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UNIVERSITÀDEGLISTUDIDIPADOVA
DipartimentodiIngegneriaIndustriale
CorsodiLaureaMagistraleinIngegneriaEnergetica
OptimizingtheimplementationofbiofuelsintheSwissenergyand
transportsectors
Relatore
Prof.ArturoLorenzoni
Correlatore
BrianCox
Studente
SaverioCalabretta1101778
AnnoAccademico2015/2016
2
3
AbstractThisthesisanalyzestheenvironmentalimpactsofdifferentbiofuels’productionpathways
andtheirsubsequentusageforpoweringdifferentmid-sizedcarsintheSwissterritory.
StartingfromtheavailablebiomassespresentinSwitzerlandwhicharemainlywood
biomass(fromtheforests,landscapemaintenanceandindustrialresidues),andanimal
waste.Algaebiomassisalsoconsideredeventhoughitisnotcurrentlypossiblecultivateit
inSwitzerlandwithhighyield,duetothenon-optimalweatherandlatitudeconditions,but
theproductionabroad(e.g.inItaly)andthefollowingimportationofthefinishedfuelshas
beenanalyzed.Differentprocesseshavebeeninvestigatedandthepathwaysexaminedare:
electricityfromacombinedheatandpowerplant(CHP)orfromanORC(OrganicRankine
Cycle)plant,hydrogenfromwoodgasification,gasolineandbiodieselfromfast-pyrolysisof
woodbiomass,orfromalgaeoilesterificationorhydrothermalliquefactionprocesses,and
theupgradeofbiogasandSNG(SyntheticNaturalGas)intomethanefromwoodbiomass
gasification,manureanaerobicdigestion,andwoodandmanurebiomasshydrothermal
gasification(HTG).Forreachingthegoalofthisstudythefunctionalunitforthebiofuels
productionhasbeensetequalto1MJ.
Thedifferentbiofuelsanalyzedhavebeenthenconsideredinpoweringdifferentmid-sized
cars,whosedatacomefromtheTHELMAproject.Inthisway,acomparisonamongthe
differentbiofuelsproducedandtheconventionalfossilfuelsorthedifferentelectricitymix
havebeenusedasreferences,inordertounderstandwhicharethemostpromising
pathwaysforpoweringavehicle.Forthispartofthethesisthefunctionalunithasbeenset
equalttoonevehiclekilometer(vkm),toallowthecomparisonofthedifferentvehiclesin
coveringonekilometer.
TheseprocessesaremodeledusingtheSimaProv8.04softwareusinginformationfrom
availableliterature,personalinterviewswithexpertsandscientists,andtheexisting
datasetsintheecoinventdatabase.
Theresultsobtainedsuggestthebestenvironmentalwaytoexploitthedifferentbiomass
resourcesforlightdutyvehiclesintheSwisstransportationsector.
4
TableofContents1. Introduction...............................................................................................................8
1.1 SwissSituation.............................................................................................................101.2 ResearchGoals.............................................................................................................13
2. LiteratureReview....................................................................................................152.1 LiteratureontheSwisssituation..................................................................................152.2 Papersdirectlyusedformodelingtheprocesses..........................................................172.3 Comparisontable.........................................................................................................21
3. Methodology...........................................................................................................223.1 LifeCycleAssessment(LCA).........................................................................................223.2 Scopeandgoaldefinition.............................................................................................223.3LifeCycleInventories(Collection)-LCI................................................................................233.4LifeCycleImpactAssessment(LCIA)...................................................................................243.5Interpretation.....................................................................................................................263.6 BiogenicEmissions.......................................................................................................263.7Base&OptimizedScenario.................................................................................................27
4. LCIoftheprocessesusingWoodBiomass................................................................304.1 WoodGasification&MethanationProcess-LCI...........................................................314.2 FastPyrolysisProcess-LCI...........................................................................................344.3 HydrothermalGasification–LCI...................................................................................384.4 CogenerationHeatandPowerPlant-LCI.....................................................................414.5 Hydrogenfromwoodgasification–LCI........................................................................43
5. LCIoftheprocessesusingmanurebiomass..............................................................455.1BiogasproductionandMethanation–LCI...........................................................................465.2BiogasEngineCo-generation–LCI.....................................................................................495.3HydrothermalGasificationofmanurebiomass–LCI...........................................................50
6.LCIofalgaeprocesses..................................................................................................546.1BiodieselfromOpenPondsRaces.......................................................................................576.2GasolinefromAlgae100hafacility.....................................................................................62
6.1.1WetSolventExtraction.......................................................................................................64
6.2.2HydrothermalLiquefactionprocess(HTL)OptimizedCase-LCI........................................66
6.2.3OpenAlgaeProcess(WetExtraction)Optimized-LCI........................................................68
6.2.4GasolineProcessesComparison.........................................................................................70
7. LifeCycleImpactAssessment&Results...................................................................727.1WoodPathways.................................................................................................................74
7.1.1GlobalWarmingPotential..................................................................................................74
7.1.2FreshWaterEutrophicationPotential................................................................................76
7.1.3ParticulateMatterFormationPotential.............................................................................78
7.1.4NaturalLandTransformationPotential..............................................................................80
7.2ManurePathways...............................................................................................................837.2.1GlobalWarmingPotential..................................................................................................83
5
7.2.2FreshwaterEutrophicationPotential..................................................................................85
7.2.3ParticulateMatterFormationPotential.............................................................................87
7.2.4NaturalLandTransformationPotential..............................................................................88
7.3AlgaePathways..................................................................................................................907.3.1GlobalWarmingPotential..................................................................................................90
7.3.2FreshwaterEutrophicationPotential..................................................................................91
7.3.3ParticulateMatterFormationPotential.............................................................................93
7.3.4NaturalLandTransformationPotential..............................................................................94
8.Discussion...................................................................................................................978.1 ComparisonwithEMPAstudy......................................................................................978.2 ComparisonwithotherLCAsonbiofuels......................................................................99
9.Conclusions...............................................................................................................1019.1CurrentScenario...............................................................................................................1019.2OptimizedScenario..........................................................................................................1039.3FinalConclusion................................................................................................................104
10. Acknowledgements............................................................................................106
11. Appendix...........................................................................................................107
12. References.........................................................................................................117
6
ListofAbbreviations
LCA–LifeCycleAssessment
SNG–SyntheticNaturalGas
WTT–WelltoTank
TTW–TanktoWheel
WTW–WelltoWheel
PSI–PaulScherrerInstitut
SCCER–SwissCompetenceCentersforEnergyResearch
BIOSWEET–Biomass
HTL–HydrothermalLiquefaction
HTG–HydrothermalGasification
FP–FastPyrolysis
FU–FunctionalUnit
PSA-PressureSwingAdsorption
SRF–ShortRotationForestry
OPR–OpenPondsRace
PBR–PhotoBioReactor
RER–European
RoW–Restoftheworld
vkm–vehicle*kilometer
MJ–MegaJoule
LHV–LowHeatingValue
7
8
1. Introduction
Theglobaldemandforfossil-basedenergysources(e.g.crudeoil,naturalgas,coal)is
growingduetoanincreasingpopulationaswellasagrowingneedforenergytofurther
industrializationandmobility(Surendra,Takara,Hashimoto,&Khanal,2014).
Yet,thisdemandisprogressivelydepletingexistingfossilsourcesandcontributingtothe
risingconcernaboutglobalwarming,ascombustingfossilfuelsincreasesemissionsof
greenhousegases(GHGs)thatwarmtheatmosphere(EC,2006).Since1990to2013the
increaseinCO2emissionsinthetransportsectorhasbeenofthe68%(IEA,2015).According
toEPA95%ofglobaltransportsreliesonpetroleum-basedfuelslikegasolineanddiesel
(EPA,2016).Therefore,tosatisfydemandformoreenergy,increasedeffortshavebeen
madetofindalternativestofossil-basedsources.Biomassisonesuchalternativeamong
manyrenewablesenergies.
