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What to Expect During an OSHA Inspection? (Following OSHA Federal Guidelines)
Presented by: Zach Bruce
Overview
Discuss OSHA Inspections Being prepared for an OSHA Inspection The inspection process The closing conference Citation & penalties
Discussion of the most frequently cited standards in the Green Industry
Overview of OSHA standards Photos of possible citations
OSHA Inspections
What instigates an OSHA inspection? Imminent danger Serious accident, illness, injury or death Complaints National/Local Emphasis Plan(s)
Local plans: http://www.osha.gov/dep/local_emphasis_programs.html
National Plans:
http://www.osha.gov/dcp/neps/nep-programs.html Programmed inspections
Imminent Danger Highest priority level Must notify employees and remove
workers from the hazard If you refuse to remove your workers
Inspector will Tag the area (only an OSHA officer can remove
the tag) Inform your employees of the hazard(s) Obtain a restraining order from the nearest
federal district court
Planning for an OSHA Inspection Have a plan in place before the arrival of OSHA,
which includes: Employee training – Greeter, key person(s), other employees Where to have the OSHA Officer wait if necessary Whether or not you are going to require a warrant Materials available to the key person – notepad, camera, video
camera (optional)
When May Advanced Notice be Given? In cases of imminent danger. Where it is necessary to conduct inspections at
times other than regular working hours. Where advance notice is necessary to assure
the presence of personnel needed to conduct the inspection.
Where the commissioner determines that advance notice will ensure a more effective and thorough inspection.
Notice will typically be less than 24 hours.
Arrival of the Inspector
OSHA inspector will arrive at your business or jobsite.
Inspector will present his/her credentials. Upon arrival, the inspector should be referred to
the key person. If not available the inspector may wait for a reasonable
period of time (1 hour).
Have a designated area for the inspector to wait.
Opening Conference
Inspector will explain the role of OSHA and ask to conduct an inspection.
You will be informed of the scope of the inspection.
OSHA needs your consent to conduct an inspection.
If inspection is refused, inspector will inform you the he/she may be back with an inspection warrant issued by court. (It is not generally recommended to refuse the inspection.)
The Walk-Through Inspection may be limited or encompass the
entire facility. Have the following available for review:
Written Safety Programs Documentation of Safety Training OSHA 300 Injury & Illness Logs
Accompany inspector, keep notes and observations of interest to inspector
Take photos of items of interest to inspector DON’T OFFER ANY INFORMATION UNLESS
IT IS ASKED FOR!!
Employee Interviews - Rights OSHA may want to speak with them
about a particular incident or complaint, or about safety issues in general.
The employee has the right to be interviewed or may decline.
If the employee so desires, he or she can request that a manager be present during the interview, but that the interview may also be done privately.
If the employee desires legal counsel, he or she should so advise the inspector.
If the employer agrees to make its legal counsel available and the employee agrees to representation by this attorney, the employee has the right to have such counsel represent them at the interview.
Under any circumstance, the employee must answer the inspector’s questions truthfully, and must not speculate as to what the answer may be if the employee does not personally know the answer.
The employee has the right to end the interview at any time.
The employer can not retaliate, in any way, against an employee for participating in an OSHA interview or for telling an OSHA inspector the truth.
Closing Conference
Will discuss any unsafe conditions observed. Will not issue citation(s) at this time. OSHA has six months to issue a citation from
time of inspection. Inspector may want to review regulation or
request additional testing. Inspector may want to talk to the district/area
manager.
Types of Violations
De Minimus Violations that have no direct or immediate
relationship to safety and health.
Other Than Serious Not expected to result in serious injury or death.
($0 to $1,500)
Serious Violation Substantial probability of illness, injury or death.
($1500 to $7,000)
Types of Violations (cont.)
Repeat Violation 2+ violations of same safety order within a 3 year
period. (Up to $70,000)
Willful Violation Violation where an employer knowingly and intentionally
commits. ($5,000-$70,000) An employer who is convicted in a criminal proceeding of a willful violation of a standard that has
resulted in the death of an employee may be fined up to $250,000 (or $500,000 if the employer is a corporation) or imprisoned up to 6 months, or both.
Failure to Abate Failure to correct a violation by the abatement date. (Up
to $7,000 per day)
Contesting Citations
Request an informal conference with your OSHA Area Office – Should be requested within 5 working days of receiving the citation.
Contesting the citation: you have 15 working days from date you receive citation.
