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Page 1: Week 13

GTOs - 1Copyright © by John Wiley & Sons 2003

Gate Turn-off Thyristors (GTOS)

Lecture Notes

OUTLINE

• GTO construction and I-V characteristics.

• Physical operation of GTOs.

• Switching behavior of GTOS

GTOs - 2Copyright © by John Wiley & Sons 2003

anodeshorts

N+P+N-

P

P+ P+N+

N+ N+

copper cathodecontact plate

anode

cathodemetallization

gatemetallization

J3 J2J1anode

cathode

gate

GTO (Gate Turn-off Thyristor) Construction

GTO circuit symbol

• Unique features of the GTO.

• Highly interdigitated gate-cathode structure (fasterswitching)

• Etched cathode islands(simplify electrical contacts)

• Anode shorts (speed upturn-off)

• GTO has no reverse blockingcapability because of anodeshorts

• Otherwise i-v characteristic thesame as for standard SCR

Page 2: Week 13

GTOs - 3Copyright © by John Wiley & Sons 2003

I'G

IA

Q1

2Q

GTO Turn-off Gain

• Turn off GTO by pulling one or both of the BJTs outof saturation and into active region.

• Force Q2 active by using negative base current IG’ to

make IB2 < IC2b2

• IB2 = a1 IA - I'G ; IC2 = (1 - a1 ) IA

• a1 IA - I'G <(1�-�a1)�IA�

b2 =

(1�-�a1)�(1�-�a2)�IA�

a2

• I'G <IA�

boff ; boff =

a2(1�-�a1�-�a2)

= turn-off gain

• Large turn-off gain requires a2 ≈ 1, a1 << 1

• Make a1 small by1. Wide n1 region (base of Q1) - also needed

for large blocking voltage2. Short lifetime in n1 region to remove excess

carriers rapidly so Q1 can turn off

• Short lifetime causes higher on-state losses

• Anode shorts helps resolve lifetime delimma1. Reduce lifetime only moderately to keep

on-state losses reasonable2. N+ anode regions provide a sink for

excess holes - reduces turn-off time

• Make a2 ≈ unity by making p2 layerrelatively thin and doping in n2 regionheavily (same basic steps used in makingbeta large in BJTs).

• Use highly interdigitated gate-cathodegeometry to minimize cathode currentcrowding and di/dt limitations.

GTOs - 4Copyright © by John Wiley & Sons 2003

G

K

N+

N

P

shrinkingplasma

G K

N+

N

P

G

• Large negative gate current createslateral voltage drops which must bekept smaller than breakdown voltageof J3.

• If J3 breaks down, it will happen atgate-cathode periphery and all gatecurrent will flow there and not sweepout any excess carriers as required toturn-off GTO.

• Thus keep gate current less thanIG,max and so anode current restricted

by IA <IG,maxboff

Maximum Controllable Anode Current

Page 3: Week 13

GTOs - 5Copyright © by John Wiley & Sons 2003

• GTO used in medium-to-high power applicationswhere electrical stresses are large and where othersolid state devices used with GTOs are slow e.g. free-wheeling diode D F.

• GTO almost always used with turn-on and turn-offsnubbers.

1. Turn-on snubber to limit overcurrent from D Freverse recovery.

2. Turn-off snubber to limit rate-of-rise of voltageto avoid retriggering the GTO into the on-state.

• Hence should describe transient behavior of GTO incircuit with snubbers.

GTO Step-down Converter

DfIo

Cs

R s

DsL

s

+

-

Vd

GTOs - 6Copyright © by John Wiley & Sons 2003

IG

IGT

tw

iG

iA

t

t

td

vA

t

tvGK

"backporch"current

• GTO turn on essentially the same as for astandard thyristor

• Large I GM and large rate-of-rise insure all

cathode islands turn on together and havegood current sharing.

• Backporch current I GT needed to insure all

cathode islands stay in conduction duringentire on-time interval.