InSwitzerland,thetransportsectorhasthelargestenergydemandofallsectors,largereven
thanthehouseholdsandindustrysectors(IEA,2012).In2010theCO2emissionsattributable
tothetransportsectorwere44Mt,andsince2000theSwissgovernmenthasintroduceda
lawforthereductionoftheCO2emitted,theCO2act.Thislawattemptstoreducethe
emissionsstartingfromavoluntarybasis,butifthesevoluntarymeasuresreveal
insufficient,ataxontheCO2emissionswilltakeplace.In2005anotherinitiative,coming
fromtheprivatesector,istheClimateCentinitiativethatalsoattemptsaswelltoreduce
theCO2emissionscomingfromthetransportsector,byintroducingasurchargeofCHF
0.015perliterongasolineanddiesel.Thissurchargewillhelpfinancingthereductionofthe
CO2emissions,inordertoavoidtheintroductionoftheCO2taxontransportfuels.Butfrom
2013thisinitiativehasbeen“replacedbyalegalobligationonoilimporterstooffsetdirectly
apartoftheCO2emissionsfromtransportfueluse”(IEA,2012).Lastlysince2012the
emissionslimitsofthenewcarfleetweresetequaltothoseappliedbytheEUregulation
(130gCO2/km)(IEA,2012).
Knowingallofthisitispossibletoassesshowthecurrentsituationisnotanymore
sustainable,especiallyfromtheenvironmentalpointofview,butalsofromthepointof
viewofthehumanhealth.RecentlyintheCOP21(ConferenceofParties21,2016)ithas
beendeclaredthatiftheemissionstrendcontinuesinthisway,itwouldbeeasiertogetto
thepointofnoreturnofthe2°Cincreaseofglobaltemperature.Sonowmorethaneveritis
worldwideknownthatsomemeasuresmustbeundertaken.
Biofuelshavethepotentialtoplayalargerolegloballyastheyhavetheexcellentadvantage
asdrop-infuelstodirectlyorevenpartiallysubstituteintheexistingfossilfuels,forexample
inthetransportsector(EC,2006)whereinfrastructuresandvehiclesaredurableinthe
economy,easingtheinfrastructureconcerns.AlthoughononehandbiofuelswillemitCO2
thatiscarbonneutralwhenburnedinengines,ontheotherhandwhentheyareburned
9
theywillstill,likefossilfuels,emitotherhazardouscompounds,likeNOx,NMVOC,HC,so
healthconcernsaboutthisfuelsarestillpresent,andmustbeconsidered.
Startingfrombiomassthereisthusthepossibilitytoconvertittobiofuelsdifferentfromthe
mostusedones(i.e.gasoline,diesel,methane),wearetalkingaboutelectricityand
hydrogen,which“canoffertheopportunityto“de-carbonise”thetransportenergysystem”
(KahnRibeiro&Zhou,2007)havingtheadvantageofabettertank-to-wheelefficiency,and
mostofalltheyhavenodirectexhaustemissionsatthetailpipe.Unfortunatelythecarbon
reductionassociatedtotheseenergycarriersisstrictlyrelatedonhowthehydrogenand
electricityaremade,sothattheinfrastructuresandpathwaysmightbemorecomplex(Kahn
Ribeiro&Zhou,2007).
Moreover,thebiofuelsproductionisusuallyenergyintensive,becausemanyoperations
needstobeaccomplisheduntilthefinalproductisfinished,andinsomecasesthegrowthof
thebiomassmustbeenhancedbytheuseoffertilizers,whichareenergyintensiveaswell
andwhichmaycausefurtherenvironmentalproblemsthroughtheirproduction(e.g.water
eutrophication).
Thechoicethatneedstobemadeisnotasimpleone,asitisnoteasytoanswertothe
question:whicharethebestfuelsfortransportation?
Thatiswhyatoolineasingthisdecisionmustbeadopted,liketheLifeCycleAssessment
(LCA),whichmayhelpinanalyzingtheenvironmentalburdenofthedifferentfuelsandthe
pathwaysinvestigatedforproducingthem,providingastandardizedmethodology.
InSwitzerland,aswillbeexplainedinmoredetaillater,amongtheavailablebiomass
feedstocktheonesreallyexploitablearewoodandmanurebiomass.Thisfeedstockcanbe
usedforproducingbiofuelsinmanydifferentwaysbutbothofthemmighthaveanoptimal
waytobeusedastransportbiofuels.
However,inordertoexploitthepotentialofbiomass,itisnecessarytoresolvethefood
versusfueldebate;thatis,biomassisanediblecropaswellasafeedstockforfuel
production.Accordingtothe(IEA,2008)thesearethedefinitionsforfirst,secondandthird
generationbiofuels:
•First-generationbiofuelsarethosecomingdirectlyfromagriculturalcrops,thustheyarein
directcompetitionwiththefoodproductionsector;
•Second-generationbiofuelsarethosethathaveanon-fossilorigin,andtheycancome
fromtheforestryorindustrialsector,asmainproductsorasresidues,butinanycase,they
arenon-foodfeedstock.Inthisoptic,alsomunicipalwastecanbeseenasasecond-
generationbiofuelsource;
•Third-generationbiofuelsarethosethatdonotcomefromanyagriculturalorforestall
feedstock,butarethosethatcanbecultivatedintowaterfields,likeopenponds(i.e.algae);
10
Theproductionofcurrentsocalled“firstgeneration”biofuelsrequiresintensive
agriculturalpracticeandlargelandareas(Iribarren,Peters,&Dufour,2012),which
competeswiththelanddedicatedtogrowingfoodcrops.Inordertogeneratebiofuels
sustainablywithoutthreateningfoodsupplies,theavailabilityof“second(orthird)
generation”biofuels–biomassgrowninareasnotsuitablefortraditionalfoodcrops(e.g.
algaeponds),willplayacrucialroleforafuturesustainablebiofuelproduction.Furthermore
theSwissgovernmenthasmodifiedonthe21/03/2014the“MineralOilLaw”specifyingthat
nofinancialsupportwillbegiventothosebiofuelsthatcomefromcropsfeedstock(Federal
DepartmentoftheEnvironment,2016).
1.1 SwissSituationInthepreviouschapter,ithasbeendeterminedwhybiofuelscanbeavalidreplacementas
aprimaryenergysourcefortransportation,whileinthischaptertheSwissenergyand
transportsituationwillbedescribed.
AccordingtotheTransportResearchProgrammeoftheSwissFederalOfficeofEnergy
(FederalDepartmentoftheEnvironment),itispossibletosee,asstatedabove,howthe
transportsectoristhecountry’smajorenergyconsumerwithits36.4%oftheenergy
consumption.
Figure1:Energyconsumptionperenergysector
11
Regardingtheenergysectorinstead,aftertheSwissFederalCouncilandParliament’s
decisiontophasenuclearpoweroutofSwitzerland’senergymixgoesintoeffect,theSwiss
energysystemwillberestructuredaccordingtothelong-termenergyvisionplan“Energy
Strategy2050”.Thenewenergystrategyisambitiouscallingforreductioninenergy
demandthroughefficiencymeasureswhileretainingcurrentCO2targets,displacinglarge
sharesofconventionalfossilenergy,andexpandingtheuseofrenewablesformsofenergy
(E4tech).
TheEnergyStrategy2050planisbasedonthe“EnergyPerspectives”documentformulated
bythePrognosAGcompany(Prognos,2012),inwhichhavebeenlaidoutdifferentscenarios
outto2050:
-the“BAU”(BusinessAsUsual)scenarioinwhichcurrentpoliciesshallremaininplaceand
improvementswillremainattheirhistoricalrates;
-the“POM”(PoliticalMeasures)scenario,wherecurrentpolicymeasuresareimplemented
effectively,leadingtoareductionofthefinalenergydemandofthe33%(from841PJto565
PJ);
-the“NEP”(NewEnergyPolicy)scenario,wherethefinalenergydemanddecreaseseven
further,dropping46%(from841PJto451PJ)ofthefinalenergydemand.Inthisscenario
theannualreductionofGHGsareexpectedtobe1-1,5tpercapita.
Toachievethegoalsofthelong-termenergyplan,bio-energywillplayaveryimportantrole
inboththePOMandNEPscenarios.Inordertohelpintheshifttothisnewenergysystem,
theSwissgovernmenthascreatedsevenSwissCompetenceCentersinEnergy(E4tech).