Why request an Informal Conference?
Show that you have corrected the citations
Better understanding of the standards
How to correct Proposed penalties Discuss how the penalties
were computed
Discuss abatement dates
Problems concerning employee safety & health practices
Obtain answers to any other related questions
It is almost always recommended to request an informal conference.
Contesting a Citation Contesting or not, cost compared to penalties Willful or Criminal penalties contact your
attorney for advise Fix and document any citations unless you are
contesting that it isn’t a hazard (include photos) Take any previous documentation with you
(inspections, trainings, maintenance records) Be pro-active not re-active
Ways to Face Criminal Charges
Providing false information - Upon conviction shall include a fine of not more than $10,000 or imprisonment for not more than 6 months or both.
Assaulting a compliance officer or otherwise resisting, opposing, intimidating, or interfering with a compliance officer in the performance of his or her duties is a criminal offense and is subject to a fine of not more than $5,000 and imprisonment for not more than 3 years.
Follow-up Inspections
Verify you have posted the citation as required (up to a $7000 fine if not posted). At or near the place of each citation Must remain posted for 3 working days or until the
violation is corrected
Violations have been corrected. Interim measures are adequate during a multi-
step or lengthy abatement period.
Ornamental Floriculture and Nursery ProductsSIC 0181 10/08 – 09/09
Standard #Cited #Insp $Penalty Description
Total 22 5 16875
1910.147 5 3 6000 The control of hazardous energy (lockout/tagout).
1910.134 4 2 2500 Respiratory Protection.
1904.029 2 2 0 Forms. (Recordkeeping)
1910.219 2 1 1000 Mechanical power-transmission apparatus.
1910.303 2 1 1750 General requirements. (Electrical)
1910.304 2 1 1750 Wiring design and protection.
1910.132 1 1 0 General requirements. (PPE)
1910.178 1 1 875 Powered industrial trucks.
1910.213 1 1 1750 Woodworking machinery requirements.
1910.305 1 1 500 Wiring methods, components, and equipment for general use.
1910.1200 1 1 750 Hazard Communication.
Lawn & Garden ServicesSIC Code 078210/08 – 09/09
Standard #Cited #Insp $Penalty Description
Total 320 115 177689
1910.1200 43 17 5550 Hazard Communication.
1910.133 28 28 17412 Eye and face protection.
1910.132 25 22 14635 General requirements. (PPE)
1910.067 23 21 16179 Vehicle-mounted elevating and rotating work platforms.
5A.001 21 19 24251 (General Duty Clause)
1910.212 16 16 8390 General requirements for all machines.
1910.134 14 7 4088 Respiratory Protection.
1910.095 12 5 3505 Occupational noise exposure.
1910.147 11 5 6559 The control of hazardous energy (lockout/tagout).
1910.135 9 9 4137 Head protection.
Ornamental Shrub & Tree ServiceSIC Code 0783 10/08 – 09/09
Standard #Cited #Insp $Penalty Description
Total 303 120 248654
1910.067 53 49 57856 Vehicle-mounted elevating and rotating work platforms.
1910.135 39 32 35052 Head protection.
1910.132 34 22 23935 General requirements. (PPE)
5A.001 26 23 29018 (General Duty Clause)
1910.133 25 23 14220 Eye and face protection.
1910.1200 21 9 3210 Hazard Communication.
1910.180 14 6 7465 Crawler locomotive and truck cranes.
1910.269 11 4 22575 Electric Power Generation, Transmission, and Distribution.
1910.333 10 7 7565 Selection and use of work practices
1910.266 7 1 9150 Logging operations.
Masonry, Stone Setting, and Other Stone Work SIC 174110/08 – 09/09
Standard #Cited #Insp $Penalty Description
Total 7305 1811 5604235
1926.451 3486 1196 3398787 General requirements. (Scaffolds)
1910.1200 565 271 105087 Hazard Communication.
1926.454 430 378 211468 Training requirements. (Scaffolds)
1926.501 357 317 410071 Duty to have fall protection.
1926.100 248 245 143105 Head protection.
1910.134 213 88 59650 Respiratory Protection.
1926.452 205 189 142400Additional requirements applicable to specific types of scaffolds.
1926.1053 181 124 103403 Ladders.
1926.020 159 142 96378 General safety and health provisions.
1926.102 130 127 65186 Eye and face protection.
