WE PRODUCE, THE WORLD USEÇizen Kontrol Çizim Tarihi Kontrol Tarihi Ölçek Bu çizimin tüm hakları ERKUR MAKİNA şirketine aittir. İzinsiz çoğaltılamaz ve kullanılamaz. Resim

THERMOFORMING MACHINES & MOLDS

www.erkur.com WE

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ERKUR Thermoforming is one of the leading manufacturers with the most comprehensive range of machinery and tools for the thermoforming technology in Turkey. With our qualified technitians and engineers ERKUR Thermoforming develops and produces these complex production lines that complies with our custmers requirements. ERKUR stands for innovation, highest quality and global service.

Erkur Makine has made a rapid entry into the sector of Thermoforming Machinery Manufacturing by adding a new addition to its fields of expertise with the ability to make all investments with its own re-sources.

Our company, which has established a team of engineers specialized in the sector and enlarged the machine park, is experiencing the excitement of bringing together the latest innovations and developing technologies of Thermoform Machinery with our esteemed customers.

Our company also provides services in the production of monorail-single-rail conveyor solutions and conveyor chains. Our products ; Machining lines, logistic lines, assembly and painting lines and all production related processes. Productivity with quality is also very important for our company.

Erkur machine strives to keep customer satisfaction at the highest level by delivering its products in desired quality and on time.

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CERKEZKOY FACTORY

WE PRODUCE,

THE WORLD USE...

aHigh output speed.

aEase of Use.

aEnergy-saving.

aFast tool change with less downtime.

aInitial self-tuning of loop parameters to simplify the task of the

operator.

aThe new generation engineering product resistance system,

which is made up of many zones maximizes the heat sensitivity

on the plate.

aMaximum security. In addition to fully conforming to European

standards, all of the moving plates have mechanical safety bars

to prevent falls.

aThe latest generation software program is fitted with a sliding

arm that runs along the length of the operator’s side of the ma-

chine, with a touch screen and color monitor operating panel.

aMaximum access to all parts of the machine to facilitate clean-

ing and maintenance.

aRemote service assistance ensures that after-sales service is

more effective and precise all over the world, with new access

equipment support, modem connectivity development, high

speed advantage without the cost of telephone connection.

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MINIMUM ENERGY MAXIMUM SECURITY

The new generation THERMOPLUS ERK series offers a significant cost advantage over the old systems with the energy savings it pro-vides. In addition to our security system which fully meets European standards, it has mechanical safety bars to prevent falling of the mo-ving plates.

NEW GENERATION PRODUCTION HIGH EFFICIENCY

The new generation of vacuum and pressure build-up guarantees a high level of efficiency with a control system and an automation sub-system suitable for industry 4.0 standard. All materials used in this production are supported with high quality.

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INDUSTRY 4.0 INNOVATION IN THERMOFORM MACHINERY

The new THERMOPLUS ERK series, the new generation of vacuum and pressure builders,

guarantees the highest level of automation. The new control system offers the utmost effi-

ciency and highest performance with all materials. Continuous shaping qualities, very short

retag time, shear accuracy, high flexibility and ease of use are just some of the advantages of

the THERMOPLUS ERK series. Integrated power regeneration: The kinetic energy generated

during the braking motion turns into energy used in the machine’s power system with energy

savings.

The THERMOPLUS ERK series is available in a wide range of model options and versions,

making it possible to offer the most appropriate solution for a variety of production needs in

the modern packaging industry.

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SRESISTANCE

FEEDING

SCRAP WINDING AND CONVEYOR

FORMING PUNCHING CUTTING STACKLING

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21/03/201721/03/2017

Adres: Evren Mh. Kerem Sk. No: 17

Web: www.erkur.com E-posta: [email protected]

Tel: +90 212 655 00 72 Fax: +90 212 655 80 72

İMALAT İÇ VE DIŞ TİC. LTD. ŞTİ.