ThisthesisasapartoftheSCCERMobility,assesseswhichisthebestenvironmentalwayto
usetheavailablebiomasswithintheSwissterritoryforconvertingitinbiofuels,whichthen
willbeusedforpoweringdifferentmid-sizedvehicles.TheSCCERMobilityproject“aimsat
developingtheknowledgeandtechnologiesessentialforthetransitionofthecurrentfossil
fuelbasedtransportationsystemtoasustainableone,featuringminimalCO2outputand
PrimaryEnergyDemandaswellasvirtuallyzero-pollutantemissions”(SCCER-Mobility).The
SCCERMobilityareparallelresearchcompetencecenterswiththeSCCERBIOSWEET
(BIOmassforSwissEnErgyfuture)thatis“aconsortiumof15partnersfrom9academic
institutionsandmorethan30cooperatingpartnersfromprivateorpublicsector
organizations”,whichiscoordinatedbyPSI(PaulScherrerInstitut)(BIOSWEET,2016).SCCER
BIOSWEET“focusesontheengineeringandimplementationofbiochemicaland
thermochemicalbiomassconversionprocesseswithahighleveloftechnologicalreadiness
andsustainability”(BIOSWEET,2016)andwiththevisioninmindtoincreasetheroleofbio-
energytotheSwissenergysystemitistargetedthatanextra100PJcancomefromthese
kindofsources:33PJfromwoodybiomass,33PJfrombio-wastesandmanureand33PJ
fromalgae(Prognos,2012).
ApaperwherethesustainablebiomasspotentialinSwitzerlandisassessedistheone
writtenby(Steubing,Zah,Waeger,&Ludwig,2010).Inthisstudyismadeadifference
12
betweenthetechnicalbiomasspotentialandthesustainableone.Thefirstismerelyallthe
biomassthatistechnicallyavailableinSwitzerlandinoneyear,whilethesecondisallthe
biomassthatissustainablyavailable,where‘sustainably’meansthatotherconstraintsapart
fromtechnicalones,namelyeconomic,social,politicalandenvironmentalones.Thena
furtherdistinctionismadebetweenthesustainablebiomass,andthealreadyusedoneand
thestillavailableonearethusconsidered.
Belowasummarytableispresented:
BiomassResource SustainablePotential[PJ]
UsedPotential[PJ]
RemainingPotential[PJ]
AnimalManure 21.4 0.2 21.3
ForestWood 23.7 15.7 8
WoodfromLandscapemaintenance
6.6 3 3.6
Wastewood 7.4 3.8 3.6
FoodIndustryWaste 2.6 2.3 0.3
Biowaste 5.6 3.2 2.4
Total 67.3 28.2 39.2
Table1:Swissbiomassenergypotential
Anotherworkhasbeenrecentlydoneandwillbepublishednextyear,realizedby(Thees,
2017),thatassessestheSwissbiomasspotential.Itwashoweverpossibletogetfromthe
authorsthedataonwhichtheyarestillworking,andsofar,itispossibletoseethattheir
countingdoesnotdiffersubstantiallyfromthosemadebySteubingetal.inhisstudy.
Asummarytableisthendisplayed:
Table2:Swissbiomasspotential
0
5
10
15
20
25
30
Wood Manure IndustryWaste Biowaste
Remainingpoten
tial[PJ]
Steubingetal.(2010) Theesaeal.(2017)
13
Accordingtothesestatementswearegoingtoconsiderallsourcesthathaveanon-zero
remainingpotential.AsitispossibletoseefromTable2woodandmanurearethesources
takenintoaccountbecausetheyarethemostpromising.
Nevertheless,thealgaecultivationandexploitingforbiofuelsproductionisconsidered,
eveniftheirproductionisnotpossibleinSwitzerlandduetothenon-optimalweatherand
latitudeconditions.Althoughisreasonabletothinkthatifthistechnologyreachesits
technologicalmaturity,anabroadproductioncanbepossible,andthustheimportofthe
biofuelssoproducedcanbeanicewaytohelpinthetransitiontoacleanerandsustainable
mobilitysystem.
1.2 ResearchGoalsThemostimportantgoalofthisthesisistoassesstheenvironmentalimpactsofproducing
biofuelsfromwood,manureandalgaefortransportationandwhichcouldbethefuture
improvementsrelatedtoit.
TodothataLifeCycleAssessment(LCA)wasperformedintwoparts.Thefirstpartassesses
theenvironmentalburdenofthebiofuelsproduction,andthesecondoneinvestigatesthe
actualuseofbiofuelsindifferentmid-sizedvehicles.
Thetypeoffuelsproducedaregasoline,diesel,methane,electricityandhydrogen.Allof
themhavebeenproducedstartingfromaspecificbiomasssource.
AfurtherexplanationonhowthetwopartsoftheLCAhavebeencarriedonisthefollowing:
1. Well-To-Tank(WTT)analysisofabiomassbasedfuelpathwayincludingallstepsthat
areinbetweenthebiomasscollectionthroughprocessingtofinishedfuel,thatis
readytobefedtoacarorcanbeblendedtoconventionalfossilfuels(thisdepends
onthetypeofcarused).
2. Tank-To-Wheel(TTW)analysisincludingthecombustionofthefuelsmodeledinto
internalcombustionenginevehicles(ICEV),ortheusageoftheelectricityproducedintothebatteryelectricvehicles(BEV),andofthehydrogenintothefuelcellelectricvehicles(FCEV).WTTandTTWanalysisarecombinedtoprovideatotalWell-to-Wheel
(WTW)analysis.TheresultsoftheWTWanalysisexaminethefullenvironmental
impactsofthesefuelsandwiththeavailabilityofthedataofdifferentmediumsize
carsfromtheTHELMAProject,itispossibletoassessalsotheburdenofthesefuels
producedwhenburnedorusedindifferenttransportationunits.Inotherwordsthis
thesiswillcompleteafullCradle-to-GraveLCAanalysisoftransportation
technologiespoweredbydifferentbioenergiessourcesthatcanalsohelptoinform
futurepolicydecisions.
14
UsingthesameWTWanalysismethod,twoscenariosareanalyzed:
-A“CurrentorBaselineScenario”wheretheexistingtechnologiesareevaluatedwiththepresent-daydatainputs.Theseinputshavebeengatheredfromtheavailableliterature
whennotpresentintotheEcoinventdatabasev3.1.Thiswillhelpinconsideringwherethe
weaknessesinthesetechnologiesare,andwhichactionsshouldbepursuedinthefutureto
makethemmoreefficientandenvironmentallycompetitive.
-An“OptimizedScenario”wherethepreviousesprocessesconsideredareupdatedtoanimprovedsituation,consideringanincreaseinpotentialefficiencies,theremovalof
leakages,andcleanerprocessesthatmayallowreductioninemissions.
ThethesisistobeperformedwithintheTechnologyAssessmentgroupintheLaboratoryfor
EnergySystemsAnalysisandthePaulScherrerInstitute(PSI)inVilligen,Switzerland.Itis
partoftheTHELMAprojectwheregoodLCAsofdifferenttransportunitsarealready
availableandwillbeahelptoassesshowthebiofuelsinvestigatedinthisworkwillbehave,
asintheTHELMAprojectthereisalackofdataconcerningcarsranwithbiofuels.
15
2. LiteratureReview
Thissectionhasbeenconceivedasameansofhelpingthereadertobetterrealizethe
currentstatusoftheliteratureonthetopicoftheLCAofdifferentbiofuelsandtheir
possibleupdates,sothattheirunderstandingofthefollowingchaptermightbeeasier.
Thepaperschosenarethoseconsideredtobethemostimportantinordertorealizethis
researchwhosegoalistocomparedifferentwaystoproducebiofuelsusingtheavailable
biomassintheSwissterritory.
Somedistinctionsshouldbemadetocategorizethepapersread:
1. Reviewpaperstobetterunderstandthestateofartforthecurrentbiofuelsproduction
andtheavailablebiomassinSwitzerland;
2. PaperswheretheLCIisavailableandadaptableforthegoaltocomparedifferentfuels’
production;
Notallofthepapersreadaregoingtobehereexposed,butisimportanttosaythatagreat
efforthasbeenmadeincollectingandreviewingtheminordertoachieveagoodresultin
theresearchworkandintheLCA,sothatthecorrectinputsarechosen,andinorderto
maketheassumptionsintheOptimizedScenariostrongenough.
2.1 LiteratureontheSwisssituation“BioenergyinSwitzerland:Assessingthedomesticsustainablebiomasspotential”(Steubingetal.,2010)
InthisstudytheauthorshaveanalyzedthecurrentsituationinSwitzerlandrelatedtothe
availablebiomasspotential.Twokindsofbiomasspotentialhavebeenassessed:the
technicalandthesustainableone.Thefirstischaracterizedbythebiomasshypothetically
andtechnicallyavailableinSwitzerlandconsideringoneyear.Thesecondinsteadisunder
certainsustainableconstraintsliketheeconomic,political,environmentalandsocialones.
