Vorstadt 1, D - 96190 Untermerzbach - EquipNet R I G I N A L M A N U A L P R O C E S S W A T E R - C I R C U L A T I O N - S Y S T E M W I T H C L E A R - W A T E R - V E S S E L Manufacturer

O R I G I N A L M A N U A L

P R O C E S S W A T E R - C I R C U L A T I O N - S Y S T E M

W I T H C L E A R - W A T E R - V E S S E L

Manufacturer

RÖSLER Oberflächentechnik GmbH Vorstadt 1, D - 96190 Untermerzbach

Customer

DePuy (Ireland) Ltd., Loughbeg, Ringaskiddy, Co. Cork – IRL

Machine Machine-No. Year of construction

Z 800 HA-T-F 49610/10 2010

Connected load: 6,00 kW Electrical diagram No.: 01-183203

Operating voltage: 3 x 400 V, 50 Hz Control voltage: 24 V AC

Weight of the machine: 730 kg Guarantee: according to agreement

Date: 14.12.2010 Name: M. Heymann

P L E A S E R E T A I N D O C U M E N T

F O R P O S S I B L E U S E I N T H E F U T U R E

TABLE OF CONTENTS

Page 1 of 3

GENERAL INFORMATIONS ______________________________________________________________________________________________________________ 1

A) GENERAL __________________________________________________________________________________________________________________ 1 B) INFORMATION ON OPERATING Z . . . TURBO __________________________________________________________________________________ 2 C) IMPORTANT NOTICE FOR THE OPERATION OF VIBRATORY-FINISHING SYSTEMS ____________________________________________ 2

DESCRIPTION FUNCTIONAL ____________________________________________________________________________________________________________ 3

1. PARTS OF THE INSTALLATION AND EQUIPMENT’S ____________________________________________________________________________ 3 2. INSTALLATION _____________________________________________________________________________________________________________ 3 3. CONTROL ELEMENTS _______________________________________________________________________________________________________ 3 4. ELECTRICAL CONNECTION __________________________________________________________________________________________________ 4 5. AIR PRESSURE CONNECTION ________________________________________________________________________________________________ 4 6. METERING UNITS ___________________________________________________________________________________________________________ 4 7. STARTING OF THE INSTALLATION ___________________________________________________________________________________________ 4

7.1 PREPARATION ____________________________________________________________________________________________________ 4 7.2 DETERMINATION OF THE EVACUATING-TIME _______________________________________________________________________ 5 7.3 REGULARY PROCESS ______________________________________________________________________________________________ 6 7.4 INTERNAL CIRCULATING PROCESS _________________________________________________________________________________ 7 7.5 EVACUATION OF THE CENTRIFUGE ________________________________________________________________________________ 7 7.6 TURBO-FLOC (OPTION) ____________________________________________________________________________________________ 8 7.7 HINTS TO SOLVE TROUBLES _______________________________________________________________________________________ 8 7.8 MALFUNCTIONS __________________________________________________________________________________________________ 8

8. MAINTENANCE _____________________________________________________________________________________________________________ 9 A) MAINTENANCE WORKS FOR THE CENTRIFUGE___________________________________________________________________ 9

B) MAINTENANCE WORK FOR THE COMPRESSED-AIR DIAPHRAGM PUMPS _________________________________________________ 9 C) EVERY 2 WEEKS _______________________________________________________________________________________________ 9 D) EVERY 4 WEEKS _______________________________________________________________________________________________ 9 E) EVERY 3 MONTHS ______________________________________________________________________________________________ 9 F) CHECK FOR OPERATION SAFETY ACCORDINGLY BGR 500, CHAPTER 2.11, PART 3 __________________________________ 9 G) CHECK THE ELECTRICAL LINES ACCORDING TO UVV BGV A 3 § 5 RECORD THEM IN THE ENCLOSED _______________ 10 H) IN A CYCLE OF 6 YEARS OR APPROX. 20.000 OPERATION HOURS _________________________________________________ 10

9. SPARE PARTS _____________________________________________________________________________________________________________ 10 LAYOUT OF SYSTEM _____________________________________________________________________________________________________________ 11

SPARE PARTS LIST PROCESSWATER CIRCULATION SYSTEM __________________________________________________________________ 12 A - CENTRIFUGE_____________________________________________________________________________________________________ 12

LUBRICATION ________________________________________________________________________________________________ 12 B - BUFFER VESSEL __________________________________________________________________________________________________ 13 PNEUMATICALLY EQUIPMENT FOR AIR DRIVEN DIAPHRAGM PUMP P 3-2 _______________________________________________ 13 C - METERING UNIT DP 1 FOR COAGULATION LIQUID __________________________________________________________________ 14 D - CLEAR WATER VESSEL ___________________________________________________________________________________________ 15 PNEUMATIC CONTROL FOR AIR DRIVEN DIAPHRAGM PUMP P 9-2 ______________________________________________________ 15 E - METERING UNIT D 2-4/320 (FRESH WATER – COMPOUND) ____________________________________________________________ 16

OPERATING INSTRUCTIONS FOR CENTRIFUGE Z 800-TURBO ___________________________________________________________________________ 17

1. GENERAL ADVICES TO THE OPERATING INSTRUCTIONS _____________________________________________________________________ 18 1.1 TRANSPORT HINTS _______________________________________________________________________________________________ 19

2 DECLARATION ON NOISE EMITTING ________________________________________________________________________________________ 20 2.1. MACHINE DATA__________________________________________________________________________________________________ 20 2.2. MACHINE PARAMETERS __________________________________________________________________________________________ 20 2.3. PLACE OF METERING _____________________________________________________________________________________________ 20 2.4 METERING PROCESS AND NOISE METERING DEVICE USED __________________________________________________________ 20 2.5. NOISE METERING ________________________________________________________________________________________________ 20

3. TECHNICAL SPECIFICATIONS _______________________________________________________________________________________________ 21 4. OPERATIONAL DIAGRAM __________________________________________________________________________________________________ 21 5. WORKING METHOD / USE AS INTENDED _____________________________________________________________________________________ 22

APPROPRIATE USE (REASONABLY FORESEEABLE USE) ________________________________________________________________ 22 IMPROPER USE/MISUSE (REASONABLY FORESEEABLE INCORRECT USE) ________________________________________________ 22

6. DESCRIPTION _____________________________________________________________________________________________________________ 23 7. INSTALLATION AND STARTING _____________________________________________________________________________________________ 23 8. FUNCTION ________________________________________________________________________________________________________________ 24 9. EVACUATION OF THE DRUM _______________________________________________________________________________________________ 25 10. LUBRICATION AND MAINTENANCE ______________________________________________________________________________________ 27

A) ONCE A WEEK ______________________________________________________________________________________________________ 27 B) EVERY 200 OPERATING HOURS: ______________________________________________________________________________________ 27 10.1.PREVENTIV MAINTENANCE ____________________________________________________________________________________________ 27

A) REGULARLY __________________________________________________________________________________________________ 27 B) EVERY 3 MONTHS _____________________________________________________________________________________________ 27 C) CHECK FOR OPERATION SAFETY ACCORDINGLY BGR 500, CHAPTER 2.11, PART 3 _________________________________ 27 D) CHECK THE ELECTRICAL LINES ACCORDING TO UVV BGV A 3 § 5 RECORD THEM IN THE ENCLOSED _______________ 27 E) IN A CYCLE OF 6 YEARS OR APPROX. 20.000 OPERATION HOURS__________________________________________________ 28

10.2 HINTS TO SOLVE TROUBLES ______________________________________________________________________________________ 29 11. SAFETY RULES _________________________________________________________________________________________________________ 30 12. SPARE PARTS __________________________________________________________________________________________________________ 30 13. INSTALLATION SKETCH, SPARE PARTS LISTS AND GROUP OF COMPONENTS _______________________________________________ 31

13.1 INSTALLATION SKETCH __________________________________________________________________________________________ 31 13.2 SPARE PARTS LISTS AND GROUP OF COMPONENTS _________________________________________________________________ 32

13.2.1. SPARE PARTS LIST AND GROUP OF COMPONENTS A - DRIVE WITH DRUM BEARING SUPPORT ________________ 32 13.2.1.1 GROUP OF COMPONENTS A - DRIVE WITH DRUM BEARING SUPPORT ________________________________ 33

13.2.2. SPARE PARTS LIST AND GROUP OF COMPONENTS B - PROCESS WATER GUIDANCE __________________________ 34 13.2.2.1 GROUP OF COMPONENTS B - PROCESS WATER GUIDANCE _________________________________________ 35

13.2.3 SPARE PARTS LIST AND GROUP OF COMPONENTS C DRUM DEVICE __________________________________________ 36 13.2.3.1 GROUP OF COMPONENTS C - DRUM DEVICE _______________________________________________________ 37

13.2.4 SPARE PARTS LIST AND GROUP OF COMPONENTS D COVER WITH CLOSURE _________________________________ 38 13.2.4.1 GROUP OF COMPONENTS D - COVER WITH CLOSURE ______________________________________________ 39

13.2.5. SPARE PARTS-LIST SAFETY DEVICES AND OTHER _________________________________________________________ 40 14. EXCHANGE OF THE V-BELTS ____________________________________________________________________________________________ 41 15. CERTIFICATE OF MANUFACTURER ______________________________________________________________________________________ 42

TABLE OF CONTENTS

Page 2 of 3

16. CALCULATION OF STABILITY FOR THE CENTRIFUG ROTOR (ACCORDING TO VDMA 24401, PAGE 1) __________________________ 43 16.1. DESCRIPTION OF INSTALLATION AND ROTOR __________________________________________________________________ 43

16.1.1. PROCESS DESCRIPTION __________________________________________________________________________________ 43 16.1.2. DRAWING OF THE ROTOR (MAT.: G-AL SI 10 MG (WA)) _____________________________________________________ 43 16.1.3. USED FORMULA TYPES WITH UNITS OF MEASUREMENT AND FIXED DIMENSIONS ___________________________ 43

16.2. TANGENTIAL TENSIONS IN THE WALL OF THE RUNNING ROTOR _________________________________________________ 44 16.2.1. TANGENTIAL TENSION IN THE WALL OF THE EMPTY ROTOR ______________________________________________ 44 16.2.2. TANGENTIAL TENSION IN CASE __________________________________________________________________________ 44 16.2.3. CORRECTION VALUES TO TAKE INTO ACCOUT ALLOW REINFORCING RINGS ________________________________ 44 16.2.4. CORRECTION VALUES TO TAKE INTO ACCOUNT WELDING JOINTS AND PERFORATIONS _____________________ 44

16.3. PROOF FOR STABILITY FOR THE ROTOR ________________________________________________________________________ 45 16.3.1. SUMMARIZATION THE TANGENTIAL TENSIONS (HOMOGENOUS DISTRIBUTION OF MATERIAL)_______________ 45 16.3.2. COMPARISON WITH THE ADMISSABLE TANGENTIAL TENSION _____________________________________________ 45

OPERATING PANEL TD 200 _____________________________________________________________________________________________________________ 46

1.0 GENERAL ______________________________________________________________________________________________________________ 46 1.1 VIEW OF THE TEXT DISPLAY TD 200 INCLUDING ITS OPERATION ELEMENTS: ________________________________________ 46 1.2 CONFIGURATION OF THE KEYS ___________________________________________________________________________________ 46

2.0 CHANGE OF PARAMETERS ______________________________________________________________________________________________ 46 3.0 CONFIRMATION OF MALE FUNCTION NOTICES ___________________________________________________________________________ 47 4.0 SELECT LANGUAGE 1 / 2 ________________________________________________________________________________________________ 47 5.0 LIST OF PARAMETERS __________________________________________________________________________________________________ 47 MESSAGE TEXTS AT OPERATING PANEL TD 200 ____________________________________________________________________________________ 48

OPERATING INSTRUCTIONS FOR METERING PUMP RD-CN-PA __________________________________________________________________________ 51

GENERAL USER INSTRUCTIONS ___________________________________________________________________________________________________ 52 SAFETY GUIDELINES: ______________________________________________________________________________________________________ 52

1 EQUIPMENT OVERVIEW ____________________________________________________________________________________________________ 52 2 SAFETY ___________________________________________________________________________________________________________________ 53

CORRECT USE OF EQUIPMENT ______________________________________________________________________________________________ 53 SOUND PRESSURE LEVEL __________________________________________________________________________________________________ 54

3 STORAGE AND TRANSPORT ________________________________________________________________________________________________ 54 4 ASSEMBLY AND INSTALLATION ____________________________________________________________________________________________ 54 5 COMMISSIONING __________________________________________________________________________________________________________ 55

MAINTENANCE ____________________________________________________________________________________________________________ 55 SERVICE INTERVAL _________________________________________________________________________________________________ 55

6 REPAIR ___________________________________________________________________________________________________________________ 55 TROUBLESHOOTING _______________________________________________________________________________________________________ 55

7 CONNECTION AND COMMISSIONING METERING UNIT D 1 TO D 4 _____________________________________________________________ 56 8 CHECK POINTS ____________________________________________________________________________________________________________ 57 9 DECOMMISSIONING AND DISPOSAL ________________________________________________________________________________________ 58 10 TECHNICAL DATA ______________________________________________________________________________________________________ 58

PERFORMANCE TABLE 230 V VERSION ______________________________________________________________________________________ 58 PERFORMANCE CURVES ___________________________________________________________________________________________________ 59 MATERIALS _______________________________________________________________________________________________________________ 62 ELECTRICAL DATA ________________________________________________________________________________________________________ 62 TEMPERATURE DETAILS ___________________________________________________________________________________________________ 62 CLIMATE __________________________________________________________________________________________________________________ 62 ENCLOSURE RATING AND SAFETY CLASS ___________________________________________________________________________________ 62 SOUND PRESSURE LEVEL __________________________________________________________________________________________________ 62 SHIPPING WEIGHT _________________________________________________________________________________________________________ 62

INSTALLATION INSTRUCTIONS FOR EXCHANGING THE DIAPHRAGM ___________________________________________________ 63 SPARE PARTS DRAWING _____________________________________________________________________________________________ 64 SPARE PARTS LIST __________________________________________________________________________________________________ 64

1 PUMP DATA _______________________________________________________________________________________________________________ 66 2 GENERAL DESCRIPTION____________________________________________________________________________________________________ 66 3 OPERATING AND SAFETY PRECAUTIONS ____________________________________________________________________________________ 67 4 AIR AND LUBE REQUIREMENTS ____________________________________________________________________________________________ 69 5 OPERATING INSTRUCTIONS ________________________________________________________________________________________________ 69 6 MAINTENANCE ____________________________________________________________________________________________________________ 69 7 DRAWING, FLUID SECTION _________________________________________________________________________________________________ 70 8 PARTS LIST, FLUID SECTION ________________________________________________________________________________________________ 71 9 DRAWING AIR SIDE ________________________________________________________________________________________________________ 72

9.1 DRAWING AIR SIDE (EXTERNAL CONTROL) ________________________________________________________________________ 73 10 PARTS LIST AIR MOTOR _________________________________________________________________________________________________ 74 11 DIAPHRAGM PUMP SERVICE ____________________________________________________________________________________________ 75

11.1 GENERAL REASSEMBLY NOTES ___________________________________________________________________________________ 75 11.2 FLUID SECTION DISASSEMBLY ____________________________________________________________________________________ 75 11.3 FLUID SECTION REASSEMBLY ____________________________________________________________________________________ 75

12. AIR MOTOR SECTION SERVICE __________________________________________________________________________________________ 76 12.1 PILOT VALVE DISASSEMBLY______________________________________________________________________________________ 76 12.2 PILOT VALVE REASSEMBLY ______________________________________________________________________________________ 76 12.3 MAJOR VALVE DISASSEMBLY ____________________________________________________________________________________ 76 12.4 MAJOR VALVE REASSEMBLY _____________________________________________________________________________________ 76

13 TROUBLE SHOOTING ___________________________________________________________________________________________________ 77 14. PERFORMANCE CURVES, DIRECT CONTROL ______________________________________________________________________________ 78

14.1 PERFORMANCE CURVES, EXTERNAL CONTROL ____________________________________________________________________ 79

TABLE OF CONTENTS

Page 3 of 3

OPERATORS MANUAL DIAPHRAGM PUMP P 9-1 ________________________________________________________________________________________ 80

1 PUMP DATA _______________________________________________________________________________________________________________ 81 2 GENERAL DESCRIPTION____________________________________________________________________________________________________ 81 3 OPERATING AND SAFETY PRECAUTIONS ____________________________________________________________________________________ 82 4 AIR AND LUBE REQUIREMENTS ____________________________________________________________________________________________ 84 5 OPERATING INSTRUCTIONS ________________________________________________________________________________________________ 84 6 MAINTENANCE ____________________________________________________________________________________________________________ 84 7 DRAWING, FLUID SECTION _________________________________________________________________________________________________ 85 8 PARTS LIST, FLUID SECTION ________________________________________________________________________________________________ 86 9 DRAWING AIR SIDE ________________________________________________________________________________________________________ 87 10 PARTS LIST AIR MOTOR _________________________________________________________________________________________________ 88 11 AIR MOTOR SECTION SERVICE __________________________________________________________________________________________ 89

11.1 PILOT VALVE DISASSEMBLY______________________________________________________________________________________ 89 11.2 PILOT VALVE REASSEMBLY ______________________________________________________________________________________ 89 11.3 MAJOR VALVE DISASSEMBLY ____________________________________________________________________________________ 89 11.4 MAJOR VALVE REASSEMBLY _____________________________________________________________________________________ 89

12 TROUBLE SHOOTING ___________________________________________________________________________________________________ 90 13 PERFORMANCE CURVES ________________________________________________________________________________________________ 91

EC – DECLARATION OF CONFORMITY

TEST CERTIFICATE

ELECTRICAL DIAGRAM

OPERATING INSTRUCTIONS

14.12.2010 Page 1

Process Water System Z . . . HA–TURBO-Floc

General Informations

A) General

ATTENTION!

The centrifuge can only be used for waste water at pH-value 6,5 to 10.