• Anode current overshoot caused by free-wheeling diode reverse recovery current.

• Anode-cathode voltage drops precipitiouslybecause of turn-on snubber

GTO Turn-on Waveforms

Page 4: Week 13

GTOs - 7Copyright © by John Wiley & Sons 2003

GTO Turn-off Waveforms

IGT

t

vAK

iA

i G

t

t

ttw2

ttail

tf it s

tgq

vGK VGG

-

Vddvd t

d vd t max

<

Io

approximatewaveformfor analysispurposes

approximate waveformfor analysis purposes

• ts intervalTime required to remove sufficient stored charge tobring BJTs into active region and break latch condition

• tfi interval1. Anode current falls rapidly as load current

commutates to turn-off snubber capacitor2. Rapid rise in anode-cathode voltage due to stray

inductance in turn-off snubber circuit

• tw2 interval1. Junction J3 goes into avalanche breakdown because

of inductance in trigger circuit. Permits negative gatecurrent to continuing flowing and sweeping outcharge from p2 layer.

2. Reduction in gate current with time means rate ofanode current commutation to snubber capacitorslows. Start of anode current tail.

• ttail interval1. Junction J3 blocking, so anode current = negative

gate current. Long tailing time required to removeremaining stored charge.

2. Anode-cathode voltage growth governed by turn-offsnubber.

3. Most power dissipation occurs during tailing time.

Page 5: Week 13

IGBTs - 1Copyright © by John Wiley & Sons 2003

Insulated Gate Bipolar Transistors (IGBTs)

Lecture Notes

Outline

• Construction and I-V characteristics

• Physical operation

• Switching characteristics

• Limitations and safe operating area

• PSPICE simulation models

IGBTs - 2Copyright © by John Wiley & Sons 2003

Multi-cell Structure of IGBT

• IGBT = insulated gate bipolar transistor.

N + N +N + N +

N -

N+

PP

gateoxide

gateconductor

fieldoxide

emitterconductor

contact to sourcediffusion

gatewidth

P+ collectormetallization

buffer layer(not essential)

Page 6: Week 13

IGBTs - 3Copyright © by John Wiley & Sons 2003

Cross-section of IGBT Cell

• Cell structure similar to power MOSFET (VDMOS) cell.

• P-region at collector end unique feature of IGBT compared to MOSFET.

• Punch-through (PT) IGBT - N+ buffer layer present.

• Non-punch-through (NPT) IGBT - N+ buffer layer absent.

P+

N -

N+

PN+N+

emittergate

collector

S iO2

J2

J3Ls

Parasitic thyristorBuffer layer(not essential)

J1 - Unique feature of IGBT

IGBTs - 4Copyright © by John Wiley & Sons 2003

N+

N-

P PN+ N+

Collector

Emitter

Gateconductor

Oxide

ParasiticSCR

Channellength

boddy-source short

I DI D

P+

Cross-section of Trench-Gate IGBT Unit Cell

N-

P PN+ N+

Collector

Emitter

Gateconductor

Oxide

ParasiticSCR

Channellength

boddy-source short

I DI D

P+

• Non-punch-thru IGBT

• Punch-thru IGBT

Page 7: Week 13

IGBTs - 5Copyright © by John Wiley & Sons 2003

collector

emitter

gategate

drain

source

IGBT I-V Characteristics and Circuit Symbols

• Transfer curve

• Output characteristics

• N-channel IGBT circuit symbols

iC

vCEBVCESVRM

increasing VGE

• No Buffer Layer

VRM ≈ BVCES

• With Buffer Layer

VRM

≈ 0

GE3v

GE1v

GE2v

GE4v

iC

vGEVGE(th)

IGBTs - 6Copyright © by John Wiley & Sons 2003

Blocking (Off) State Operation of IGBT

• With N+ buffer layer, junction J1 hassmall breakdownvoltage and thus IGBThas little reverse blocking capability -anti-symmetric IGBT

• Buffer layer speeds up device turn-off

• Blocking state operation - VGE < VGE(th)• Junction J2 is blocking junction - n+ drift

region holds depletion layer of blockingjunction.