Afterthissubdivision,othertwocategorizationshavebeenaccounted,inordertoconsider
thebiomassenergeticallyalreadyused,andtheonethatisnotyetexploited.
Theconclusionofthisworkhasbeensummarizedintable1insub-chapter1.1.
“LifeCycleInventoriesofBioenergy-ecoinventreportNo.17”(N.Jungbluth,2007)
Inthiswork,differentpathwaysforproducingfuelsforpoweringtransportdevicesare
explored,becauseofthedepletionoffossilfuelsandtheenvironmentalimpactduetotheir
consumption.Inordertodothatbiofuels,representaviablesolutionbecausetheyare
renewableandcandirectlysubstitutefossilfuels.
16
Themaingoalofthestudyof(N.Jungbluth,2007)istoupdatetheecoinventdatabasev1.2
gatheringlifecycleinventory(LCI)dataregardingtheproductionofenergyproductsfrom
biomass.Inecoinventv1.2thedataalreadyavailablearerelatedtothefollowingproducts:
• Forestry
• AgriculturalproductsfromSwitzerland
• Woodfuels
• UseofwoodforheatingandCHP
Thereportcanbedividedinthreephases.Thefirstonewheredifferentbiofuels(e.g.
ethanol,biogas)areproducedandusedconsideringalsotheagriculturalproductsneeded
fortheconversionprocess.Theusageoftheseinvestigatedbiofuelsindifferent
transportationunitsisalsoexamined.
ThesecondphasestudiesinsteadtheimportedbiofuelsinSwitzerland.Thiswayananalysis
onthebiomassproductionandsubsequentconversionhasbeenperformedconsidering
differentcountries.Onceagaintheuseofthesebiofuelsintransportdeviceshasbeen
considered.
Inthelastphaseaparticularfocuswassetonmodernbiogasplantwithcoveronthe
storage,thathelpsinreducingthemethaneemission.
Regardingthisecoinventreport,particularemphasishasbeenputintwochaptersofit.The
firstischapter13“UseandUpgradingofBiogas”(Spiellmann,2005)wherebiogas
purificationprocess,andcombustionincogenerationenginesareexplored,andLCIsof
themareproduced.Onlythepurificationprocessofthebiogashasbeenconsideredforthis
thesis.
Thesecondoneusedischapter18“Syntheticbiofuels”(A.Dauriat,2006).Lifecycle
inventoriesofsyntheticbiofuelsareinitexplored.Mostlythefocusissetontheupgrading
ofthesyntheticnaturalgas(SNG)producedfromthegasificationofwoodbiomass.Thetwo
pathwaysexploredarerespectivelytheproductionofmethanolandmethanestartingfrom
thesyngas.Theonlypathwayconsideredinthisthesisistheonerelatedtotheproduction
ofmethane.
“Harmonizationandextensionofthebioenergyinventoryassessment-endreport”(MireilleFaistEmmenegger,2012)
Thisstudyhasbeendonewiththepurposeofupgradingandextendtheecoinvent
inventoriesof2007byEMPAthatistheSwissFederalLaboratoriesforMaterialsScienceand
Technology.
Comparedtothisthesismanypathwaysandbiofuelshavebeenexplored,considering
differentcropsandconversionprocesses,andanunconventionalwayofproducingfossil
fuel(i.e.syntheticcrudeoilfromCanadianOilSands).
Thereportcanbedividedinthreeparts.Inthefirstonethemainfocusistowardthe
17
biomassproductionandagriculturalprocessesinventories.Regardingthatanewwayon
countingnitrogenemissionswasadopted.Furthermore,forcountingtheemissionsrelated
tothelandusechangeaunifiedmethodhasbeendeveloped,asintheecoinventdatabase
theseemissionsareassociatedonlytothecuttingofrainforest.Finally,newinventoriesof
Jatrophaandothergrassmixtureswerecreated.
Inthesecondpartthefocusisshiftedtothedevelopmentoftheinventoriesofthe
conversionstepsfromtherawbiomasstillthefinishedfuel,thatarenotincludedinthe
ecoinventdatabase,ortheupdateofthepresentones.TheHTGpathway,theBCM
(Biomass-CO2-Methane)purificationprocess,theincinerationoftheMSW(MunicipalSolid
Waste)andtheextractionoftheoilcontainedinthesandsfromCanadahavebeentakenin
account.
Inthefinalpartanupdateoftheworkof(R.Zah,2007)withthenewcropsandprocesses
investigatedhasbeenperformed.
ThispaperconsidersboththebiofuelsthatareproduciblefromcropsinSwitzerlandand
fromoutsideofthecountry,withouttakingintoaccountifthereisarealpossibilityofdoing
that,thiscanbeconsideredasaweaknessofthestudy.
Attheendofthereporttheauthorsshowhowthebiofuelsinvestigateddonotperform
muchbetterthanthefossilreferenceexceptfortheGlobalWarmingPotentialandthe
OzoneDepletionPotentialcategories.
2.2 Papersdirectlyusedformodelingtheprocesses“Lifecycleassessmentoftransportationfuelsfrombiomasspyrolysis”(Iribarrenetal.,2012)
InthispapertheLCAoftheproductionofdieselandgasolinefuels,throughthefast
pyrolysisprocessofpoplarwoodfromshortrotationforestry(SRF),hasbeenconducted.
Thesystemusedtoprocessthewoodchipsobtainedfromthepoplarwoodisacirculating
fluidizedbedreactor(becauseithasbeenconsideredastheoptimaltechnologysolutionfor
thisprocess),wheremainlyabio-oilamongothergaseousorsolidsubstancesisproduced.
Thisbio-oilextractedisthenupgradedthroughahydrotreatingandahydrocrackingprocess
inordertogetthefinishedfuelsindifferentproportions,respectively43%ofgasolineand
57%ofdiesel.
ManyindicatorswereanalyzedfortheLCAconducted,thatgoesfromcradletogate,
meaningthatnoconsiderationsaredoneregardingthefuelusageinavehicle.Inthisway,
theGWPemissionsareconsiderednegative,becausethepoplarwoodisconsideredasCO2
sink.Amassandeconomicallocationofthefuelsproducedisperformedwithinthestudy.
RespecttothisworkthedatausedinthethesishavebeenadaptedtotheSwisscontest,
forestwoodwastehasbeenusedinsteadofthepoplarone(whichrequiresalsotheusage
offertilizerstogrow)andfurthermoretheactualusageofthefuelproducedhasbeen
18
consideredforpoweringacarcoveringonevehiclekilometer(vkm).Inordertomakethis
kindofanalysismorecompleteandcomparablewithotherstudiesonthesametopic,we
suggestthatadifferentapproachliketheonecarriedoutinthisthesisshouldbedone,to
makeeasierthecomparisonamongthedataobtained,whencomparingtransportfuels.
“HydrothermalGasificationofWasteBiomass:ProcessDesignandLifeCycleAssessment”(Luterbacheretal.,2009)
Inthispaperthehydrothermalgasification(HTG)ofwastebiomass(i.e.manure,waste
wood)hasbeenmodeled.Thisisapromisingprocess,becauseusesthewaterforprocessing
thebiomassinitscriticalconditions–temperatureandpressureabovethecriticalpoint–
andinthisway,itpermitstosavetheenergyusuallyneededinthepretreatmentstageof
therawbiomassfordryingit.Threescenariosareconsideredinthepaperof(Luterbacheret
al.,2009):
• Large-scaleplantforprocessingmanurefeedstock(155MWSNG)
• Small-scaleplantforprocessingmanurefeedstock(5.2MWSNG)
• Medium-scaleplantforprocessingwoodbiomass(35.6MWSNG)
Onlythefirstandthelastonehavebeenusedinthisthesis.Thefirstonebecauseofthe
largermanurebiomasspotentialinSwitzerlandcomparedtothewoodone,asstatedin
sub-chapter1.1.Thesyntheticnaturalgas(SNG)producedattheendoftheprocessis
composedforits95%withCH4andforits4%ofCO2,sototallysimilartothenaturalgasin
thegrid.
Consideringthemanurebiomassfeedstockanassumptionmadeinthispaperisthatthe
quantityofmanurenotspreadonthesoilmustbereplacedwithamineralfertilizerthatis
evenmoreefficientthanthemanureitself,andalsonotspreadingthemanureisconsidered
anavoidedprocess.DespitetheseassumptionsinthepaperofLuterbacheretal.aremade,
theyhavenotbeenconsideredforthisthesis,becauseinalltheotherprocessesconsidered
usingmanureasinputtheseassumptionsarenevercontemplated.