Through flow capacity depended upon cleaning quality:

Z 800*: up to 1000 l/h

Z 800K**: up to 1200 l/h

- Please never change the brake time of the centrifuge * Z 800 = construction without clear-water vessel

** Z 800 K = construction with clear-water vessel

Please read the operating instructions before commissioning and follow them.

The machine is only to be operated and maintained by persons being familiar with the operating

instructions.

It has to be taken care, that there is no unauthorized person at the place of the machine.

Specially trained personnel may only do Electrical and maintenance works.

Maintenance works may only be done when the machine is switched off.

- The main switch is closed in position „0“.

The installation corresponds to the rules of health and safety executive and rules of engineering

valid at the date of delivery.

For further questions about working safety you have to contact the responsible authorities.

It has to be avoided to switch on and off shortly the machine.

We guarantee for a good operation and perfect process results when:

- Commissioning by RÖSLER-Service engineer

- Running of the installation due to operation instruction.

- Using RÖSLER accessories.

- Using RÖSLER consumables (Chips - Compounds - effluent cleaner)

- Using original RÖSLER spare parts.

To ensure the operation of the machine for a long term, it is required to make preventive

maintenance and test works in fixed time periods.

It is advisable to record them in a maintenance book.

The following documentation should:

A) be a support for the operators and our service people

B) be used as documentation for a proper maintenance of the machine

C) help to extend the lifetime of the machine as much as possible

If you want the commissioning of your installation to be done by our service engineer please make

an appointment with our service department.


14.12.2010 Page 2

B) Information on operating Z . . . TURBO

ATTENTION!

The process water cycle is interrupted at centrifuge standstill.

Evacuate the centrifuge due to paragraph 9 of the special description Z 800 TURBO.

Clean the screen in the collecting basket for waste water every time the sludge basket is

discharged only if the waste water stirring is switched off!

The operating air pressure of the system is maximally 4 bar!

The centrifuge must be lubricated every 200 operating hours on the area it concern with RÖSLER-

special grease for centrifuges (SP000063) by delivered grease gun!

Metering quantities of consumables related to the process, determined by RÖSLER can only be

altered in relation to the volume of the liquids!

No alien liquids and solids are allowed to be added to the existing centrifuge cycle!

Only consumables released by RÖSLER are allowed to be used in the process!

ATTENTION!

With centrifuges not being equipped with an automatic secondary metering,

a reliable manual secondary metering has to be guaranteed by the operating person

in order to level out losses caused by evaporation and dragged out liquids.

C) Important notice for the operation of vibratory-finishing systems

with compressed-air-diaphragm pumps

With the different treatment in the vibratory finishing systems the process-water can contain

minute burrs and particles.

When the water is transported through the compressed air-diaphragm pump for effluent treatment

or when it is transported in circular system, burrs and particles can lead to the destruction of the

diaphragm in the pumps.

Therefore it is necessary to install fine screens into the pre-filter of the process-water installation.

This fine screen is available at RÖSLER.

If required, please contact our service department.


14.12.2010 Page 3

PROCESSWATER-CIRCULATION SYSTEM Z 800 HA–TURBO-Floc

Description functional

1. Parts of the installation and equipment’s

a) Collecting tank with stirring device, pump and level control

b) Centrifuge Z 800 TURBO

c) Metering unit for coagulation compound

d) Clear water tank with pumps for process water and with level control

e) Metering unit for compound

f) Turbo-Floc system

g) Electric switch box, type E 60-302

h) Grease gun with RÖSLER-special grease RSF 16 VZ for centrifuges to lubricating the greasing

ring below the rotor bearing

2. Installation

* Centrifuge and collecting tank and clear water tank are completely mounted at a plate.

* A horizontal position of the machine is important.

* The installation is only to be moved by an elevating truck or a high lift truck, when it is empty.

* The mounting of the pipes between circulation system and vibro-finishing installation depends on

the local situation.

* An appropriate site for the machine (eg. sufficient distances to walls and traffic ways) will ensure

easy access for operators and maintenance.

3. Control elements

Designation and arrangement of the single elements due to electrical diagram

01-183203

Q 0 Main switch

A 2 Operating panel TD 200

S 5 Selector switch „clear-water-pump ON / OFF“ (option 25)

SE 0.0 Push button „centrifuge START“

SE 0.1 Push button „centrifuge STOP“

PA 1.0 Pilot light „centrifuge ON“

PA 1.1 Pilot light „malfunction“

P 1 Operating hours meter


14.12.2010 Page 4

4. Electrical connection

1. Make a linkage between centrifuge and Vibro-Finishing Installation.

* The switch box must be placed in a clean and dry environment.

* Ambience temperature: +5° C to + 40° C (41 °F to 104 °F)

2. Switch off power supply.

3. Connect the neutral and protective conductors in the switch panel.

4. Supply power to the terminals L1, L2, L3 in the switch panel.

* Voltage see wiring diagram 01-183203.

An authorized electrician can only connect the installation!

5. Air pressure connection

* Connect the pneumatic device for the air driven diaphragm pump to the air pressure supply.

* Connection values: R ¼"

* Adjust the pressure to approx. 4 bars.

* Check the drip feed lubricator for function.

* Refill oil if necessary and let off condensate.

6. Metering units

* Connect the metering pumps at the switch box.

* Install the pressure hoses of the metering pumps to the installation and connect them.

* Adjust the supply of compound at the metering pumps.

* For complete solids removal the addition of the coagulation liquid provides chemical support to

the mechanical effect of the centrifuge.

* Variations in the process time can be effectively controlled by a manual adjustment of

the dosing rate.

7. Starting of the installation

7.1 Preparation

* Switch on the main switch Q 0.

* The text display at operating panel TD 200 shows „cover opening“.

* Check or empty the sludge insert.

ATTENTION! Danger of crushing!

Open and close lid at the points provided, with both hands.

Take care to ensure that no other persons are in the range of the centrifuge.

At first starting of the centrifuge following works must be done:

– open the cover,

– change the sludge insert if necessary,

– close the cover,

– wait ca 20 sec,

– start the centrifuge by push button SE 0.1 „centrifuge START“.

– stop the centrifuge by push button SE 0.0 „centrifuge STOP“.

* Mix the process water in the circulation tank.


14.12.2010 Page 5

7.2 Determination of the evacuating-time

* The evacuating–period depends on

+ the max. possible sludge content capacity,

+ the degree of contamination of the medium in percent by volume and

+ the flow rate

* The easiest way to determine the degree of contamination is by letting the solids of the

contaminated medium settle in a test tube or a glass cylinder.

Example for calculation: T = Evacuating-period in minutes : ... min

V = Capacity of the sludge insert : 10 dm3

S = Degree of contamination : 1 Vol %

Q = Flow rate (max.) : 20 dm3/min

Based on these values, the evacuating-period can be calculated with the following formula:

T = V x 100 = 10 x 100 = 50 min

S x Q 1 x 20

ATTENTION ! EVACUATING–PERIOD MAXIMAL : T = 1 hour

The centrifuge loses the effect of cleaning if you

exceed the calculated evacuating-time.

* The calculated evacuating-time serves as a guide value only.

The actual period is established in practical experiments.


14.12.2010 Page 6

7.3 Regulary process

* Choose the evacuating-time at operating panel TD 200.

(Please see the special description)

* Start the Vibro-Finishing Installation due to description

* Switch on the clear water pump by selector switch S 5. (option 25)

* The respective pumps will transport the process water to the Vibro-Finishing Installation.

* The effluent is led from the Vibro-Finishing Installation into a lifting station.

The wastewater will be transported from the lifting station through an insert for filtration into

the collecting tank of the centrifuge by a pump.

Minute burrs, particles etc. will be eliminated out of the effluent.

Floating switches controls the pump.

* Start the centrifuge by push button S 0.1.

* The metering unit for coagulation compound is running.

* The metering unit for processing compound is running.

* When the centrifuge has reached its speed for operation, the pump in the collecting tank starts and

transports the water into the centrifuge.

The solid particles are carried outwards and settle on the wall of the flexible liner in the centrifuge.

The cleaned liquid is than diverted by pressure and flows into the clear water tank.

The adjusted treatment time starts running down to zero.

* When the treatment time has reached zero, the centrifuge is still running.

The supply pump switches off.

The „after-running time centrifuge full“ starts running.

* The operating hours counter P 1 shows the total running time of the centrifuge.

* When the collecting tank of the centrifuge is full, the Vibro-Finishing Installation can be switched

off by potential-free contacts.

* When the after –running time has finished, the centrifuge turns off.

* Turn off the centrifuge by push button SE 0.0.

* Evacuate the centrifuge due to paragraph 9 of the special description Z 800 TURBO.


14.12.2010 Page 7

7.4 Internal circulating process

* If the Vibro-Finishing Installations will be turned off the pumps to the installations turn off, too.

The centrifuge turns over to the internal circulating process.

Processing liquid from the cleared water tank flows into the collecting tank by the overflow.

It will be transported into the centrifuge and cleaned once more.

The „time for cycle mode“ starts running.

* When the time for cycle mode has finished, the installation turns off, if it isn’t filled the collecting

vessel with water from the Vibro-Finishing Installation.

7.5 Evacuation of the centrifuge

* Stop the centrifuge by push button SE 0.0.

* Wait for the standstill of the centrifuge.

* When the after-running of the centrifuge has finished, the electronic locking opens.

The text display of operating panel TD 200 shows „cover opening“.

* Than unlock the mechanical locking device and open the cover.

* At electric malfunctions the locking device can be unlocked manually.

For this the three-square head has to be turned with a suitable key carefully to the left until the

limit stop is reached.

The three-square head has to be turned carefully to the right, when the problem is solved

ATTENTION!

Never open the cover by force, when the system is absence of current.

* Put the handle grip into the respective holes.

The rotor is fixed at the casing.

* Release the 3 screws and put out the distributing cover.

* Remove and clean the filled plastic insert.

* Clean the sealing areas at the upper edge of the rotor and the distribution device after every

sludge discharging.

* Fit-in the cleaned insert or a second insert due to the following drawings.

* Please take care, that the cleaned insert must be placed even in the rotor at the provided position.

(please see operating instructions Z 800 TURBO)

* Put in the distributing cover due to the marking and screw it up with a torque

of approx. 25 Nm / 18.4 lbf-ft

the delivered accessoir:3 screws DIN 6912 M 16 x 30 A 2 / 1 Allan key

* Put out of the machine the handle grip for fixing the rotor.

* Close the cover and lock it.

* Clean the pre-filter at the water inlet.

* Start the centrifuge again by push button SE 0.1.


14.12.2010 Page 8

Please pay attention!

Discharge the centrifuge in time.

(Maximal time for evacuation see example for calculation)

Evacuate the centrifuge in any case

after each switching off

after vibrations when starting the centrifuge.

after stop periods longer than 4 h (weekend)

There is no circulation of process water, when the centrifuge is evacuating.

An operation in the vibro-finishing installations without liquid

leads to defective results of treatment.

When you turn off the centrifuge,

please always clean the filter insert in the prestoring tank of the centrifuge.

Before opening the cover of the prestoring tank, the stirring device has to be switched off.

7.6 Turbo-Floc (option)

* Connect the metering pump at the switch box.

* Submerge the suction pipe of the metering pump into the tank for flocculant.

* Install the pressure pipe of the metering pump to the collecting tank and connect it.

* Adjust the supply of flocculant at the metering pump.

* Start the centrifuge by push button SE 0.1.

The strring device is running, controlled by timer in the operating panel TD 200.

Flocculant is flowing into the collecting tank by the metering pump.

Solids in the water will settle.

The pump in the collecting tank starts running and transports the water into the centrifuge.

The solid particles are carried outwards and settle on the wall of the plastic insert in the centrifuge.

The cleaned water will be transported into the clear water tank and returned to the

vibro-finishing installation.

* Check the cleaning effect.

* Turn off the centrifuge by push button SE 0.0.

The metering pump turns off.

The stirring device turns off.

* Evacuate the centrifuge due to paragraph 9 of the special description Z 800 TURBO.

7.7 Hints to solve troubles

* Please see the special description Z 800 TURBO (paragrph 10.2)

7.8 Malfunctions

* The text display of operating panel TD 200 shows the type of malfunction.

* Repair the malfunction.

* Press function button „F 4“ at control unit

* The message of malfunction is off.

* Start anew the centrifuge.


14.12.2010 Page 9

8. Maintenance

a) Maintenance works for the centrifuge

* see the enclosed description.

b) Maintenance work for the compressed-air diaphragm pumps

see the enclosed description.

c) Every 2 weeks

– Check the floating switches and clean them.

– Check the maintenance unit

– Refill oil if necessary and let off condensate.

d) Every 4 weeks

– Clean the tanks.

– Clean the discharge holes in the centrifuge by using a rod, 10 mm / .

– Check the discharge holes in the basis plate and clean them if necessary.

During this maintenance works the rotor must be turned by hand.

e) Every 3 months

– Check the cables for chafe marks and tightness

– Check the air hoses for chafe marks and tightness.

– Check, if leak oil is at worm geared motor of the stirring device.

f) Check for operation safety accordingly BGR 500, Chapter 2.11, part 3

It is recommended, to get the centrifuge checked, concerning operation safety by the producer in the

time intervals, mentioned below. 1 time per year: Check the installation for safety during running if necessary also in

disassembled condition

mind. all 3 years: Check the installation for safety during running and in


High speed parts inside.

Do not operate with gate / guards

removed or open.

Can cause crushing injury!


14.12.2010 Page 10

g) Check the electrical lines according to UVV BGV A 3 § 5 record them in the enclosed

documentation „Test certificate“.

An authorized electrician may only do this works! On requirement, this safety check can be done by RÖSLER. Please arrange an appointment with our

service department.

* Parts of installation with flexible lines: one at one year

* Parts of installation with fixed lines: every 2 years

Attention!

All checks have to be done by a specialist.

They have to be noted and confirmed in the test manual.

h) In a cycle of 6 years or approx. 20.000 operation hours

* Referring to the case which comes true first, we recommend the replacement of the rotor (drum)

and the cover, because the material shows fatigue appearances and damages could occur.

9. Spare parts

* Should any parts be damaged by mechanic effects or other reasons, it is necessary to indicate the

machine number and the year of construction.

* For an order of electrical elements the number of the wiring diagram must be indicated.

* In case you should need any parts or our service, please contact our department for service.

PROCESSWATER-CIRCULATION-SYSTEM

LAYOUT OF SYSTEM

A Centrifuge Z 800

B Buffer vessel with pump, stirring device and level control (option)

C Metering equipment for coagulation compound (option)

D Circulation vessel (clear water vessel) with pumps and level control (option) * Z 800 K = designed with circulation vessel

E Metering equipment for compound (option) * Z 800 K = designed with circulation vessel

F Electric switch box

LZ: time of delivery Conditions of delivery: ex works, plus packing Date : 14.12.2010 A : ex ware house Name:

B : ca. 4 - 6 weeks Payment: strictly net cash Page : 12

Messrs. DePuy (Ireland) Ltd., Loughbeg, Ringaskiddy, Co. Cork – IRL

Machine number Designation Type

LZ 49610/10 Centrifuge Z 800

A B Item Quant Parts-name Parts-number

Spare parts list Processwater Circulation System

A - Centrifuge

x 1 1 Centrifuge Z 800-TURBO 100001033

Lubrication

1 Rösler Special Grease RFS 16 VZ 700002465 (1 packing drum = 5 cartridge inserts to 14.11 oz. / 400g)





LZ 49611/10 Buffer vessel HA-TURBO-Floc


B - Buffer vessel

x 1 1 Air-driven diaphragm pump P 3-2, external control 200021308 (spare parts see the special description)

x 2 1 Floating switch, line 5 m 200005822

x 3 1 Worm gear motor for stirring device; 0,37 kW; 86 rpm 200002082

x 4 1 Insert for filtration, D = 34 cm; MW 0,4 mm 200015036

x 5 1 Sieve box 300031319

Pneumatically equipment for air driven diaphragm pump P 3-2

x 1 1 Maintenance unit with oiler 200021444

x 2 1 Magnetic valve 200025452





LZ Metering unit for coagulation liquid DP 1


C - Metering unit DP 1 for coagulation liquid

x 1 0 Metering pump RD-CN-PA, 1 l/h





LZ 49611/10 Clear warter vessel HA-TURBO-Floc


D - Clear water vessel

Rotary pump, replaced through

x 1 1 Air driven diaphragm pump P 9-2 200021309 (spare parts see the special description)

x 2 2 Floating switch, line 5 m 200005822

x 0 Pressure holding valve

0 Glycerin gauge

Pneumatic control for air driven diaphragm pump P 9-2

x 1 1 Maintenance unit 200021455

x 2 1 Magnetic valve 200025452

x 3 1 One-way restrictor 200025477





LZ Metering unit (processwater) D 2-4/320


E - Metering unit D 2-4/320 (fresh water – compound)

x 0 Metering pump RD-CN-PA for compound (spare parts see the special description)

x 0 Pressure reducer with gauge

x 0 Closing valve with needle

x 0 Magnetic valve

x 0 Flow meter 320 l/h

x 0 Angular one-way restrictor

14.12.2010 ZEN-0102/98.07-GB Page 17

Operating Instructions for Centrifuge Z 800-TURBO


14.12.2010 Page 18

1. General advices to the operating instructions

The operating instructions of the centrifuge have to be next to the installation and have to be

accessible to each user of the installation. It has to be considered, that each user has red the operating

instructions before starting the centrifuge.

RÖSLER Oberflächentechnik GmbH is not liable for damages based on not considerating the

operating instructions.

We can only guarantee an operating without interruption, if the following points will be considered:

1. Starting by company RÖSLER

2. Use of original spare parts

3. Consideration of the operating instructions

4. Regularly done maintenance works

If you need our help, please contact our department for service.

WARNING!

For repairs, special tools are required as well as special knowledge and skills

(witch are not impartet by these operating instructions).

Repairs should therefore only be done by trained experts.

Only original parts must by used. The manufacturer does not accept any liability for

demages resulting from the use of parts, wear parts or accessoirs not supplied by

RÖSLER.

CALL YOUR COSTUMER SERVICE WHEN NEEDED.


