VersaMax Control System - Kerrco Automation · Programming Tool CIMPLICITY Machine Edition ... Summary VersaMax Control System Network Connections • Genius • Ethernet • DeviceNet

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VersaMax Modular - Technical Presentation

Technical Product Presentation

VersaMax Control System



Outline

Introduction•VersaMax Modular System

Product Strategy•Future Products

Product Description•VersaMax CPU’s

•VersaMax Networks

•VersaMax I/O•VersaMax DP Operator Interfaces

Technical Specifications•VersaMax Controller Specifications

PLC Programming Tools•CIMPLICITY ME and VersaPro

•Logic Developer PDA

Summary



Introduction

What is the product?

� One I/O structure for control, remote

I/O and distributed control� For low to mid range discrete and

process applications � First true multipurpose I/O structure

� Unique design enable the head end of

the I/O to be a CPU or Network

Interface� Global design

� Supports Genius, Ethernet, DeviceNet

and Profibus as a remote I/O drop� Portable storage device (EZ Store)

� PDA tool for OEMs and End users



Product Strategy Future Plans

CPU features:• Higher performance CPUs

Hardware features:• Universal Analog Input Module (channel configurable for TC, RTD,

Strain Gauge, Voltage, Current)• Analog Input module with HART

• Ethernet module with Modbus TCP/IP support

• Motion module (servo)• Serial module (2 serial ports)



Introduction VersaMax Controllers High Level Functionality in Small, Low

Cost System

Controller

• Four levels of controllers including CPU with embedded Ethernet

• Powerful Instruction Set

• EZ Store memory backup device

• Support for DeviceNet Master, Profibus Slave, and AS-I Master

• Up to 2,048 (Supports a maximum of 7 I/O stations)

• Two communications ports that support Serial Read and Write, Modbus Master/Slave

• 34K to 128K of memory

• Extensive diagnostics LEDs



Introduction VersaMax NetworkInterfaces Versatile Network Interfaces Units Provide

Network Independence for Remote I/O

• Ethernet Network Interface Unit (10/100 Mbits)

• Supports SRTP and Ethernet Global Data

• Supports Modbus TCP/IP with multiple producers

• Genius Network Interface Unit

• Supports redundant network with built-in switch

• DeviceNet Network Interface Unit

• Profibus Network Interface Unit

• Automatic Addressing of I/O

• Set Bus Addresses with Rotary Switch- No Programming Required



Introduction VersaMax Discrete I/O

Wide Range of Cost Effective Discrete I/O

• 39 Module Types

• 8, 16 & 32 Point Densities

• Mixed Discrete I/O

• Input Voltages

• DC – 5, 12, 24, 48, 125VDC (isolated)

• AC – 120 and 240VAC

• Isolated AC Inputs

• Output Voltages

• DC – 5, 12, 24VDC, 24VDC with ESCP

• AC – 120 VAC

• Isolated AC Outputs

• Relay Outputs (Isolated and Non Isolated)

• High Speed Counter Inputs, PWM & Pulse Train Outputs



Introduction VersaMax Analog I/O

Powerful Analog Options

• 18 Module Types

• 4, 8, 15 Channel Analog

• Isolated and Non Isolated Available

• 12, 15,16 Bit Resolution

• RTD and Thermocouple

• Mixed Analog I/O



Introduction VersaMax I/O

Versatile Wiring Options

• Local and Remote Wiring Options

• Quick Connect Cable to Interposing Terminals

• Variety of Terminals

- Barrier Style

- IEC Box Style

- Spring Clamp

• Support for 2, 3 and 4 wire Devices



Distributed I/O Expansion

PS

ERM

VERSAMAXTM EXPANSION RACK 1

1 M

VERSAMAXTM MAIN RACK 0

PS

CPU/NIU

PS

CPU/NIU

PS

ERM

PS

ERM

ETM



TERMINATORPLUG

15 M WITHIC200ERM002 ERMs

750 M WITHIC200ERM001 ERMs

VERSAMAXTM MAIN RACK 0

VERSAMAXTM EXPANSION MODULES - STANDARD RS-485 DIFFERENTIALEXPANSION INTERFACE

Single-Ended

Multi-drop

Station Expansion is simple with the VersaMax Bus Expansion

CPU Expansion

Genius NIU Expansion

Ethernet NIU Expansion

Profibus NIU Expansion

Up to 1 Meter Single-Ended

Up to 750 Meters Using Transmitter and Isolated Receiver for Single-Ended or Multi-Drop

Introduction



VersaMax DP Operator Interfaces

• Ideal for a wide range of Applications• VersaMax Ready

� Preinstalled VersaMax Drivers� System Diagnostic Screens � Pre-made cable for quick connection

• Key Features:� Programmable Function/Numeric Keys� Up to 200 messages� Navigation and edit keys� Programmable LEDs� Alarm, recipes and Menu Support

DP 20

DP 45

DP 65

DP 85

VersaMax DP Operator

Interfaces

Product Overview



Complete set of tools to develop View, Motion, & and Control applications

–One Environment for Maximum Productivity Common User Interface

–Single Project Database(Cross-ref, Variable List )

–Drag & Drop

–Extensive on-line help, including a Companion Window

• Tight integration with View and Plant Edition software

• Application Library/Toolchest

–reuse Logic, save time

• System Management

–Version Control

–Security Access

–Audit Trail

• Logic Developer PLC is a part of the Machine Edition Suite

• Protects User’s Investment

• Opportunity to Grow

• Improves Productivity

LOGIC DEVELOPER PRODUCTIVITYOne Environment for All Application Development

Programming Tool CIMPLICITY Machine Edition



Powerful PDA Tools

Trouble Shooting and

Commissioning Tool

Product Overview

• Display and Modify PLC CPU State (Run/Stop)

