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Welding CablesHighly flexible, resistant and robust.
INDUSTRY
Flexible welding cables
Weather resistant and robustThese cables are designed for connection between welding apparatus and electrode as well as for rigid connections in the industry. They can be used indoors and outdoors as well as for installations in demanding environments and under exceptional temperatures.
Welding cables are complex and extremely resistant to light, chemicals and mechanical influences. They are available in two versions - standard or highly flexible and with either single or double insulation.
WELDING CABLE ARCOFLEX H01N2-D 100 VApplicationSuitable for use with hand-held electrodes at 100V and for connection to the secondary side of welding transformers where the cables are subject to high mechanical stresses. Also suitable for low voltage power supply (e.g. battery banks). Can be used for flexible installation under extreme temperatures, in dry, humid or moist environme-nts indoors as well as outdoors.
Material property> Flame retardant acc. to IEC 60332-1-2 > Oil resistant acc. to IEC 60811-2-1
Temperature > Max. conductor temperature: +85 °C
> Max. short circuit temperature: +250°C
> Lowest temp. flexible installation: -25°C
Design> Standard: HD 22.6, EN 50525-2-81 > Specification: DIN VDE 0298-300 > Approval: VDE, <HAR>
Mechanical data
> Bending radius: max. 5 x D Acc. to DIN VDE 0298 part 3 > Tensile strength: max. 15 N/mm2
Electrical data> Rated voltage: 100 V > Test voltage: 1 kV > Max. operating voltage AC: 110/110 V > Max. operating voltage DC: 165/165 V
ConstructionConductor:
> Tinned or bare copper > Multi-stranded class 6 > Highly flexible
Seperator:
> Paper tape
Sheath:
> Cross-linked rubber compound
> Acc. to DIN EN 50363-2
> Black
85°
Conductor cross-section
mm2
Outer diameter min. mm
Outer diameter max. mm
Weight kg/km
Standard length
m
10 7,7 9,7 170 T500
16 8,8 11,0 201 T500
25 10,1 12,7 283 T500
35 11,4 14,2 378 T500
50 13,2 16,5 534 T500
70 15,3 19,2 737 T500
95 17,1 21,4 961 T500
120 19,2 24,0 1219 T500
150 21,1 26,4 1500 T500
185 23,1 28,9 1817 T500
240 25,8 32,1 2450 T500
Additional cross-sections are available upon request.
Conductor corss-section
mm2
Max. tensile strength
N
Min. bending radius
mm
Conductor resis-tance at 20°C
Ω/kmCurrent carrying
capacity A
10 150 65 1,91
16 240 65 1,21 130
25 375 65 0,78 173
35 525 75 0,554 216
50 750 75 0,386 274
70 1050 80 0,272 341
95 1425 90 0,206 413
120 1800 110 0,161 480
150 2250 130 0,129 557
185 2775 150 0,106 638
240 3600 170 0,080
Values based on 5 min. repetition periods.
Content is subject to changes acc. to current product development and or any changes to standards.
WELDING CABLE
ARCOFLEX ATON 100 VApplicationSuitable for use with hand-held electrodes at 100V and for connection to the secondary side of welding transformers where the cables are subject to high mechanical stresses. Also suitable for low voltage power supply (e.g. battery banks). Can be used for flexible installation under extreme temperatures, in dry, humid or moist environments indoors as well as outdoors. ATON version was specially developed to operate under very low temperatures.
