,,

A Calim Of Free Replacement is subjected to a normal use and except for

Human Factors.

Documents

WIRE - EDM Install Manual