Special Trade Contractors (Not Elsewhere Mentioned) SIC Code 179910/08 – 09/09
Standard #Cited #Insp $Penalty Description
Total 2854 1042 2425824
1926.451 339 147 367182 General requirements. (Scaffolds)
1926.501 271 250 311237 Duty to have fall protection.
1926.453 257 224 209528 Aerial lifts.
1910.134 132 56 45383 Respiratory Protection.
1926.1053 128 97 60872 Ladders.
1926.454 127 119 70903 Training requirements. (Scaffolds)
1910.1200 118 70 21146 Hazard Communication.
1926.503 94 90 46975 Training requirements. (Fall Protection)
1926.062 89 16 46715 Lead
1926.100 88 88 43450 Head protection.
General Duty Clause (Catch-All Phrase)
Requires employers to "furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees". This section may be used to cite hazards for which there are no specific standards, such as ergonomics.
Written Safety Program
Parts of the program: Safety Policy Statement Employer Information Designation of Safety Responsibilities Employee Reporting and Conduct Hazard Identification Procedures Hazard Correction Procedures Accident Investigation Disciplinary Procedures Employee Training Recordkeeping
RECORDKEEPING
If your company had ten (10) or fewer employees at all times during the last calendar year, you do not need to keep OSHA injury and illness records
Recordable injuries and illnesses include: death, days away from work, restricted work or transfer to another job, medical treatment beyond first aid, loss of consciousness, or significant injury or illness diagnosed by a physician
OSHA 300 LOG
OSHA 300A
HAZCOM (Hazard Communication)
Parts of the program: Hazard determination
and identification Hazardous substance
inventory Labels Material Safety Data
Sheets (MSDS) Employee training Recordkeeping
Respiratory Protection
Parts of the program: Respirator Selection Medical Evaluation Fit Testing Cleaning, Maintenance, Change Schedules
and Storage Training Voluntary Respirator Use
Emergency Action Plan
Parts of the program: Emergency personnel names and phone numbers Evacuation routes Emergency phone numbers Utility company emergency contacts Emergency reporting and evacuation procedures Medical emergency Fire emergency Extended power loss Chemical spill Severe weather and natural disasters Field emergency procedures Critical operations
Lockout / Tagout - LOTO
Control of Hazardous Energy – Servicing/Repairing Equipment
Authorized Employee Affected Employee Employee Training Procedures for each piece of equipment Annual Review of Inspection Procedures Written Program
Confined Space ProgramConfined Space Definition Large enough for an
employee to enter & perform assigned work
limited or restricted means for entry or exit,
and it is not designed for continuous employee occupancy.
Examples of Confined Spaces:
tanks pits tunnels vaults boilers sewers shafts ventilation ducts crawl spaces
Permit Required Confined Space
Definition: contains or has the potential to contain a hazardous
atmosphere; contains a material that has the potential to engulf an entrant; has walls that converge inward or floors that slope downward
and taper into a smaller area which could trap or asphyxiate an entrant;
or contains any other recognized safety or health hazard, such as unguarded machinery, exposed live wires, or heat stress.
Confined Space Program
Identify & label all confined spaces.
Will employees enter a confined space? If “Yes” must develop
a written confined space program.
Program contents: Identify confined
spaces in workplace Identify hazards in
these spaces Determine if they are
Permit-Required Determine how to
control the hazards Employee Training
Hearing Conservation
When employee noise exposures equal or exceed a time weighted average sound level of 85 dBA, a hearing conservation program must be implemented
Parts of the program: Sound level
monitoring Audiometric testing Hearing protectors
Required at 90dBA
Training
Noise Level Time Timits Duration Per Day,
# of Hours
Sound Level (dBA) - Approximates
8 90 – Skid Steer Loader
6 92 – Kubota Tractor
4 95 – Hand Drill (96)
3 97 – Push Mower
2 100 – Pressure Washer (99)
1 105 – Backpack Blower
½ 110 – Circular Saw (108)
¼ or less 115 or more –
Cut-off Saw (118)
Chainsaw (127)
Powered Industrial Trucks - Forklifts
Operator Training Must be performed by a person who has
the knowledge, training and experience to train operators and evaluate their competence.
Must consist of a combination of formal instruction and practical training.
Resources
Websites
Occupational Safety & Health Admin. www.osha.gov www.niosh.gov
Hortica’s Loss Control & Safety Materials http://www.hortica-insurance.com/loss_control.asp