Intheprocessisassumedthatpartoftheheatandoftheelectricityareproducedinthe
plantitselfthroughaCHPplant.Foragoodexploitationoftheheatproducedapinchpoint
analysishasbeenperformed.MeanwhileaLCAhasbeenconductedtocalculatethe
environmentalburdenoftheproductionofthistypeoffuel.Themethodsusedfor
calculatingtheenvironmentalimpactsaretheGWPindicator,theEcoindicatorandthe
Ecoscarcitymethods.Theallocationmethodinsteadusedistheonethatconsidersthe
avoidedproductionofpartofthemineralfertilizerneededandoftheelectricityproducedin
excessrespecttothenecessityoftheplant,thatisthendistributedtothegrid.
Alloftheprocessesconsideredhavebeenmodeledintheory,becausethereisalackof
availabledataforsuchaplant.
19
ConsideringtheGWPindicatortheresultsobtainedbythispaperaredifferentrespectto
thoseobtainedbythisthesis,becausearealwaysnegativeanddonotconsidertheactual
useofthefuelproducedforpoweringavehicle.Thisisaweaknessofthispaperbecausein
thiswaythecomparisonwithotherfuelsmodeledforpoweringavehicleisnoteasyto
make.
“Algaebiodiesellifecycleassessmentusingcurrentcommercialdata”(Passelletal.,2013)
Thisdocumenthasbeenusedwithinthisthesisbecauseoftheavailabilityofthelifecycle
inventoryinit.ThestudyfromPasselletal.dealswiththeproductionofbiodieselstarting
fromthecultivationofmicroalgaeandthesubsequentextractionoftheoilcontainedinit,
usingwhichareconsideredtobethecurrentcommercialdata.
Twoscenariosarehypothesizedinit,acurrentscenario,liketheonethathasbeenassumed
inthisthesisandanoptimizedone.Inthefirstscenario,allthecurrentdatatakenfroman
existingfacilityoperatinginIsraelhavebeentaken.Thesizeofthecurrentfacility
consideredis1000m2.Thealgaestrainsusedare:Nannochlorissp.andNannochloropsissp.
withabiomassproductivityof3g/m2/day
andanoilyield
of0.24kgoil/kgdryalgae.The
sourceofCO2neededforthegrowingofthealgaearethefluegasofapowerplantco-
locatedtothefacility.Theothernutrientsneededareinsteadsuppliedusingmineral
fertilizersasasourceofphosphorousPandnitrogenN.
Thealgaecultivatedarethenharvestedanddewateredtilltheobtainmentofasolutionof
20%solid.Afterthedewateringstepawetextractionmethodisusedforextractingtheoil
containedinthealgae,usingachemicalsolventfortherecoveryoftheoilextracted.The
solventusedisthenretrieved.
Amongthebio-oilextractedfromthealgaetwootherco-productsareavailableattheend
oftheprocess,lowvaluelipidsandtheresidualbiomass(alsoknownasoilcake).Thesetwo
co-productscanhaveagoodeconomicvalueifusedinthepharmaceutical,oralimentary
sectors,orasanimalfeed(Bealetal.,2015).Insteadofaneconomicallocationanenergy
onehasbeenperformedandthenmaintainedinthethesisbecauseconsistentwiththe
allocationmethodchosen(forfurtherexplanationhavealookatsub-chapter3.2).
Theoptimizedscenarioinsteadrepresentsthesamefacility,butscaled100timesbigger.
Thesamealgaestrainsaresupposedtoincreasetheirbiomassproductivityto25g/m2/d,
andtheiroilyieldto0.5kgoil/kgdryalgae.Furthermore,thedevicesusedfordewatering
anddryingthealgaebeforetheoilextractionareassumedtoincreasetheirefficiency
accordinglytothescalingupofthefacility.
ALCAhasbeenconductedforboththebaseandtheoptimizedscenario,consideringthe
followingindicators:GWP,PhotochemicalOzoneFormation,ParticulateMatter,Water
Depletion,NER(NetEnergyRatio),NOxandSOx.Fromtheresultsobtainedintheanalysisis
possibletoshowhowusingthecurrenttechnology,andasmall-scalefacility,isnearly
20
impossibletoproduceabiofuelstartingfromthisfeedstock,becauseofthehuge
environmentalburden.Themainproblemistheenergydemandrequiredforcultivatingand
processingthealgaeismassive,nottomentionthefactthatstrongerandmoreproductive
algaestrainsmustbediscoveredorcreated.
AlreadyintheoptimizedcaseofthisdocumentthekgofCO2eq.emittedperMJoffuel
combustedinavehiclearedrasticallyreduced.
ThisdocumentandtheLCAassessmentconductedinitareofgreatinterest,becausethey
pointouthowdevelopmentsinthecultivationandharvestingstepsarestronglyneeded.
However,oneweaknessofthisdocumentanalyzedisthatnoinventoriesforthestructure
requiredforthefacilityareimplemented.Thatiswhythestructureofsuchafacilityhas
beenimplementedinthethesis.Anotherlimitationisthenrepresentedbynothaving
includedintheworktheusageofthefuelproducedforpoweringavehicle,inthiswaya
comparisonamongdifferentfuelswouldhavebeenmuchsimpler.
“Algalbiofuelproductionforfuelsandfeedina100-hafacility:Acomprehensivetechno-economicanalysisandlifecycleassessment”(Bealetal.,2015)
Thisisthelastpaperusedinthisthesisformodelingtheproductionofbiofuelsstartingfrom
algae.Thisdocumenthasbeenconsideredbecauseitincludesinitanalreadywell
optimizedmodelofapossiblelarge-scalefacilityforcultivatingandprocessalgae.The
facilityincludedis100halarge,alsointhiscasethesourceofcarbonforthealgae’sgrowth
issuppliedbyaCO2wastestreamco-locatedtotheplantandinmanyofthescenarios
analyzedthefertilizersusedasnutrientsarereutilized.Thefunctionalunitchoseis1hato
allowthecomparisonwithconventionalcropsandco-productsoftheprocessesarenot
allocatedofanyenvironmentalburden.
Manyscenarioshavebeencarriedoutinthiswork(i.e.10)andtwoalgaestrainshavebeen
used,Desmodemussp.andStaurosirasp.Thefirstoneisusedforconsideringabasecase,wherethecurrentbutinefficientprocessesforharvestingandprocessingthealgaeinorder
toextracttheoilcontainedinthem.Alltheotherscenariosinvestigatedusetheotherstrain
andconsiderdifferentwaysforprocessingthealgaeproduced.Intheendtwotargetcases
areoutlinedbytheauthors,andthesetargetcaseshavebeenusedasouroptimizedcases.
Theseoptimizedcasesarethemostpromising,consideralessusageofenergy,the
electricityusedcomefromarenewablesource,andtheprocessesforextractingtheoil
contentarethehydrothermalliquefaction,inordertousethewaterinitscriticalconditions
whereitbehavesasasolvent,andawetextractionprocessnamedOpenalgaethatuses
electromagneticforcesforsplittingupalgae’scellsandallowaneasierrecoveryoftheoil
extracted.
Inthedocumentanenergetic,economicandenvironmentalanalysisarecarriedout.Evenof
theenergeticandenvironmentalanalysisshowgreatresultsinmostofthecasesanalyzed
theeconomiconeshowshowcurrentlyalarge-scaleplantasthisoneisnotrightnow
feasibleifnotwithsomefurtherimprovementsinthedesignfacilityandinreducingthe
21
costsrelatedtomakethefacilitywork.Nevertheless,thisdocumentshowshow
environmentally,therearegreatpossibilityofenhancingthecultivationofalgae.One
weaknessthoughencounteredinthisdocumentisthatthefuelproductionisnotreally
considered,butisjustmentionedasanavoidedproduct.Also,thefunctionalunitcould
havebeendifferentasmainlyfromthisbiomassthefirstobjectiveistoproducebiofuels,
andthe1haonemaybeisnotthateffective.Thisleadsasinthedifferentpapersalready
describedtoasituationwherethecomparisonamongthedifferentbiofuelsbecomesvery
difficult.
