Verigy V93000 Service Training Compact Test Head

Verigy V93000Service Training

Compact Test Head

Compact Test HeadPage 2

Compact Test HeadManufacturing Manipulator

Manipulator E6979LC

LINUX Controller

Flat Panel Holder

E6979LF

Compact Test Head E8014A

DUT-Interface with Hard Docking E8009L


Compact Test Head Engineering Manipulator

Engineering Manipulator E6979EC

Compact Test Head E8014A

DUT-Interface without Hard Docking E8009LD


Compact Test HeadPower

Backplane

355V DC

Trim DC out Voltage

200-240V AC

To• Controller (RS232)• Cooling Unit

Pressure Sensor

DIS

Temp.Sensors

Sense

DC output to each card slot

Temp. DCMonitor

DIS

Power Control

From

Mains Power

208-400V AC

ACDCControlPrimary

Power Box ,AC Dist Box

AC/DC Power Unit

Rack Interface

Board

ON/OFF Unit

DC/DC Power Unit

Power Control Bd

Power Subsystem Key Components

Power Subsystem OverviewBlock Diagram (CTH)


Primary Power Distribution CTHStar 400V/230V

Pow er D istribution U nit (star connection for 400V /230V)

T1

T2

T3

L1

L2

L3S1 K1

S2 AC /D C #1

S3

L2/N

L3/N AC /D C #2

S4 O utle t

PE

F1

F2L1/N

N

PE

Line

F3

F4

Filter

T1/N

R ack In terfaceBoard

N

N

N

L1

L2

L3


Primary Power Distribution CTHDelta 200V-208V

T1

T2

T3

L1

L2

L3S1 K1

S2 AC/D C #1

S3

L2/N

L3/N AC/D C #2

S4 O utlet

PE

F1

F2L1/N

N

PE

Line

F3

F4

Filter

T1/N

R ack In terfaceBoard

N

N

N

L1

L2

L3

Pow er D istribution Unit (delta connection for 200V/115V)


Compact Test Head Power Connections

Mains power inlet

Mains power out(Cal Robot)

Main breaker


Compact Test Head Connections

Mains power inlet

Optical link

Cooling water in

Cooling water out

Compressed air

Mains power out(Cal Robot)

Main breaker

Low Level Diagnostic Cable RS232

Cooler Control

ON/OFF Unit cable


Connecting Mains Power 1

Remove main breaker cover

1. Release three screws

2. Lift off cover


Connecting Mains Power 2

2. Lift off cover

Remove cable clamp cover

1. Remove four screws

3. Select cover according to cable diameter


Mains Power Terminals

Phase terminals L1

L2L3

N terminal(Star config. only)

PE terminal


Main Breaker Settings

Instantaneous trip multiple Current Selector

Star 400V 50ADelta 208V 55ADelta 200V 60A

All configurations: 6


Compact Test Head Bottom/Maintenance Side

Active Control BoardCC 1

Passive Control BoardCC2

Rack Interface Board

Jumper Board

Optical link

AC/DC Power Units

On/Off Unit AC/DC Power Box


Compact Test Head DUT-Side (DUT-Interface and Covers removed)

Power Backplane

Front Plane CC1

Power Control Board 11

Front Plane CC2

Power Control Board 12

Power Control Cable 2

Power Control Cable 1


Use the hose extraction tool for the cooling hoses

Weight : 15kg

AC/DC Power Unit – Exchange


Rack Interface State Machine and error latches

Residual charge warning LEDs

Thermal (Bimetal) switch with release button

Connectors to Power Backplane

Locating pin

DIS Controller and CAN bus interface

Accessible from the back side of the CTH

Power SubsystemRack Interface - Location

Fan

Water cooled heat sink

Prototype


Hard Docking Interface

The Hard Docking interface must be removed for the exchange of:

• DUT Interface / Wiring Board

• Power Control Boards

• Frontplanes

• Power Backplane

• DC/DC Fuses


DUT-Interface

DPS cables

Wiring Board

To remove the DUT Interface:

• remove cards from card cages

• disconnect soft docking air tubes

• remove 12 countersink screws

• two persons are needed!