14.12.2010 Page 19

1.1 Transport hints


14.12.2010 Page 20

2 Declaration on noise emitting

2.1. Machine data

type: cleaning centrifuge

model: Z 800 TURBO

producer: RÖSLER Oberflächentechnik GmbH

2.2. Machine parameters

output: Pmax = 5 kW

engine speed on driving motor: n = 2750 rpm.

engine speed on abrasion: n = 2750 rpm.

operational capacity: V = 1200 l/h

2.3. Place of metering

process water department at RÖSLER

2.4 Metering process and noise metering device used

process: enveloping surface according to DIN EN ISO 3744

Emission sound level in the workplace according to DIN EN ISO 11204

type of device: noise metering device according to DIN IEC 651

QUEST Technologies, model 1800

2.5. Noise metering

The acoustic sound level is less than 70 dB

Operating status: 1 m gap

1.6 m height


14.12.2010 Page 21

3. Technical specifications

– Required power 5,0 kW

– Drum speed 2750 U/min.

– Separating factor 2100 g

– Drum capacity 15.05 dm3

– Sludge capacity 10 dm3

– Outlet pressure 0,3 bar

– Dimensions Length:

Width:

Height:

995

610

578

mm

mm

mm

4. Operational Diagram

ATTENTION!

Z 800 = construction without clear-water vessel

The drainage of the circulation liquid (DN25) must not be reduced or closed.

The max. height should not exceed 3 m.

When using hoses, you have to take care, that the hoses will not be bended!

The maximum hose length should not exceed 5 m.

Not following these regulations can result in over floating.


14.12.2010 Page 22

5. Working Method / Use as intended

Appropriate use (reasonably foreseeable use)

* The centrifuge separates liquids and solid particles.

* The liquid, to be cleaned reaches the drum of the centrifuge through the central pipe and flows

through the guiding cone down. The liquid is accelerated to the sidewalls of the insert by

centrifugal force and moves upwards along the inner wall. Based on the different densities of the

media in the liquid, three phases will occur:

1.Phase: The heavy solid particles settle at the sidewalls of the plastic insert.

2.Phase: The cleaned process water settles on top of the solid particles and get out to the clear-

water-vessel trough the peeling pipe by pressure.

* The solids to be separated have to have different specific weights compared to the liquid.

* Based on the high centrifugal force a high separation rate can be achieved.

ATTENTION!

You may only use liquids, which do not bear the danger of burning or explosion, as e.g.:

emulsions, oils, electrolyts, vibro finishing effluents and other media with

a pH-value between 6.5 and 10.0.

Improper use/misuse (reasonably foreseeable incorrect use)

The machine may only be used for contractually-determined processing opportunities. If the machine

is used incorrectly, the manufacturer is not liable for any consequences that may result.

These include, amongst other things:

* All operational cases, which result in excessive loads if the limit values are not observed (e.g.

inadmissible increase of the number of additional weights or inadmissible unbalanced weights

* Tasks with an unbalanced abrasion body/process body – workpiece combination

* Use of process materials (abrasion materials – compounds – waste water cleanser), which are not

manufactured by Rösler

Oberflächentechnik or permitted by it

* The introduction of foreign materials (e.g. work tools or similar)

* Wrongly-configured process water amounts

* Non-observance of testing and maintenance periods

* Converting and/or decommissioning protection devices

* Operating machines in areas, which could contain explosive atmospheres

* Introducing workpieces with adherent fluids, which are combustible and/or the vapours of which

would lead to atmospheres where there is a risk of explosion

* Changes to the electrical switch configuration of the software (safety functions)

* Manipulation and/or changing of the work configurations of internal control devices (e.g.

frequency converter) without the consent of Rösler

Oberflächentechnik GmbH.

ATTENTION!

Process water with high values of dissolved metals could be responsible for damages

on the rotor of the aluminium-centrifuge.

High concentrations of dissolved metals (especially non-ferrous metals, like copper,

brass, etc.) are caused when the process water is used over a long period of time.

We recommend a checking of the rotor during exchanging of sludge basket and a

well-timed exchange of new process water.


14.12.2010 Page 23

6. Description

– Compact design.

– Solid, heavy frame.

– The centrifuge is mounted on a base plate.

– It is equipped with anti-vibration rubber basis.

– Thick-walled casing,

– Drum driven by an electric motor via V-belt.

– Braking of the drum by plugging in the motor.

– Drum placed in oversized roller bearings.

– Electro-mechanical closing of the cover.

ATTENTION!

The locking clamp are adjusted to the optimum value and must not be changed!

* The construction of the centrifuge meets the regulations for accident prevention and the approved

rules of technic at the moment of supply.

7. Installation and starting

* A horizontal position of the centrifuge is of utmost importance.

If the installation ground is not plain, the centrifuge can be running unsteadily.

* The effluent passes through the protection cover into the centrifuge.

* For evacuating the centrifuge open the cover.

A flexible and rather long inlet tube is necessary.

* The cleared water passes into the clear water tank under pressure (approx. 0.3 bar).

Thus, additional pumps and boxes are not required.

* The rotor of the centrifuge rotates clockwise. (See arrow at the driving motor)

* The sense of rotation can be checked at the fan of the driving motor.

Should the rotor run in the opposite direction, please call for the authorized electrician for

changing the direction of drive motor.

ATTENTION!

Do not touch the fan, if the motor is running!

* Attention, as far as centrifuge with d.c. injection brakes are concerned:

– In order to ensure the function of the d.c. injection brake, do not stop the centrifuge by

operating the main switch. – Only stop the centrifuge by pushing the button „STOP“

or „EMERGENCY-OFF-SWITCH“.


14.12.2010 Page 24

8. Function

– Continuous cleaning of the liquid,

– No consumption of filter media (paper, kieselgur),

– Low inlet height.

– The inlet can be effected in free fall.

– The outlet is effected under pressure by a cutting tube.

– Therefore no pump is required.

– he effluents which are supplied centrally separate solid particles during their delay time

in the centrifuge.

Their delay time depends on the flow of water.

The solid particles are collected in the plastic insert of the rotor.

– If the plastic insert is filled, it must be removed and a second available insert must be installed.

– The insert is flexible and can be cleaned quickly and thoroughly.

– Required time for changing the plastic insert: approx. 2 min.

ATTENTION!

The plastic insert is a wear part.

The plastic insert should be replaced when the changing causes trouble

(etended force requirement, clamping).


14.12.2010 Page 25

9. Evacuation of the drum

* Close the effluent inlet.

* Stop the centrifuge.

* Wait for the standstill of the drum (pilot light “cover free” is on).

* Unlock the mechanical locking devices at the cover and open it.

* Put the handle grip into the respective borings.

The rotor is fixed in the casing.

* Loosen the 3 screws with allan key and put out the distributing cover.

* Remove and clean the filled plastic-insert.

* Clean the inside of the drum.

* Put in the cleaned plastic-insert accordance the marking.

Clean the fixing screws of the distributor cover and pay attention to cleanness sailing surface.

* Put in the drum-cover and tighten the 3 screws by allan key.

* Take out the handle grip and the torque-meter wrench of the machine.

* Close the cover and lock it mechanically

* Start the centrifuge.

* aOpen the effluent inlet.

ATTENTION!

Pay attention for excellent fit of plastic-insert and drum-cover.

The sealing surface of the plastic-insert must be cleaned carefully

Badly cleaned inserts can cause unbalance.


14.12.2010 Page 26

Mount the cleaned insert or a second insert according to the following drawings.

The cleaned insert must be placed even in the rotor at the provided position.

accessoir: 3 screws DIN 6912 M 16 x 30 A2

1 Allan key

* The required time for changing and cleaning the inserts depends on the degree of contamination

of the effluents.

* Is the centrifuge operated for the first time, open after rather short periods in order to state

the filling contents.

Adding the stated periods until the evacuation is necessary results in the required cycle for a

regular cleaning of the centrifuge.

* The max. sludge content is 10 dm³.

If the max. sludge content has been exceeded, the effluents can no longer be cleaned.

* Evacuation of the centrifuge should be effected by all means, if the machine runs untrue after

a longer stop.

ATTENTION!

Inlet of effluents only, if the drupm is running.

Evacuate the centrifuge in time!

(maximum evacuation interval see example)

Evacuation of the centrifuge necessary in any case:

after having switched off the centifuge

with vibrations of the excentric weights after having switched on the centrifuge

after longer times of standstill (more than 4 h, after week end)


14.12.2010 Page 27

10. Lubrication and maintenance

a) Once a week

* Lubricate the screws M 16 x 30 in the distributing cover.

b) Every 200 operating hours:

– Check the tension of the V-belt (depth of impression: 8.1 mm at 25 N)

– Lubricate the bearings of the drum (1 greasing point)

* Quantity of gease 2 movements of the grease gun

RÖSLER special grease for centrifuges

ATTENTION!

Do only use the grease supplied by Rösler.

If another grease is used, our warranty ceases!

10.1.Preventiv maintenance

a) Regularly

– Clean the vessel.

– Clean the discharge holes in the centrifuge by using a rod, 10 mm.

– Check the discharge holes in the basis plate and clean them if necessary.

During this maintenance works the rotor must be turned by hand.

b) Every 3 months

– Check the cables for chafe marks and tightness

c) Check for operation safety accordingly BGR 500, Chapter 2.11, part 3

It is recommended, to get the centrifuge checked, concerning operation safety by the producer in the

time intervals, mentioned below. 1 time per year: Check the installation for safety during running if necessary also in

disassembled condition mind. all 3 years: Check the installation for safety during running and in


d) Check the electrical lines according to UVV BGV A 3 § 5 record them in the enclosed

documentation „Test certificate“.

An authorized electrician may only do this works! On requirement, this safety check can be done by RÖSLER. Please arrange an appointment with our

service department.

* Parts of installation with flexible lines: one at one year

* Parts of installation with fixed lines: every 2 years


14.12.2010 Page 28

e) In a cycle of 6 years or approx. 20.000 operation hours

Referring to the case, which comes true first, we recommend the replacement of the rotor (drum) and

the cover, because the material shows fatigue appearances and damages could occur.


14.12.2010 Page 29

10.2 Hints to solve troubles

Symptom Reason Solution

The centrifuge is running with

a strong vibration

The insert for sludge and the drum

are cleaned insufficient

Clean them

Leak water is immoderate - The upper edge of the plastic

insert is dirty.

.

- In the effluent there is too

much foam

- The cutting tube is in a wrong

position

Clean them

Add liquid compounds for

removing the foam

(e.g.: ES 3)

Adjust it

* The cutting tube must

immerse into the centrifuge

near by the drum cover

Water does not flow out of the

cutting tube

- The cutting tube or the

following pipe is blocked

- The cutting tube is in a wrong

position.

Clean them

Adjust it

* The cutting tube must

immerse into the centrifuge

near by the drum cover


14.12.2010 Page 30

11. Safety rules

a) The centrifuge can only be started if the cover is closed.

(electro-mechanical lock of the cover)

b) The cover can only be opened, when the machine has stopped.

(pilot light „cover free“ is on)

c) Only operate the centrifuge at the max. admissible speed of 2750 rpm.

That comes up to a separating factor of 2010g.

d) The construction of the centrifuge comes up to the rules for prevention of accidents.

e) Check for operation safety accordingly BGR 500, Chapter 2.11, part 3

It is recommended, to get the centrifuge checked, concerning operation safety by the producer in

the time intervals, mentioned below.

1 time per year: Check the installation for safety during running if necessary also in

disassembled condition mind. all 3 years: Check the installation for safety during running and in


ATTENTION!

The checking’s for safety had to be done by a expert.

The checking’s must be registries in a special book.

12. Spare parts

* Should any parts be damaged by mechanic effects or other reasons, it is necessary to indicate the

machine number and the year of construction.

* For an order of electrical elements the number of the wiring diagram must be indicated.

* In case you should need any parts or our service, please contact our department for service.


25.06.2003 Page 31

13. Installation sketch, spare parts lists and group of components

13.1 Installation sketch

A Drive with drum bearing support

B Process water guidance

C Drum device

D Cover with closure


25.06.2003 Page 32

13.2 Spare parts lists and group of components

13.2.1. Spare parts list and group of components A - Drive with drum bearing support

Pos. pcs. Name of the part Part-no.

A Drive with drum bearing support 1 1 Driving motor 200001104

2 1 V-belt pulley with bush 200024556

3 1 V-belt pulley for drum 300030581

4 2 V-belt W 200022355

5 1 Cylindric roller bearing 200020397

6 1 Deep groove bearing 200020109

7 1 Nilos-ring 700000496

8 1 Locking-ring 40 x 1,75 700003556

9 1 Washer 700002189

10 1 Bearing cover 300030568

11 1 O-ring for bearing cover 700000781

12 1 Labyrinth-ring 300030634

W=wearing parts


25.06.2003 Page 33

13.2.1.1 Group of components A - Drive with drum bearing support

* see spare parts list point 13.2.1 Spare parts list of group of components A Drive with drum bearing support


25.06.2003 Page 34

13.2.2. Spare parts list and group of components B - Process water guidance


B Process water guidance 13 1 Holder Supply / Drain tube 300069226

14 1 Cutting tube W 300030599

15 1 O-ring for cutting tube 700000850

W=wearing parts


25.06.2003 Page 35

13.2.2.1 Group of components B - Process water guidance

* see spare parts list point 13.2.2 Spare parts list of group of components B Process water guidance


25.06.2003 Page 36

13.2.3 Spare parts list and group of components C Drum device


C Drum device 16 1 Drum with belt pulley and driving shaft, complete counterballanced 300069248

17 1 Distributor cover with screwed distributor insert, complete counterballanced 300030598

18 1 Round cord ring W 700000798

19 3 Exchangeable bush W 300069242

20 2 Plastic-insert (PU) W 200015053

W=wearing parts


25.06.2003 Page 37

13.2.3.1 Group of components C - Drum device

* see spare parts list point 13.2.3 Spare parts list of group of components C Drum device


25.06.2003 Page 38

13.2.4 Spare parts list and group of components D Cover with closure


D Cover with closure 21 1 Housing cover 300030621

22 1 Spray guarding lid 300030631

23 1 Cover sealing W 700000580

24 1 Water shelf 300069263

25 2 Fixing turnbuckle 300069251

26 1 Indexing bolt (option) 200003456

27 1 Handle grip for housing cover 200003250

28 1 Bow-type handle grip for housing cover 200003477

W=wearing parts


25.06.2003 Page 39

13.2.4.1 Group of components D - Cover with closure

* see spare parts list point 13.2.4 Spare parts list of group of components D Cover with closure


14.12.2010 Page 40

13.2.5. Spare parts-list safety devices and other


Safety devices 29 1 Safety swich 200011825

30 1 Holder for activator at the cover 300069252

31 1 Holder for switch at the cover 300030619

32 1 Proximity switch for speed control 200004757

Other 33 4 Rubber buffer 200013475

34 1 Lubrication nipple 700002422

W=wearing parts


14.12.2010 Page 41

14. Exchange of the V-belts

* Remove mounting cover on casing and losen screws of motor console.

* Release and remove the belt by displacing the motor console.

* Intersect the V-belts and remove them.

* Open centrifuge cover .

* Remove intermediate bottom (Pos. 53) in the upper part of the casing.

* Remove the proximity switch in the lower part of the casing.

* Insert V-belt 1 at outer area of the rotor and introduce it into the free space between rotor and

casing using a cable binder.

* Insert V-belt 2 at outer area of the rotor and introduce it into the free space between rotor and

casing using a cable binder.

* Mount the new V-belts.

Respect the correct position in the grooves of the belt pulleys.

* Prestress the belt by displacing the motor console.

(depth of impression 9 - 10 mm at 25 N force of pressure).

* Tighten motor console and mounting cover on casing.

* Put in the intermediate bottom (Pos. 53) into the upper part of the casing and screw it up.

* Increase the tension of the belts after approx. 50 operating hours.

– Loosen fastening screws of motor console.

– Regulate tension by the two draw screws.

– Tighten fastening screws of motor console.

ATTENTION!

Maximum flow capacity: 1200 l/h

Evacuate the sludge buffering basin in time!

Before opening the cover, the rotor must be out of action!


14.12.2010 Page 42

15. Certificate of manufacturer

1 Manufacturer Rösler-Oberflächentechnik GbmH 2 Typ name Z 800 TURBO

3 Machine number xxxxx/10

4 Year of construction 2010

5 Admissable speed 2750 rpm

6 Admissable filling 40 kg

7 Inner diameter, rotor 382 mm

8 Inner height, rotor 265 mm

9 Thickness, rotor wall 11,5 mm

10 Admissable speed for evacuation ––

11 Materials:

11.1 Rotor G-AL Si 10 Mg (wa)

11.2 Cover G-AL Si 10 Mg (wa)

11.3 Driving shaft 50 Cr Mo 4

11.3 Case St 37

12 Numbers of drawings 813.00.003.00 / 813.00.209.02

13 Proof of stability see enclosed description

14 Machine weight 380 kg

15 Nominal capacity of the rotor 16 dm3

16 Separating factor 2119

17 Mass moment of inertia

17.1 Rotor empty 0,95 kgm2

17.2 Rotor filled 1,52 kgm2

18 Cover safety device Protection o. defend unintended accessing by

electromagnetic closing the cover

19 Braking device d.c. injection braking

20 Ration of speeds 1:1

21 Lining (antikorrosive)

22.1 Rotor without (pH-area 5,5 - 10)

22.2 Case Coated with KTL and coating powder

22 Protection o. defend burst no

14.12.2010, Memmelsdorf/Ufr.

Date and place of issue stamp


14.12.2010 Page 43

16. Calculation of stability for the centrifug rotor (according to VDMA 24401, Page 1)

16.1. Description of installation and rotor

16.1.1. Process description

During the cleaning process the centrifuge is running with a speed of 2750 rpm.

According to the process this speed keeps on running about 4 hours.

Than the drive is running down without brake.

After 180 sec. the rotor will be braking down to standstill by d.c. injection braking.

The exchanging of the sludge insert requires about 2-3 minutes.

When starting anew the centrifuge it runs with nominal speed.

