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GE Oil & Gas Masoneilan * Products VECTOR * DTM * Software Manual GE Data Classification: Public

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Page 1: Vector DTM Help · These instructions are intended to help a field engineer install and setu p a VECTOR in the most efficient manner possible. If you experience pr oblems that are

GE Oil & Gas

Masoneilan* ProductsVECTOR* DTM*

Software Manual

GE Data Classification: Public

Page 2: Vector DTM Help · These instructions are intended to help a field engineer install and setu p a VECTOR in the most efficient manner possible. If you experience pr oblems that are

About this Guide

The information in this manual is subject to change without prior notice.

The information contained in this manual, in whole or part, shall not be transcribed or copied without GE Oil & Gas’ written permission.

In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs.

Please report any errors or questions about the information in this manual to your local supplier or visit www.geoilandgas.com/valves.

Copyright

The complete design and manufacture is the intellectual property of GE Oil & Gas. All information contained herein is believed to be accurate at the time of publication and is subject to change without notice.

Copyright 2015 by GE Oil & Gas. All rights reserved. PN 720035150-779- 0000 Rev. B

Document Changes

Version/Date Changes

B/01-2015 All sections updated to GE logo software.

Page 3: Vector DTM Help · These instructions are intended to help a field engineer install and setu p a VECTOR in the most efficient manner possible. If you experience pr oblems that are

Contents

1. Introduction ........................................................................................................................................................................................ 5Introduction...................................................................................................................................................................................... 5VECTOR DTM Software................................................................................................................................................................ 6About This Manual ........................................................................................................................................................................ 6

Conventions Used in This Manual ................................................................................................................................. 6

2. Installation .......................................................................................................................................................................................... 9Installation ........................................................................................................................................................................................ 9

Requirements.......................................................................................................................................................................... 9HART* Related Issues ........................................................................................................................................................10

3. VECTOR DTM Operational Overview .....................................................................................................................................13VECTOR DTM Operational Overview...................................................................................................................................13

On Screen Messages .........................................................................................................................................................15PACTware* Screen Operations .............................................................................................................................................16

Project Pane...........................................................................................................................................................................18Add New Versions of VECTOR DTM Devices....................................................................................................................19

4. Adapter Overview ..........................................................................................................................................................................21Adapter Overview........................................................................................................................................................................21

5. Setup Wizard ....................................................................................................................................................................................23Setup Wizard Screen..................................................................................................................................................................23

6. Configuration ...................................................................................................................................................................................27Configure Screen .........................................................................................................................................................................27

Reset data...............................................................................................................................................................................28Configure Power Screen...........................................................................................................................................................29Configure Wireless Screen ......................................................................................................................................................32Configure Wired Screen ...........................................................................................................................................................34Configure 4-20 mA Screen......................................................................................................................................................36

Create a PV Linearization Table ...................................................................................................................................37Configure Burst Settings Screen...........................................................................................................................................39

Configure Manual Burst ...................................................................................................................................................44Configure Auto Burst .........................................................................................................................................................45

Configure Event Notification Screen ..................................................................................................................................46Configure Event Tab...........................................................................................................................................................46Configure Standard Event Mask Tab .........................................................................................................................48Configure Device Specific Event Mask Tab 1 and Tab 2 ...................................................................................54

Configure Event Status Screen .............................................................................................................................................55Event Status Screen Event Status Tab ......................................................................................................................55Event Status Screen Standard Status Tab...............................................................................................................57Event Status Screen Device Specific Status Tab 1 and Tab 2 ........................................................................58

Configure Time Screen..............................................................................................................................................................59Configure Adapter Info Screen..............................................................................................................................................60

Masoneilan Products VECTOR DTM Software Manual =| 3© 2015 General Electric Company. All rights reserved.

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Configure Battery Info Screen ...............................................................................................................................................62

7. Service Tools .....................................................................................................................................................................................65Service Tools Screen...................................................................................................................................................................65Alerts Screens: General .............................................................................................................................................................65

Alerts: Alert Status...............................................................................................................................................................67Alerts: Active ..........................................................................................................................................................................68Alerts: History ........................................................................................................................................................................69

Device Status Screens: General ............................................................................................................................................70Device Status Screen: Active Faults............................................................................................................................71Device Status Screen: Device_Status ........................................................................................................................72Device Status Screen: IO_Subdevice_Status..........................................................................................................73Device Status Screen: Ext_Device_Status ...............................................................................................................74Device Status Screen: WirelessHART_Status .........................................................................................................75Device Status Screen: Device_Diagnostic_Status_0 ..........................................................................................76Device Status Screen: Device_Specific_Status_0 ................................................................................................77Device Status Screen: Device_Specific_Status_1 ................................................................................................78

Communications Screen..........................................................................................................................................................79Maintenance Screen ..................................................................................................................................................................82

8. Device Info .........................................................................................................................................................................................85Device Info Screen ......................................................................................................................................................................85Fault Matrix.....................................................................................................................................................................................87

© 2015 General Electric Company. All rights reserved.4 | =GE Oil & Gas

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1. Introduction

Introduction

The VECTOR DTM is a user friendly interface that facilitates the wireless setup and diagnostics of a VECTOR.

Figure 1 VECTOR DTM

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VECTOR DTM Software

VECTOR DTM provides, through a variety of proprietary host software, the ability to:

Quickly and easily perform initial set up of the VECTOR on the network. See “Setup Wizard Screen” on page 23.

Configure VECTOR operations. See “Configure Screen” on page 27.

The ability to monitor VECTOR operation. See “Service Tools Screen” on page 65.

Diagnose some problems using the VECTOR DTM’s event configuration, monitoring capabilities and maintenance. See “Setup Wizard Screen” on page 23.

Check device information. See “Device Info Screen” on page 85.

This manual explains the operation of the VECTOR DTM using PACTWare.

About This Manual

These instructions are intended to help a field engineer install and setup a VECTOR in the most efficient manner possible. If you experience problems that are not documented, contact GE or your local GE representative.

Conventions Used in This Manual

Conventions used in this manual are as follows:

Italicized letters are used when referencing a term used in the display window, for emphasis on important items and for fields where data appears or for user entered data.

Actions performed on buttons, checkboxes, etc. appear bolded.

Indicates important facts and conditions.

Indicates a potentially hazardous situation, which if not avoided could result in property damage or data loss.

© 2015 General Electric Company. All rights reserved.6 | =GE Oil & Gas

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Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

Masoneilan Products VECTOR DTM Software Manual =| 7© 2015 General Electric Company. All rights reserved.

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2. Installation

Installation

Requirements

The VECTOR DTM installation procedures require basic knowledge of Microsoft* Windows* operating systems and the VECTOR (V1100). For additional information describing the VECTOR, consult the V1100 Instruction Manual.

Operation of the VECTOR DTM requires installation of the following software components:

VECTOR DTM software

Additionally, you can use the following software to access the VECTOR DTM:

PACTWare software, which includes Generic HART DTM software and HART Communications software

FieldMate* by Yokagawa*

PRM

FieldCare* by Endress+Hauser*

FDM* by Honeywell*

fdtContainer* by M&M Software*

Hardware and Operating System Requirements

To successfully install and run VECTOR DTM software, your computer system must meet or exceed the following minimum hardware and software requirements.

Windows XP*, Windows 7*, Windows Server* 2003 or Windows Server 2008

Windows Pentium* or compatible microprocessor

CD ROM or DVD ROM drive An available serial communication port or USB port

A HART modem 50 MB of free hard disk space

© 2015 General Electric Company. All rights reserved. Masoneilan Products VECTOR DTM Software Manual =| 9

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HART* Related Issues

Before installing VECTOR DTM software, determine which port the computer uses for serial (RS 232 or USB) communication. The HART modem uses this port for communication with the VECTOR.

HART Compliance

The VECTOR DTM requires a HART compliant communications loop. The HART protocol specifies the noise level, impedance requirements, and configuration of the loop. Conventional communications loops consisting of the following components meet requirements for HART compliance.

Quality current source having low noise and high impedance

Minimum loop impedance of 250 Ohms

Twisted pair cable suitable for 4 to 20 mA current loops

When a safe barrier separates the communicating devices, a HART compliant barrier must be used.

Some Distributed Control System output circuits are incompatible with theHART protocol. Connecting a HART modem to such a circuit can cause a process upset. Use a HART filter. Consult the DCS manufacturer to verity that the DCS is compatible with HART, before connecting a HART modem and using the VECTOR DTM.