Utility adapter board

Space for Pogo Cable Assys


Breakers and Fuses

Exchanging a DC/DC fuse

Exchanging a breaker Exchanging an AC fuse


Power Backplane

Cooler Control RS232 for low level diagnostic

ON/OFF Unit with EMO

Rack Interface Board Connectors

AC/DC Power Unit Connectors


Power Backplane LEDs

Remove cover to check LEDs


Power Backplane Exchange

1. Remove covers 2. Remove PE wires 3. Remove connectors

6. Lift off Power Backplane4. Remove stiffener rails 5. Disconnect cables


Frontplane Connections

355V DC Power In Control Cable for CAN Bus

J7 MCLK Output to

J6 2nd Clock Board

J5 MCLK Input from

J4 2nd Clock Board

J20 DC-Force

J19 DC-Sense

J18 GND-Sense

J9, J8 (not used for CTH)

Note: Power Contol board of CC2 is removed


RS232 and CAN Bus System

Rack interfaceboard

RS232cable

Clockboard

Active controlboard

Card Cage 2 Card Cage 1

Powercontrol board

CTH

Systemcontroller

Power backplane

To M

anip

ulat

orPowercontrol board

Termination

Con

trol

Cab

le 2

Con

trol

Cab

le 1

Wiring Board


Changes with Compact Test Head

STH and LTH

1 Card Cage for 1 Group

Why 2 terms for the same?

Filling starts with slot 101

PinScale filling with gaps

Slot - Pogo mapping fixed

CTH

1 Card Cage for 2 Groups

Group # compatible for CTH, STH, LTH

Filling starts with slot 105

Filling of cards in pairs

Slot - Pogo mapping is flexible

and defined by Pogo Mapping file


Compact Test Head Pogo Mapping

Test Head Cable Outlet

DPS 8 Util. 4 DPS 2 Util. 3

DPS 3Util. 1 DPS 1Util. 2

CC 1 Group 3 Group 1

432 S2232 S1

431 S2231 S1

430 S2230 S1

429 S2229 S1

428 S2228 S1

427 S2227 S1

426 S2226 S1

425 S2225 S1

316 S2116 S1

315 S2115 S1

314 S2114 S1

313 S2113 S1

312 S2112 S1

311 S2111 S1

310 S2110 S1

309 S2109 S1

118 S1

117 S1317 S2

318 S2

119 S1319 S2

120 S1320 S2

121 S1321 S2

122 S1322 S2

123 S1323 S2

124 S1324 S2

102 S1

101 S1301 S2

302 S2

103 S1303 S2

104 S1304 S2

105 S1305 S2

106 S1306 S2

107 S1307 S2

108 S1308 S2

CC2 Group 8 Group 2

• Up to 512 digital pins with PinScale 800 / 3600 at S1 Pogo locations

• PinScale 400 fill S1/S2 Pogo locations up to 1024 dig. pins

• Pogo location numbers and Group numbers are identical to STH

• 1 Card Cage for 2 Groups


PinScale 800/3600 Configuration

Group 8 for Analog or Digital

Group 1, 2, 3 for Digital

Manipulator

2CC Compact Test Head

10 DPS 109 107 / 10808 105 / 106

01 Clock 11 SPMU 11

11 DC/DC Board A

07 103 / 104

05 123 / 124

03 119 / 120

06 101 / 102

04 121 / 122

02 117 / 118

Slot CC1 (Group 1, 3)