Kenan YAVUZERKUR MAKİNE

----Ferhat Avcı

Sayfa : A0Resim No : ER.TK.OR.KR.20.00

Çizen Kontrol Çizim Tarihi Kontrol Tarihi Ölçek

Bu çizimin tüm hakları ERKUR MAKİNA şirketine aittir. İzinsiz çoğaltılamaz ve kullanılamaz.

Resim üzerinden ölçü almayınız. Aksi belirtilmedikçe verilen miktarlar 1 adet içindir.

GÜNEŞLİ / İSTANBUL

TECHNICAL SPECIFICATIONS

ERK / 8060 3- 4

MAX. MOULD DIMENSIONS : 800 x 580 mmMACHINE WEIGHT : 19.200 kgMAX. TRAY WIDTH : 840 mmMAX. TRAY THICKNESS ( PP-PET-PVC-PS-OPS ) : 1.5 mmAIR PRESSURE : 6 BAR MAX. CYCLE SPEED (DRY CYCLE) : 75 dev / dk

TOTAL POWER :

UPPER RESISTANCE GROUP : 80 kWLOWER RESISTANCE GROUP : 80 kWSERVO MOTOR GROUP : 40 kWINDUCTION MOTOR GROUP : 15 kW TOTAL INSTALLED POWER : 215 kWWORKING POWER : 130-180 kW

LANGUAGE OPTIONS :

TURKISHENGLISHSPANISHCHINESE

TECHNICAL SPECIFICATIONS

ERK THERMOPLUS 8060 / 3-4

TOTAL POWER LANGUAGE OPTIONS

MAX. MOULD DIMENSIONS : 800 x 580 mm UPPER RESISTANCE GROUP : 80 kW TURKISH

MACHINE WEIGHT : 19.200 kg LOWER RESISTANCE GROUP : 80 kW ENGLISH

MAX. TRAY WIDTH : 840 mm SERVO MOTOR GROUP : 40 kW SPANISH

MAX. TRAY THICKNESS ( PP-PET-PVC-PS-OPS ) : 1.5 mm INDUCTION MOTOR GROUP : 15 kW CHINESE

AIR PRESSURE : 6 BAR TOTAL INSTALLED POWER : 215 kW

MAX. CYCLE SPEED (DRY CYCLE) : 75 tr / mn WORKING POWER : 130-180 kW

21/03/201721/03/2017



Tel: +90 212 655 00 72 Fax: +90 212 655 80 72



----Ferhat Avcı






FORMING STATION PUNCH STATION

ERKUR THERMOFORMİNG MACHİNES

CUTTING STATION STACKING STATIONFORMING STATION PUNCH STATION CUTTING STATION STACKING STATION

21/03/201721/03/2017



Tel: +90 212 655 00 72 Fax: +90 212 655 80 72



----Ferhat Avcı






FORMING STATION PUNCH STATION

ERKUR THERMOFORMİNG MACHİNES

CUTTING STATION STACKING STATION

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ESFEEDER AND ENTRY HEAD

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FEEDER AND ENTRY HEAT

PRE HEAT : HEATS THE EDGES OF THE SHEET FOR SMOTTHT ENTRY.

ADJUSEMENT HANDLE FOR PRE-HEATER : IT IS USED TO ADJUST THE ENTRY TO FIT THE.

SHEET TIGHTENING SYSTEM : PLATE İS TIGHTENED WITH THE HELP OF A PNEUMATIC PISTONS.

2- SHEET : SPARE SHEET IS USED TO SAVE TIME DURING PRODUCTION.

MAX SHEET DIAMETER : 1000 MMMAX SHEET WEIGHT : 1150 KG

LEVER SYSTEM : SHEET IS LIFTED WITH THE HELP OF A HYDRAULIC PISTON.

a MAX. TRAY LIFT : 1250 KGa TWIN ROLLERa ROLLER LIFTING SYSTEM - HYDRAULICa ANALOUGE CONTROLLED

OPTIONAL

a CRUSHERa LIFTa PRE - HEATERa UPPER STACKERSa TRAY HEAT MEASURERa AUTOMATIC CAMERA CONTROL SYSTEMa ROBOT STACKING

RESISTANCE GROUP

LINEAR BEDDING SYSTEM :LINEAR BEDDING SYSTEM ARE USED TO HELPRESISTANCE GROUP MOVE ON THE CHASSIS.