© 2015 General Electric Company. All rights reserved.10 | =GE Oil & Gas

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Communicate Failure

If the PC (using a modem) fails to communicate with the HART or VECTOR DTM the message No Devices Found appears in the DTM main screen. If the device communications fails during the session, the message HART I/O Failed appears. Communication failure prevents the PC from establishing a link. Possible causes of communications failure related to installation include:

Insufficient Loop Current and Voltage

Poor wiring contacts

Improper connection of the HART modem to the computer

Incorrect serial port

Using the DTM with another HART master terminal in service

Insufficient loop impedance (a minimum of 250 Ohms is required)

Field device has a nonzero polling address (Set the DTM to multidrop)

If HART compliance problems are suspect prepare a detailed description of the loop, including all devices on the loop, type of wiring used, loop length, and presence of any possible interference sources before contacting the factory for assistance.

Masoneilan Products VECTOR DTM Software Manual =| 11© 2015 General Electric Company. All rights reserved.

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3. VECTOR DTM Operational Overview

VECTOR DTM Operational Overview

This section describes the VECTOR DTM main screen and accomplishing general VECTOR DTM tasks. Launch and log into the VECTOR DTM and the VECTOR DTM Main Screen appears.

Figure 2 VECTOR DTM Main Screen

1

2

3

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Buttons and Fields

Tag fields TagDescriptor Device IDLong TagMessageFinal Asmbly Nbr

This data appears at the same location on all screens but can only be changed on the Setup Wizard Screen (Tag and Long Tag only), and the Configure Adapter Info ( “Configure Adapter Info Screen” on page 60.

VECTOR DTM Directory Tree

The directory tree ( VECTOR DTM Directory Tree) is used to navigate the various screens.

Figure 3 VECTOR DTM Directory Tree

The tree is broken down into the following functional areas:

Adapter Overview: The screen top gives an overall view of adapter power, temperature and communications status. The bottom lists detected subdevices and contains a button to scan for new devices. See “Adapter Overview” on page 21.Setup Wizard: A screen to set Tag and Long Tag fields, config-ure power mode and set the Network ID and Join Key. See “Setup Wizard Screen” on page 23.Configuration: A series of ten screens for manual configuring a wide range of settings. See “Configure Screen” on page 27.Service Tools: A series of four screens for viewing device status and performing maintenance. See “Service Tools Screen” on page 65.Device info: A screen for viewing device information. See “Device Info Screen” on page 85.

VECTOR DTM Icon Bar The DTM menu bar contains the following items:

Toggles the Project pane off/on.

© 2015 General Electric Company. All rights reserved.14 | =GE Oil & Gas

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On Screen Messages

As you use the program status messages appear, usually above the field or buttons, to indicate warnings or other information.

Toggles GE Oil & Gas banner off/on.

Loads parameters from the device to the VECTOR DTM software.

Saves user configured parameters from the soft-ware to the device.

Opens the VECTOR DTM help.

Opens a dialog containing the version, build and copyright information.

Indicates that data has changed and needs to be written to the positioner.

Indicates that the data for that field is out of range (invalid).

Appears in the tree and indicates that the associated screen con-tains invalid data.

Masoneilan Products VECTOR DTM Software Manual =| 15© 2015 General Electric Company. All rights reserved.

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PACTware* Screen Operations

This section explains the main components of the PACTware screen and any specific issues with regard to using the VECTOR DTM. No effort is made to fully explain PACTware, as the PACTware online help is available for that.

PACTware Main Screen with Directory Tree shows the VECTOR DTM operating inside the PACTware software.

Figure 4 PACTware Main Screen with Directory Tree

Buttons, Menu Items and Fields

File Menu

New Readies the program to begin configuring a new setup or to open an exist-ing setup. This selection closes any open setup with a warning for you to save the file.

Open Opens an existing file (.pw3).

© 2015 General Electric Company. All rights reserved.16 | =GE Oil & Gas

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Close Closes the open setup and cues you to save the file.

Save Saves an open setup without closing.

Save As Cues you to save a new file or to save an existing file under a new name.

Exit Cues you to save your setup and then closes the program.

View Menu

Toolbar Toggles the toolbar on/off.

Status bar Toggles the status on/off.

Project Toggles the Project pane on/off. it is best to leave this on.

Device Menu

Connect Connects a device selected in the Project pane.

Disconnect Disconnects a device selected in the Project pane.

Load from device

Loads parameter values from the connected positioner firmware.

Store to device Stores parameter values from the DTM software to the connected positioner firm-ware.

Add device Opens the Device for dialog to select a device to add.

Delete device Cues you to delete a device selected in the Project pane.

Help Menu

Contents Opens the help file for viewing a complete description of PACTware operations.

Status Bar

Indicates the status of the connection to the positioner. a disconnection can occur at the HART Communication level or the HART level.

Indicates that the project was changed when the blue asterisk appears next to a field on the DTM screen.

Indicates that error messages exist when the icon turns red. Click the icon to open the error pane at the bottom of the screen.

Displays the name of the project.

Displays the user privilege level of the logged user.

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Project Pane

The PACTware Project pane is the easiest way to add/delete devices and connect them to the positioner. It is accessed by clicking .

From this pane you can add new devices and using the right click menu ( Project Pane Right Click Menu) connect/disconnect devices, as well as load and store parameters from the connected positioner.

Figure 5 Project Pane Right Click Menu

© 2015 General Electric Company. All rights reserved.18 | =GE Oil & Gas

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Add New Versions of VECTOR DTM Devices

You may need to add new versions of the VECTOR DTM. To do this:

1. Download the files and install the executable.

2. Open PACTWare and before opening any device, mouse roll over Device Catalog in the right side of the window ( Device Catalog).

Figure 6 Device Catalog

3. Click Update Device Catalog and the software searches for installed DTM software and populates it into the list. The new items are ready for use in the Project Pane.

Masoneilan Products VECTOR DTM Software Manual =| 19© 2015 General Electric Company. All rights reserved.

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4. Adapter Overview

Adapter Overview

Use this screen to view current, voltage and temperature readings, see device status, view a list of subdevices and scan for new subdevices.

Figure 7 VECTOR DTM Adapter Overview Screen

1

2

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Buttons and Fields

Adapter Status PV Loop Current: Displays the detected loop current.PV: Displays the process variable.Direct Power Voltage: Displays the voltage if the device is con-figured for direct voltage.Electronics Temperature: Displays the board temperature detected by the device.Device Status: Displays the device status as text and in a col-ored status bar, where:

Green means the connection is good.Red means the connection is bad.

Wireless Status: Displays the status of the wireless connection, some of which include Idle, Searching, Joining, Operational and Join Failed. LED color indicates:

Green means the join succeeded.Red means the join failed.Beige means the process is idle or in the process of

searching or joining.Join Status: Displays the progression of the wireless connection process where,

Green means the item has succeeded.Red means the item has failed.

Sub-Devices Lists the subdevices detected on startup and devices detected when you click .

During scanning a Cancel button becomes active to terminate the process.

© 2015 General Electric Company. All rights reserved.22 | =GE Oil & Gas

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5. Setup Wizard

Setup Wizard Screen

From the Setup Wizard screen you can setup the VECTOR by configuring:

Tag and Long Tag

Power type and associated characteristics

Wireless Network ID and Join Key

Figure 8 Setup Wizard Screen

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Buttons and Fields

Tag Enter up to eight characters long and is used to identify the VECTOR in the system and appears throughout the program. This can reflect a label from a plant drawing or a control system.

Long Tag Same as Tag, but you can enter up to 32 characters.

Power

Adapter Power Use this pulldown list to select the type of adapter power:

Loop Powered - Low (1V)

Loop Powered - Low (1.5 V)

Loop Powered - Low (2 V)

Loop Powered - Low (2.5 V)

Direct Powered - High Bandwidth

Direct Powered - Low Bandwidth

Direct Powered - External Battery

Field Device Power Control

Activates for Direct Power adapter types.

When used in a direct power configuration, the VECTOR can activate a switchable terminating resistor between the HART and the RETURN signal wires. This eliminates the need for an external terminating resistor in some installations, allowing for a switchable field device power and controlled automatically by the VECTOR.

Off: Sets so the field device power control switch is never connected.