16.1.2. Drawing of the rotor (Mat.: G-Al Si 10 Mg (wa))

16.1.3. Used formula types with units of measurement and fixed dimensions

G Maxiimum admissable filling capacity ad max. rotor speed 40 kg

e Thickness of the reinforcing rings -----

c Distance between two reinforcing rings -----

h Inner height of the rotor 265 mm

k Correcting value for weldment joint 1

q Correcting value for perforated rotors 1

r1 Inner radius of the rotor 191 mm

r2 Intermediate radius of the rotor wall 196,75 mm

r3 Intermediate radius of the filling 130 mm

s Thicknes of the rotor wall 11,5 mm

1 Density of the rotor wall Mat.: G-Al Si 10 Mg (wa) 2,65 kg/dm3

2 Density of the filling media 2,50 kg/dm3

B Tensile strength 200 N/mm2

e Limit of elasticity or 0,2 % offset yield stress 170 N/mm2

t Sum of the tangential tensions in the rotor wall N/mm

Admissable angular velocity 1/s

g Acceleration due to gravity 9,81 m/s2

n Maximum speed 2750 1/min

K Separating factor


14.12.2010 Page 44

16.2. Tangential tensions in the wall of the running rotor

16.2.1. Tangential tension in the wall of the empty rotor

1 = q r 1

2

2

2 = 11,2 N/mm

2 (1)

mit = K g

r

1000

1

= 330 1/s (2)

mit k = r n1

2

900000

= 2119 (3)

16.2.2. Tangential tension in case

Loading with filling media (homogenious distribution of material)

2 = 102

9

2

2 1

2

3

2

1

r r r

s = 44,2 N/mm

2 (4)

16.2.3. Correction values to take into accout allow reinforcing rings

cannot be taked into account.

16.2.4. Correction values to take into account welding joints and perforations

may not be taked into account.


14.12.2010 Page 45

16.3. Proof for stability for the rotor

16.3.1. Summarization the tangential tensions (homogenous distribution of material)

t = 1 2

1

k (5)

witch density of filling media

t =

2

9 1 2

2

2

1

2

3

2

1

10 2kq r

r r r

z s

(6)

t = 55,5 N/mm2

16.3.2. Comparison with the admissable tangential tension

t tzul = 0 5, e (7)

and

t tzul = 0 33, B (8)

55,5 N/mm2 < tzul = 85 N/mm

2

55,5 N/mm2 < tzul = 66 N/mm

2

With this is delivered the proof for stability for the centrifuge rotor.


14.12.2010 Page 46

Operating panel TD 200

1.0 General

This manual descripes the operation of the processwater-circulation-system.

All parameters required for the operation of the processwater-circulation-system are set

via the text display, type TD 200.

The language selection as well as the announcement and the confirmation of male function notices are

also made via this TD 200.

1.1 View of the text display TD 200 including its operation elements:

1.2 Configuration of the keys

F1: selection between parameter input / display

F2: selection next parameter

F3: selection parameter before

F4: confirm male function notice

F1 & SHIFT (F5): not configurated



F4 & SHIFT (F8): select language ½

2.0 Change of parameters

With the key F1 you can select between the input of parameters and display of operation notices and

male function notices.

With the key F2 and F3 the required parameter can be choosen.

After choosing the required parameter you can activate the cursor by touching the EN-key.

Now the selected value can be adjusted by using the green arrows up and down.

By touching the EN-key again the new value will be checked and saved.

If the new value should exced the fixed limiting values, it will be returned to the

concerned limiting value automatically.

* List of parameters see page 2.

Open the cover


14.12.2010 Page 47

3.0 Confirmation of male function notices

Via the key F4 malfunction notices can be eliminated when the concerned problem is solved.

4.0 Select language 1 / 2

When using the shift key you can select the language 1 or 2 by touching the F4 key.

This operation is possible without limits in every operation state.

5.0 List of parameters

Message Remarks Impulse gen. stirrer

Pause . . . sec

Adjustment by manufacturer 60 sec.

Impulse gen. stirrer

Impuls . . . sec

Adjustment by manufacturer 0 sec.

Impuls Intervall pump

treatment . . . sec

Adjustment by manufacturer 1,0 sec.

Treatment time

. . . h Adjustment by manufacturer 1 Std.

PUM-0111/04.01-GB

14.12.2010 Page 48

Message texts at operating panel TD 200

Message B =

I =

P =

S =

State of operation

Information

Parameter adjustments

Malfunction

Cause of

malfunction

Remarks

Cover opening

B Cover unlocked

Sludge vessel change B To changing the sludge vessel the

cover must be opened

for 20 sec. min.

Start enable B Start the centrifuge

Acceleration

centrifuge

B Driving runs high to operating speed

Centrifuge in motion

B At turning on main switch the

centrifuge is running

– wait for run-out

Speed centrifuge

I Current speed

Indication in Hz

Operating hours

. . . h . . . min

I Total operating period

Indication in h / min.

Treatment is running

Remain time

. . . min

B Treatment time

Indication in min.

Cycle mode

Remain time

. . . min

B Running time

Cycle mode

Indication in min.

* only Z 800 K

Vessel Centrifuge full .

. . min

B Run-out time after treatment up to

shut-off of centrifuge

Indication in min.

Remain time

Centrifuge full

P Adjustment by manufacturer:

1 hour

Running out

Centrifuge

B Run-out time of drive

Running out

Centrifuge

without break

B Run-out time centrifuge

Adjustment by manufacturer:

180 sec.


Pause


60 sec.

* Z 800 K = construction with clear-water vessel

* Z 800 = construction without clear-water vessel

PUM-0111/04.01-GB

14.12.2010 Page 49

Message B =

I =

P =

S =

State of operation

Information


Malfunction

Cause of

malfunction

Remarks


Impuls

P Adjustment by manufactorer:

0 sec.

Runtime pump filling

centrifuge


40 sec.

Impulse gen. pump

filling


0,5 sec.

Impuls intervall pump

treatment

P

Adjustment by manufacturer:

1,0 sec.

Max. treatment time P Adjustment by manufacturer:

10 h.

Treatment time P Adjustment by manufacturer:

1 h

Circulation time P Adjustment by manufacturer:

1 h

* only Z 800 K

Fault

interlock cover

centrifuge

S

E 1.5 missing

E 1.5 missing when starting the

centrifuge

– Cover isn´t closed

– Cover unlocked manually

(three-square head)

– Check the limit switch of

cover

Fault initiator speed S E 0.4

No impulse

Centrifuge is running, but it is no

advice from supervision of rotation.

1. Driving motor must run.

– if it isn´t running, it must

be checked by an

authorised electrician.

2. Rotor must run.

– if it is´nt runnig, check the

V-belt.

3. Check the limit switch of

supervsion of rotation.

überwachung überprüfen.

– adjust switch distanc

to 4 mm

Fault cover centrifuge

open

S E 0.3 presence At starting the centrifuge the cover

has been open

– close the cover

– wait for message

„start enable“

– start the centrifuge



PUM-0111/04.01-GB

14.12.2010 Page 50

Message B =

I =

P =

S =

State of operation

Information


Malfunction

Remarks

Fault temperature

motor centrifuge

S E 0.2 missing – Protective motor switch Q 1

has turned off.

– Posistor A 3 has turned off

(motor to hot)

repairing only by an

authorised electrician

Remain time replenish P Adjustment of manufacturer

1 min. * Z 800 K -when the collecting

vessel is empty

** Z 800 – when the collecting vessel

in ½ full

Fault compound

empty

S E 0.7 missing Vessel for coagulation compound

empty

– without level switch, bridge

at terminal 58/62

– floating switch SE 0.7

is adhesive or damaged

Fault collecting vessel

full

S E 1.1 missing Collecting vessel under the

centrifuge is full



Fault lifting station

full

S E 1.2 missing Lifting station (option) full

– without lifting station, bridge

at terminal 51/52



Fault clear water

vessel empty

S E 1.0 missing No water in the vessel



* only Z 800 K

Fault motor clear

water pump

S E 0.6 missing – Protective motor switch Q 3, Q 5, Q 6, Q 7 (stirrer and

clear water pump) has turned

off.

(Q 6 and Q 7 is option 24)

* only Z 800 K

Water shortage /

metering unit

S E 1.3 missing - Metering unit run

- refill vessel manually

* Z 800 K -when the collecting

vessel is empty

** Z 800 – when the collecting

vessel in ½ full

Fault motor stirrer S E 0.6 missing – Protective motor switch Q 3, (stirrer) has turned off.

** only Z 800

Fault clear water

vessel empty

S E 1.0 missing No water in the vessel



** only Z 800



14.12.2010 Page 51

PUM-0611-S/09.01-GB

Operating Instructions for Metering pump RD-CN-PA

ORDER-NUMBER:

1 l/h = 200005620 (ECFB1100 / ECFB1110)

2 l/h = 200005626 (ECFB2100 / ECFB2110)

4 l/h = 200005638 (ECFB4100 / ECFB4110)

PUM-0111/04.01-GB

14.12.2010 Page 52

General user instructions

Please read through the following user instructions carefully!

They will help you get the best use out of the operating instruction manual.

The following are highlighted in the text: * Enumerated points

Instructions

Safety guidelines:

WARNING!

Describes a potentially dangerous situation.

If not avoided, could cause fatal or serous injury.

IMPORTANT !

Describes a potentially dangerous situation. If not avoided, could cause damage to

property.

This operating instructions manual is aimed at experts in metering pumps and their operation.

1 Equipment overview

1 Stroke length adjustment knob

2 Error/operating indicator (error - red / operation - green)

3 Multifunction switch (stroke rates (in % of 180 strokes/min), stop, operating mode ”external” (Retrofit kit))

4 Power cable

5 “External actuation” socket (actuation via contact signal in ”external” operating mode; Retrofit kit)

6 “Float switch” socket (for 1-stage float switch; Retrofit kit)

7 Suction valve

8 Discharge valve

The leakage bore is between the suction valve and the drive housing.

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2 Safety

Correct use of equipment

* The pump may be used only for metering liquid media!

* All other uses or modifications are prohibited!

* The pump is not suitable for metering gaseous media or solids!

* The pump must be operated by appropriately trained and authorised personnel!

The personnel must be familiar with metering pumps and their operation!

WARNING!

* The pump may start to operate as soon as it connected to the mains power supply!

Ensure that no hazardous metering chemical can leak out!

If you have not done so, set the multifunction switch to STOP or disconnect the pump

from the mains immediately.

* The pump cannot be switched off! In the case of an electrical failure, disconnect the

mains cable from the power supply.

* Disconnect the power cable from the mains before working on the pump.

* Risk of electric shock - This pump is supplied with a grounding conductor and

grounding-type attachment plug. To reduce the risk of electric shock, be certain that it is

connected only to a properly grounding-type receptacle.

* Always depressurise liquid end before working on the pump.

* Always empty and rinse the liquid end before working on the pump if used with

hazardous or unknown feed chemicals.

* Wear safety equipment appropriate to the metering chemical when working on the liquid

end.

* Never let the pump work against a significantly increased operat ing pressure or a closed

stop tap on the discharge-side. This can cause lines to burst.

* Avoid overfeed due to positive pressure difference between in take and discharge sides.

E.g. use a ball check valve with at least 1.5 bar opening pressure with an atmospheric

pressure outlet.

* Assembly and installation of RÖSLER®-metering pumps with nonoriginal parts, which

have not been checked and recommended by RÖSLER®- is not allowed and can lead to

harm to persons or property for which no liability can be accepted.

* Note all national directives which apply to the installation.

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14.12.2010 Page 54

Sound pressure level

The sound pressure level is < 70 dB (A) in accordance with DIN EN 12639 at maximum stroke, maximum

stroke rate, maximum back pressure (water)

3 Storage and transport

Ambient conditions for storage and transport:

Storage and transport temperature: -10 to +50 C

Humidity: < 92 % rel. humidity, non-condensing

4 Assembly and installation

IMPORTANT !

* The pump must not vibrate when installed.

* Solenoid metering pumps tend to overfeed if the back pressure is too low. In this case fit a

ball check valve, a multifunction valve or a discharge valve with 1.5 bar opening pressure

downstream

from the pump.

* Use only original hoses with the specified diameter and wall thickness! It is not

otherwise possible to ensure the durability of the connection to the pump valves!

* Check that the mains power supply and frequency match the values specified on the

rating plate!

* Note all national directives which apply to the installation!

Mount metering pump on a tank or bracket using screws and washers (Ø 6 mm). Keep suction height and

length of suction hose as short as possible. Install suction hose in an ascending position.

Cut the suction and pressure pipe to the required length. Push union nut and clamping ring onto the hose.

Push the cut hose onto the grommet up to the stop.

Press on hose and tighten the union nut.

Mount the foot-actuated valve.

For this purpose, cut the free suction hose end such that the footactuated valve is suspended close above the

tank bottom.

In case of metering solutions with contaminations or residues, cut the free suction hose end such that the

foot-actuated valve is suspended at least 50 mm above the tank bottom.

PUM-0111/04.01-GB

14.12.2010 Page 55

5 Commissioning

Precision metering is possible only within a stroke length range of 30-100 %.

Maintenance

Service interval

Quarterly at normal load (approx. 30 % continuous operation)

Check the pump diaphragm for damage

Check that the discharge and suction valves and the discharge lines are seated firmly

Check the overall tightness of the liquid end (in particular leakage opening between suction value and

drive housing)

Check liquid end screws are tight

Tightening torque for liquid end screws: 4.5 to 5 Nm

6 Repair

Repairs which may be carried out by qualified persons (according to safety instructions):

* Cleaning a valve

* Replacing the diaphragm (installation instructions included with replacement diaphragm)

For all other repairs consult your service department.

Troubleshooting

Symptom Reason Solution

The pump does not prime

despite full stroke action

and venting

Crystalline deposits on the ball

seat due to valves drying out.

Remove suction hose from the supply

tank and rise liquid end thoroughly.

If unsuccessful, dismantle valves and

clean.

Fluid is leaking from the

head washer

The liquid end is leaking at the

pump diaphragm.

Screw in the liquid end anti-clockwise

(torque: 4.5 to 5 Nm)

If unsuccessful, replace the diaphragm (installation instructions included with the diaphragm).

Error/operating indicator

not lit

No or incorrect mains voltage.

Use mains voltage as specified on the

rating plate.

Error/operating indicator

lit red

Liquid level in the supply tank

has reached “low liquid level”.

Top up supply tank.

Electronic failure.

Send pump away for repair.

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14.12.2010 Page 56

7 Connection and commissioning Metering unit D 1 to D 4

1. Connect the metering pump to the sockets at the switch panel.

(Only for D2 and D3

2. Submerge the suction hose of the metering pump into the compound tank using the

sinking weight.

(D1 - D4)

3. Submerge the suction line of the second metering pump into the can for

ater using the sinking weight.

(For D3 only)

4. Install the pressure supply of the metering pump to the machine and connect it.

(tube 6 x 4 mm)

(For D3 connection in duplicate)

5. Connect the water to the metering unit.

* Water pressure max. 6 bar,

* Use rigid pipework R 3/8“ with filter and non-return valve at the customer.

* Never use hoses to avoid water damages when bursting the hoses.

6. Install the water line to the machine and connect it. (tube 9 x 3,0 mm)

7. Open the stop valve for water.

8. Adjust the water pressure at the regulating valve (option).

(2 bar or lowest pressure in water supply respectively)

9. Adjust flow rate at the water flow meter (option).

* At water quantity fewer than 60 l/h it must used a directly controlled magnetic valve.

10. Adjust compound supply at the metering pump.

PUM-0111/04.01-GB

14.12.2010 Page 57

8 Check points

machine size

(rotary vibrators)

water

l/h

compound

g/h

water supply during

Keramo-Finish

l/h

60 20-30 120 0,2

125 20-50 200 0,3

220 30-80 320 0,4

260 30-100 400 0,6

320 50-100 400 0,8

420 100-140 480 0,9

620 120-180 560 1,3

780 160-259 720 1,5

1050 250-350 1000 1,8

1500 250-350 1400 1,8

* The a.m. indications are approximate values.

* They can be varied according to the requirements.

PUM-0111/04.01-GB

14.12.2010 Page 58

9 Decommissioning and disposal

IMPORTANT !

* When decommissioning a pump, clean all traces of chemicals and dirt from the

housing and particularly the liquid end.

* Observe all relevant disposal directives for your area (particularly with regard to

electronic waste)

10 Technical data

Performance table 230 V version

Pump

type

Minimum delivery rate

at maximum

back pressure

Minimum feed rate

at medium

back pressure

Max.

stroke

rate

Connection

size

ext. Ø x int. Ø

Priming

lift*

Priming

lift**

Admissible

priming

pressure

Intake

bar l/h

ml/ stroke bar l/h

ml/ stroke

strokes/ min mm m Ws m Ws bar

ECFB1100 16 1,0 0,10 8 1,4 0,13 180 6x4 6 2,0 8

ECFB2100 10 2,0 0,18 5 2,6 0,24 180 6x4 5 2,5 5,5

ECFB4100 7 3,9 0,39 3,5 4,5 0,42 180 6x4 4 3,0 3

* Suction lift with filled suction line and liquid end

** Priming lifts with clean and wetted valves, metering fluid, water (20 C), at 100 % stroke length, 180

strokes/min, atmospheric pressure outlet and/or open venting valve and correctly installed lines.

PUM-0111/04.01-GB

14.12.2010 Page 59

Performance curves

* The information for the delivery rate are reference value

PUM-0111/04.01-GB

14.12.2010 Page 60

PUM-0111/04.01-GB

14.12.2010 Page 61

PUM-0111/04.01-GB

14.12.2010 Page 62

Materials

Liquid end material specification: see type code

Housing: PPW, glass fibre reinforced

Electrical data

Mains frequency: 50 Hz / 60 Hz 230 V/AC version RD-CN-PA 115 V/AC version RD-CN-PA

Wattage: 10 W Wattage: 11 W

Current I eff: 0,12 A Current I eff: 0,26 A

Peak current 0,5 A Peak current 1.2 A

Switch-on peak current < 4 A für < 0,1 ms Switch-on peak current <3A for <0.1 mA

Fuse*: 0,16 AT Fuse*: 0315 AT

* Fuses must have approvals according to VDE, UL and CSA.