CONSIST OF 120x120 INFRARED RESISTANCE STONES. ITS CONTROLLED WITH A 7 THERMOKUPUL RESISTANCE WHICH IS LOCATED ON FIRST THREE PITCH.

CONSIST OF 120x120 INFRARED RESISTANCE STONES. ITS CONTROLLED WITH A 7 THERMOKUPUL RESISTANCE WHICH IS LOCATED ON FIRST THREE PITCH.

35 PIECES ON THE LAST PITCH CONTROLLED FROM THERMOKUPUL RESISTANCE

UPPER RESISTANCE GROUP

2560

LOWER RESISTANCE GROUP

RESISTENCE GROUP RIGHT-LEFT LEVER :SPECIAL PNEUMATIC PISTONS ARE USED TO ADJUSTTHE UPPER-LOWER RESISTANCE GROUP CLOSER TOWORKING MOLD

895

aHEATER LENGTH : 2560 MMaUPPER HEATING POWER : 80 KWaLOWER HEATING POWER : 80 KWaINFRARED BLACK SQUARE RESISTANCE GROUP (120x120 mm)aCONSIST OF 4 PITCHES.aUPPER RESISTANCE GROUP CONSIST OF 42 CONTROL POINTS.

aUPPER RESISTANCE GROUP CONSIST OF 7 CONTROL POINTS.aUPPER AND LOWER PARTS OF THE RESISTANCE GROUP CAN OPERATE ON X AND Y AXIS.aINFRARED TEMPERATURE MEASUREMENT ON SHEET SURFACE.aTRAY SAGGING IS SENSOR CONTROLLED.aRESISTANCE GROUP SURFACE AREA : L 2560 mm xW 900 mm

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ESFORMING STATION

aSERVO DRIVEN MOTORS ARE USED.aAIR PRESSURE AND VACUUM FORMINGaMAX. MOULD SIZE : 800 x 500 mmaTOOL FIXING WITH ELECTRICAL SAFETY INTERLOCKS aMOTORIZED MOULD HEIGHT ADJUSTMENT ON TOP AND BOTTOM FORMING STATION

aMOULD CLAMPING FORCE : 50 T.aLONG LIFE SPECIAL NEEDLE BEARINGS GAPLESS JOINTS PISTONS.aFLOW CONTROL SENSOR FOR COOLING WATER.aSERVO OR PNEUMATIC DRIVEN PLUG GROUP.

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SIEMENS REDUCER :MOVES ACTIVE BLOCKUP-DOWN

BUMPER SETTING GEAR :HELPS ADJUST BUMPER HEIGTH.

BUMPER TOOHT RACK :HELPS WITH THE MOVEMENT ON MOBILE PARTS OF THE MOLD DURING PRODUCT FORMING.

COLLON MILL OIL TANK:AUTOMATIC GREASING IS DONE AT SPECIFIC TIMES.

HEIGHT ADJUSTING GEAR :WORKING IN SYNCHRONTIZON WITH HEIGHT ADJUSTMENT MOTOR TO MOVE BLOCKS UP AND DOWN ACCORDING TO PRODUCT DIMENSION

BECKOFF MOTOR

MOVING BLOCK

FIXED BLOCK

TAMPON SERVO MOTOR :GIVES MOVEMENT TO TOOTHED RACK.

aUPPER FORMING DEPTH : 140 mmaLOWER FORMING DEPTH : 140 mmaCLAMPING FORCE : 50 taPLATEN HEIGHT (UPPER-LOWER) : 150 mm - 150 mm

PUNCHING STATION

aCLAMPING FORCE : 50 taMOTION DISTANCE UPPER-LOWER : 150 - 150 mmaSERVO MOTOR DRIVEN PUNCH STATIONaTOP AND BOTTOM HOLE PUNCH TABLES UPPER-LOWER 150x150 mmaLONG LIFE BEARINGS, PISTONS, JOINTS.

aVACUUM SERVICE FOR SCRAP REMOVAL.aDIGITAL STATION POSITION ADJUSTMENT WITH ROTARY ENCODERaMOTORISED POSITION ADJUSTMENT OF TOP TABLESaTOOL FIXING SYSTEM WITH ELECTRICAL SAFETY INTERLOCKS.