12 DC/DC Board B13 DC/DC Board C14 DC/DC Board D

Control Segment 1

01020304050607080910 DPS 209 109 / 11008 111 / 112

01 Clock 12 SPMU 12

11 DC/DC Board A

07 113 / 114

05 225 / 226

03 229 / 230

06 115 / 116

04 227 / 228

02 231 / 232



Control Segment 1

101112131415161718

Group 3 Group 1

Group 2 Group 8

317

232

231

230

229

432

429

430

431228

227

226

225

428

427

426

425

318

319

320

321

322

323

324

301

302

303

304

305

306

307

308

316

315

314

313

312

311

310

309

117

118

119

120

101

104

103

102

105

106

107

108

116

115

114

113

112

111

110

109

121

122

123

124

Group 3 Group 1

Group 8 Group 2


PinScale 800/3600 Configurationwith Analog

101102

5678

1234

117118

5678

121122

1234

4321

110109

8765

4321

8765

Analog 1st PS3600 card, slot 1-5, 101-102, Pos: 105

2nd PS3600 card, slot 1-6, 103-104, Pos: 106

103104

3rd PS3600 card, slot 1-7, 105-106, Pos: 107

4th PS3600 card, slot 1-8, 107-108, Pos: 108

107108





112111

116115

123124

119120

Pos is the physical position in the 1st column of the pogo mapping file !


10thPS3600 card, slot 1-2, 119-120, Pos: 102



114113


101102103104

5678

305306307308

105106107108

1234

301302303304

SLO

T 1

(SLO

T 2

)

SLO

T 3

(SLO

T 4

)

SLO

T 5

(SLO

T 6

)

SLO

T 7

(SLO

T 8

)

CLO

CK

DIS

T / S

PM

U /

UTIL

DPS

DC

PS

slot 1

,2

DC

PS

slot 3

,4

DC

PS

slot 5

,6

DC

PS

slot 7

,8

TEST HEADCABLE OUTLET SIDE

Group 8 Group 2

Group 1Group 3101102103104

105106107108

117118119120

121122123124

116115114113

232231230229

228227226225

1234

5678

1234

5678

4321

8765

4321

8765

Cage 1(slot 1-4)

Cage 2(slot 5-8)

Cage 1(slot 5-8)

Cage 2(slot 1-4)

312311310309

316315314313

112111110109

305306307308

301302303304

321322323324

317318319320

Cage 1

TEST HEADCABLE OUTLET SIDE

Cage 2

117118119120

5678

321322323324

121122123124

1234

317318319320

Cage 1

Group 3 Group 1

Group 2

116115114113

4321

312311310309

112111110109

8765

316315314313

SLO

T 1

(SLO

T 2

)

SLO

T 3

(SLO

T 4

)

SLO

T 5

(SLO

T 6

)

SLO

T 7

(SLO

T 8

)