On: Sets so the field device power control switch is never connected. You can then choose the enable the Field Device Cutoff Enable feature.

© 2015 General Electric Company. All rights reserved.24 | =GE Oil & Gas

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Switching: Sets the device to switching mode controlled by the VECTOR. The VECTOR powers on and off HART field devices as needed by the network operation for measurements. Use this when running off a limited power source, such as an external battery or solar cell.When used in combination with Burst mode, the VECTOR schedules measurements from the connected HART devices, and turns on the loop when a scheduled measurement is needed.For this mode to work properly, you must determine and configure Field Device Turn On Time parameter for the connected wired HART field devices.Switching mode has two possible configurations:

With Field Device Cutoff Enable disabled. This requires setting Field Device Turn On Time.

With Field Device Cutoff Enable enabled. This requires setting Field Device Turn On Time and Field Device Cutoff Voltage.

Field Device Turn On Time

Enter the lag time between when a loop is turned on and when com-munications with subdevices commences.

Field Device Cutoff Enable

Use this pulldown to enable or disable whether a Field Device Cutoff Voltage is used.

Field Device Cutoff Voltage

Enter the voltage below which power to the field devices is cutoff.

Configure Power Mode button

Click this to apply Power settings changes.

Wireless

Network ID Enter a unique ID using digits only from 0 to 36863.

Join Key Enter eight characters in each of the four fields.

Join Device to Network button

Click to validate that the Join Key is correct and adds the device to the network.

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6. Configuration

Configure Screen

Use this screen to reset all offline configuration data to its default value.

Figure 9 Configure Screen

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Reset data

To reset offline data:

1. Click and a dialog appears.

Figure 10 Input Password

2. Enter the password, click OK and progress messages appear above the button.

© 2015 General Electric Company. All rights reserved.28 | =GE Oil & Gas

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Configure Power Screen

Use this screen to configure power type and associated characteristics.

Figure 11 Configure Power Screen

.

Once you configure any item, you must select Project > Store to Device (s) or click .

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Buttons and Fields

Adapter Power Setting

Use this pulldown list to select the type of adapter power:

Loop Powered - Low (1V)

Loop Powered - Low (1.5 V)

Loop Powered - Low (2 V)

Loop Powered - Low (2.5 V)

Direct Powered - High Bandwidth

Direct Powered - Low Bandwidth

Direct Powered - External Battery

Field Device Power Control

Activates for Direct Power adapter types.

When used in a direct power configuration, the VECTOR can activate a switchable terminating resistor between the HART and the RETURN signal wires. This eliminates the need for an external terminating resistor in some installations, allowing for a switchable field device power and controlled automatically by the VECTOR.

Off: Sets so the field device power control switch is never connected.

On: Sets so the field device power control switch is always connected. You can then choose the enable the Field Device Cutoff Enable feature.

Switching: Sets the device to switching mode controlled by the VECTOR. The VECTOR powers on and off HART field devices as needed by the network operation for measurements. Use this when running off a limited power source, such as an external battery or solar cell.When used in combination with Burst mode, the VECTOR schedules measurements from the connected HART devices, and turns on the loop when a scheduled measurement is needed.For this mode to work properly, you must determine and configure Field Device Turn On Time parameter for the connected wired HART field devices.Switching mode has two possible configurations:

With Field Device Cutoff Enable disabled. This requires setting Field Device Turn On Time.

With Field Device Cutoff Enable enabled. This requires setting Field Device Turn On Time and Field Device Cutoff Voltage.

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Field Device Cutoff Enable

Use this pulldown to enable or disable whether a Field Device Cutoff Voltage is used.

Field Device Turn On Time

Enter the lag time between when a loop is turned on and when com-munications with subdevices commences.

Field Device Idle Time

Enter the time in seconds for the device to remain powered after an unscheduled event. This event could be a HART query over the Wire-lessHART handheld or detection of another HART master trying to communicate (such as a wired HART handheld). This prevents the VECTOR from powering off a field device when some other master is attempting communication with the field device. Generally best left at the default of 60 seconds.

Field Device On Estimated Percent

Enter the estimated time for the field device to be powered during normal operation. This is a calculation based upon the Field Device Turn On Time and the VECTOR burst mode ( “Configure Burst Settings Screen” on page 39) settings. The lower this value is, the less power used. Display only.

Field Device Cutoff Voltage

Enter the voltage below which power to the field devices is cutoff.

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Configure Wireless Screen

Use the Configure Wireless Screen to configure the wireless connection attributes, connect and disconnect from the network and enable or disable over-the-air radio upgrade function.

Figure 12 Configure Wireless Screen

.

Once you configure any item, you must select Project > Store to Device (s) or click .

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Buttons and Fields

Wireless Connection

Network ID Enter a unique ID using digits only from 0 to 36863.

Join Mode Use the pulldown list to select the join method:

Don’t attempt to join: No attempt is made to join the network.

Join Now: Attempt to join as soon as you click .

Attempt to join immediately on powerup or reset: Defers join until one of these conditions occurs.

Radio Power Output Use the pulldown to select the VECTOR's radio transmit power:

0 dBm

+10 dBm

Key 1 through 4 Enter eight characters in each of the four fields.

Join Device to Net-work button

Click to validate that the Join Key is correct and adds the device to the network.

Disconnect Device from Network button

Click to disconnect the device from the network.

Radio Upgrade

Over the Air Upgrade Use the pulldown to select enabled or disabled to allow over the air programming.

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Configure Wired Screen

Use the Configured Wired Screen to configure the HART connection characteristics and the subdevice scan characteristics.

Figure 13 Configured Wired Screen

.

Once you configure any item, you must select Project > Store to Device (s) or click .

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Buttons and Fields

HART

Master Mode Use the pulldown list to select the HART mode as either:

Primary: This the defaultSecondary

This is the HART Master mode used by the VECTOR when communicating as a HART master with wired-HART devices.

Retry Count Enter the number of retries to establish communication before failure.

Polling Address Enter the address. This is the HART polling address used to communicate to the VECTOR on the wired-HART interface using a HART capable host (such as a HART communicator or PC with HART modem).

By default , the VECTOR is at HART polling address 15. Range: 0 and 63.

Sub-Device Scan

Sub-Device Scan On Power-up

Use the pulldown list to enable or disable scans automatically on powerup.

When enabled, the VECTOR scans the 4-20 mA loop for attached HART devices on power-up or when the VECTOR is reset. These devices are added to the list of supported sub-devices for the VECTOR and are communicated to the WirelessHART gateway.

The VECTOR can support a maximum of eight sub-devices. If more than eight wired-HART devices are detected, only the first eight devices are used.

Scan Start Address Enter the start address for the scan.

Scan Stop Address Enter the stop address for the scan.

Sub-Device Time Sync

Use the pulldown list to set so that when you scan you synchronize the sub-device times with the scanning device.

Scan for Devices button

Click this to scan for devices based on the Sub-Device Scan fields.

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Configure 4-20 mA Screen

Use the Configure 4-20 mA Screen to configure the parameters related to 4-20 mA current loop.

Figure 14 Configure 4-20 mA Screen

Buttons and Fields

PV Units Use the pulldown to select the engineering units for use in representing PV-related values.

PV Linearization Mode

Use the pulldown to select the transformation function applied to the field device output and percentage range:

Linear: Special Curve.

Use the PV Linearization Table to configure the curve characteristics. See “Create a PV Linearization Table” on page 37.

PV Damp Enter a damping constant in seconds.

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PV Upper Range Value

Enter a value for the upper operational endpoint. This defines operational 100% mark.

PV Lower Range Value

Enter a value for the lower operational endpoint. This defines operational 0% mark.

Upper Fault Current Enter a value to set the maximum current output of the loop when in a fault condition.

Lower Fault Current Enter a value to set the minimum current output of the loop when in a fault condition.

Upper Limit of Proportional Range

Enter a value for the proportional range upper limit.

Lower Limit of Proportional Range

Enter a value for the proportional range lower limit.

PV Linearization Table button

Click to open the PV Lineariza-tion Table, which is used to set the linearization characteristics. This is setta-ble at all time, but is only applied when Special Curve is selected.

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Create a PV Linearization Table

Use the pulldown to select the transformation function applied to the field device output and percentage range. There are 32 points each comprised of:

mA Index: Lists values of 1 to 32 that correlate to an mA Value and to the Eng Value for that number.

mA Value: Enter a mA value for the curve.