Temperature details

Storage and transport temperature: - 10 °C bis + 50 °C

Function at ambient temperature: - 10 °C bis + 45 °C

Admissible feed chemical temperature: - 10 °C bis +35 °C

Climate

Admissible relative air humidity: 92 %, non condensing.

Load in wet and alternating climate: FW 24 in accordance with DIN 50016.

Enclosure rating and safety class

Contact and moisture protection: IP 65 in accordance with IEC 529,

EN 60529, DIN VDE 0470 Part 1 Safety class 1 - electric mains with earth

Sound pressure level

Sound pressure level: < 70 dB(A) at a distance of 1m in accordance with EN 23741 or EN 23742

Shipping weight

Shipping weight: 1.8 kg

PUM-0111/04.01-GB

14.12.2010 Page 63

Installation instructions for exchanging the diaphragm

WARNING!

* Retrofit kits set must be installed by trained and authorised personnel!

* Always take suitable precautions when using hazardous chemicals!

* Ensure that the equipment is de-pressurised!

Empty the liquid end (turn the unit upside down and let the feed chemical run out, rinse with a suitable

material:

rinse the liquid end thoroughly after use with hazardous materials!).

When Pump is running set the stroke length to 0 % (the drive axis is then set).

Switch off the Pump.

Unscrew the hydraulic connectors from the discharge and suction side.

Remove the screws (1).

Loosen the liquid end (2) and the top plate (4) from the pump housing (6) (loosen only!).

Hold the housing (6) in one hand and with the other, clamp the diaphragm (3) between the liquid end (2) and

the top plate (4).

Release the diaphragm (3) from the drive spindle with a light anticlockwise turn of the liquid end (2) and top

plate (4).

Unscrew the diaphragm (3) completely from the drive spindle.

Remove the top plate (4) from the housing (6).

Check the condition of the safety diaphragm (5) and replace if necessary.

Push the safety diaphragm (5) onto the drive axle until the outer edge lies flat on the pump housing (6) – no

further!

Screw the new diaphragm (3) carefully up to the stop on the drive axis – this must be exact to ensure correct

metering!

Unscrew the diaphragm (3) once more.

Position the top plate (4) on the pump housing (6).

IMPORTANT !

* The leakage hole must point downwards when the pump is fully assembled.

* Position the top plate (4) correctly on the pump housing (6).

* Do not distort the top plate on the pump housing, otherwise the safety diaphragm (5)

will not fit.

Lay the diaphragm (3) into the top plate (4).

Hold the top plate (4) and screw the diaphragm (3) in a clockwise direction until it is firmly in position (you

will feel the resistance of the return spring).

PUM-0111/04.01-GB

14.12.2010 Page 64

IMPORTANT !

* Do not over tighten the diaphragm (3) (particularly on type 1601).

* The top plate (4) must remain in position to prevent the safety diaphragm (5)

from distorting.

Set the stroke length to 100 %

Place the liquid end (2) with the screws (1) on the diaphragm (3) and the top plate (4) (the priming

connector must point downwards once the pump is fully assembled).

Screw on screws (1) lightly and tighten (starting torque, see below).

Spare parts drawing

Spare parts list

Position Designation Parts-

number

Order

number

Parts-

number

Order

number

Parts-

number

Order

number

ECFB1100 ECFB2100 ECFB4100

1 Screws ECFB1101 200005616 ECFB1101 200005616 ECFB1101 200005616

2 Liquid end ECFB1102 200005617 ECFB2102 200005623 ECFB4103 200005634 3 Diaphragm ECFB1103 200005618 ECFB2103 200005624 ECFB4103 200005634 4 Top plate ECFB1104 ECFB1104 ECFB1104 5 Safety

diaphragm

ECFB1105 200005619 ECFB1105 200005619 ECFB1105 200005619

6 Pump housing ECFB1106 ECFB1106 ECFB1106 7 Suction valve ECFA1803 200005556 ECFA1803 200005556 ECFA1803 200005556 8 Discharge valve ECFA1802 200005555 ECFA1802 200005555 ECFA1802 200005555

ECFB1110 200005620 ECFB2110 200005626 ECFB4110 200005638

7 Suction valve ECFA1803 200005556 ECFA1803 200005556 ECFA1803 200005556 with Spring and Ball

8 Discharge valve ECFA1802 200005555 ECFA1802 200005555 ECFA1802 200005555 with Spring and Ball

NOTE * Check the screw torques after 24 hours in operation

* For PP liquid ends check the screw torques again after three months.

Screw torques: 4.5 to 5 Nm

Subject to technical changes.

12/14/2010 Page 65

OPERATORS MANUAL DIAPHRAGM PUMP P 3-2

ORDER NUMBER:

200021307

200021308 (EXTERNAL CONTROL)

14.12.2010 Page 66

ATTENTION!

READ THIS MANUAL CAREFULLY BEFORE INSTALLING;

OPERATING OR SERVICING THIS EQUIPMENT.

1 PUMP DATA

Model: P 3-2

Pump Type: Non-metallic Air Operated Double Diaphragm

Weight: 3,30 kg (7,3 lbs)

Maximum Air Inlet Pressure: 6,90 bar (100 psi)

Maximum Outlet Pressure: 6,90 bar (100 psi)

Maximum Material Inlet Pressure: 0.69 bar (10 psi)

Maximum Particle Size: 2,40 mm

Maximum Temperature Limit: 2° to 66°C (35° to 150° F)

Noise Level: 71,1 db(A)

2 GENERAL DESCRIPTION

The RÖSLER Diaphragm Pump offers high volume delivery even at low air pressure and a broad

range of material compatibility options available. Refer to the model and option chart.

RÖSLER pumps feature stall resistant design, modular air motor / fluid sections. Air operated double

diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and

positive fluid pressure in the fluid chambers, ball checks insure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and it will continue to pump an keep up with the

demand. It will build and maintain line pressure and will stop cycling once maximum line pressure is

reached (dispensing device is closed) and will resume pumping as needed.

14.12.2010 Page 67

3 OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO

AVOID INJURY AND PROPERTY DAMAGE

ATTENTION

EXCESSIVE AIR PRSSURE. Can cause personal injury, pump damage or property damage.

Do not exceed the maximum inlet air pressure as stated on the pump model plate.

Be sure material hoses and other components are able to withstand fluid pressures developed by this pump.

Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.

ATTENTION

STATIC SPARK. Can cause explosion resulting in severe injury or death.

Ground pump and pumping system.

Sparks can ignite flammable material and vapors.

The pumping system and object being sprayed must be grounded when it is pumping, flushing,

recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location

where surrounding atmosphere is conductive to spontaneous combustion. Ground the dispensing valve or

device, containers, hoses and any object to which material is being pumped.

Use the pump grounding screw terminal provided. Use a ground kit or a suitable ground wire to a good

earth ground source.

Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.

Consult local building codes and electrical codes for specific grounding requirements.

After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from

each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity.

Ohmmeter should show 100 ohms or less.

Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible.

(Avoid free streaming of material being dispensed.)

Use hose incorporating a static wire.

Use proper ventilation.

Keep inflammables away from heat, open flames and sparks.

Keep containers closed when not in use.

ATTENTION

Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area

and personnel.

In the event of a diaphragm rupture material can be forced out of the air exhaust muffler.

Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials.

Use a grounded hose between the pump and the muffler.

(for the right size of the hose see installation instructions).

ATTENTION

HAZARDOUS PRESSURE. Can result in serious injury or property damage.

Do not service or clean pump, hoses or dispensing valve while the system is pressurized.

Disconnect air supply line and relive pressure from the system by opening dispensing valve or device

and/or carefully and slowly loosening and removing outlet hose for piping from pump.

14.12.2010 Page 68

ATTENTION

HAZARDOUS MATERIALS. Can cause serious injury or property damage.

Do not attempt to return a pump to the factory or service centre that contains hazardous material.

Safe handling practices must comply with local and national laws and safety code requirements.

Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions.

CAUTION

EXPLOSION HAZARD. Models containing aluminium wetted parts cannot be used with III-

Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solvents which may react

and explode.

Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using

with solvents of this type.

CAUTION

Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or

recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s)

within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the

chemical manufacturer.

CAUTION

Maximum temperatures are based on mechanical stress only. Certain chemicals will significantly reduce

maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and

temperature limits.

CAUTION

Be certain all operators of this equipment have been trained for safe working practices, understand it’s

limitations, and wear safety goggles / equipment when required.

CAUTION

Do not use the pump for structural support of the piping system. Be certain the system components are

properly supported to prevent stress on the pump parts.

Suction and discharge connections should be flexible connections (such as hose), not rigid piped, and

should be compatible with the substance being pumped.

14.12.2010 Page 69

CAUTION

Prevent unnecessary damage to the pump.

Do not allow pump to operate when out of material for long periods of time.

Disconnect air line from pump when system sits idle for long periods of time.

ATTENTION

= Hazards or unsafe practices which could result in severe personal injury, death or substantial

property damage.

CAUTION

= Hazards or unsafe practices which could result in minor personal injury, product or property damage.

4 AIR AND LUBE REQUIREMENTS

A filter capable of filtering out particles larger than 50 microns should be used on the air supply. In

most applications, there is no lubrication required other than the „O“ Ring lubricant which is applied

during assembly or repair.

When lubricated air is necessary, supply the air lubricator with a good grade of SAE 90 wt.

Non-detergent oil and set the lubricator to a rate not to exceed one drop per minute.

5 OPERATING INSTRUCTIONS

Always flush the pump with a solvent compatible with the material being pumped if the material being

pumped is subject to „setting up” when not in use for a period of time.

Disconnect the air supply from the pump if it is to be inactive for a few hours.

The outlet material volume is governed not only by the air supply but also by the material supply

available at the inlet. The material supply tubing should not be too small or restrictive.

Be sure not to use hose which might collapse.

When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a

„Check valve“ be installed at the air inlet.

Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration.

6 MAINTENANCE

Certain „Smart Part“ are indicated which should be available for fast repair and reduction of

down time.

Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt

and foreign matter during service disassembly and reassembly.

Keep good records of service activity and include pump in preventive maintenance program.

14.12.2010 Page 70

7 DRAWING, Fluid Section

14.12.2010 Page 71

8 PARTS LIST, Fluid Section

Pos. Pcs. Description Part No.

1 1 Rod 200021365

2 1 O-Ring 200021366

5 2 Washer – Air Side 200021367

6 2 Washer – Fluid Side 200021368

7 2 Diaphragm 200021417

15 2 Fluid Cap 200021369

19 4 O-Ring 200021362

20 4 O-Ring 200021363

21 4 Seat 200021361

22 4 Ball 200021416

26 8 Bolt 200021370

33 4 O-Ring 200021364

34 2 Mainfold, Outlet (Top) 200021371

35 2 Mainfold, Inlet (Bottom) 200021372

36 2 Swivel 200021373

37 8 Clamp PP000714

38 8 Bolt PP000715

39 8 Nut 200021374

41a 4 Ball Cage 200021375

62 24 Flange Nut 200021376

14.12.2010 Page 72

9 DRAWING AIR SIDE

14.12.2010 Page 73

9.1 DRAWING AIR SIDE (external control)

14.12.2010 Page 74

10 PARTS LIST AIR MOTOR


101 1 Motorbody 200021363

102 2 O-Ring 200021377

103 1 Sleeve 200021378

104 2 Snap-Ring 200021379

111 1 Spool 200021380

118 1 Pilot-Rod 200021381

119 4 O-Ring 200021382

120 3 Spacer 200021383

122 2 Snap-Ring 200021384

124 8 Stud PP000729

129 1 Muffer-Assambly 200021385

130 1 Gasket 200021386

131 8 Bolt 200021387

132 1 Gasket 200021388

133 4 Washer PP000734

134 4 Bolt 200021389

135 1 Valve-Block 200021390

136 1 Plug 200021391

137 1 O-Ring 200021392

138 1 U-Cap (1/8“ x 1“) 200021393

139 1 U-Cap (1/8” x 1.427”) 200021394

140 1 Valve-Insert 200021395

141 1 Valve-Plate 200021396

142 2 Washer 200021397

143 2 Plate 200021398

External control

150 1 Adapter plate 200021399

151 1 Gasket 200021400

152 2 O-ring 200021401

153 4 Screw 200021402

154 1 Piston 200021403

155 2 O-ring 200021404

1 Lubricant for O-Rings, Keylube 700002480

14.12.2010 Page 75

11 DIAPHRAGM PUMP SERVICE

11.1 General Reassembly notes

* Inspect and replace old parts with new parts as necessary. Look for deep scratches on metallic

surfaces, and nicks or cuts in „O“ rings.

11.2 Fluid section disassembly

1. Remove (34) top mainfold / (36) swivel assembly.

Note: Mainfold option involve piece mainfolds (60/62) or tree piece swivel type mainfolds

with clamps.

2. Remove (41) ball cages, (22) balls, (19 and 20) O-Rings and (21) seats.

Note: If cages are difficult to remove at this step, it may helpful to proceed trough step 5

and remove them once they are accessible from the inside of the fluid cap.

3. Remove (35) buttom mainfolds / (36) swivel assembly.

4. Remove (19) O-rings, (21seats and (22) balls.

5. Remove (15) fluid caps.

6. Remove (6) diaphragm nut, (8) / - Teflon-Models only- diaphragms) and (5) diaphragm washer

from (1) diaphragm connecting rod.

7. Remove (1) connecting rod from air motor.

8. Carefully remove remaining (6) nut, (8) / (7) -Teflon-Models- diaphragm and (5) diaphragm

washer from (1) connecting rod.

9. Remove (2) O-ring from connecting rod.

10. Remove (37) clamps from top and bottom mainfold / swivel assemblies.

11. Remove (33) O-rings from (36) swivels.

11.3 Fluid section reassembly

* Reassemble in reverse order.

* Lubricate (1) connecting rod and (2) O-ring with Key-Lube or equivalent O-ring lubricant.

* Install (5)diaphragm washers with i.d. champfer toward diaphragm.

Note: When replacing Teflon diaphragms, install the Satoprene diaphragm behind the

Teflon diaphragm.

When installing (41) cage, ball guides must line up with notches in (21) seat to prevent

damage. Before installing (35), (34) mainfolds, (19) O-ring should be properly seated on

the o.d. (41) ball cage.

Before tightening (38) nut on (38) carriage bolts on (36) swivels, attach the mainfold /

swivel assembly to the fluid caps. Rotate (36) swivel to desired position and tighten each

of the nuts approx. 8-9 turns, then finish tightening (29) nuts.

14.12.2010 Page 76

12. AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve

GENERAL REASSEMBLY NOTES:

* Air Motor Service is continued from Fluid Section repair.



* Take precautions to prevent cutting „O“ rings upon installation.

* Lubricate „O“ rings with an non detergent grease.

* Do not over-tighten fasteners, refer to torque specification block on view.

* Re-torque fasteners following restart.

12.1 PILOT VALVE DISASSEMBLY

1. Remove (122) and (104) snap rings.

2. Remove (143) plates.

3. Remove (103) sleeve and (102) O-rings.

4. Remove (118) piston, (142) washers, (119) O-rings and (120) spacers from (101) body.

12.2 PILOT VALVE REASSEMBLY

1. Assemble (119) O-rings, (120) spacers and (142) washers on (118) pilot rod.

2. Insert the stack into the (101) body. Sleeve (103) may be used to assist pressing stack into

the body.

3. Install (103) sleeve and (102) O-rings into (101) body.

4. Install (143) plates and (122) and (104) snap rings.

12.3 MAJOR VALVE DISASSEMBLY

1. Remove (129) exhaust cover and (130) gasket.

2. Pull (135) valve block assembly from (101) body.

3. Remove (134) bolts, (133) washers and (132) gasket from (135) valve block.

4. Remove (141) valve plate and (140) valve insert.

5. Remove (136) plug and (111) spool.

12.4 MAJOR VALVE REASSEMBLY

1. Install anew (139) and (138) U-cups on (111) spool.

Lips must face each other.

2. Insert (111) spool into (135) valve block.

3. Install (137) O-ring on (136) plug, insert plug into (135) valve block.

4. Install (140) valve insert and (141) valve plate into (135) valve block.

Note: After 9/92, parts (140,141) are white (ceramic), the dished side of the (140) valve

insert should be against the shiny face of (141) valve plate for best performance.

5. Replace (132) gasket and install valve block assembly on (101) body.

14.12.2010 Page 77

13 TROUBLE SHOOTING

Trouble Elimination

Product discharged from exhaust outlet.

*Check for diaphragm rupture.

*Check tightness of diaphragm nut.

Air bubbles in product discharge.

*Check connections of suction plumbing.

*Check band clamps on intake mainfold.

*Check „O“ rings between intake manifold and fluid caps.


Pump blows air out main exhaust when stalled

on either storke.

*Check U-caps on (111) spool major valve.

*Check (141) valve plate and (140) insert for wear.

*Check (130) sleeve and 82) O-ring on diaphragm

connecting rod.

*Check (119) O-rings on (118) piston for wear.

Low output volume, erratic flow, or no flow

*Check air supply.

*Check for plugged outlet hose.

*Check for pump cavitation.

*Suction pipe should be sized at least as large as the inlet

thread diameter of the pump for proper flow if high

viscosity fluids are being pumped.

*Suction hose must be a non-collapsing type, capable of

pulling a high vacuum.

*Check all joints on the inlet manifolds and suction

connections. These must be air tight.

* Inspect the pump for solid objects logged in the

diaphragm chamber or the seat area.

*If pump cycles at a high rate on runs erratically, check

(119) piston O-rings for wear.

14.12.2010 Page 78

14. PERFORMANCE CURVES, direct control

* The information for the delivery rate are reference value

14.12.2010 Page 79

14.1 PERFORMANCE CURVES, external control

* The information of delivery rate are reference value

14.12.2010 Page 80

OPERATORS MANUAL DIAPHRAGM PUMP P 9-1

ORDER NUMBER:

200021309

14.12.2010 Page 81

ATTENTION!