• Display and Modify I/O States – Display variable name, description, reference address, On/Off State, and Force State

• Display and Modify Register Values – Displays variable name, description, address, and value

• Transfer list of variables from Programmer to PDA using SNF file format

• View and Clear PLC & I/O Fault Tables

• View default Reference Tables



EZ Program Store Device

− Stores Program and Configuration Through RS-485 port

− Supported by all CPUs (CPU001-CD and above)

Store activation

button

RS-485 port

EZ Store DeviceProduct Overview



Technical Specification VersaMax Controllers CPU Controller Support

Memory Allocation CPU001 34K; CPU002 42K; CPU005 64K; CPUE05 64K. Memory is configurable

I/O and Data Storage Memory

Discrete Inputs and Outputs 2048 Inputs and Outputs

Analog Inputs and Outputs CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable

Register data (16 bit words) CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable

Typical Scan Time (1K Boolean) CPU001 and CPU002 is 1.8msec/K; CPU005 and CPUE05 is 0.5msec/K

EZ Store Support Yes

Program Languages Supported and Programming Tools

Languages Relay Ladder and Instruction List

Subroutines Up to 255 program block subroutines

Backplane Support

Number of Slots Up to 8 modules can be connected to a CPU directly with expansion up to 64 modules.

I/O Module Support Discrete, analog and mixed discrete and analog modules (over 40 different modules)

Modules Hot Swap Yes

Total I/O Stations per CPU Up to 7 additional I/O stations can be connected to the CPU via a bus transmitter module for a total of 7 I/O stations (64 total I/O modules).

Additional I/O can be connected via Ethernet or DeviceNet.

Total Distance from CPU Station

to last I/O Station

Up to 750 meters

Communications Support

Serial Ports on CPU Two built-in serial ports on the CPU (1) RS-232 and (1) RS-485. Additional Ethernet port on CPUE05

Protocol Support SNP, Modbus Master/Slave (2 and 4 wire) and Serial Read/Write

Ethernet CPUE05 10base-T Ethernet switch (RJ-45 Connector).

Number of Ports One port, 10baseT port, half/full duplex.

Number of Ethernet Global Exchanges

32

Protocols SRTP, Ethernet Global Data (EGD) and channels consumer support only

Other Network Supported by CPU Profibus Slave, AS-i Master and DeviceNet Master

Environmental and Agency Specifications

Operating/Storage Temperature 0 to 60 degrees C (32 to 140 degrees F) ambient (Storage temperature -40 to +85 degrees C)

Agency Approvals UL508, C-UL (Class I, DIV II, A, B, C, D), CE Mark, ATEX



Technical Specification VersaMax Inputs

Voltage Density Available in Mixed Module

120VAC 8/16 8 In/ 8 Relay Out Isolated

120VAC Isolated 8/16 8 In/ 8 Out 120VAC Isolated

240VAC 8/16 8 In/ 8 Relay Out Isolated

240VAC Isolated 4/8

5VDC/12VDC Sink/Source 16/32 16 In/ 16 Out 24VDC

24VDC Sink/Source 16/32 20 In/ 12 Relay Out20 In/12 Out 24VDC HSC/PWM/PT

16 In/ 16 Out 24VDC ESCP10 In/ 6 Relay Out

16 In/16 Out 24VDC16 In/ 8 Out Relay Isolated

48VDC Sink/Source 16/32

125VDC Isolated Sink/Source 8/16



Technical Specification VersaMax Outputs

Voltage Current Rating and Density

120VAC Isolated 0.5 Amps 8 Points2.0 Amps 8 Points

5VDC/12VDC/24VDC Sink 0.5 Amps 16/32 Points

24VDC Source 2.0 Amps ESCP 8 Points0.5 Amps ESCP 16/32 Points

12/24VDC Source 0.5 Amps 16/32 Points

Relay Output 2.0 Amps Isolated 8/16 Points



Technical Specification VersaMax Analog Inputs

Type Density/ Resolution

0 to 10VDC4 to 20ma

4/12 bit8/12 bit

0 to 10VDC4 to 20ma

8 Isolated/16 bit

0 to 10VDC 8 Differential/15 bit15/15 bit

4 to 20ma 8 Differential/15 bit15/15 bit

RTD 4/16 bit

Thermocouple 7/16 bit



Technical Specification VersaMax Analog Outputs


4 to 20ma 4/12 bit8/13 bit

12/13 bit

0 to 10VDC 4/12 bit8/13 bit

12/13 bit

+/- 10VDC 4/12 bit

4 to 20ma0 to 10 VDC

4 Isolated/16 bit



Technical Specification VersaMax Mix Analog


4 to 20ma 4 In/2 Out12 bit

0 to 10VDC 4 In/2 Out12 bit

+/- 10VDC 4 In/2 Out12 bit



Operator Interfaces• Simple to advanced

displays with keypad

• Preinstalled VersaMax drivers

Commissioning• Reference View Tables

• Data Monitor

• PDA Tools

Program

• MultipleProgramming Languages

• Productivity Tools

• Application migration

Controllers

• Wide range of controllers with powerful communication ports including Ethernet

• Cost effective control solution

• Wide range of discrete, analog and motion control

Low End Controller with a Wide Range of Tools and InterfacesLOGIC DEVELOPER PRODUCTIVITY

Summary VersaMax Control System

Network Connections• Genius

• Ethernet

• DeviceNet

• Profibus

• ASi- Master

Documents

VersaMax Control System - Kerrco Automation · Programming Tool CIMPLICITY Machine Edition ... Summary VersaMax Control System Network Connections • Genius • Ethernet • DeviceNet