Eng Index: Lists values of 1 to 32 that correlate to an Eng Value and to the mA Value for that number.

Eng Value: Enter a engineering value for the curve (input current).

To create a custom linearization:

1. Click and the PV Linearization Table appears.

Figure 15 PV Linearization Table

2. Enter values for the desired number of related mA Indexes and Eng Indexes.

3. Click OK.

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Configure Burst Settings Screen

When you open this screen, the main screen appears ( Burst Settings Main).

Figure 16 Burst Settings Main

There are two burst modes available on this screen:

Auto Burst: Configure the Automatic Update Rate and the Automatic Commands and anytime a new device appears on the network it is sent the burst data.

Manual Burst: Configure the fields on the Burst Message Settings screen and send the command and all devices on the network are sent the burst data. You must reapply Auto Burst once Manual Burst is done. To open the Burst Message Settings screen:

Double-click on a Burst Message.

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Buttons and Fields

Auto Burst Use this area to set the burst settings automatically sent to new sub-devices when they join the network. You can turn:

the update on,

set the automatic burst update rate

and choose which preconfigured command sets for use.

Automatic Update Rate

Use the pull down to set automatic update off or to select and update time rate.

Automatic Commands

Use the pull down to select from the preconfigured commands for use. The commands include a command (s) sent to the sub-device and a set of two commands sent to the VECTOR:

Sub-device: Cmd3, VECTOR Cmd3 & Cmd 48Sub-device: Cmd3, VECTOR Cmd9 & Cmd 48Sub-device: Cmd3 & Cmd 48, VECTOR Cmd3 & Cmd 48Sub-device: Cmd3 & Cmd 48, VECTOR Cmd9 & Cmd 48

Apply Auto Burst button

Click to apply the changes in the Auto Burst area. This remains in effect until a manual burst is applied.

Apply Manual Burst button

Click to send a burst using the manual burst set-tings.

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Use this dialog to set manual burst settings and then send the burst settings to all network joined sub-devices. To send a manual burst the Auto Burst must be set to Off.

Figure 17 Burst Message Settings

Buttons and Fields

Mode Use the pulldown to enable or disable manual burst mode.

Subdevice Tag Use this pulldown to assign the long tag to the burst configuration or to leave it unassigned.

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Burst Command Use the pulldown to select a burst command to manually send:

Cmd 1: PV: Read the primary variable value and its units code.

Cmd 2: % range/current: Reads the loop current and its associated percent of range. The loop current always matches the current that can be measured by a milli-ammeter in series with the field device; this includes the loop current under alarm conditions. Percent of range always follows the loop current even if it is set to a value. The upper and lower range values map the loop current value to the percent of range. As a result the percent of range is not limited to values between 0% and 100%, but tracks the loop current to transducer limits when they are defined.

Cmd 3: Dyn vars/current: Reads the loop current and up to four predefined dynamic variables. The loop current always matches the current measurable by a milli-ammeter in series with the field device; this includes alarm conditions and set values. The items configured are set in Device Variable field of the Burst Message Settings dialog ( “Configure Manual Burst” on page 44) and include:

245 Percent Range

245 Loop Current

246 Primary Variable

247 Secondary Variable

248 Tertiary Variable

249 Quaternary Variable

250 Not Used

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Cmd 9: Device vars w/ Status: Requests the value and status of up to eight device or dynamic variables.

Cmd 33: Device variables: Requests the value of up to four device variables. Each slot accepts any device variable supported by the device.

Cmd 48: Read Additional Device Status: Returns device status information not included in the response code or device status. This command also returns the results of Command 41, Perform Self Test. In addition, this command contains status information regarding analog channel 1 through analog channel 8. Bits in Analog Channel Saturated are set when the electrical limits established by the field device are exceeded for the corresponding Analog Channel. Bits in Analog Channel Fixed are set when the corresponding Analog Channel is directly (e.g, using Command 40 or 66) or indirectly (e.g., using Command 79) being manually controlled.

Cmd 778: Read Battery Life: Reads the current battery status.

Trigger Options Trigger Mode

Use the pulldown list to select the trigger event for the manual burst:

Continuous: Publish the burst message continuously at least at the Update Period.

Window: Triggers the burst message when the source value deviates more than the specified Trigger Level.

Rising: Triggers the burst message when the source value rises above the specified Trigger Value.

Falling: Triggers the burst message when the source value falls below the specified Trigger Value.

On-change: Triggers the burst message when the source value falls below or rises above the specified Trigger Value.

Trigger Options Trigger Level

Enter a trigger level in mA.

Trigger Options Update Period

Use the pulldown to select the period between automatic burst updates.

Trigger Options Max Update Period

Use the pulldown to select the maximum time before an automatic burst updates. Burst messages are always be published at least as often as the Maximum Update Period.

Burst Data Burst Command

Displays the last burst command sent.

Burst Data Value Displays the value from the last burst command sent, if applicable.

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Configure Manual Burst

To configure a Manual Burst:

1. Double-click a Burst Message and the Burst Message Settings dialog appears.

2. Use the Mode pulldown to select Enable.

3. Use the Subdevice Tag pulldown to select the longtag or leave unassigned.

4. Use the Burst Command pulldown to select a command.

5. Set the Trigger Options.

6. Click and the main screen reappears.

7. Click .

8. Use the Mode pulldown to select Off. Use the Automatic Update Rate pulldown to reset for auto burst.

Burst Data Units Displays the engineering units of the value from the last burst com-mand sent, if applicable.

Burst Data Timestamp Date

Displays the date of the last received burst data.

Burst Data Timestamp Time

Displays the time of the last received burst data.

Device Variable Variable Code 0 through 7

Use these fields to supplement the device's array of device variables to allow access to the process measurements and loop current returned in Command 3.

245 Percent Range

245 Loop Current

246 Primary Variable

247 Secondary Variable

248 Tertiary Variable

249 Quaternary Variable

250 Not Used

Apply Manual Burst button

Click this to send a burst using the manual burst settings.

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Configure Auto Burst

To configure a Auto Burst:

1. Use the Automatic Update Rate pulldown to select a rate and the Automatic Commands pulldown to select a command set.

2. Click .

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Configure Event Notification Screen

Use the Configure Event Screen to create an event message profile related to a series of user-configured parameters.

This screen is comprised of four tabs:

“Configure Event Tab”

“Configure Standard Event Mask Tab” on page 48

“Configure Device Specific Event Mask Tab 1 and Tab 2” on page 54

Configure Event Tab

Figure 18 Configure Event Screen

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Buttons and Fields

Event Message Number

Use the pulldown to select a number between 0 and 8 or 0 and 3 (depends on the number of event messages supported). This number can then optionally be linked to the Subdevice Tag and is linked to parameters con-figured on the remaining three tabs.

Subdevice Tag Use the pulldown list to select a tag to which you link the Event Message Number.

Event Message Mode Use the pulldown to select either Enabled or Off for the configured Event Message Number.

Event Timing

Retry Time Enter the number of seconds to wait before a retry.

Debounce Interval Enter a time in seconds for which a debounce interval is enforced before a second event for the message number is allowed. The debounce interval is the minimum time period over which the bit must remain changed (i.e., the time the event must persist) in a device before the event notification is sent. If the this interval does not conform to the allowed values the device adjusts them accordingly and returns the corrected values.

Max. Update Time Enter a number of seconds, which is the maximum time beyond which the software must check to see if the configured parameters have been matched.

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Configure Standard Event Mask Tab

Use this tab to enable/disable various events so that they are active for alarming. The alarms are reflected on the “Event Status Screen Standard Status Tab” on page 57 as screen LEDs.

Figure 19 Configure Event Notification Screen: Standard Event Mask Tab

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Figure 20 Configure Event Notification Screen: Standard Event Mask Tab Part 2

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Figure 21 Configure Event Notification Screen: Standard Event Mask Tab Part 3

Buttons and Fields

Device Status Mask

Check all boxes for inclusion in the message event.

Process applied to the primary vari-able is outside the operating limits of the field device

Check to set an event when PV moves outside of field device limits. The PV limits are defined in the 4-20 mA tab (PV Upper Range Value/PV Lower Range Value). See “Configure 4-20 mA Screen” on page 36.

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Process applied to the non-primary variable is out-side the oper-ating limits of the field device

Check to set an event when a variable moves outside of field device limits.