HIGHT ADJUSTMENT MOTOR (YILMAZ REDUCER ) :MAKES THE BLOCKS MOVEUP-DOWN DEPENDING ON PRODUCT DEPT

CENTRAL MOVING LEVER :MOBILE BLOCK MOVES WITHA HELP OF SERVO REDUCERIT IS EQUIPPED WITH PINNEDBEARING AND GRAFITI BUSH

SAFETY PIN :MECHANICAL SAFE SYSTEM

STATION MOTOR :(YILMAZ REDUCER ) :IT IS A MOTOR USED TO ADJUST THE PITCH LENGHT OF THE WORLD.

HIGHT ADJUSTMENT MOVING GEAR : DOUBLE RANGE SPECIAL GEAR HELPS ADJUST MOLD HEIGHT WITH

HIGHT ADJUSTMENT YELLOW SHELL : BALANCES THE WEIGHT IN THE HEIGHT ADJUSTMENT SHELL

COLON MILL BEDDING SHELL (WITH TEFLON) : REDUCES COLON MILL FRICTION DURING MOVEMENT.

COLON MILL GREASING PIPE : COLON MILL GREASING TANK

MOVING ARMS (BOXER TYPE ) : EQUIPPED WITH PINNEDBEARING CAPABLE TO WITHSTAND UP TO 105 N

HIGHT ADJUSTMENT SHELL : MOVES THE BLOCKS UP-DOWN WITH A HIGH ADJUSTMENT GEAR TOGETHER WITH COLON MILL WHITH WORTH

MOVING BLOCK COOLING PLATE :ITS USED TO PREVENT BLOCK EXPANSION.

AMBIYANT PLATE :DESIGNED TO PREVENTHEAT LOSS BETWEENRESISTANCE PLATE AN COOLING PLATE

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TIGHTENING UNIT :SPECIAL PNEUMATIC SYSTEM IS USED TO TIGHTEN TOOTH THAT IS PLACED ON HEIGHT ADJUSTMENT GEAR AND COLON MILL

MOLD TIGHTENING UNIT :CUTTING MOLDS ARE TIGHTENED WITH PNEUMATIC PISTONS. 80 N PULL-PUSH PISTONS ARE USED.

RESISTANCE PLATE :THERMOKUPUL CONTROLLED RESISTANCE PLATE.

THERMOKUPUL IS USED TO CONTROL BLOCK HEAT ON MOVING BLOCK.

MOVING LEVER (BOXER TYPE) :SPECIALLY DESIGNED FOR CUTTING STATION. EQUIPPED WITH PINNED BEARING CAPABLE TO WITH STAND A PRESSURE UP TO 105N.

MOBILE BLOCK :ITS CONNECTEDTO THE MOLD.MADE OF IRON.

ARCH PISTON :MOVES MOBILE BLOCK UP AND DOWN

FIXED BLOCK

aRESISTANCE PLATE HEATER POWER : 9 kWaCLAMPING FORCE : 651aCUTTING MOULD HEIGHT UPPER-LOWER : 150x150 mm aSERVO MOTOR DRIVEN STATIONS.aCUTTING GROUP UPPER-LOWER : 150x150 mmaLONG LIFE BEARINGS, PISTONS, JOINTS.aDIGITAL STATION POSITION ADJUSTMENT WITH ROTARY ENCODER.