2.3 ComparisontableInthissectionatable,wherethedifferentdocumentsanalyzedwillbecompared,is
presentedbelow:
Authors LCIAmethods(MidpointsIndicator)
MethodologicalChoices
Jungbluth(1) EnvironmentalImpact
Points
UPB06:EcologicalScarcity
Eco-Indicator99
EconomicAllocationco-
products
Emmeneger(2) GWP100aIPCC2001
GWP100aIPCC2007
ILCDmidpoints
CML
Whenpossibleallocationon
physicalbasis(massor
energy)otherwiseeconomic
allocation
Iribarren(3) CML Massandeconomic
allocation
Luterbacher(4) GWP100a2007
Eco-Indicator
Eco-Scarcity
AvoidedProductsand
Emissions
Passell(5) VariousIndicators
Considered
EnergyAllocation
Beal(6) Impacts2002
ImpactsAssessment
Methods
AvoidedProductAllocation
Table3:Literaturereviewcomparison
(1)(N.Jungbluth,2007);
(2)(MireilleFaistEmmenegger,2012);
(3)(Iribarrenetal.,2012);
(4)(Luterbacheretal.,2009);
(5)(Passelletal.,2013);
(6)(Bealetal.,2015)
(1)and(2)havebeenusedhasreferencesforcomparingthisthesis,astheydealwiththe
biofuelproductionontheSwissterritoryaswell.(3)(4)(5)(6)havebeenharmonizedand
22
usedinordertoreachthegoalofthisthesis.
InthediscussionsectiontheresultsobtainedfortheGWPindicatorwillbediscussed.
3. Methodology3.1 LifeCycleAssessment(LCA)InordertoassesstheenvironmentalburdenoftheprocessesexploredinthisthesisLCAis
animportantstandardizedmethodthatquantifiestheenvironmentalimpactsofgoodsand
processesfrom“cradletograve”,thusconsideringthewholelifeofaproduct.Thiscanbea
significanttoolforbetterunderstandinghowasingleprocesscanaffecthumanhealthand
theenvironment,inthiswayisthenpossibletoidentifytheactionsthatcanbereally
undertaketoimproveandoptimizetheprocesses.
InordertoexplaintothereaderthegeneralconceptsatthebaseoftheLCAmethod,the
informationaregatheredaccordingtothedocumentof(Stoppato,2013).
ForthestandardizationofthemethodtheISO14000seriesstandardshavebeenused,as
theyareworldwidegenerallyacceptedasasharedreferencetoexecuteanLCA.
TheISO14040seriesisconstitutedoftwonorms,eachofthemdevotedtoaspecificpartof
themethodology:
• ISO14040:2006-Environmentalmanagement-Lifecyclemanagement-Principles
andFramework;
• ISO14044:2006-Environmentalmanagement-Lifecyclemanagement-
RequirementsandGuidelines;
Accordingtothe(ISO,2006)thecurrentdefinitionofLCAisthe“compilationandevaluationoftheinputs,outputs,andpotentialenvironmentalimpactsofaproductsystemthroughoutitslifecycle”andthiscanbemadeinfourdifferentsteps:
i. Scopeandgoaldefinitionii. LifeCycleInventoryanalysis,LCIiii. LifeCycleImpactAssessment,LCIAiv. Interpretation
3.2 ScopeandGoaldefinitionItisveryimportantthatbeforestartingaLCA,thegoalsandscopeoftheanalysisarewell
defined.Itmustbeveryclearatthestartofitwhatthemotivationsbehindtheanalysisare,
andwhatkindofaudiencecouldbeinterestedinitandinitsresults(Stoppato,2013).
ItisthenpossibletofixtheFunctionalUnitandtheBoundariesofthesysteminvestigated.
Thisisacentraloperation,asaccordingtoittheresultsmaychangesignificantly,andagood
23
choicecouldhelpthefinalreadertobetterunderstandwhattheworkistryingto
communicate.
Inthisthesis,theFunctionalUnitfixedforthefirstpartoftheLCAis1MJoftransportfuelin
theformofgasoline,diesel,biomethane,hydrogenorelectricity,becauseinthiswayitis
possibletocomparetheresultsobtainedwithvaluesfoundinliterature.Forthesecondpart
oftheconductedLCAthefunctionunitchoseisvkm(vehiclekilometer),asitallows
comparingdifferentmid-sizedvehiclescovering1km.Theresultsobtainedwhencomparing
thedifferentvehiclesarenotdirectlycomparablewiththeliteraturevalues,becauseofthe
largevariationoftheLCAresultsandenergyconsumptionofthecars.OtherFunctionalUnits(FUs)couldhavebeenchosen,butaswearecomparingenergy
carriers,itseemedmoreappropriatetocompareanenergyfunctionalunitforthefirstpart
andavehicleunitforthesecond.Theinterestofthisthesisresidesinexploringthedifferent
pathwaysfrombiomasstotransport,whichiswhyweusetheFUofvkm.However,inorder
tocomparewithotherbiofuelstudies,wealsocalculateresultswiththeFUofMJ.
RegardingtheboundariesoftheprocessconsideringthefirstpartoftheLCAtheyare
relatedtothefuelproduction.Inthiscasetheprocessstartsfromthecollectionoftheraw
biomassthatusuallyleadstoanintermediateproduct(e.g.biogas).Theintermediateisthen
upgradedtothefinishedfuel.Notinalltheprocessesthereisthisintermediatestep,asfor
examplewhenburningthewoodchipsinacogenerationplantforproducingelectricity.
ConsideringinsteadthesecondpartoftheLCAtheproducedfuelsareusedforpowering
differentvehicles,soforeveryprocessalsotheproduction,theusageandthedisposalof
thecarisconsidered.
3.3LifeCycleInventories(Collection)-LCIThisphaseoftheanalysisisaboutthegatheringofthedatathatconstitutetheinputand
outputflowsofthesystem.Thiswayitispossibletoquantifythestreamsofmaterialsand
energiescomingfromtheenvironment,andtheemissionintoit,togetherwiththewastes
thatareproducedbythevariousprocesses.
Thisisaverydelicatephase,astheresultsobtainedattheendofthecalculation,willbe
entirelydependentonthiskindofdata.ThatiswhytheLCApractitionershouldputalotof
effortsinit,tomakehisanalysisthemostrealisticpossible,knowinghoweverthatitisbyno
meansaneasytask(Stoppato,2013).
Inthisthesis,theecoinventdatabasev2.2and3.1havebeenusedformodellingdifferent
processesthatareavailableinit.TheecoinventdatabaseisaLifeCycleInventory(LCI)
database,andisoneofthemostextensiveones,asitincludesprocessesfordifferentareas
goingfromenergysupplytowastetreatments,andisworldwideknownasoneofthe
largestdatabase(SimaPro,2016).Whentheprocessesinvestigatedwerenotpresentinthe
24
ecoinventv2.2and3.1,LCIfromthepapersmentionedintheliteraturereviewhavebeen
usedinstead.
Furthermore,whenaprocesshasmultipleoutputsawayofdetermininghowmuchthe
processburdensareallocatedtoeachproductmustbedecided.
Mostofthetimetheallocationmethodusedistheonethatconsidersthemassofthe
differentproducts(Stoppato,2013).Inthisworkanenergyallocationmethodhasbeen
chosenwhendealingwithmultiproductsoutcome(e.g.gasolineordieselproduced
togetherfromthepyrolysisprocess)oranexergyallocationmethodwhendealingwiththe
cogenerationplants.Insteadoftheenergyallocationmethodthisonehasbeenpreferred,
asitisagoodwaytoconsidertheelectricityaformofenergymorevaluablerespecttothe
heatco-produced,forwhichaheavierenvironmentalburdenmustbeattributedtoit.
Anotherwayofconsideringtheseprocesseswasrealizedwhenmodelingoneofthealgae
pathwaysinvestigatedinthisthesis.Inthatcaseanenergyallocation,amongthedifferent
outputshasbeenperformed,inordertoconsideronlytheenvironmentalburdenassociated
withthebiofuelproduction.Nevertheless,alsoasystemexpansionoftheprocesshasbeen
considered,whichmeansthattogetherwiththebiofuelproductionthebiomassremaining
aftertheoilextractionwasconsideredasanavoidedproductionofanimalfeed.Inthisway,
thisavoidedproductrepresentacreditindifferentimpactcategories.
Anexamplewillbeshownbelow:
Fromthesameinput,whichisalgae,itispossibletoobtaintwocoproducts,whicharethe
Bio-oilextractedfromthealgaeandtheanimalfeedthatisconstitutedbytheremaining
biomass.Whenallocatingthedifferentburdens,the90%ofitcanbereferredtothebio-oil
produced,whiletheremaining10%tothecoproduct.