PV Analog Channel Satu-rated

Check to set an event when the electrical limits established by the field device are exceeded for the corresponding analog channel.

PV Analog Channel Fixed

Check to set an event when the corresponding analog channel is directly or indi-rectly in manual control.

Field device has more sta-tus available

Check to set an event when more status information is available via command 48.

A reset or self test of the field device has occurred, or power has been removed and reapplied

Check to set an event when any of these events occur.

A modification has been made to the configu-ration of the field device

Check to set an event when any change is made to the field device configuration.

Field device has malfunc-tioned due to a hardware error or failure

Check to set an event when a hardware failure occurs. See “Device Status Screens: General” on page 70 for indications of a specific failure

Ext Device Status Mask

Check all boxes for inclusion in the message event.

Maintenance required

Check to set an event when the device has not malfunctioned, but requires mainte-nance. This is set if any of the Alert messages is active or is in the history. You must clear all the alerts to reset.

Device variable alert

Check to set an event when the PV goes out of range.

Critical power failure

Check to set an event when a power failure causes a reboot.

AO Fixed Mask Check all boxes for inclusion in the message event.

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Secondary Analog Chan-nel Fixed

Check to set an event when the corresponding analog channel is directly or indi-rectly in manual control.

Tertiary Ana-log Channel Fixed

Check to set an event when the corresponding analog channel is directly or indi-rectly in manual control.

Quaternary Analog Chan-nel Fixed

Check to set an event when the corresponding analog channel is directly or indi-rectly in manual control.

Quinary Ana-log Channel Fixed

Check to set an event when the corresponding analog channel is directly or indi-rectly in manual control.

AO Saturated Mask

Check all boxes for inclusion in the message event.

Secondary Analog Chan-nel Saturated

Check to set an event when the electrical limits established by the field device are exceeded for the corresponding analog channel.

Tertiary Ana-log Channel Saturated

Check to set an event when the electrical limits established by the field device are exceeded for the corresponding analog channel.

Quaternary Analog Chan-nel Saturated

Check to set an event when the electrical limits established by the field device are exceeded for the corresponding analog channel.

Quinary Ana-log Channel Saturated

Check to set an event when the electrical limits established by the field device are exceeded for the corresponding analog channel.

Device Diag-nostic Status 0 Mask

Check all boxes for inclusion in the message event.

Simulation Active

Check to set an event when a simulation runs.

Non-Volatile memory failure

Check to set an event when there is a non-volatile memory failure.

Volatile mem-ory failure

Check to set an event when there is a volatile memory failure.

Watchdog reset executed

Check to set an event when a watchdog timer resets.

Voltage condi-tions out of range

Check to set an event when device voltage goes out of range. This is set when the device is in battery powered mode and the battery state reaches Critical.

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Environmental conditions out of range

Check to set an event when conditions go out of range. This is set when unit tem-perature is below -54 °C or above +89 °C.

Electronic fail-ure

Check to set an event when there is any electronics failure.

Device Diag-nostic Status 2 Mask

Check all boxes for inclusion in the message event.

Subdevice list changed

Check to set an event when any additions or deletions occur to the subdevice list .

Duplicate mas-ter detected

Check to set an event when a second master is detected on the network.

Device Diag-nostic Status 3 Mask

Check all boxes for inclusion in the message event.

Capacity Denied

Check to set an event when a the device has been denied a request for network capacity (bandwidth) to perform a function. Check the burst mode settings ( “Config-ure Wireless Screen” on page 32).

Bandwidth allocation pending

Check to set an event when a gateway requested bandwidth allocation is made but not yet completed.

Block transfer pending

Check to set an event when a block transfer is in process. Block transfers are used for asset management or large data transfers.

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Configure Device Specific Event Mask Tab 1 and Tab 2

Use this tab to enable/disable various events so that they are active for alarming. The alarms are reflected on the “Event Status Screen Device Specific Status Tab 1 and Tab 2” on page 58 as screen LEDs.

Figure 22 Device Specific Event Mask 2

Buttons and Fields

Fld dev stat Check to set an event when the device-specific item is out of range.

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Configure Event Status Screen

This screen is comprised of four subtabs:

“Event Status Screen Event Status Tab”

“Event Status Screen Standard Status Tab” on page 57

“Event Status Screen Device Specific Status Tab 1 and Tab 2” on page 58

Event Status Screen Event Status Tab

Use the Configure Event Status Screen: Event Status Tab to view event status notification.

Figure 23 Configure Event Status Screen: Event Status Tab

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Buttons and Fields

Event Message Number

Use the pulldown to select a number between 0 and 8 or between 0 and 3 (depending on the number of messages supported). This number is linked to parameters configured on the remaining three tabs.

Configuration changed event pend-ing

Illuminates to indicate that a configuration change is pending.

Device status event pending

Illuminates to indicate that a device status event is pending.

More status available event pending

Illuminates to indicate that an event containing status updates from com-mand 48 is pending.

Date of First Unak Event Triggered

Displays the date the first unacknowledged event was triggered.

Time of First Unak Event Triggered

Displays the time the first unacknowledged event was triggered.

Clear Event button Click this button to clear all screen items. The screen remains clear until the next triggering event occurs.

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Event Status Screen Standard Status Tab

Use the Configure Event Status Screen: Standard Status Tab to view event status notifications linked to the configuration of the “Event Status Screen Standard Status Tab” on page 57. For each field the associated button illuminates when the event is in alarm.

Figure 24 Configure Event Status Screen: Standard Status Tab

Buttons and Fields

Refer to “Configure Standard Event Mask Tab” on page 48 for an explanation of fields.

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Event Status Screen Device Specific Status Tab 1 and Tab 2

Use the Configure Event Status Screen: Device Specific Status Tab 1 to view event status notifications linked to the configuration of the “Configure Device Specific Event Mask Tab 1 and Tab 2” on page 54. For each field the associated button illuminates when the event is in alarm.

Figure 25 Configure Event Status Screen: Device Specific Status Tab 1

Buttons and Fields

Refer to “Configure Device Specific Event Mask Tab 1 and Tab 2” on page 54 for an explanation of fields.

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Configure Time Screen

Use the Configure Time Screen to view time and date related values.

Figure 26 Configure Time Screen

Buttons and Fields

Time

Current Date Displays the current date from the field device.

Current Time Displays the current time from the field device.

Uptime

System Uptime Displays the running time since the last power on.

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Configure Adapter Info Screen

Use the Configure Adapter Info Screen to configure adapter nameplate data, engineering units and write protect the VECTOR.

Figure 27 Configure Adapter Info Screen

Buttons and Fields

Adapter Information

Tag Enter up to eight characters long and is used to identify the VECTOR in the system and appears throughout the program. This can reflect a label from a plant drawing or a control system.

Long Tag Same as Tag, but you can enter up to 32 characters.

Descriptor Enter up to 16 characters for VECTOR-related information.

Message Enter up to 32 characters as a device-related message.

Final Assembly Num Enter an overall field device identity number.

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Date Enter a date in dd/mm/yyyy format.

Country Use the pulldown to select the country where the VECTOR is installed:

AmericaJapanGermanyFranceSpainRussianChina

SI Unit Control Use the pulldown to select either:

None: The application uses English units.

SI Only: The application uses only SI units.

Electronics Temperature

Use the pulldown to select the temperature scale:

degCdegFKelvin

Write Protected

Write Protected pull-down

Use the pulldown to select Enabled to write protect the VECTOR; only read operations are allowed.

Apply button Click to apple changes to write protection.

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Configure Battery Info Screen

Use the Configure Battery Info Screen to configure battery settings.

Figure 28 Configure Battery Info Screen

Buttons and Fields

Battery Settings

Battery Capacity Enter the battery capacity in mAh.

Battery Low Voltage Enter the voltage at which the battery voltage sets an alarm.

Battery Critical Voltage

Enter the voltage at which the battery voltage sets a critical alarm.

Battery Changed Date

Enter in dd/mm/yyyy format the date the battery was changed.

Battery Stats

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Power Status Displays whether the status is Nominal, Low, Critically Low, Recharging – Low, Recharging – High.

Battery Power Remaining

Displays the calculated battery power remaining.

Battery Consumption Rate

Displays the calculated battery consumption rate.

Battery Capacity Used

Displays the amount of mAh used.