Material property> Flame retardant acc. to IEC 60332-1-2 > Oil resistant acc. to IEC 60811-2-1
Temperature> Max. conductor temperature: +85 °C
> Max. short circuit temperature: +250°C
> Lowest temp. flexible installation: -40°C
Design> Standard: HD 22.6, EN 50525-2-81 > Specification: DIN VDE 0298-300 > Approval: VDE, <HAR>
Mechanical data
> Bending radius: max. 5 x D Acc. to DIN VDE 0298 part 3 > Tensile strength: max. 15 N/mm2
Electrical data> Rated voltage: 100 V > Test voltage: 1 kV > Max. operating voltage AC: 110/110 V > Max. operating voltage DC: 165/165 V
ConstructionConductor:
> Tinned or bare copper > Multi-stranded class 6 > Highly flexible
Seperator:
> Paper tape
Sheath:
> Cross-linked rubber compound> Acc. to DIN EN 50363-2> Black
85°
Conductor cross-section
mm2
Outer diameter min. mm
Outer diameter max. mm
Weight kg/km
Standard length
m
10 7,7 9,7 170 T500
16 8,8 11,0 201 T500
25 10,1 12,7 283 T500
35 11,4 14,2 378 T500
50 13,2 16,5 534 T500
70 15,3 19,2 737 T500
95 17,1 21,4 961 T500
120 19,2 24,0 1219 T500
150 21,1 26,4 1500 T500
185 23,1 28,9 1817 T500
240 25,8 32,1 2450 T500
Additional cross-sections are available upon request.
Conductor corss-section
mm2
Max. tensile strength
N
Min. bending radius
mm
Conductor resis-tance at 20°C
Ω/kmCurrent carrying
capacity A
10 150 65 1,91
16 240 65 1,21 130
25 375 65 0,78 173
35 525 75 0,554 216
50 750 75 0,386 274
70 1050 80 0,272 341
95 1425 90 0,206 413
120 1800 110 0,161 480
150 2250 130 0,129 557
185 2775 150 0,106 638
240 3600 170 0,080
Values based on 5 min. repetition periods.
Content is subject to changes acc. to current product development and or any changes to standards.
WELDING CABLE
FLEXIPREN H01N2-E 100 VApplication Suitable for use with hand-held electrodes at 100V and for connection to the secondary side of welding transformers where the cables are subject to high mechanical stresses. Also suita-ble for low voltage power supply (e.g. battery
banks). Can be used for flexible installation under extreme temperatures, in dry, humid or moist environments indoors as well as outdoors.
Material proterty> Flame retardant acc. to IEC 60332-1-2 > Oil resistant acc. to EN 60811-2-1
Temperature > Max. conductor temperature: +85 °C
> Max. short circuit temperature: +250°C
> Lowest temp. flexible installation: -25°C
Design
> Standard: HD 22,6, EN 50525-2 81 > Specification: DIN VDE 0298-300 > Approval: VDE, <HAR>
Mechanical data> Bending radius: acc. to VDE 0298 part 3 > Tensile load on conductor: max. 15 N/mm2
Electrical data> Rated voltage: 100/100V (300/300 V) > AC test voltage: 1 kV > Max. operating voltage AC: 110/110 V > Max. operating voltage DC: 165/165 V
ConstructionConductor:
> Multi-stranded copper wires > Class 6. > Highly flexible
Seperator:
> Paper tape
> Easy stripping
Sheath:
> Cross-linked elastomeric compound> Acc. to DIN EN 50363-2-2: EM5> Black
85°
Content is subject to changes acc. to current product development and or any changes to standards.
Conductor cross-section
mm2
Outer diameter min. mm
Outer diameter max. mm
Weight kg/km
Standard length
m
10 6,2 7,8 T500
16 7,3 9,1 201 T500
25 8,6 10,8 283 T500
35 9,8 12,3 378 T500
50 11,9 14,8 534 T500
70 13,6 17,0 737 T500
95 15,6 19,5 961 T500
120 17,2 21,6 1219 T500
150 18,8 23,5 1500 T500
185 20,4 25,5 1817 T500
240 23,0 28,0 T500
Additional cross-sections are available upon request.
Conductor corss-section
mm2
Max. tensile strength
N
Min. bending radius
mm
Conductor resis-tance at 20°C
Ω/kmCurrent carrying
capacity A
10 150 45 1,91
16 240 45 1,21 130
25 375 45 0,78 173
35 525 50 0,554 216
50 750 50 0,386 274
70 1050 55 0,272 341
95 1425 60 0,206 413
120 1800 75 0,161 480
150 2250 90 0,129 557
185 2775 95 0,106 638
240 3600 100 0,080
Values based on 5 min. repetition periods.