3.4LifeCycleImpactAssessment(LCIA)InthisphasetheenvironmentalburdencarriedbyalltheinputsandoutputsintheLCIare
evaluatedandshownindifferentimpactcategories,relatedtothehumanhealth,the
environmentandtheresourcedepletion.Inotherwords,thescopeofthisphaseisto
Algae Bio-Diesel
BioOil
Animal
Feed
90%
10%
25
quantifytheenvironmentalchangesduetohumanactivity.
Thecalculatedimpactcategoriesarestrictlyrelatedtothemethodchosen.Thisworkis
basedontheReCiPeMethodv1.08accordingto(MarkGoedkoop,2013),withthe
Hierarchical(H)perspective,whichconsideralifetimeof100years.Thismethodhasbeen
chosenabovetheothers,becauseitiswellacceptedintheLCAcommunityandisquiteup-
to-date(MarkGoedkoop,2013).
Themidpointindicatorsarethoseshowninthetablebelow:
Image1:Mid-pointIndicators-Source:(MarkGoedkoop,2013)
Themidpointindicatorsconsideredforthisthesisandashortdescriptionofthemis
thereforeshown:
• ClimateChange:waschosenforobviousreasons.ItregardstheeffectoftheGreen
HouseGases(GHGs)onthehumanhealthandontheenvironment,whichare
responsibleoftheglobalwarming.Eachcompoundconsideredinthiscategoryhas
itsownpotential,basedonthevaluegiventothembytheIntergovernmentalPanel
onClimateChange(IPCC),foundedonitscapacitytoabsorbtheradiationsandon
thepermanencetimeintheatmosphere.ForexampletheCO2hasapotential
impactvalueof1whiletheCH4hasapotentialimpactvalueof25;
• FreshwaterEutrophication:isthepotentialduetotheriseofthenutrientslevelsinto
thewaterbodies,especiallynitrogenandphosphorus(MarkA.J.Huijbregts,2014).
Thisindicatorwaschosenbecauseinsomeoftheprocessesinvestigatedthereisthe
useoffertilizers(i.e.algae)orofcatalysts;
26
• ParticulateMatterFormation:thisimpactcanaffectthehumanhealth,becausethe
smallparticlesemissionsfromthecombustionofthefossilfuels,orfromthe
interactionwiththeatmosphere,candeeplyenterintothelungsandcause
dangerousrespiratoryproblems.Thisindicatoriscommonlyusedwhendealingwith
transports;
• NaturalLandTransformation:theimpactcausedbythetransformationofthe
originalcharacteristicofaland(AbhishekChaudhary,FrancescaVerones,Laurade
Baan,StephanPfister,&Hellweg,2014).Asbiofuelsareworldwideknownforbeing
responsibleofthelandusechange,wethoughtthatisworthconsideringthisimpact
categoryaswell;
Theothermidpointswillnotbedisplayednotbecausetheyarelessimportantthantheone
considered,butbecauseforthegoalofthethesisthesemidpointindicatorsseemedtobe
moreeffective,andalsoforamatterofspacetobededicatedinthework.Neverthelessat
theendofthethesis,theresultscalculatedforalltheothersindicatorswillbeshowedfor
thosewhomaybeinterestedinit.
3.5InterpretationAtthisphasetheresultsobtainedcanfinallybeanalyzed,sothatsignificantproblems,
completeness,reliabilityandsensitivitycanbeoutlined.
AfterrunningaprocesswiththeSimaProsoftwarev8.04,itispossibletodiscernwhichare
theitemsintheprocessthatrequiremoreinvestigations,inordertoexplainwhytheyare
sobadlyaffectingtheentireprocess,orsomespecificimpactcategories.Doingthatitis
possibletogivespecificrecommendationsaboutwhichactionscanbeundertake,orwhat
canbedoneinthefuture.
AstheLCAisaniterativeprocedurebecauseofthehugedifficultiesinretrievingthedata.In
addition,oncetheresultsfromthechosendataareobtained,ispossibletoseewhich
processismoreimportant,andwhereitisnecessarytointerveneformakingsome
improvements.
Furthermore,basedonthepreliminaryresults,alsothescopeandgoalsofthestudiesmay
bechanged.
3.6 BiogenicEmissionsInthisthesis,weevaluatebiogenicCO2emissionswhenbiologicalfeedstocksareused.With
thetermbiologicalfeedstocksweincludeallthosematerialsthathaveanon-fossiloriginor
arebiodegradable(e.g.forestandagricultureproductsorwastes)(UnitedStates
EnvironmentalProtectionAgency&OfficeofAtmosphericPrograms,2014).
27
BecausethecarboninthebiomasswasoriginallytakenfromCO2intheatmosphere,it
shouldnotbecountedtocontributetoglobalwarmingwhenitisre-releasedtothe
atmosphere.ThisisbecausethesequestrationoftheCO2fromtheatmospherebytheplant
wasnotcountedinthefirstplace.
However,greatcarewastakenwhendefiningwhichemissionsfromthebiofuelpathways
werefromfossilsourcesandwhichfrombiogenicsources.
3.7Base&OptimizedScenarioConsideringthedifferentpathwaysinvestigatedaharmonizationworkhavebeen
performedforalltheassumptionsfoundoutinthedifferentpapersinordertocreatea
basecaseforeachofthem.UsuallytheFUsusedintheliteratureweredifferentforthe
oneschosenionthisstudy,thusthiswasthefirstimportantchangetobedone.The
electricitymixusedinthebasecaseisalwaysthesameandistheSwissaveragemix,taken
fromtheecoinventdatabase.Theonlyexceptionisforthebasecaseprocessesconsidering
thealgaecultivation,becauseasitwassaidearlier,Swissweatherconditionarenon-
optimalfortheircultivation(MariluzBagnoud-Velasquez,2016),inthosecasestheItalian
averagemixhasbeenused(stillfromtheecoinventdatabase).
Theheatsourceconsideredintheprocessesharmonizedfromtheliteraturereviewis
naturalgas.
Theallocationmethodusedistheenergyonewithmulti-productsprocesses,whilethe
exergyallocationonehasbeenchosenfortheprocessesproducingbothheatand
electricity.
Oneoftheaspectsofthisharmonizationwastoconsiderthefuturedevelopmentofeach
pathway.Thisisbecausesomepapersreporteddataforcurrenttechnologyperformance,
whileothersconsideredmanyfutureimprovements.Forthisreasonforeachprocessabase
caseandanoptimizedonewasquantified.However,forsomepathwaysitwasnotpossible
tofindliteraturedescribingthepotentialforfutureimprovements.Thisiswhydifferent
assumptionshavebeencarriedoutforupgradingtheprocesses,inordertoshowtothe
readerhowtheycouldbeifoptimizingsolutionswereadoptedforthem.
Withtheseassumptions,wearenottryingtosaythattheyarealwaysfeasibleforthe
differentplantsandlocations,buttheaimofthisscenarioistoshowwhatthesameprocess
wouldbeifspecificchangesweremade.
Theassumptionsthereforemadearethefollowing:
• Renewableelectricitysource:fortheprocessesconcerningthedifferentbiofuelsproductioninsteadoftheSwisselectricitymixattheconsumer,ortheelectricitymix
usedfortheproductionofalgaeindifferentcountrieswithbetterweather
conditions(e.g.Italy),ithasbeenchosentheelectricityproducedinahydropower
plant.Thisisbecauseamongthevariouswaysofproducingelectricityfrom
renewablesources,thispathwayhasbeenproventohavethesmallest
28
environmentalimpact.Inordertobeconsistentinthework,theelectricityusedin
alltheoptimizedscenariosofthedifferentprocessesisthesame.
• Leastimpactingtransportation:asintheliteraturereviewitwasfoundthatthetransportsusedhadastronginfluenceinthefinalresults;itwasconsideredthatthe
bestcurrentlyavailabletransportstobeused,insteadofthefleetaverageones.
• Emissionscut:accordingtotheDirective70/220/EECitispossibletoseehow,forthelightdutyvehicles,sincethisdirectivehasbeenapplied,theemissionscutfor
manycompoundslikeCO,NOx,HC,PM,havebeendrasticallyreducedstartingfrom
theEURO1standardstilltheEURO6standards.Basedonthisdocument,itis
reasonabletoapplythesamelinesofthoughttotheprocessthatareinvestigated
withinthethesis,andtoapplyanemissioncutofthesamekindsofcompoundsand
othershazardoustypes,giventhattheprocessitselfcanbecleanerandmore
efficient.Theemissionshavebeenthusreducedby50%,exceptwhenitcomesto
dealingwithCO2andwateremissions,astheyhavebeenconsideredasstrictly
relatedtothequantityofbiomassitselfused,soifthereisanincreaseinefficiency
thatpermitstheuseoflessbiomass,thereductionappliedwillbeofthesame
amount.