Battery Capacity Remaining

Displays the amount of mAh remaining.

Last Battery Changed

Displays in dd/mm/yyyy format the date the battery was changed.

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7. Service Tools

Service Tools Screen

The Service Tools is split into four:

“Alerts Screens: General”

“Device Status Screens: General” on page 70

“Communications Screen” on page 79

“Maintenance Screen” on page 82

Alerts Screens: General

Use the Service Tools Alert screen to view visual indications of the latest alert, view active alerts and clear historical alerts. There are three tabs:

Alert Status ( “Alerts: Alert Status” on page 67) allows you to see a visual indication of the latest alert and whether an alert occurred and if still active.

Active ( “Alerts: Active” on page 68) allows you to see a list of active alerts and associated information.

History ( “Alerts: History” on page 69) allows you to see a list of alerts that have occurred and clear alerts for which the cause is resolved.

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Figure 29 Alerts: Alerts Status Subtab

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Alerts: Alert Status

Use this subtab to view LEDs indicating that an alert has occurred and whether it is still active.

Figure 30 Alerts: Alerts Status Subtab

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Alerts: Active

Use this subtab to view a list of active faults, the Start Date, Start Time and Alert Description.

Figure 31 Alerts: Active Subtab

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Alerts: History

Use this subtab to view a list of historical faults (non-active), the Start Date, Start Time Stop Date, Stop Time and Alert Description. Additionally, you can select an alert and click Clear to remove it from display.

Figure 32 Alerts: History Subtab

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Device Status Screens: General

Use the Device Status screen to see the VECTOR operating and internal status. The tab is divided into a series of tabs that provide status, alarm, and fault information in a graphical form for all aspects of the system.

Each alarm condition is color coded according to the criticality of the alarm:

Red indicates an alarm (fault) has occurred

Gray indicates no faults

The window has selectable tabs that display the associated parameters for each tab.

Mouse hover over a fault for a fault definition.

On each screen the Configure Change Count field indicates the number of times the device configuration or calibration has been changed by a host application or from a local operator interface.

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Device Status Screen: Active Faults

The Device Status Screen: Active Faults tab displays all current faults.

Figure 33 Device Status Screen: Active Faults

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Device Status Screen: Device_Status

The Device Status Screen: Device_Status tab displays all current faults for overall device faults.

Figure 34 Device Status Screen: Device_Status

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Device Status Screen: IO_Subdevice_Status

The Device Status Screen: IO_Subdevice_Status tab displays all current faults for subdevices.

Figure 35 Device Status Screen: IO_Subdevice_Status

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Device Status Screen: Ext_Device_Status

The Device Status Screen: Ext_Device_Status tab displays all current faults for extended device status, when available.

Figure 36 Device Status Screen: Ext_Device_Status

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Device Status Screen: WirelessHART_Status

The Device Status Screen: WirelessHART_Status tab displays all current faults for the WirelessHART connection.

Figure 37 Device Status Screen: WirelessHART_Status

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Device Status Screen: Device_Diagnostic_Status_0

The Device Status Screen: Device_Diagnostic_Status_0 tab displays all current faults for the device diagnostic tests.

Figure 38 Device Status Screen: Device_Diagnostic_Status_0

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Device Status Screen: Device_Specific_Status_0

The Device Status Screen: Device_Specific_Status_0 tab displays all current faults for data that has field device status information relating to: failures / warnings / status of process's.

Figure 39 Device Status Screen: Device_Specific_Status_0

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Device Status Screen: Device_Specific_Status_1

The Device Status Screen: Device_Specific_Status_1 tab displays all current faults for the wireless setup.

Figure 40 Device Status Screen: Device_Specific_Status_1

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Communications Screen

The Service Tools: Communications Screen tab offers tools to track and analyze wireless communications status and performance.

Figure 41 Service Tools: Communications Screen

Buttons and Fields

Wireless Status

Join Details

Wireless Mode Displays the wireless mode.

Join Mode Displays the join mode.

Join Duty Cycle This is a percentage measurement of progress in the join cycle.

Join Time Time in seconds elapsed since the join request.

Advertisement Count Number of advertisement packets received.

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Neighbor Count Number of available neighbors detected.

Join Attempts Number of join attempts. After 5 attempts, the join will be marked as failed and the Alert message will be set. The radio module will reset and try again for 5 more times, this will repeat indefinitely until a join is successful.

Burst Service Status

Burst Service Requested

Burst Service Granted

Join Status A series of LEDs that illuminate as each part of the join process is com-pleted.

Wireless Statistics

Generated Packets Number of packets generated by this device.

Terminated Packets Number of packets terminated by this device.

CRC Errors Number of CRC errors detected.

DLL Failures Number of data link layer MIC (Message Integrity Check) failures detected.

NL (sessions) Failures Number of network layer data link layer MIC failures detected.

Nonce Count Value Numbers of nonces used. Reset when a new wireless join occurs.

Wired Statistics

Wired Slave Statistics The adapter can perform as a wired slave, when being configured by a wired host (such as a handheld).

STX Count Number of messages sent from the host to the adapter in this wired slave mode.

ACK Count Number of messages sent from the adapter to the host in this wired slave mode.

BACK Count Number of wired Burst messages sent from the adapter to the host in wired slave mode. The adapter does not support wired Burst message, so this field is always zero, however, the HART spec requires this count value to be included in the device.

Wired Master Statistics

The adapter can perform as a wired master when communicating with sub-devices.

STX Sent Number of messages initiated by the adapter to other wired slaves.

ACK Received Number of message responses received by the adapter from the wired slave, from request messages originated from the adapter.

OSTX Received Number of STX messages sent from the other master on the HART bus. The O stands for the Other Master.

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OACK Received Number of ACK messages sent from wired HART slaves to the other master on the HART bus.

BACK Received Number of BACK messages heard on the bus. A wired HART slave device can support a Burst mode where it continuously sends data to masters on the bus.

Parity Errors Received

Count of parity error messages received by the I/O system on this channel.

Framing Errors Received

Count of framing error messages received by the I/O system on this chan-nel.

Checkbyte Errors Received

Count of checkbyte error messages received by the I/O system on this channel.

Gap Errors Received Count of gap error messages received by the I/O system on this channel.

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Maintenance Screen

The Service Tools: Maintenance Screen tab offers tools to connect/disconnect the VECTOR from the network and perform simple maintenance.

Figure 42 Service Tools: Maintenance Screen

Buttons and Fields

Maintenance

Master Reset button Click to reset the VECTOR.

Self Test button Click to perform a limited VECTOR self test. The adapter performs continuous self tests as it operates. The self test forces all of the status bits to read new values and update the device status / alert data.

Factory Reset button Click to reset the VECTOR to factory default values.

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Disconnect the Device from the Net-work button

Click to disconnect the wireless device from the network.

Advertise to New Devices button

Click to send this wireless device’s data to the network for recognition by other devices.

Execution Use the and buttons to perform a test selected in the Maintenance area.

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8. Device Info

Device Info Screen

Use this screen to view device Info data. Data displayed here is read from the VECTOR.

Figure 43 Device Info Screen

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Buttons and Fields

Device Information

Manufacturer Displays the manufacturer.

Model Displays the model.

Device ID Displays the Device ID.

Device Serial Number

Displays the VECTOR serial number.

MAC Address Displays the VECTOR MAC address.

Univ Cmd Rev Displays the HART Command revision.

Hardware Rev Displays the hardware revision.

Trans Cmd Rev Displays the transmitter revision.

Software Rev Displays the VECTOR DTM software revision.

Software Revision

Software Build Displays the present build number.

Software Bootloader Revision

Displays the present bootloader number.

Software Build Date Displays the software build date.

Wireless Module

Wireless Module Manufacturer ID

Displays the manufacturer’s ID.

Wireless Module Device Type

Displays the device type ID.

Wireless Module Device Revision

Displays the device revision.

Wireless Module Software Revision

Displays the device’s software revision.

Wireless Module Hardware Revision

Displays the device’s hardware revision.

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R.

LP

-

A

AP .

Fault Matrix

“Fault Matrix” describes VECTOR faults and helps determine the cause and corrective action.

Fault Matrix

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

ESET Reset Device reset indicator

3 Device reboot. The power recovered. Incoming signal was below 2.9 mA.

Reset the flag using the VECTOR DTM or HART Host

OW_OWER

Low Power Input current < 3.2 mA

3 Device power is below 3.2 mA.

Increase mA only if calibration or diagnostics are to be performed.