READ THIS MANUAL CAREFULLY BEFORE INSTALLING;

OPERATING OR SERVICING THIS EQUIPMENT.

1 PUMP DATA

Model: P 9-1

Pump Type: Metallic Air Operated,

Double Diaphragm

Weight: 8,62 kg (19 lbs)

Maximum Air Inlet Pressure: 8,30 bar (120 psi)

Maximum Outlet Pressure: 8,30 bar (120 psi)

Maximum Material Inlet Pressure: 0.69 bar (10 psi)

Maximum Particle Size: 3,20 mm

Maximum Temperature Limit: 2° to 66°C (35° to 150° F)

Noise Level: 64,5 db(A)

2 GENERAL DESCRIPTION

The RÖSLER Diaphragm Pump offers high volume delivery even at low air pressure and a broad

range of material compatibility options available. Refer to the model and option chart.

RÖSLER pumps feature stall resistant design, modular air motor / fluid sections. Air operated double

diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and

positive fluid pressure in the fluid chambers, ball checks insure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and it will continue to pump an keep up with the

demand. It will build and maintain line pressure and will stop cycling once maximum line pressure is

reached (dispensing device is closed) and will resume pumping as needed.

14.12.2010 Page 82

3 OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO

AVOID INJURY AND PROPERTY DAMAGE

ATTENTION

EXCESSIVE AIR PRSSURE. Can cause personal injury, pump damage or property damage.

Do not exceed the maximum inlet air pressure as stated on the pump model plate.

Be sure material hoses and other components are able to withstand fluid pressures developed by this pump.

Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.

ATTENTION

STATIC SPARK. Can cause explosion resulting in severe injury or death.

Ground pump and pumping system.

Sparks can ignite flammable material and vapors.

The pumping system and object being sprayed must be grounded when it is pumping, flushing,

recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location

where surrounding atmosphere is conductive to spontaneous combustion. Ground the dispensing valve or

device, containers, hoses and any object to which material is being pumped.

Use the pump grounding screw terminal provided. Use a ground kit or a suitable ground wire to a good

earth ground source.

Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.

Consult local building codes and electrical codes for specific grounding requirements.

After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from

each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity.

Ohmmeter should show 100 ohms or less.

Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible.

(Avoid free streaming of material being dispensed.)

Use hose incorporating a static wire.

Use proper ventilation.

Keep inflammables away from heat, open flames and sparks.

Keep containers closed when not in use.

ATTENTION

Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area

and personnel.

In the event of a diaphragm rupture material can be forced out of the air exhaust muffler.

Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials.

Use a grounded hose between the pump and the muffler.

(for the right size of the hose see installation instructions).

14.12.2010 Page 83

ATTENTION

HAZARDOUS PRESSURE. Can result in serious injury or property damage.

Do not service or clean pump, hoses or dispensing valve while the system is pressurized.

Disconnect air supply line and relive pressure from the system by opening dispensing valve or device

and/or carefully and slowly loosening and removing outlet hose for piping from pump.

ATTENTION

HAZARDOUS MATERIALS. Can cause serious injury or property damage.

Do not attempt to return a pump to the factory or service centre that contains hazardous material.

Safe handling practices must comply with local and national laws and safety code requirements.

Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions.

CAUTION

EXPLOSION HAZARD. Models containing aluminium wetted parts cannot be used with III-

Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solvents which may react

and explode.

Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using

with solvents of this type.

CAUTION

Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or

recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s)

within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the

chemical manufacturer.

CAUTION

Maximum temperatures are based on mechanical stress only. Certain chemicals will significantly reduce

maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and

temperature limits.

CAUTION

Be certain all operators of this equipment have been trained for safe working practices, understand it’s

limitations, and wear safety goggles / equipment when required.

CAUTION

Do not use the pump for structural support of the piping system. Be certain the system components are

properly supported to prevent stress on the pump parts.

Suction and discharge connections should be flexible connections (such as hose), not rigid piped, and

should be compatible with the substance being pumped.

14.12.2010 Page 84

CAUTION

Prevent unnecessary damage to the pump.

Do not allow pump to operate when out of material for long periods of time.

Disconnect air line from pump when system sits idle for long periods of time.

ATTENTION

= Hazards or unsafe practices which could result in severe personal injury, death or substantial

property damage.

CAUTION

= Hazards or unsafe practices which could result in minor personal injury, product or property damage.

4 AIR AND LUBE REQUIREMENTS

A filter capable of filtering out particles larger than 50 microns should be used on the air supply. In

most applications, there is no lubrication required other than the „O“ Ring lubricant which is applied

during assembly or repair.

When lubricated air is necessary, supply the air lubricator with a good grade of SAE 90 wt.

Non-detergent oil and set the lubricator to a rate not to exceed one drop per minute.

5 OPERATING INSTRUCTIONS

Always flush the pump with a solvent compatible with the material being pumped if the material being

pumped is subject to „setting up” when not in use for a period of time.

Disconnect the air supply from the pump if it is to be inactive for a few hours.

The outlet material volume is governed not only by the air supply but also by the material supply

available at the inlet. The material supply tubing should not be too small or restrictive.

Be sure not to use hose which might collapse.

When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a

„Check valve“ be installed at the air inlet.

Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration.

6 MAINTENANCE

Certain „Smart Part“ are indicated which should be available for fast repair and reduction of

down time.

Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt

and foreign matter during service disassembly and reassembly.

Keep good records of service activity and include pump in preventive maintenance program.

14.12.2010 Page 85

7 DRAWING, Fluid Section

14.12.2010 Page 86

8 PARTS LIST, Fluid Section


1 1 Rod 200021315

2 1 O-Ring 200021316

3 4 O-Ring 200021317

5 2 Washer – Air Side 200021318

6 2 Washer – Fluid Side 200021319

7 2 Diaphragm 200021407

9 2 Washer 200021350

14 2 Screw 200021320

15 2 Fluid Cap PP000675

16 2 Manifold 200021321

19 4 O-Ring 200021322

21 4 Seat 200021323

22 4 Ball 200021410

26 8 Bolt 200021351

29 16 Nut 200021352

43 1 Ground Lug PP000678

14.12.2010 Page 87

9 DRAWING AIR SIDE

14.12.2010 Page 88

10 PARTS LIST AIR MOTOR


101 1 Motorbody PP000655

102 2 O-Ring 200021324

103 1 Sleeve 200021325

104 2 Retaining Ring 200021326

105 8 Screw PP000657

106 7 Lockwasher PP000656

107 2 Leg 200021339

108 1 Gasket 200021340

109 1 Piston 200021341

110 1 U-Cup 200021342

111 1 Spool 200021327

112 5 Washer 200021328

113 5 O-Ring 200021329

114 6 O-Ring 200021330

115 4 Spacer 200021331

116 1 Spacer 200021332

117 1 Gasket 200021343

118 1 Pilot Rod 200021333

119 4 O-Ring 200021334

120 3 Spacer 200021335

121 2 Sleeve Bushing 200021336

122 2 O-Ring 200021337

123 4 Screw 200021344

124 16 Bolt 200021345

128 1 Pipe Plug 200021346

201 1 Muffler 200021338

1 Keylube 700002480

14.12.2010 Page 89

11 AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve

GENERAL REASSEMBLY NOTES:

* Air Motor Service is continued from Fluid Section repair.



* Take precautions to prevent cutting „O“ rings upon installation.

* Lubricate „O“ rings with an non detergent grease.

* Do not over-tighten fasteners, refer to torque specification block on view.

* Re-torque fasteners following restart.

11.1 PILOT VALVE DISASSEMBLY

1. Remove (104) retaining ring.

2. Remove (123) screws and „O“ rings (122).

3. Remove (118) piston rod, (121) sleeve bushing, „O“-rings (119) and (120) spacers from the (101)

motor body.

4. Remove (103) sleeve and „O”-ring (102).

11.2 PILOT VALVE REASSEMBLY

1. Replace two (102) „O“ rings if worn or damaged and reinstall (103) sleeve.

2. Install one of the sleeve bushings (121), „O“ rings (119), spacers (120) and the

remaining (121) bushing.

3. Carefully push (118) pilot rod into bushings etc. and retain on each end with the two (122) “O“

rings, retain with (123) screws.

4. Replace (104) retaining rings.

11.3 MAJOR VALVE DISASSEMBLY

1. Remove (107) plate (or leg depending on model), (108 and 117) gaskets.

2. On the side opposite the air inlet, push on the inner diameter (111) spool. This will force the (109)

piston out. Continue pushing the (111) spool and remove. Check for scratches and gouges.

3. Reach into the air section (exhaust side) and remove (116) spacer, (115) spacers, „O“ ring (113),

„O“ ring (114), washers (112) etc. Check for damaged „O“ rings.

11.4 MAJOR VALVE REASSEMBLY

1. Replace (112) washer, „O“ ring (114) and „O“ ring (113) onto (115) spacer and insert etc.

Note: Be careful to orient spacer legs away from blocking internal ports.

2. Lubricate and carefully insert (111) spool.

3. Install (117) gasket and (107).

4. Lubricate and install (110) packing cup and insert (109) piston into (air inlet side) Cavity, the

(110) packing cup lips should point outward.

5. Install (108) gasket and replace (107).

14.12.2010 Page 90

12 TROUBLE SHOOTING

Trouble Elimination

Product discharged from exhaust outlet.

*Check for diaphragm rupture.


Air bubbles in product discharge. *Check connections of suction plumbing.

*Check „O“ rings between intake manifold

and fluid caps.


Low output volume, erratic flow, or no flow *Check air supply.

*Check for plugged outlet hose.

*Check for pump cavitation.

*Suction pipe should be sized at least as large as the

inlet thread diameter of the pump for proper flow if

high viscosity fluids are being pumped.

*Suction hose must be a non-collapsing type, capable

of pulling a high vacuum.

*Check all joints on the inlet manifolds and suction

connections. These must be air tight.

* Inspect the pump for solid objects logged in the

diaphragm chamber or the seat area.

14.12.2010 Page 91

13 Performance curves

SSuurrffaaccee FFiinniisshhiinngg // SShhoott BBllaassttiinngg // EEnnggiinneeeerriinngg // EEnnvviirroonnmmeennttaall TTeecchhnniiqquueess CCeerrttiiffiieedd aaccccoorrddiinngg DDIINN IISSOO 99000011

RÖSLER Oberflächentechnik GmbH ·Vorstadt 1 D–96190 Untermerzbach · Telefon +49 95 33 / 924-0 · Telefax +49 9533 / 924-300 www.rosler.com ·[email protected]

Sitz der Firma: Bad Staffelstein · Reg. Gericht: Coburg HRB Nr. 1300 · Ust.-Id.Nr.: DE 133 111 634 · Geschäftsführer: Stephan Rösler, Dipl. Kaufmann (univ.) · Roland Rösler, Dipl.-Ing. (FH)

DePuy (Ireland) Ltd., Loughbeg, Ringaskiddy, Co. Cork – IRL

EC – DECLARATION OF CONFORMITY

In accordance with EC machine directive 2006/42/EC, Annex II, Part 1, Section A

We hereby declare that the following machine/device due to their design and type and as well as the appropriate safety

and health requirements regarding the EC guidelines, in their currently applicable version.

Any amendments to the machine/configuration not authorised by us will render this declaration invalid.

Designation of plant: RÖSLER - Processwater-Circulation System

Z 800 HA-TURBO-Floc

consist of:

Name of the machine/equipment: Type Machine number

Centrifuge Z 800 49610/10

Combination tank (storing tank with clearwater tank) K-HA-T-F 49611/10

Switch unit E60-302-SPS 49612/10

Relevant

EC-Guiding rules: EC-Guiding rules for machines (2006/42/EC)

EC-EMV (2004/108 EG)

Used,

harmonized norms,

especially

EN ISO 12100-1 and EN ISO 12100-2; EN ISO 13857; EN 349; EN 418;

EN ISO 13732-1;

EN 953; EN 1050; EN 1088; EN 12547

EN 61000-6-2; EN 61000-6-4

checked for working safetyness and received the GS-sign

Name / address of authorised

documentation signatory

Department

operating instructions

Vorstadt 1, D-96190 Untermerzbach

Untermerzbach - Memmelsdorf, 14. December 2010

Page 1 from 4 Test certificate with list of measured values VDE 0113

FB elo -mm_12 Rev 010 / 12.09 / Fe

According to EN 60204 / VDE 0113 chapter 18 y productive conductor test has to be

carried out after the end of mounting This test has to be carried out by an electrician expert and has to be documented in the form on hand.

Test certificate issued by

RÖSLER Oberflächentechnik GmbH, Vorstadt 1, 96190 Untermerzbach

Runner:

Address:

Department:

Order no:

Customer no:

Customer-Inv.no.:

Machine-type:

Machine-no.:

Type of switch unit:

Circuit diagram:

Technical Data:

Mains voltage: V

Frequency: Hz

Control voltage: V

Nominal capacity: kW

Nominal current: A

Pre-safety device: A

Cross section feeder: mm²

Tests were executed:

At the runners

(completely installed) Yes No

At the manufacturers

(not completely installed:

inspection 2, clause 18.2 is now

deleted)

Yes No

Test control unit, type: Serial-no.:


FB elo -mm_12 Rev 010 / 12.09 / Fe

Par. 18.2 Direct connection of the protective conductor system

Test 1

Circuit length m Limit value based on VDE 0701 / 0702 par.5.3

- Resistor in the protective conductor path of the current

Measured value mΩ Circuit length Lim. value

Allowable limit < mΩ to 5m 300 mΩ

per 7,5m + 100 mΩ

max. value 1000 mΩ

Line length in m up to 5 12,5 20 27,5 35

- Potential difference with testing current 10A and 10s

testing time

1,0 mm2

<

3,3 V 4,6 V 6,0 V 7,4 V 8,7 V

1,5 mm2 < 2,6 V 3,5 V 4,4 V 5,3 V 6,2 V

Cross section mm² 2,5 mm2 < 1,9 V 2,5 V 3,0 V 3,5 V 4,0 V

Measured value V 4,0 mm2 < 1,4 V 1,8 V 2,1 V 2,4 V 2,7 V

Allowable limit < V > 6,0 mm2 < 1,0 V 1,2 V 1,5 V 1,7 V 1,9 V

Test 2

- Mains feed line’s key data checked as per Rösler-circuit diagram

Line cross-section A = mm2 O.K. not O.K.

Pre-fuse IN = A O.K. not O.K.

Mains feed line’s PE clamp tight O.K. not O.K.

- Loop impedance reading measured by the client O.K. not O.K.

(In the absence of proof of any measurement of faulted circuit impedance, the client operates the system at its own risk !)

Abs. 18.3 Tests of resistance of insulation

yes no

Testing voltage 500 V Measurement between

Measured value MΩ L1 / PE L2 / PE L3 / PE

Allowable limit < 1 MΩ

Abs. 18.4 Voltage test

yes no

Testing voltage 1000 V Measurement between

Testing time 1 s L1 / PE L2 / PE L3 / PE

Measured value mA

Allowable limit < 10 mA

Abs. 18.5 Residual voltage after switching off of the distribution voltage

yes no

Distribution voltage on active parts after 5s after switching off V

Allowable limit < 60 V

Structural components with residual voltage are equipped with warning signs clearly visible.

Structural component: time delay of unloading::

Structural component: time delay of unloading::

Abs. 18.6 Function test

yes no not accurate

O-Load general

Emergency shutdown wiring 2 channel

Protection door wiring 2-cannel

Comments:

___________________________ ___________________________ ______________________________

town, date Name (in block capitals) signature /stamp


FB elo -mm_12 Rev 010 / 12.09 / Fe

Inspection instruction for electric machines according to EN 60204/VDE 0113

Before proceeding: Switch off isolator, lock isolator in off position, double check (with a meter) that

electricity supply is off.!

All components of the machine, marked with „-“ at the beginning on the wiring diagram or on the part list

respectively, have to be tested; Excluded are components which are operated with 24 V.

ll measured values have to be listed on page 3 and 4, with exact description of the measured points. The

worst measured value has to be carried over to page no. 2, with circuit length specified.

to 18.2 Protective conductor interconnections

No.: Measured point Cross section in mm2 potential difference (V) Widerstand in mΩ

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


FB elo -mm_12 Rev 010 / 12.09 / Fe

to 18.3 Test of resistance of insulation mind. 500 V to 18.4 Voltage test 1000 V

No.: Measured point Measured value MΩ Measured value(mA)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

to 18.5 Measuring of residual voltage

No.: Measured point Measured value (V)

1

2

3

4

5

6

7

20101201

vonfrom

DePuy

Fax: (0) 9533/924-300

KundeCustomer

Bearbeitet amEdit date

Maschinentypmachine type

Dokumentnummerdocumentation number

OrtCity

www.rosler.com

01-183203

jbeifuss

Ringaskiddy, Irland

Tel.: (0) 9533/924-0

N.- NummerN.- Number

4003357

Z 800 K

ArtikelnummerPart number

100001652

RöslerOberflächentechnik GmbH D-96190 Untermerzbach

Vorstadt 1

Erstellt mit EPLAN Electric P8 Versioncreated with EPLAN Electric P8 Version

1.9.10Schaltschranktyp:switch box type:

E60-302

VersionVersion

SerialnummerSerial Number

49612

/ 10.000423

Blattvon

RR GB - DePuy - 2 x E60-302Bearb.