CLO

CK

DIS

T / S

PM

U /

UTIL

DPS

DC

PS

slot 1

,2

DC

PS

slot 3

,4

DC

PS

slot 5

,6

DC

PS

slot 7

,8

Group 8232231230229

4321

428427426425

228227226225

8765

432431430429

Cage 2

PinScale 400 Configurationwith Analog


Manipulator

2CC Compact Test Head

10 DPS 109 305 / 306 / 307 / 30808 301 / 302 / 303 / 304

01 Clock 11 SPMU 11

11 DC/DC Board A

07 105 / 106 / 107 / 108

05 321 / 322 / 323 / 324

03 121 / 122 / 123 / 124

06 101 / 102 / 103 / 104

04 317 / 318 / 319 / 320

02 117 / 118 / 119 / 120



Control Segment 1

01020304050607080910 DPS 209 109 / 110 / 111 / 11208 113 / 114 / 115 / 116

01 Clock 12 SPMU 12

11 DC/DC Board A

07 309 / 310 / 311 / 312

05 225 / 226 / 227 / 228

03 425 / 426 / 427 / 428

06 313 / 314 / 315 / 316

04 229 / 230 / 231 / 232

02 429 / 430 / 431 / 432



Control Segment 1

101112131415161718

PinScale 400 Configuration

Group 8 for Analog or Digital

Group 3 Group 1

Group 2 Group 8

Group 1, 2, 3 for Digital

232

231

230

229

432

429

430

431228

227

226

225

428

427

426

425

116

115

114

113

112

111

110

109

117

118

119

120

101

104

103

102

105

106

107

108

121

122

123

124

Group 3 Group 1

Group 8 Group 2

308

317

318

320

321

322

323

324

301

302

303

304

305

306

307319

316

315

314

313

312

311

310

309


317

232

231

230

229

432

429

430

431228

227

226

225

428

427

426

425

318

319

320

321

322

323

324

301

302

303

304

305

306

307

308

316

315

314

313

312

311

310

309

117

118

119

120

101

104

103

102

105

106

107

108

116

115

114

113

112

111

110

109

121

122

123

124

Group 3 Group 1

Group 8 Group 2

Pogo Filling

Up to 384 pins, S1 onlyGroup 1 2 3

PinScale 400 Configuration with Analog

Card/Cage Filling – Test Head Bottom View 30

5/30

6/30

7/30

8

321/

322/

323/

324

To Manipulator

START

117/

118/

119/

120

317/

318/

319/

320

101/

102/

103/

104

301/

302/

303/

304

Gro

up 2

,8 (C

age

2)

Ana

log

Ana

log

313/

314/

315/

316

Ana

log

109/

110/

111/

112

309/

310/

311/

312

Ana

log

Gro

up 1

,3 (C

age

1)

121/

122/

123/

124

105/

106/

107/

108

113/

114/

115/

116


Pogo Filling

Up to 768 pins, S1 and S2Group 1 2 3 3 2 1

PinScale 400 Configuration with Analog

Card/Cage Filling – Test Head Bottom View 30

5/30

6/30

7/30

8

321/

322/

323/

324

To Manipulator

Continue

117/

118/

119/

120

317/

318/

319/

320

101/

102/

103/

104

301/

302/

303/

304

Gro

up 2

,8 (C

age

2)

Ana

log

Ana

log

313/

314/

315/

316

Ana

log

109/

110/

111/

112

309/

310/

311/

312

Ana

log

Gro

up 1

,3 (C

age

1)

121/

122/

123/

124

105/

106/

107/

108

113/

114/

115/

116

232

231

230

229

432

429

430

431228

227

226

225

428

427

426

425

116

115

114

113

112

111

110

109

117

118

119

120

101

104

103

102

105

106

107

108

121

122

123

124

Group 3 Group 1

Group 8 Group 2

308

317

318

320

321

322

323

324

301

302

303

304

305

306

307319

316

315

314

313

312

311

310

309


101102103104

5678

305306307308

105106107108

1234

301302303304

117118119120

5678

321322323324

121122123124

1234

317318319320

116115114113

4321

312311310309

112111110109

8765

316315314313

232231230229

4321

428427426425

228227226225

8765

432431430429

1st DC card, slot 1-7, 301-3022nd DC card, slot 1-8, 305-3063rd DC card, slot 2-6, 309-3104th DC card, slot 2-5, 313-3145th DC card, slot 1-3, 317-3186th DC card, slot 1-4, 321-3227th DC card, slot 1-1, 319-3208th DC card, slot 1-2, 323-3249th DC card, slot 2-8, 311-31210th DC card, slot 2-7, 315-316

317318319320

301302

305306

316315314313

321322

323324

312311310309

Analog

9th PS400 card, slot 2-5, 313-316, Pos 11410th PS400 card, slot 2-6, 309-312, Pos 11511th PS400 card, slot 1-8, 305-308, Pos 10812th PS400 card, slot 1-7, 301-304, Pos 107

1st PS400 card, slot 1-5, 101-104, Pos 1052nd PS400 card, slot 1-6, 105-108, Pos 1063rd PS400 card, slot 2-8, 109-112, Pos 1174th PS400 card, slot 2-7, 113-116, Pos 1165th PS400 card, slot 1-1, 117-120, Pos 1016th PS400 card, slot 1-2, 121-124, Pos 1027th PS400 card, slot 1-4, 321-324, Pos 1048th PS400 card, slot 1-3, 317-320, Pos 103