CTUATOR Actuator Error Unable to posi-tion the valve normally.

2 1: Air supply is insufficient.

2: Handwheel or mechani-cal stop present.

3: Valve stuck of sticking excessively.

4: Unbalance forces on valve trim exceeds actua-tor capability.

1: Increase air supply above spring final value + 10 psig.

2: Verify if mechanical stopis present.

3: Perform valve signature using the VECTOR DTM.

4: If possible, perform valvesignature under process conditions. Validate sizing of actuator against pro-cess condition using Val-SpeQ.

IR_SUP-LY_LOW

Low Air Supply Warning

Supply Pres-sure below low limit

2 Air supply is not turned on or is set below 10psig.

Increase air supply above spring final value + 10 psig

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PE

.

I2

K

MA

CT

OSITION_RROR

Position Error If T1 error is configured AND the posi-tion error out-side the error band for time T1.

2 1. Controller is slow to fol-low command signal due to physical valve wear, such as tight packing, stem build up, throttling surface friction or actuator friction.

2. Valve is slow to follow command signal due to large volume actuator.

3: Valve will not follow com-mand signal due to insuffi-cient or no air supply.

4: Valve does not move because the device's mode is not set to Normal.

5:. Valve will not follow com-mand signal due to poor controller tuning for current valve status.

6: Valve will not follow com-mand signal due to control-ler malfunction such as I/P or Relay.

7: Valve will not follow com-mand signal due to in line obstruction.

1: Perform valve signature using the VECTOR DTM.

2: Perform step test signa-ture using the VECTOR DTM. Verify that air supplydroop during filling is less than 15% or the set pres-sure.

3: Validate that the air sup-ply set to the instrument isgreater that the spring final + 10 psig.

4: Set the mode to Normal using the VECTOR DTM or HART Host.

5: Perform Autotune or Manual tuning using the VECTOR DTM or HART Host

6: Verify if Bias Out Range or I/P Out of Range events are active.

7: Perform valve signature using the VECTOR DTM.

CBUS

EYPAD Keypad Fault Possible mois-ture inside or connector or mechanical failure.

2 The local user interface and display is defective.

Replace the local user interface and display assembly.

ARGIN-L_POWER

Marginal Power

2 The input current is less than 3.85 mA.

Increase loop current to 4 mA only if calibration and diagnostics are to be per-formed.

ALIBRA-ION_FAILED

Calibration Failed

Calibration of AO or pressure failed.

3 Calibration of the input sen-sors was outside the acceptable range when attempting to calibrate.

Using precision measuringequipment, perform cali-bration according to boundary limits of input sensors.

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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FF

AF

STF .

EDF

IND_STOPS_-AILED

Find Stops Failed

Find Stops pro-cess failed,

3 1: When calibrating stops (Zero / Span) the travel sen-sor moved outside the acceptable limits.

2: A procedure timeout occurred due to an extremely large volume of actuator to displace.

3: Valve position could not stabilize when deenergiz-ing or when energizing the actuator.

1: Using the VECTOR DTM or HART Host, verify that travel sensor counts is 0 +/- 1000 with the valve closed. For a 90° valve, measured sensor count is done at 50% travel.

2: Using the VECTOR DTM or HART Host, performs a Manual Stop calibration.

3: Verify that air supply is adequate. Verify that accessories (boosters, quick exhausts, etc.) are not creating instability.

UTOTUNE_-AILED

Autotune Failed

Self tuning failed to con-verge on acceptable parameters.

3 1: When performing an Autotune, procedure failed to complete due valve hys-teresis beyond 50%.

2: Air supply is insufficient.

3: Air supply droops signifi-cantly during actuator fill-ing.

1: Using the VECTOR DTM or HART Host, perform an Autotune with an aggres-siveness level between 2 and 4. Or manual tune theparameters according to the instruction manual.

2: Increase air supply above spring final value + 10 psig.

3: Perform 5 to10% steps and observe air supply gauge on the controller.

TD_DIAGNOS-ICS_AILED

Std Diagnos-tics Failed

3 When running a Standard Actuator Signature, the device failed to move the valve between 10% to 90%.

1.: Selected speed is too slow. Increase speed for the test by increments of 1

2: Insufficient Air supply.

XT_IAGNOSTICS_AILED

Ext Diagnos-tics Failed.

3 When running a Extended Actuator Signature, device failed to move the valve between the configured travel.

1: Selected speed is too slow. Increase the speed for the test by increments of 1.

2: Insufficient Air supply.

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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RS

SH

BO

IPN

TPA

DA

LF

TS

NS

TOS_CHEDULING

Operating Sys-tem Fault.

An internal error from which the device recov-ered automati-cally

2

UPPLY_IGH

High Air Supply Warning

Supply Pres-sure above upper limit.

1 1:A failure in the air filter regulator occurred.

2: A nearby equipment drawing a high volume, suddenly quit using air and created a spike in air supply.

3: The air set is adjusted greater than configured threshold.

1: Replace air filter regula-tor.

2: Resize air manifold.

3:Adjust threshold to be 3 to 5 psig greater than set air supply.

IAS_OUT_F_RANGE

Bias Out Of Range

An important internal parameter is out of range.

1 The servo signal to the cur-rent to pressure converter is outside of normal throttling range.

_OUT_OF_RAGE

I/P Out Of Range

I/P current feedback is out of range.

1 The loop current to the internal current to pressure converter is outside of nor-mal range.

EM-R_OUT_OF_RNGE

Temp. Out Of Range

Temperature outside oper-ating range.

2 The board temperature is below -40 °C or above 85 °C.

NOT IMPLEMENTED

I_BNORMAL

3

ATCH_SAFE

IGHT_HUTOFF

VM_CHECK-UM0

NVM Check-sum Error

The device failed to read critical data from non vola-tile memory.

1 A permanent corruption of the content in non volatile memory occurred.

1: Remove power to the device for 2 minutes and restart the device.

2: If the failure persist, replace the device.

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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RS

FS

S

FW

N

0

F

RV

AM_CHECK-UM

RAM Check-sum Error

An internal error from which the device recov-ered automati-cally.

2 A corruption of the content in volatile memory occurred.

Notify GE at [email protected].

W_CHECK-UM

Flash Check-sum Error

A critical inter-nal fault.

1 Invalid firmware checksum due to data corruption.

1: Remove power to the device for 2 minutes and restart it .

2: If the failure persists, Replace device.

TACK Stack Error An internal error from which the device recov-ered automati-cally.

2 A problem with the memory stack occurred.

Clear the condition using the DTM or HART Host.

ACTORY-RITE

Factory Write Indicator

Indicator of writes to non volatile mem-ory allowed only for firm-ware upgrade.

1

VM_TEST NVM Test Error An error in non volatile mem-ory could not be repaired.

2 A problem occurred when testing non volatile mem-ory.

Clear the condition using the DTM or HART Host.

ESD Trip occurred and requires user intervention to be released.

ACTORYMODE Factory Mode Indicator

Device per-forms factory authorized operations.

1 Device is in the factory mode.

Replace device and report the problem at [email protected].

EF_OLTAGE

Ref Voltage Fault

May indicate faulty A/D sub-system.

1 A component problem is affecting the circuit board's reference voltage.

Replace device and report the problem at [email protected].

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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PS

CS

TT

CS

P

P

P

P

OSITION_ENSOR

Position Sensor Fault

1 Electronic Hall sensor com-ponent and related compo-nents failed.

Replace device and report the problem at [email protected].

URRENT_ENSOR

Current Sen-sor Fault

1 Electronic input loop current sensor is damaged.

Replace device and report the problem at [email protected].

EMPERA-URE_SENSOR

Temperature Sensor Fault

1 Electronic temperature sen-sor is damaged.

Replace device and report the problem at [email protected].

URRENT_ENSOR_2ND

2 Secondary input current sensor is damaged.

Replace device and report the problem at [email protected].

RESSURE1 Pressure 1 Fault

Output Pres-sure Sensor Fault (Single acting) or Out-put 2 Pressure Sensor Fault (double acting).

1 1: Pressure sensor has been overpressurized and dam-aged.

2: Pressure sensor has failed due to some malfunc-tion.

Replace device and report the problem at [email protected].