• Without N+ buffer layer, IGBT has largereverse blocking capability - so-called

symmetric IGBT

P+

N -

N+

PN+N+

emittergate

collector

S iO2

J2

J3Ls

Parasitic thyristor

Buffer layer(not essential)

J1 - Unique feature of IGBT

Page 8: Week 13

IGBTs - 7Copyright © by John Wiley & Sons 2003

IGBT On-state Operation

P+

N -

N+

P

N+

N+

emittergate

collector

lateral (spreading)resistance

++ ++ ++ ++

P+

N -

N+

P

N+

N+

collector

emitter gate

• MOSFET section designed to carry most of the IGBT collector current

• On-state VCE(on) =VJ1 + Vdrift + ICRchannel

• Hole injection into drift region from J1 minimizes Vdrift.

IGBTs - 8Copyright © by John Wiley & Sons 2003

• Approximate equivalent circuit for IGBT valid for normal operating conditions.

• IGBT equivalent circuit showingtransistors comprising the parasiticthyristor.

Approximate Equivalent Circuits for IGBTs

gate

collector

emitter

Body regionspreadingresistance

Principal(desired)path ofcollectorcurrent

Conduction path resultingin thyristor turn-on (IGBTlatchup) if current in thispath is too large

gate

drift regionresistance

VJ1Vdrift

I RC channel

• VCE(on) = VJ1 + Vdrift + IC Rchannel

Page 9: Week 13

IGBTs - 9Copyright © by John Wiley & Sons 2003

• Lateral voltage drops, if too large, will forward bias junction J3.

• Parasitic npn BJT will be turned on, thus completing turn-on of parasitic thyristor.

• Large power dissipation in latchup will destroy IGBT unless terminated quickly.External circuit must terminate latchup - no gate control in latchup.

Static Latchup of IGBTs

P+

N -

N+

P

N+

N+

emittergate

collector

lateral (spreading)resistance

++

Conduction paths causing lateral voltage drops and turn-onof parasitic thyristor if current in this path is too large

+ + + + +J 1

2J

3J

IGBTs - 10Copyright © by John Wiley & Sons 2003

Dynamic Latchup Mechanism in IGBTs

• MOSFET section turns off rapidly and depletion layer of junction J2 expands rapidly intoN- layer, the base region of the pnp BJT.

• Expansion of depletion layer reduces base width of pnp BJT and its a increases.

• More injected holes survive traversal of drift region and become “collected” at junction J2.

• Increased pnp BJT collector current increases lateral voltage drop in p-base of npn BJT andlatchup soon occurs.

• Manufacturers usually specify maximum allowable drain current on basis of dynamic latchup.

P+

N -

N+

P

N+

N+

emitter gate

collector

lateral(spreading)resistance

J 1

2J

3J

expansion ofdepletion region

Page 10: Week 13

IGBTs - 11Copyright © by John Wiley & Sons 2003

Internal Capacitances Vs Spec Sheet Capacitances

G C

E

Cgc

geC ceC

iesC

G C

E

iesC = geC + Cgc

oesC

G C

E

Cgc ceCoesC = +

Cgc

Cbridge

+ -Vb

resCBridge balanced (Vb=0) Cbridge = C =gc

IGBTs - 12Copyright © by John Wiley & Sons 2003

IGBT Turn-on Waveforms

VGG+

I o

v (t)GE

i (t)C

VD D

v (t)CE

VCE(on)

t d(on)

tr i

t fv1

t

t

t

t fv2

• Turn-on waveforms forIGBT embedded in astepdown converter.

• Very similar to turn-onwaveforms of MOSFETs.

• Contributions to tvf2.

• Increase in Cge ofMOSFET section at lowcollector-emittervoltages.

• Slower turn-on of pnpBJT section.