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ALLGDeckblatt

1

Änderung

0 76

GeprErsatz von

8 93

24

2

4

01.12.2010

1

2

=

Name

5

beif

EinspeisungPower supply

VorschriftRegulation

5 x 4mm²

24 VDC

3Ph/N/PE

Nennstromnominal current

Steuerspannungcontrol voltage

Nennleistungpower rating

Zuleitunginput lead

DIN-EN 60204-1

Vorsicherungmain fuse

Anschlussspannungsupply voltageFrequenzFrequency

Kurzschlußstromshort circuit current

Fremdspannungexternal voltage

Schutzleiterprotective wire

Steuerspannungcontrol voltage

Lastkreisload circuit

Steuerspannungcontrol voltageSteuerspannungcontrol voltageNeutralleiterneutral conductor

115/230VAC

24VAC

24VDC

Verdrahtungsfarbenwiring colors

25 A

400V

50 Hz

6,0 kW

17,0 A

schwarzblackrot

rot

dunkelblau

hellblau

grün-gelb

orange

400V

ProjektinformationProject information

Hauptantriebmain drive

5,0kW 14,5A

E07-86-39-00003.elkProjektvorlageproject master

Blattvon


1

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ALLGProjektinformation

1

Änderung

0 76

GeprErsatz von

8 93

24

3

4

19.11.2010

2

2

=

Name

5

beif

BearbeiterSeitenzusatzfeld

InhaltsverzeichnisDatumSeitenbeschreibung

Inhaltsverzeichnis_SAP_001

Seite

Blattvon


2

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ALLGInhaltsverzeichnis : =ALLG+/1 - =STL+/24

1

Änderung

0 76

GeprErsatz von

8 93

24

=ES+S/4

4

19.11.2010

3

2

=

Name

5

beif

=ALLG+/1 jbeifussDeckblatt 18.11.2010

=ALLG+/2 jbeifussProjektinformation 18.11.2010

=ALLG+/3 Inhaltsverzeichnis : =ALLG+/1 - =STL+/24

=ES+S/4 jbeifussLK Zuleitung Hauptschalter 18.11.2010

=ES+S/5 jbeifussLK Antriebsmotor Zentrifuge 18.11.2010

=ES+S/6 jbeifussLK Rührwerk Sammelbehälter 18.11.2010

=ES+S/7 jbeifuss230VAC Potenzialaufteilung 18.11.2010

=ES+S/8 jbeifuss230VAC Potenzialaufteilung 18.11.2010

=ES+S/9 jbeifussAnschluss S7-200 18.11.2010

=ES+S/10 jbeifussST Verriegelung Deckel 18.11.2010

=ES+S/11 jbeifussST EB 0.0-0.7 18.11.2010

=ES+S/12 jbeifussST EB 1.0-1.5 18.11.2010

=ES+S/13 jbeifussST AB 0.0-0.6 18.11.2010

=ES+S/14 jbeifussST AB 0.7-1.1 18.11.2010

=ES+S/15 jbeifussST Pumpe Klarwasser 18.11.2010

=AP+/16 jbeifussAnlagenschema 18.11.2010

=AP+GP/17 jbeifussSchaltschrank Aufbau Grundplatte 18.11.2010

=AP+SA/18 jbeifussSchaltschrank Aufbau Tür 18.11.2010

=KP+/19 jbeifussKlemmenleistenübersicht : PE - 1 18.11.2010

jbeifuss18.11.2010

=STL+/20 jbeifussArtikelstückliste : ESIA7220 - ESJQ3010 18.11.2010

=STL+/21 jbeifussArtikelstückliste : ESJK9307 - ESIT3910 18.11.2010

=STL+/22 jbeifussArtikelsummenstückliste : ECOV1035 - ESOQ0040 18.11.2010

=STL+/23 jbeifussArtikelstückliste : ERRS0000 - ESMA0006 18.11.2010

=STL+/24 jbeifussArtikelsummenstückliste : ERRM2002 - ESMS4407 18.11.2010

Blattvon


=ALLG+/3

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

LKZuleitungHauptschalter

1

Änderung

0 76

GeprErsatz von

8 93

24

5

4

19.11.2010

4

2

=

Name

5

beif

Leistungpower

Nennstromnominal current

Vorsicherungmain fuse

Zuleitunginput lead

25 A

17,0 A

6,0 kW

5 x 4mm²

EinspeisungPower supply

3Ph/N/PE

Anschlussspannungsupply voltage

400V

2

1

4

3

6

5-Q040A

Hauptschaltermain switch

PEL3L2 NL1-X0

201-X2 202 203

204-X2 205 206

PE

-L3 / 5.0-L2 / 5.0-L1 / 5.0

-N / 5.0

Blattvon


4

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

LKAntriebsmotorZentrifuge

1

Änderung

0 76

GeprErsatz von

8 93

24

6

4

01.12.2010

5

2

=

Name

5

beif

PEPE

304303-X3

x1

x2

+E-RM1

PTC WiderstandPTC Resistor

Θ

~

-

~

+

-G1dunkelblau

BrückengleichrichterBridge Rectifier

-

˜

˜

+

1

2-QA0.1

/13.2

5

6

3

4

1

2-Q1.3

/10.3

5

6

3

4

1

2-Q1.2

/10.4

5

6

3

4

1

2-Q1.1

/10.5

5

6

3

4

87654321-X1

2U1

2V1

2W1

1W1

1V1

1U1

PE

+E-M1

AntriebsmotorZentrifugemotor drivecentrifuge

5,0kW 11,0A Siemens5,0kW 14,5A ABM

400V 50Hz

M3~

1

2

3

4

5

6

-Q120-25AIn=20A I>I> I>

13

14

/11.

3

21

22

1 2

PE

+E-M15

15W230V 50Hz

DosierpumpeCompound

dosing pumpcompound

1~M

1 2

PE

+E-M415W

230V 50Hz

DosierpumpeStellmittel

1~M

9-X1 10 11 141312

1

2-F1C4A

13

14-KA0.3

/13.4

13

14-Q1.2

/10.4

13

14-QA0.2

/13.3

PE PE

-N/4.9 -N / 6.0-L3 / 6.0-L3/4.9-L2 / 6.0-L2/4.9

-L1/4.9 -L1 / 6.0

A3-T2 / 10.8

A3-T1 / 10.8

Blattvon


5

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

LKRührwerkSammelbehälter

1

Änderung

0 76

GeprErsatz von

8 93

24

7

4

19.11.2010

6

2

=

Name

5

beif

U1 V1 W1 PE

+E-M3

0,37kW 1,1A400V 50Hz

RührwerkSammelbehälter

stirringdevice collecting tank

3M

1

2-QA0.2

/13.3

1

2

3

4

5

6

-Q30,90-1,25A

In=1,1A I>I> I>

13

14

/11.

7

21

22

3

4

5

6

17 181615-X1

PE

-L2/5.9 -L2 / 7.0

-L3/5.9 -L3 / 7.0

-N /-N/5.9

-L1/5.9 -L1 / 7.0

Blattvon


6

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

230VACPotenzialaufteilung

1

Änderung

0 76

GeprErsatz von

8 93

24

8

4

01.12.2010

7

2

=

Name

5

beif

Klem

men

leis

te X

4te

rmin

al s

trip

X4

Klem

men

leis

te X

3te

rmin

al s

trip

X3

Klem

men

leis

te X

2te

rmin

al s

trip

X2

Mon

tage

plat

teM

ount

ing

pane

l

Beim Entfernen dieser Schutzleiterverbindungwird Isolationsüberwachung erforderlichs. VDE 0100 bzw. VDE 0113

Wheny you undo this ground-line connectionisolation supervision is necessary look at VDE 0100 or VDE 0113

Steuerspannung24VDCcontrol voltage24VDC

TD 2

00TD

200

CPU

224

CPU

224

*

*2

1

2

3

4

5

6

-Q110,70 - 1,00 A

In=0,7A I>I> I>

13

14

21

22

L1

-

L2 L3

+

-T224 VDC 6A

3

1-XB 4 5 6

PE

-XBPE

3

208-X2 402-X4302-X3

PE

PE

L3/6.9L2/6.9L1/6.9

-TST / 8.0

-B1_

1/

10.0

-B2_

1/

10.0

-B3_

1/

10.0

-B4_

1/

10.0

-B5_

1/

9.0

-B6_

1/

9.0

Blattvon


7

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

230VACPotenzialaufteilung

1

Änderung

0 76

GeprErsatz von

8 93

24

9

4

01.12.2010

8

2

=

Name

5

beif

Klem

men

leis

te X

4te

rmin

al s

trip

X4

Klem

men

leis

te X

3te

rmin

al s

trip

X3

Klem

men

leis

te X

2te

rmin

al s

trip

X2

Mon

tage

plat

teM

ount

ing

pane

l

TD 2

00TD

200

CPU

224

CPU

224

2 31-XA 4 5 6

1

2-F2C4A

207-X2 401-X4301-X3

-TST/7.9

-A1_

1/

10.0

-A2_

1/

10.0

-A3_

1/

10.0

-A4_

1/

10.0

-A5_

1/

9.0

-A6_

1/

9.0

Blattvon


8

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

AnschlussS7-200

1

Änderung

0 76

GeprErsatz von

8 93

24

10

4

19.11.2010

9

2

=

Name

5

beif

SIMATICS7-200

SFRUNSTOP

SIEMENS

214-1AD23-0XB0

.0 .1 .2 .3 .4 .5

.0 .1 .2 .3 .4 .5 .6 .7I0

Q0 CPU 224DC/DC/DC.0 .1

Q1

.0 .1 .2 .3 .4 .5I1

PORT 0 Q ICPU

/11.0/13.0/14.0

-K01

1L+ 2L+1M 2M L+ M PE 1M 2M M L+

SIEMENS TD200

F6F2

F5F1

SHIFT ESC ENTER

F7F3

F8F4

L+ MDP/MPI

DP/MPI

-A2

209-X2 210PE

-A6_1/8.3

-B6_1/7.2

-A5_1/8.2

-B5_1/7.2

Blattvon


9

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STVerriegelungDeckel

1

Änderung

0 76

GeprErsatz von

8 93

24

11

4

19.11.2010

10

2

=

Name

5

beif

AZM

161

-24

13

14-KA0.7

/14.1

A1

A2-Q1.3

Sternschützstar-contactor

1 2 /5.43 4 /5.55 6 /5.5

14132221 /10.434334443

A1

A2-Q1.1

Netzschützmains contactor

1 2 /5.23 4 /5.25 6 /5.2

1413 /10.32221 /13.23433 /10.64443 /12.6

13

14-Q1.1

/10.5

13

14-QA0.1

/13.2

13

14-KA0.0

/13.1

21

22-QA0.1

/13.2

21

22-Q1.3

/10.3

21

22-Q1.2

/10.4

16

15

18-K1/10.6

A1

A2-Q1.2

Dreieckschützdelta-contactor

1 2 /5.33 4 /5.45 6 /5.4

1413 /5.82221 /10.33433 /15.74443 /15.7

33

34-Q1.1

/10.5

A2

A3

-K130 sec.

HochlaufAntriebsmotor

Zentrifuge

161518 /10.3

A1

A2

-P1

BetriebsstundenzählerOperating hours counter

h

211-X2

A1

A2

T1

T2-A3

MotorschutzrelaisAntriebsmotor

Zentrifugetherm. circuit

relais motor drivecentrifuge

M

A1 A2

T1 T2

9695 /11.39897

309-X3

310-X3

305

306

307 308

52

51

42 14

A1 63

A2

13

64 32

41+E

-ST1

SchalterDeckel

Zentrifugeswitchcover

centrifuge

21

22

31

31

32

41

42

51

52

21

22

13

14

63

64

A1

A2

-A1_1 / 11.0

-B1_1 / 13.0

-A1_1/8.1

-B1_1/7.1

-B2_1 / 13.0-B2_1/7.1

-A2_1 / 11.0-A2_1/8.1

-A3_1 / 11.0-A3_1/8.2

-A4_1/8.2 -A4_1 / 11.0

-B3_1 / 11.0-B3_1/7.1

-B4_1 / 13.0-B4_1/7.2

A3-T1/5.6

A3-T2/5.6

-X5_704 / 11.0

Blattvon


10

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STEB 0.0-0.7

1

Änderung

0 76

GeprErsatz von

8 93

24

12

4

01.12.2010

11

2

=

Name

5

beif

SIEMENSPLUG-IN PLACE PART 1 OF 4

DeckelZentrifuge

offencover

centrifugeopen

I 0.3 I 0.7I 0.2I 0.1I 0.0 I 0.6I 0.5I 0.4

-K01/9.0

13

14-SE0.1

wh

ZentrifugeStart

centrifugestart

21

22-SE0.0

rd

ZentrifugeStop

centrifugestop

212-X2 213

13

14-Q1/5.2

MotorschutzZentrifuge

motor prot.centrifuge

95

96-A3/10.8

MotorschutzrelaisZentrifuge

therm. circuitrelais centrifuge

13

14-Q3/6.1

MotorschutzRührwerk

Sammelbehältermotor prot.


BN

SW

BL

+E-BE0.4

DrehüberwachungZentrifuge

rotation surveillancecentrifuge

+ -

13

14

+E-BE0.7

SchwimmschalterStellmittel

leer

311-X3 313

314-X3

312 315-X3

316-X3

21

22-K5.1

/15.6

PumpeKlarwasser

AusPump

clear waterout

-A3_1/10.9 -A3_1 / 12.0

-X5_704/10.2

-A2_1/10.9 -A2_1 / 12.0-A1_1/10.9 -A1_1 / 12.0

-A4_1/10.9 -A4_1 / 12.0

-B3_1/10.9 -B3_1 / 13.0

Blattvon


11

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STEB 1.0-1.5

1

Änderung

0 76

GeprErsatz von

8 93

24

13

4

19.11.2010

12

2

=

Name

5

beif

SIEMENSPART 2 OF 4PLUG-IN PLACE

-A3/10.8

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5

43

44-Q1.1

/10.5Netzschütz

Einmains contactor

on

317-X3

320-X3 318

319 321-X3 325-X3 327-X3 331-X3

BN

SW

BL

+E-BE1.1

Sammelbehältervoll

collecting tankfull

BN

SW

BL

+E-BE1.2

Hebestationvoll

lifting stationfull

BN

SW

BL

+E-BE1.3

Sammelbehälterleer

collecting tankempty

BN

SW

BL

+E-BE1.4

Hebestationleer

lifting stationempty

BN

SW

BL

+E-BE1.0

Klarwasserbehälterleer

clear water vesselempty

322-X3 323 324326-X3 329-X3 328 330-X3 332

-A1_1 / 15.0-A1_1/11.9

-A2_1 / 15.0-A2_1/11.9

-A3_1 / 15.0-A3_1/11.9

-A4_1 / 15.0-A4_1/11.9

Blattvon


12

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STAB 0.0-0.6

1

Änderung

0 76

GeprErsatz von

8 93

24

14

4

01.12.2010

13

2

=

Name

5

beif

PART 3 OF 4 SIEMENSPLUG-IN PLACE

A 0.6A 0.5A 0.4A 0.3A 0.2A 0.1A 0.0

-K01/9.0

x1

x2

+E-KA0.5

24VDC

MagnetventilPumpe

SammelbehälterSolenoid valve

Pumpcollecting tank

A1

A2-KA0.3

DosiereinrichtungFrischwasser

Compounddosing unit fresh water

compound

1413 /5.7222132314443 /15.1

A1

A2-QA0.2

RührwerkSammelbehälter


1 2 /6.13 4 /6.15 6 /6.2

1413 /5.8

A1

A2-QA0.1

GleichstrombremseMotor

ZentrifugeDC brake

Motorcentrifuge

1 2 /5.13 4 /5.15 6 /5.1

1413 /10.42221 /10.534334443

A1

A2-KA0.4

ZentrifugeBetriebsbereit

centrifugeready for operation

1413 /15.22423 /15.73433 /15.74443 /15.85453 /15.8646374738483 /15.8

21

22-Q1.1

/10.5

x1

x2

+E-KA0.6

24VDC

MagnetventilPumpe

HebestationSolenoid valve

Pumplifting station

404-X4 406-X4

403-X4 405-X4

A1

A2-KA0.0

Netzschützmains contactor

1413 /10.5

B1_1/10.9 B1_1 / 14.0

B4_1 / 14.0B4_1/10.9

B2_1/10.9

B3_1/11.9B2_1 / 14.0

B3_1 / 14.0

Blattvon


13

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STAB 0.7-1.1

1

Änderung

0 76

GeprErsatz von

8 93

24

15

4

01.12.2010

14

2

=

Name

5

beif

SIEMENSPLUG-IN PLACE PART 4 OF 4

x1

x2-PA1.0

wh

LeuchtmelderZentrifuge

läuftIndicator light

centrifugerun

214-X2

A 1.0A 0.7

-K01/9.0

x1

x2-PA1.1

rd

BlitzleuchteStörung

flashlightfault

A 1.1

A1

A2-KA0.7

FreigabeVerriegelung

Zentrifugerelease

locking centrifuge

1413 /10.1

408-X4

407-X4

-B1_1 / 15.0

-B3_1/13.9

-B1_1/13.9

-B3_1 / 15.0-B2_1/13.9 -B2_1 / 15.0

-B4_1/13.9 -B4_1 / 15.0

Blattvon


14

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

ESS

STPumpeKlarwasser

1

Änderung

0 76

GeprErsatz von

8 93

24

=AP+/16

4

01.12.2010

15

2

=

Name

5

beif

43

44-KA0.3

/13.4

x1

x2

+E-K1524VDC

MagnetventilFrischwasser

Solenoid valvefresh water

x1

x2

+E-K0524VDC

MagnetventilPumpe

KlarwasserSolenoid valve

Pumpclear water

13

14-KA0.4

/13.5

A1

A2-K5.1Pumpe

KlarwasserPump

clear water

14132221 /11.632314443

Verkettunginterlinkage



13

14-S5

PumpeKlarwasser

EinPump

clear wateron

215-X2

216-X2

23

24-KA0.4

/13.5

VerkettungZentrifuge

Betriebsbereitinterlinkage

centrifugeready for operation

33

34

43

44

409-X4

410-X4

411-X4

412-X4

333-X3

334-X3

335-X3

336-X3

337-X3

338-X3

413-X4 415 417

414-X4 416 418



339-X3

340-X3

341-X3

342-X3

53

54

83

84

419

420

421

422

33

34-Q1.2

/10.4

Zentrifugein Betriebcentrifuge

in operation

43

44

-A2_1/12.9 -A2_1 /

-B1_1/14.9 -B1_1 /

-A1_1/12.9 -A1_1 /

-B3_1 /-B2_1/14.9 -B2_1 /

-A4_1/12.9 -A4_1 /-A3_1/12.9 -A3_1 /

-B4_1/14.9 -B4_1 /-B3_1/14.9

Blattvon


=ES+S/15

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

APAnlagenschema

1

Änderung

0 76

GeprErsatz von

8 93

24

+GP/17

4

19.11.2010

16

2

=

Name

5

beif

connection

effluent de l'installation de vibro-abrasionsewage water from vibro-finish machine

Abwasser von Gleitschliffanlage

clear water to vibro-finish machineeau claire vers installation

installation de vibro-abrasion

cuve d'eau claire

cuve de relevage

vibro-finish machine

connexion

centrifuge

clear water vessel

collecting vessel

Abwasser

-KA0.6

-BE1.4

-BE1.2-BE1.0

-BE1.3

-BE1.1

Anlagenschema

-K05M3

-K15

Gleitschliffanlage

Klarwasser zur Gleitschliffanlage

Anschluss

centrifugeur

Klarwasserbehaelter

Sammelbehaelter

station du pompe

Hebestation

-KA0

.5

-BE0.4

water lift-station

schema instal.