1st out1st out2nd out2nd out3rd out3rd out4th out4th out5th out5th out

• Up to 768 digital channels with RF or Analog

• First 384 digital channels compatible to Ce/C/P (STH)

PinScale 400 Configurationwith Analog and DC Scale


Pogo Mapping File

• Path: /etc/opt/hp93000/soc/pogo_mapping

• For Digital use default file: pogomapping _2CC

• For Analog / RF use:

• Non-standard Pogo Mapping Files:

• pogomapping_2CC_Analog_CONF_A

• pogomapping_2CC_Analog_CONF_B

• pogomapping_2CC_Analog_CONF_C

• pogomapping_2CC_Analog_RF

• or a customized Pogo Mapping File

• Enter Non-standard or customized Pogo Mapping Files

in the GLOBAL section of the model file as:

pogo_cabeling = <filename>


Pogo Mapping FileDefault: pogomapping_2CC# Mapping for card cage 1 onto group 1 and 3# Cage 1 slot 1-8 are filled with Pin Scale channel cards# Cage 1 slot 1-4 may be filled with RF cards, then cells need to be edited#101 -1 117,118 117,118,119,120102 -1 119,120 121,122,123,124103 -1 121,122 317,318,319,320104 -1 123,124 321,322,323,324105 -1 101,102 101,102,103,104106 -1 103,104 105,106,107,108107 -1 105,106 301,302,303,304108 -1 107,108 305,306,307,308109 1 -1,-1 -1,-1,-1,-1## Mapping for card cage 2 onto group 2 and 8# Cage 2 slot 1-8 are filled with Pin Scale channel cards# Cage 2 slot 1-4 may be filled with RF/analog cards, then cells need to be edited#110 -1 231,232 429,430,431,432111 -1 229,230 425,426,427,428112 -1 227,228 229,230,231,232113 -1 225,226 225,226,227,228114 -1 115,116 313,314,315,316115 -1 113,114 309,310,311,312116 -1 111,112 113,114,115,116117 -1 109,110 109,110,111,112118 2 -1,-1 -1,-1,-1,-1

Cards with 1 Pogo Block (DPS1)

Cards with 2 Pogo Blocks (PS800/3600)

Cards with 4 Pogo Blocks (PS400)

-1 indicates that this type is not allowed:

In DPS Slots no cards with 2 or 4 Pogo Blocks

In Channel Slots no cards with 1 Pogo Block

Cards with 2 Pogo Blocks (PS800/3600)

Cards with 4 Pogo Blocks (PS400)

Cards with 1 Pogo Block (DPS2)

Pos = (control segment x 100) + slot


Pogo Mapping File With Analog Configuration A# Mapping for card cage 1 onto group 1 and 3# Cage 1 slot 1-8 are filled with Pin Scale channel cards#101 -1 117,118 117,118,119,120102 -1 119,120 121,122,123,124103 -1 121,122 317,318,319,320104 -1 123,124 321,322,323,324105 -1 101,102 101,102,103,104106 -1 103,104 105,106,107,108107 -1 105,106 301,302,303,304108 -1 107,108 305,306,307,308109 1 -1,-1 -1,-1,-1,-1## Mapping for card cage 2 onto group 2 and 8# Cage 2 slot 5-8 are filled with Pin Scale channel cards# Cage 2 slot 1-4 may be filled with analog cards#110 228 228,428 -1,-1,-1,-1111 231 231,431 -1,-1,-1,-1112 230 230,430 -1,-1,-1,-1113 227 227,427 -1,-1,-1,-1114 -1 115,116 313,314,315,316115 -1 113,114 309,310,311,312116 -1 111,112 113,114,115,116117 -1 109,110 109,110,111,112118 2 -1,-1 -1,-1,-1,-1

Cards with 2 Pogo Blocks


DPS 1 with 1 Pogo Block

Analog Cards with 1 Pogo Block

Analog Cards with 2 Pogo Blocks



DPS 2 with 1 Pogo Block

Documents

Verigy V93000 Service Training Compact Test Head