WELDING CABLE
AUTO-FLEX 360° 600 VApplication AUTO-FLEX™ 360 cable is specially designed for installation in welding robots with 360° articulation. It utilize a unique copper conductor stranding and a slim, reduced diameter to exceed even the most extreme bend radius in a transgun welding dress-out.
AUTO-FLEX 360 installs easily and offers a cost-saving alternative to traditional transgun welding cables
Material property
> Flame resistant acc. to CSA FT-1 & FT-5 > Oil resistant > Chemical resistant > UV-resistant
Temperature > Max. conductor temperature: 90 °C
Design> Approval: ETL listed acc. to UL 1276 > Approval: MSHA for size > 2 AWG > Certification: CSA FT-1 & FT - portable power cable / Arc welding cable
Electrical data> Rated voltage: 600 V DC
ConstructionConductor:
> Multi-stranded copper wires > Class M. - softly drawn uncoated > Acc. to ASTM B-3, ASTM B-172, UL-62 > Rope standing > Highly flexible
Seperator:
> Paper tape
Sheath:
> Thermoset CPE compound > Acc. to ANSI/NEMA WC58 ICEA S-75-381 > Yellow (other colours on request)
90°
Conductor cross-section
AWG
Conductor cross-section
mm2
Outer diamter
mmAmpacity *
4 21,2 0,455 140
2 33,6 0,540 190
1 42,4 0,600 220
1/0 53,4 0,660 260
2/0 67,5 0,730 300
3/0 85,0 0,800 350
4/0 107,2 0,870 405
Additional cross-sections are available upon request.
Conductor cross-section
mm2Stranding Weight
kg/km
4 AWG 1061/34 208 (309)
2 AWG 1666/34 320 (476)
1 AWG 2107/34 380 (565)
1/0 AWG 2646/34 495 (737)
2/0 AWG 3325/34 595 (885)
3/0 AWG 4256/34 767 (1139)
4/0 AWG 5320/34 880 (1324)
* Based on continuous duty 30°C ambient temp. at 90°C
Content is subject to changes acc. to current product development and or any changes to standards.
WELDING CABLE
INDUSTRITE WELDING 600 VApplicationHalogen-free cable designed and manufactured for use in welding and other flexing applications where flame, abrasion, chemicals, moisture, impact, tearing, and temperature extremes are considerations. Applications include welding electrode leads, welding stingers, welding ground leads, battery cable, bus welding boxes, jumper cables, ground cables, lift trucks, and other portable power applications where extreme flexibility is required.
Material proterty> Flame resistant acc. to CSA FT-1 & FT-5 > Oil resistant > Chemical resistant > UV-resistant
Temperature
> Max. conductor temperature: 90 °C
Design> Approval: ETL listed acc. to UL 1276 > Approval: MSHA for size > 2 AWG > Certification: CSA FT-1 & FT - portable power cable / Arc welding cable
Electrical data> Rated voltage: 600 V DC
ConstructionConductor:
> Multi-stranded copper wires > Class M. - softly drawn uncoated > Acc. to ASTM B-3, ASTM B-172, UL-62 > Rope standing > Highly flexible
Seperator:
> Paper tape
Sheath:
> Thermoset CPE compound > Acc. to ANSI/NEMA WC58 ICEA S-75-381 > Orange (other colours on request)
90°
Content is subject to changes acc. to current product development and or any changes to standards.
Conductor cross-section
AWG
Conductor cross-section
mm2
Outer diamter
mmAmpacity *
4 21,2 0,455 140
2 33,6 0,540 190
1 42,4 0,600 220
1/0 53,4 0,660 260
2/0 67,5 0,730 300
3/0 85,0 0,800 350
4/0 107,2 0,870 405
Additional cross-sections are available upon request.
Conductor cross-section
mm2Stranding Weight
kg/km
4 AWG 1061/34 208 (309)
2 AWG 1666/34 320 (476)
1 AWG 2107/34 380 (565)
1/0 AWG 2646/34 495 (737)
2/0 AWG 3325/34 595 (885)
3/0 AWG 4256/34 767 (1139)
4/0 AWG 5320/34 880 (1324)
* Based on continuous duty 30°C ambient temp. at 90°C
© N
ov 2017 - D
K
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