-ST1 -M1

Zentrifuge

instal. scheme

-BE0.7

optione

-M4 D2-

4/32

0Compound

pompepump

bar

M15

electrovanne

Magnetventilelectrovalve

eau

Wasserwater

Compoundbehaeltercompound vesseladditif reservoir

D2-4/320

320

l/h

4l/h

additifcompoundStellmittel

vesselBehaelter

cuve

additifcompoundStellmittelPumpe

pumppompe

I'additifcompound

Pumpe

optionOption

Blattvon


+/16

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

APGP

Schaltschrank Aufbau Grundplatte

1

Änderung

0 76

GeprErsatz von

8 93

24

+SA/18

4

01.12.2010

17

2

=

Name

5

beif

XA/XB

X1 / X3 / X4

X2

Option 24

Grundplattebaseplate750x550mm

Option 24

T2

F1 F2 A3

Q1 Q3 Q11

KA0.

0

K01G1

K1 KA0.3 KA0.4

QA0.2QA0.1 Q1.1 Q1.2 Q1.3

KA0.

7

K5.1

Blattvon


+GP/17

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

APSA

Schaltschrank Aufbau Tür

1

Änderung

0 76

GeprErsatz von

8 93

24

=KP+/19

4

19.11.2010

18

2

=

Name

5

beif

Schaltschranklegende=AP+SA-Schrank1

BMK Artikelnr.Pos. Bezeichnung Funktion

PA1.11 Blitzleuchte Störungflashlight fault

BlitzleuchteflashlightESIH9110

P12 BetriebsstundenzählerOperating hours counter

BetriebsstundenzählerOperating hours counterECRP9001

A23 TextdisplayESIA7220

SE0.14 Zentrifuge Startcentrifuge start

Leuchtdrucktaster Klarilluminated pushbutton clearESIS3165

SE0.05 Zentrifuge Stopcentrifuge stop

Drucktaster rotPushbutton redESIS3110

Q06 Hauptschaltermain switch

Hauptschaltermain switchESOQ0040

PA1.07 Leuchtmelder Zentrifuge läuftIndicator light centrifuge run

Lampe WeißLamp whiteESIH3440

S58 Pumpe Klarwasser EinPump clear water on

Wahlschalterselector switchESIS3202

M25 M20

M16 M25

M25 M25

M16

M16 M16 M16 M16

M16 M16

150 mm

650

mm

110

mm

210

mm

270

mm

300 mmSchaltschrankEnclosure600x800x200mm

84

5

6

1

3

7

2

Klemmenleiste Klemmenleistendefinitionstext

Klemmenleistenübersicht_SAP_001

KlemmenGrafikseite der Klemmenpläne

Klemmenleistenübersicht

erste letzte Summe PE Summe N Gesamtzahl

Blattvon


=AP+SA/18

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

KPKlemmenleistenübersicht : PE - 1

1

Änderung

0 76

GeprErsatz von

8 93

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=ES+S-X0 L1 PE 1 1 5

=ES+S-X1 1 18 1 0 18

=ES+S-X2 201 210 0 0 16

=ES+S-X3 301 342 0 0 42

=ES+S-X4 401 422 0 0 22

=ES+S-XA 1 6 0 0 6

=ES+S-XB 1 PE 0 0 7

Hersteller

Artikelstückliste Artilelstückliste_Elo_SAP_001

Artikelnummer Platzierung Bezeichnung 1 BestellnummerBMK Bezeichnung 2

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=KP/19

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

STLArtikelstückliste : ESIA7220 - ESJQ3010

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200010396 Textdisplay Siemens6ES 7272-0AA30-0YA0ESIA7220A2 2 zeil. / 2,5m Kabel=ES+S/9.51

200010244 Kaltleiter Überwachungsrelais Siemens3RN10 10-1CB00ESIA4003A3 24 VDC=ES+S/10.81

200010558 Sicherungsautomat Siemens5 SX 2 104-7ESIF0104F1 1 x C4 A=ES+S/5.71

200010558 Sicherungsautomat Siemens5 SX 2 104-7ESIF0104F2 1 x C4 A=ES+S/8.11

200005655 Silizium ConradArtikelnr. 151587ECOV1035G1 Brückengleichrichter (Spitzenspg. 1200 V)=ES+S/5.11

200010814 Zeitrelais 230V/24UC Siemens3RP1513-1AP30ESIK2118K1 Anzugv. 5s-100s=ES+S/10.61

200010401 CPU 224 / S7-200 SiemensCPU 224 / S7-200ESIA7225K01 Profibus DP erweiterbar 14 Eing. / 10 Ausg.=ES+S/9.01

200011549 Hilfsschütz Siemens3RH1122-1BB40ESJK9022K5.1 24 VDC / 2S+2Ö=ES+S/15.61

200011692 RC-Glied Siemens3RT19 16-1CB00ESJZ9100K5.1 S00 / 24V AC/DC=ES+S/15.61

200010832 Relais Siemens3TX7 002-1AB00ESIK9010KA0.0 1 Schließer=ES+S/13.11

200011549 Hilfsschütz Siemens3RH1122-1BB40ESJK9022KA0.3 24 VDC / 2S+2Ö=ES+S/13.41

200011692 RC-Glied Siemens3RT19 16-1CB00ESJZ9100KA0.3 S00 / 24V AC/DC=ES+S/13.41

200011551 Hilfsschütz Siemens3RH1140-1BB40ESJK9040KA0.4 24 VDC / 4S=ES+S/13.51

200011692 RC-Glied Siemens3RT19 16-1CB00ESJZ9100KA0.4 S00 / 24V AC/DC=ES+S/13.51

200011498 Hilfsblock Siemens3RH1911-1GA40ESJK0040KA0.4 HS / 4S=ES+S/13.51

Relais Siemens3TX7 002-1AB00ESIK9010KA0.7 =ES+S/14.11

200005670 Betriebsstundenzähler BauserECRP9001P1 24 V DC=ES+S/10.71

200005656 Rahmen BauserECRA0001P1 für Betriebstundenzähler=ES+S/10.71

200010756 Lampe Weiß Siemens3 SB 3400-1PEESIH3440PA1.0 LED=ES+S/14.21

Blitzleuchte Siemens8 WD 4420-0CBESIH9110PA1.1 =ES+S/14.31

200010717 Anschluss Leuchtsäule Siemens8 WD 4408-0ABESIH2011PA1.1 =ES+S/14.31

200011842 Hauptschalter SontheimerNLT 40/3E/Z33/1ESOQ0040Q0 =ES+S/4.01

ESJQ3250Q1 =ES+S/5.21

ESJQ3303Q1 =ES+S/5.21

200011507 Verbindung Siemens3RA1923-3DESJK0303Q1 =ES+S/5.21

200011508 Verbindung Siemens3RA1923-3EESJK0304Q1 Größe S0 phasentausch=ES+S/5.21

200011560 Lastschütz Siemens3RT1025-1BB40ESJK9307Q1.1 7,5kW / 24 VDC=ES+S/10.51

200011503 Hilfsblock Siemens3RH1921-1HA31ESJK0131Q1.1 LS (S0-S12) / 3S+1Ö=ES+S/10.51

200011693 RC-Glied Siemens3RT19 26-1CB00ESJZ9101Q1.1 S0 / 24V AC/DC=ES+S/10.51







200011512 Parallelschaltverb.Sternpunktbrücke Siemens3RA1921-1DESJK0310Q1.3 für "S0" 3RT1926-4BA31=ES+S/10.32

200011617 Leistungsschalter Siemens3RV1021-0KA15ESJQ3012Q3 0,90 - 1,25 A=ES+S/6.11

200011616 Leistungsschalter Siemens3RV1021-0JA15ESJQ3010Q11 0,70 - 1,00 A=ES+S/7.21

200010781 24 V AC/DC - rot

Größe S0 phasengleich

200010832 1 Schließer

200011635 Sammelschienen Siemens3RV1915-1BBfür 3 Schalter

200011631 Leistungsschalter Siemens3RV1021-4DA1520 - 25 A

630.3

für Bodenmontage

Hersteller

Artikelstückliste Artilelstückliste_Elo_SAP_001


Elektro-Konstruktion

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20

Urspr 01-183203

EPLAN P8+

Datum

Datum

Ersetzt durch

STLArtikelstückliste : ESJK9307 - ESIT3910

1

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200011560 Lastschütz Siemens3RT1025-1BB40ESJK9307QA0.1 7,5kW / 24 VDC=ES+S/13.21

200011503 Hilfsblock Siemens3RH1921-1HA31ESJK0131QA0.1 LS (S0-S12) / 3S+1Ö=ES+S/13.21

200011693 RC-Glied Siemens3RT19 26-1CB00ESJZ9101QA0.1 S0 / 24V AC/DC=ES+S/13.21

200011558 Lastschütz Siemens3RT1016-1BB41ESJK9304QA0.2 4kW / 24 VDC / 1S=ES+S/13.31

200011692 RC-Glied Siemens3RT19 16-1CB00ESJZ9100QA0.2 S00 / 24V AC/DC=ES+S/13.31

200011088 Wahlschalter Siemens3 SB 3000-2KA11ESIS3202S5 2 Stell. / rastend=ES+S/15.21

200011050 Schließerkontakt Siemens3 SB 3400-0BESIS3012S5 Türeinbau=ES+S/15.21

200011065 Drucktaster rot Siemens3 SB 3000-0AA21ESIS3110SE0.0 =ES+S/11.11

200011049 Öffner-Kontakt Siemens3 SB 3400-0CESIS3011SE0.0 Türeinbau=ES+S/11.11

200011083 Leuchtdrucktaster Klar Siemens3 SB 3001-0AA71ESIS3165SE0.1 =ES+S/11.21

200011050 Schließerkontakt Siemens3 SB 3400-0BESIS3012SE0.1 Türeinbau=ES+S/11.21

200009901 Schaltschrank SarelNr. 87043ESAA0682LSchrank1 HxBxT 800x600x200 RAL7035=AP+SA/18.01

200009905 Montageplatte (Rasterdruck) SarelNr. 55396ESAA0688Schrank1 HxB 750x550=AP+SA/18.01

200006669 Schaltplantasche HÄWA3080-0112-03-00EHWA0002Schrank1 Selbstklebend=AP+SA/18.01

200011196 Netzteil Rufa411-5220ESIT3910T2 400/230V - 24VDC 6A=ES+S/7.21

ArtikelsummenstücklisteBezeichnung 1Menge Bestellnummer Hersteller

alt

Artikelsummenstückliste_Elo_SAP_001

Bezeichnung 2

Elektro-KonstruktionArtikelnummer

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21

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EPLAN P8+

Datum

Datum

Ersetzt durch

STLArtikelsummenstückliste : ECOV1035 - ESOQ0040

1

Änderung

0 76

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1 Artikelnr. 151587Silizium ConradBrückengleichrichter (Spitzenspg. 1200 V)200005655 ECOV10351

1 Rahmen Bauserfür Betriebstundenzähler200005656 ECRA00012

1 630.3Betriebsstundenzähler Bauser24 V DC200005670 ECRP90013

1 3080-0112-03-00Schaltplantasche HÄWASelbstklebend200006669 EHWA00024

1 Nr. 87043Schaltschrank SarelESAA0682L5

1 Nr. 55396Montageplatte (Rasterdruck) SarelHxB 750x550200009905 ESAA06886

1 3RN10 10-1CB00Kaltleiter Überwachungsrelais Siemens24 VDC200010244 ESIA40037

1 6ES 7272-0AA30-0YA0Textdisplay Siemens2 zeil. / 2,5m Kabel200010396 ESIA72208

1 CPU 224 / S7-200CPU 224 / S7-200 SiemensProfibus DP erweiterbar 14 Eing. / 10 Ausg.200010401 ESIA72259

2 5 SX 2 104-7Sicherungsautomat Siemens1 x C4 A200010558 ESIF010410

1 8 WD 4408-0ABAnschluss Leuchtsäule Siemensfür Bodenmontage200010717 ESIH201111

1 3 SB 3400-1PELampe Weiß SiemensLED200010756 ESIH344012

1 8 WD 4420-0CBBlitzleuchte Siemens24 V AC/DC - rot200010781 ESIH911013

1 3RP1513-1AP30Zeitrelais 230V/24UC SiemensAnzugv. 5s-100s200010814 ESIK211814

2 3TX7 002-1AB00Relais Siemens1 Schließer200010832 ESIK901015

1 3 SB 3400-0CÖffner-Kontakt SiemensTüreinbau200011049 ESIS301116

2 3 SB 3400-0BSchließerkontakt SiemensTüreinbau200011050 ESIS301217

1 3 SB 3000-0AA21Drucktaster rot Siemens200011065 ESIS311018

1 3 SB 3001-0AA71Leuchtdrucktaster Klar Siemens200011083 ESIS316519

1 3 SB 3000-2KA11Wahlschalter Siemens200011088 ESIS320220

1 411-5220Netzteil Rufa400/230V - 24VDC 6A200011196 ESIT391021

1 3RH1911-1GA40Hilfsblock SiemensHS / 4S200011498 ESJK004022

4 3RH1921-1HA31Hilfsblock SiemensLS (S0-S12) / 3S+1Ö200011503 ESJK013123

1 3RA1923-3DVerbindung SiemensGröße S0 phasengleich200011507 ESJK030324

1 3RA1923-3EVerbindung SiemensGröße S0 phasentausch200011508 ESJK030425

2ESJK031026

2ESJK902227

1 3RH1140-1BB40Hilfsschütz Siemens24 VDC / 4S200011551 ESJK904028

1 3RT1016-1BB41Lastschütz Siemens4kW / 24 VDC / 1S200011558 ESJK930429

4 3RT1025-1BB40Lastschütz Siemens7,5kW / 24 VDC200011560 ESJK930730

1 3RV1021-0JA15Leistungsschalter Siemens0,70 - 1,00 A200011616 ESJQ301031

1 3RV1021-0KA15Leistungsschalter Siemens0,90 - 1,25 A200011617 ESJQ301232

1 3RV1021-4DA15Leistungsschalter Siemens20 - 25 A200011631 ESJQ325033

1 3RV1915-1BBSammelschienen Siemens200011635 ESJQ330334 für 3 Schalter

4 3RT19 16-1CB00RC-Glied SiemensS00 / 24V AC/DC200011692 ESJZ910035

4 3RT19 26-1CB00RC-Glied Siemens200011693 ESJZ910136

HxBxT 800x600x200 RAL7035200009901

2 Stell. / rastend

3RH1122-1BB40Hilfsschütz Siemens24 VDC / 2S+2Ö200011549

3RA1921-1DParallelschaltverb.Sternpunktbrücke Siemensfür "S0" 3RT1926-4BA31200011512

S0 / 24V AC/DC

1 NLT 40/3E/Z33/1Hauptschalter Sontheimer200011842 ESOQ004037

Hersteller

Artikelstückliste Artikelstückliste_Mech_SAP_001


Mechanik-Konstruktion

neu altMenge

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22

Urspr 01-183203

EPLAN P8+

Datum

Datum

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STLArtikelstückliste : ERRS0000 - ESMA0006

1

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Bauteil siehe mech. ListeERRS0000BE0.4 =ES+S/11.51







Bauteil siehe mech. ListeERRS0000K05 =ES+S/15.21

Bauteil siehe mech. ListeERRS0000K15 =ES+S/15.11

Bauteil siehe mech. ListeERRS0000KA0.5 =ES+S/13.61

Bauteil siehe mech. ListeERRS0000KA0.6 =ES+S/13.71

Drehstrommotor Röslersiehe mechanische ListeERRM3000M1 =ES+S/5.31

Drehstrommotor Röslersiehe mechanische ListeERRM3000M3 =ES+S/6.11

Dosierpumpe Röslersiehe mechanische ListeERRM2002M4 230V 50Hz=ES+S/5.81

Röslersiehe mechanische ListeERRM2002M15 =ES+S/5.71 Dosierpumpe 230V 50Hz

Bauteil siehe mech. ListeERRS0000RM1 =ES+S/5.51

200011825 Sicherheitsschalter SchmersalAZM161SK-12/12RK-ESMS4407ST1 mit 24VAC/DC Magnet=ES+S/10.01

200011790 Bügel AZM 161-B1E SchmersalID-Nr. 302 563 1000ESMA0006ST1 ID-Nr. 302 563 1000=ES+S/10.01

ArtikelsummenstücklisteBezeichnung 1Menge Bestellnummer Hersteller

alt

Artikelsummenstückliste_Mech_SAP_001

Bezeichnung 2

Mechanik-KonstruktionArtikelnummer

neu

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EPLAN P8+

Datum

Datum

Ersetzt durch

STLArtikelsummenstückliste : ERRM2002 - ESMS4407

1

Änderung

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2 siehe mechanische ListeDosierpumpe Rösler230V 50HzERRM20021

2 siehe mechanische ListeDrehstrommotor RöslerERRM30002

12 Bauteil siehe mech. ListeERRS00003

1 ID-Nr. 302 563 1000Bügel AZM 161-B1E SchmersalID-Nr. 302 563 1000200011790 ESMA00064

1 AZM161SK-12/12RK-Sicherheitsschalter Schmersalmit 24VAC/DC Magnet200011825 ESMS44075

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