aCUTTING KNIFE HEATING MAX. 150 0 CaMOTORISED PRECISION CUTTING ADJUSTMENT ON TOP TABLE.aMOTORISED POSITION ADJUSTMENT OF UPPER CUTTING STATION.aADJUSTMENT BOLT RELIEVE SYSTEM IS USED TO INCREASE THE LIFE SPAN OF THE CUTTING KNIFESaTOOL FIXING SYSTEM WITH ELECTRICAL SAFETY INTERLOCKS.

aCUTTING KNIFE HEATING MAX. 150 0 CaMOTORISED PRECISION CUTTING ADJUSTMENT ON TOP TABLE.aMOTORISED POSITION ADJUSTMENT OF UPPER CUTTING STATION.aADJUSTMENT BOLT RELIEVE SYSTEM IS USED TO INCREASE THE LIFE SPAN OF THE CUTTING KNIFESaTOOL FIXING SYSTEM WITH ELECTRICAL SAFETY INTERLOCKS.

STACKING STATIONSWEEPING SYSTEM :FORMED PRODUCT IS TRANSFERRED TO A CONVEYOR LINE, FROM A SECOND RANK OF ALIGNING SECTION, WITH THE USE OF A PNEUMATIC PISTON AND SWEEPING LAMA’S.

CONVEYOR LIFTING UNIT :IT MOVES THE CONVEYOR UP-DOWN BASED ON THE DEPTH OF THE PRODUCT (h).

A-B SWEEPING SYSTEM :PNEUMATIC SYSTEM IS USED TO QUEUE THE OUTPUT IN THE ORDER THEY NEED TOPASS IN.

ALIGNING UNIT :ALIGNING IS DONE WITH THE USE OF A SERVO MOTOR.

STANDART ALIGNING A-B SWEEPING

aMAXIMUM VERTICAL SPEED : 500 mmaMAXIMUM HORIZONTAL STROKE : 600 mmaSERVO MOTOR DRIVEN STACKER (VERTICAL) UNIT WITH PNEUMATIC SWEEPER. aMOTORIZED POSITION ADJUSTMENT OF STATION WITH ROTARY ENCODER.

aPNEUMATIC A-B STACKING SYSTEM.aSERVO MOTOR DRIVEN VERTICAL STACKINGaELECTRICALLY DRIVEN CONVEYORaSTATIC ELECTRIC REMOVER FOR SECURITY PRODUCT HEALTH.aROBOT STATIC SYSTEM ( IF REQUIRED.)

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ESSCRAP WINDING AND CONVEYOR

aASYNCHRONOUS WINDER WITH ELECTRONICAL TORQUE CONTROLaPNEUMATIC SCRAP DISCHARGE UNITaEMERGENCY STOP FOR SAFETY

DETAY A

ÖLÇEK 1 : 4

CONVEYOR SYSTEM :FORMED PRODUCTS ARE ALIGNED AND ARE MOVED PACKING UNIT WITH A CONVEYOR.

SECURITY WALL:IT IS SPECIFICALLY DESIGNED TO PROTECT THE FINISHED PRODUCT MOVING ON A CONVEYOR.

CONVEYOR SIDE SUPPORT WALL:IT IS TO AVOID FALLING OFF A CONVEYOR BAND.

SCRAP WINDING UNIT:IT IS USED WRAP UP THE SCRAP SHEET.

THERMOFORM MOLDS

THERMOFORMING MACHINES & MOLDS

www.erkur.com

We produce, the world use...

Factory 115 Temmuz Mh. 1435. Sk. No : 17 Gunesli - Bagcilar / ISTANBUL / TURKEYT : +90 212 655 00 72 pbx F : +90 212 655 80 72 Factory 2 Avrupa San. Sit. B Blok No : 6 Kapakli - Cerkezkoy / TEKIRDAG / TURKEYT : +90 282 758 22 22 pbx F : +90 282 758 22 21

[email protected]@erkur.com

[email protected]

/erkurthermoform

Documents

WE PRODUCE, THE WORLD USEÇizen Kontrol Çizim Tarihi Kontrol Tarihi Ölçek Bu çizimin tüm hakları ERKUR MAKİNA şirketine aittir. İzinsiz çoğaltılamaz ve kullanılamaz. Resim