RESSURE2 Pressure 2 Fault

Supply Pres-sure Sensor Fault (Single acting) or Out-put 1 Pressure Sensor Fault (double acting)

1 1: Pressure sensor has been overpressurized and dam-aged.

2: Pressure sensor has failed due to some malfunc-tion.

Replace device and report the problem at [email protected].

RESSURE3 Pressure 3 Fault

Supply Pres-sure Sensor Fault (double acting only)

1 1: Pressure sensor has been overpressurized and dam-aged.

2: Pressure sensor has failed due to some malfunc-tion.

Replace device and report the problem at [email protected].

RESSURE4 I/P Pressure Sensor Fault

1 1: Pressure sensor has been overpressurized and dam-aged.

2: Pressure sensor has failed due to some malfunc-tion.

Replace device and report the problem at [email protected].

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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P

WT

NN

IR

TF

SC

RESSURE5 Atmospheric Pressure Sen-sor Fault

2 1: Pressure sensor has been overpressurized and dam-aged.

2: Pressure sensor has failed due to some malfunc-tion.

Replace device and report the problem at [email protected].

ATCHDOG_-IMEOUT

Watchdog tim-eout

An internal error from which the device recov-ered automati-cally.

2 n/a NOT IMPLEMENTED

VM_WRITEVM

NVM Write Fault

A write to non volatile mem-ory failed; data may be lost on reset.

2 An error occurred when attempting to write to non volatile memory.

1: Clear the condition usingthe DTM or HART Host.

2: If condition persists, replace device and report problem at [email protected].

Q_FAULT IRQ Fault An internal error from which the device recov-ered automati-cally.

2 The circuit board interrupt request failed.

1: Clear the condition usingthe DTM or HART Host.

2: If condition persists, replace device and report problem at [email protected].

MOUT_LASH_TEST

Flash ROM Test timeout

The test didn't complete in time.

2

ELF_HECK

MCU Internal Malfunction

A critical inter-nal fault.

1 A general self check failed. 1: Clear the condition usingthe VECTOR DTM or HART Host.

2: If condition persists, replace device and report problem at [email protected].

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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S

E

A

A

IPL

IPH

0

D

OFTWARE Software Error An internal error from which the device recov-ered automati-cally.

2 Operating system failed in conducting a task.

1: Clear the condition usingthe VECTOR DTM or HART Host.

2: If condition persists, replace device and report problem at [email protected].

SD_TRIP ESD Valve Tripped

An ESD trip event is pres-ent.

1

I_PV_LOW AI_PV_LOW An ESD trajec-tory signature is available for retrieving.

2 n/a Not Implemented

I_PV_HIGH AI_PV_HIGH An error saving ESD signature, not necessar-ily the latest.

2 n/a Not Implemented

_SERVO_OW

IP_SER-VO_LOW

Last com-pleted PST failed.

1 1: The required I/P current is too low to ensure venting of the relay.

2: The I/P flexure is pushed against the nozzle.

3: Faulty I/P flow regulator

1,2,3: Service required. Contact GE.

_SERVO_IGH

IP_SERVO_HIGH

A new PST tra-jectory signa-ture and data are available for retrieving.

2 1: The required I/P current is too high to maintain output pressure to actuator.

2: The I/P flexure is pushed away from the nozzle

1, 2: Service required. Con-tact GE.

An error saving PST signature, not necessar-ily the latest.

2

IAGPROC1 Diag Proc1 Last com-pleted Pneu-matic Test failed.

2

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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R

R

LD

l

VSC

VSO

U

ANGE1 Range 1 The I/P cut off switch is not functional.

2

ANGE2 Range 2 2

INKAGE_RIFT

Linkage Drift 2 1:In the fully open or fully closed position a raw travel sensor count deviation of x% exists against the cali-brated stop value.

1: Verify that linkage is welfastened.

2: Re run the Find Stops method. When device goesin Failsafe when running the Find Stop method, clear alarm and rerun the stops.

ALVE_TUCK_LOSED

Valve Stuck Closed

Measured fric-tion is below customer specified range.

2 1: A handwheel is left engaged.

2: Valve is seized in place.

3: Insufficient actuator thrust.

1: Verify presence of a mechanical stops such as a handwheel.

2: Repair valve.

3: Run a PST or Extended signature. If friction is abnormal then overhaul valve.

ALVE_TUCK_PENED

Valve Stuck Opened

Measured fric-tion is above customer specified range.

2 1: A handwheel is left engaged.

2: Valve is seized in place.

3: Exhaust port is clogged up (no venting).

4: An accessory prevents the air from the actuator to be vented.

1: Verify presence of a mechanical stops such as a hand wheel.

2: Repair valve.

3: Verify that exhaust port is not restricted.

4: Run a TBT test from the DTM. A failure of the TBT test would indicate a prob-lem in venting.

I_OFF UI_OFF Pressure to move valve is greater than customer specified range.

2

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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R

R

ANGE3 Range 3 Supply pres-sure drop exceeds a cus-tomer speci-fied value.

2

ANGE4 Range 4 PST canceled before com-pletion.

2

Fault Matrix (Continued)

FAULT Name (Anchor)

TEXT For VECTOR DTM

English

HELP For VECTOR DTM

English

Criticality Probable Cause Recommended Action

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this ctive

DIRECT SALES OFFICE LOCATIONS

AUSTRALIA BrisbanePhone: +61-7-3001-4319Fax: 88+61-7-3001-4399

ITALYPhone: +39-081-7892-111Fax: 88+39-081-7892-208

SOUTH AFRICAPhone: +27-11-452-1550Fax: 88+27-11-452-6542

PerthPhone: +61-8-6595-7018Fax: 88+61-8-6595-7299

JAPAN Chiba Phone: +81-43-297-9222Fax: ==+81-43-299-1115

SOUTH & CENTRAL AMERICA AND THE CARIBBEAN Phone: +55-12-2134-1201Fax: 88+55-12-2134-1238

MelbournePhone: +61-3-8807-6002Fax: 88+61-3-8807-6577

KOREAPhone: +82-2-2274-0748Fax: 88+82-2-2274-0794

SPAINPhone: +34-93-652-6430Fax: 88+34-93-652-6444

BELGIUMPhone: +32-2-344-0970Fax: 88+32-2-344-1123

MALAYSIAPhone: +60-3-2161-0322Fax: 88+60-3-2163-6312

UNITED ARAB EMIRATESPhone: +971-4-8991-777Fax: 88+971-4-8991-778

BRAZILPhone: +55-11-2146-3600Fax: 88+55-11-2146-3610

MEXICOPhone: +52-55-3640-5060

UNITED KINGDOM BracknellPhone: +44-1344-460-500Fax: +44-1344-460-537

CHINAPhone: +86-10-5689-3600Fax: 88+86-10-5689-3800

THE NETHERLANDSPhone: +31-15-3808666Fax: 88+31-18-1641438

SkelmersdalePhone: +44-1695-526-00Fax: +44-1695-526-01

FRANCE CourbevoiePhone: +33-1-4904-9000Fax: 88+33-1-4904-9010

RUSSIAVeliky NovgorodPhone: +7-8162-55-7898Fax: 88+7-8162-55-7921

UNITED STATES MassachusettsPhone: +1-508-586-4600Fax: 88+1-508-427-8971

GERMANY RatingenPhone: +49-2102-108-0Fax: 88+49-2102-108-111

MoscowPhone: +7 495-585-1276Fax: 88+7 495-585-1279

Corpus Christi, Texas Phone: +1-361-881-8182Fax: 88+1-361-881-8246

INDIA MumbaiPhone: +91-22-8354790Fax: 88+91-22-8354791

SAUDI ARABIAPhone: +966-3-341-0278Fax: 88+966-3-341-7624

Deer Park, TexasPhone: +1-281-884-1000Fax: 88+1-281-884-1010

New DelhiPhone: +91-11-2-6164175Fax: 88+91-11-5-1659635

SINGAPOREPhone: +65-6861-6100Fax: 88+65-6861-7172

Houston, TexasPhone: +1-281-671-1640Fax: 88+1-281-671-1735

Visit us online at: www.geoilandgas.com/valves

*Masoneilan and VECTOR are registered trademarks of the General Electric Company. Other company names and product names used indocument are the registered trademarks or trademarks of their respeowners.

© 2015 General Electric Company. All rights reserved.

GEA31430B 01/2015