Page 11: Week 13

IGBTs - 13Copyright © by John Wiley & Sons 2003

IGBT Turn-off Waveforms

• Turn-off waveforms for IGBTembedded in a stepdownconverter.

• Current “tailing” (tfi2) due tostored charge trapped in driftregion (base of pnp BJT) by rapidturn-off of MOSFET section.

• Shorten tailing interval by eitherreducing carrier lifetime or byputting N+ buffer layer adjacent toinjecting P+ layer at drain.

• Buffer layer acts as a sink forexcess holes otherwise trappedin drift region becasue lifetime inbuffer layer can be made smallwithout effecting on-state losses -buffer layer thin compared to driftregion.

VGG-v (t)GE

i (t)C

VD D

v (t)CE

t d(off)

t r vt f i1

t

t

t

tf i2

VGE(th)

MOSFETcurrent

BJTcurrent

IGBTs - 14Copyright © by John Wiley & Sons 2003

IGBT Safe Operating Area

i C

vCE

10 sec-5

10 sec-4

DC

1000 V/ sm

2000 V/ sm

m3000 V/ s

re-appliedd vCEd t

FBSOA

RBSOA

i C

vCE

• Maximum collector-emittervoltages set by breakdownvoltage of pnp transistor -2500 v devices available.

• Maximum collector current setby latchup considerations - 100A devices can conduct 1000 Afor 10 μsec and still turn-offvia gate control.

• Maximum junction temp. = 150 C.

• Manufacturer specifies a maximum rate of increase ofre-applied collector-emittervoltage in order to avoid latchup.

Page 12: Week 13

IGBTs - 15Copyright © by John Wiley & Sons 2003

Development of PSpice IGBT Model

P+

N -

N+

P

N+

N+

drain

sourcegate

Coxd

Cgdj

Cds jCcer

CoxsCm

Cebj + Cebd

Drain-body orbase-collectordepletion layer

Rb

• Reference - "AnExperimentally VerifiedIGBT ModelImplemented in theSABER CircuitSimulator", Allen R.Hefner, Jr. and DanielM. Diebolt, IEEE Trans.on Power Electronics,Vol. 9, No. 5, pp. 532-542, (Sept., 1994)

• Nonlinear capacitors Cdsj and Ccer due to N-P junction depletion layer.

• Nonlinear capacitor Cebj + Cebd due to P+N+ junction

• MOSFET and PNP BJT are intrinsic (no parasitics) devices

• Nonlinear resistor Rb due to conductivity modulation of N- drain drift region ofMOSFET portion.

• Nonlinear capacitor Cgdj due to depletion region of drain-body junction (N-P junction).

• Circuit model assumes that latchup does not occur and parasitic thyristor does not turn.

IGBTs - 16Copyright © by John Wiley & Sons 2003

Parameter Estimation for PSpice IGBT Model

• Built-in IGBT model requires nine parameter values.

• Parameters described in Help files of Parts utility program.

• Parts utility program guides users through parameter estimation process.

• IGBT specification sheets provided by manufacturer provide sufficientinformaiton for general purpose simulations.

• Detailed accurate simulations, for example device dissipation studies, mayrequire the user to carefully characterize the selected IGBTs.

Cm +Coxs

Cgdj

CoxdCdsj

Rb

Cebj + Cebd

Ccer

Drain

Source

Gate

• Built-in model does not modelultrafast IGBTs with bufferlayers (punch-through IGBTs) orreverse free-wheeling diodes

Page 13: Week 13

IGBTs - 17Copyright © by John Wiley & Sons 2003

1nF

0.75 nF

0.5 nF

0.25 nF

0100 V 200 V 300 V 400 V 500 V

Collector - emitter Voltage

V = 0 VGE

Simulated C versus V

for IXGH40N60

GC CE

0 V 5 V 10 V 15 V 20 V 25 V

Data from IXGH40N60 spec sheet

PSpice IGBT - Simulation Vs Experiment