Thereductionamongtheothersubstancesisconsideredconsistentbecausetheyare
strictlyassociatedwiththeprocessitself,thatistosayconsideredmoreefficientand
cleaner.Forexample,wemayassumethatthecombustionprocesses,ifthereare
any,aremuchbetter.
Alsotheleakagesofmethaneintheanaerobicaldigestionplantshavebeenremoved
intheoptimizedcase.
• Car’sStandardUsed:thevehiclesusedforthecomparisonamongthedifferentfuels
investigatedforpoweringthemareallundertheEURO5standards.Thischoiceis
drivenbythefactthatthebestavailablecarforsimulatingtheburningofthe
biofuels,uploadedintheecoinventdatabasefromtheThelmaprojecthassuch
standards.
Thecarsusedforthecomparisonareallmid-sizedandthetypologiesconsideredare
thefollowing:
-InternalCombustionEngineVehicle(ICEV)forgasoline,dieselandnaturalgas(NG);
-BatteryElectricVehicle(BEV)forelectricity;
-Fuel-CellElectricVehicle(FCEV)forHydrogen;
• LHVofBiofuelsequaltoconventionalfossilfuels:weassumedthatlowheating
valuesofthebiofuelsinvestigatedarethesameoftheconventionalfossilfuelsused
asreference.
• Increasedefficiencyofprocesses:thisassumptionisbasedontheassumptions
madein(Weinberg&Kaltschmitt,2013).Itisconsideredthatinthenearfuturean
29
increaseoftheefficiencyofdifferentprocessesforconvertingbiomassintobiofuels
willincreasebyatleast10%.Accordingtothisassumptionareductionofthesame
amountofthequantityofbiomassneededbytheprocess.
• AlgaeOptimizedScenario:Accordingtodifferentpapers(Passelletal.,2013;Zhouetal.,2014)consideringthecurrentsituationmanyassumptionsmustbetakeninto
account,ifitisdesiredthattheproductionofbiofuelsfromalgaebecomesareal
possibility.
Afurtherexplanationoftheimprovementsmadewillbegiveninchapter6.
30
4. LCIoftheprocessesusingWoodBiomassTheprocessesthataregoingtobeinvestigatedinthischapter,consideringonlytheuseof
woodybiomassarethefollowings:
• WoodGasification&Methanation
• HydrothermalGasification(HTG)
• FastPyrolysis
• WoodGasification&Hydrogenproduction
• CogenerationHeatandPowerPlant(CHP)
Theseprocesseshavebeenchosenformanifoldreasons.Theproductionofdifferentenergy
carriers(methanevselectricityversusliquidhydrocarbons)isoneofthem.Secondly
becausetheWoodGasificationprocessfortheproductionofSNGandtheCHPplant,
becausearethosewiththehighestleveloftechnologicalmaturity,comparedtothe
HydrothermalGasificationandFastPyrolysisprocesses.Thelasttwohavenevertheless
beeninvestigatedbecausetheyrepresentpromisingtechnologiesforthenearfuture,
especiallytheHTG,eveniftheyareattheirearlystageoftheirtechnologicalmaturity.
Aflowchartassessingthedifferentpathwaysexploredispresentedbelow:
31
Flowchart1:WoodBiomassPathways
Where:
• HTG:HydrothermalGasification
• SNG:SyntheticNaturalGas
4.1 WoodGasification&MethanationProcess-LCIThisprocessreferstotheconversionofwoodchipsmix(i.e.woodchipsfromwood
industry,fromforestrywasteandfromwastedemolitionandurbanwood)intosyngas
(SNG)amixtureofmainlyH2andCO,withtracesofCO2andCH4,thatissubsequently
convertedintomethane(96%).TheLCIispresentintheecoinventdatabase,andis
documentedbytheecoinventreportof(A.Dauriat,2006).
32
Thechemicalreactionhappeningwhenconvertingthesyngasintomethaneisthefollowing:
! + #$% → !% + #$
Animagetakenfromthereportwillshowthesystemboundariesoftheprocess:
Figure2:WoodGasification&Methanationprocessboundaries-Source:(A.Dauriat,2006)
ThewoodchipsaregasifiedthroughthegasificationstageinaFICFB(FastInternally
CirculatingFluidizedBed)withanoverallefficiencyofthe73%.Thebedmaterialconsidered
ismadebyolivine,amagnesium-ironsilicatethatisthoughreplacedbytheprocesssilica
sand.ForthecleaningoftheSNGrapemethylesterisusedforthetarremoval,andother
chemicalcompoundlikesoda(NaOH)andsulphuricacidareusedtogetridofthe
impurities.
Themethanationstagewithanefficiencyofthe76.5%leadstotheproductionofagaswith
thiscompositionandenergycontent:
Compound Percentage(vol.)CH4 97.3%
CO2 2.6%
H2O 0.1%
EnergyContent 34.4MJ/Nm3
33
Table4:Gascompositionfromwoodgasification
Thecatalystusedisintheprocessisrespectively50%AluminumOxideand50%Nickel.The
carbondioxidepresentintheSNGisremovedbyapressure-swingadsorption(PSA)process,
throughazeolitesieve.
Theheatrequiredinalltheprocessisobtainedfromtheburningofsomeofthemethane
producedwith95%efficiency.
Thetransportdistanceconsideredis50km,usinga28ttruck.Theelectricityconsumedinto
theprocessisneededforthefollowingoperations:woodchipsdrying,compressionof
syngasandmethane,pumpingofthebiomassandaircompression.
Thelifetimeoftheplantisassumedtobe50years.
TheassumptionsmadefortheOptimizedScenario,carriedontoassesstheimprovements
thatcanbemadetotheverysameprocessanalyzedintheBaselineScenario,arethe
following,andarebasedonthosemadeinthe3.6chapter:
• Increaseoftheefficiencyoftheprocessby10%;
• Reductionofthedirectatmosphericemissionsoftheprocessby50%;
• TransportisprovidedbyaEuro6Lorry;
• ElectricityisassumedtocomefromHydropower.Theelectricityusedisalowvoltage
one,andtheprocessisnamed“Electricity,lowvoltage,hydropower,2030+,atgrid
CH/U”,whichwascreatedfortheThelmaproject(StefanHirschberg,2016);
Thedatasetsshownbelowconcerntheproductionof1m3ofSNGinboththeBaseandthe
Optimizedcases:
Products Base Optimized UnitMethane,96vol.-%,fromsyntheticgas,wood,atplant/CHU 1 1 MJ
Materials/fuels
Woodchips,mixed,u=120%,atforest/RERU 3,64E-04 3,64E-04*0.9 m3
Woodchips,mixed,fromindustry,u=40%,atplant/RERU 1,25E-04 1,25E-04*0.9 m3
Wastewoodchips,mixed,fromindustry,u=40%,at
plant/CHU
7,97E-05 7,97E-05*0.9 m3
Syntheticgasplant/CH/IU 8,42E-11 8,42E-11*0.9 p
Lightfueloil,burnedinboiler100kW,non-modulating/CHU 1,78E-05 1,78E-05*0.9 MJ
Electricity,mediumvoltage,atgrid/CHU 2,40E-02 2,40E-02*0.9 kWh
Tapwater,atuser/CHU 3,05E-02 3,05E-02*0.9 kg
Rapemethylester,atesterificationplant/CHU 4,24E-04 4,24E-04*0.9 kg
Aluminiumoxide,atplant/RERU 1,25E-11 1,25E-11*0.9 kg
Zinc,primary,atregionalstorage/RERU 5,42E-05 5,42E-05*0.9 kg
Nickel,99.5%,atplant/GLOU 1,25E-11 1,25E-11*0.9 kg
Charcoal,atplant/GLOU 5,74E-04 5,74E-04*0.9 kg
Silicasand,atplant/DEU 1,02E-03 1,02E-03*0.9 kg
Sodiumhydroxide,50%inH2O,productionmix,at
plant/RERU
3,53E-05 3,53E-05*0.9 kg
Sulphuricacid,liquid,atplant/RERU 2,99E-04 2,99E-04*0.9 kg
34
Transport,freight,rail/CHU 1,56E-03 1,56E-03*0.9 tkm
Transport,lorry20-28t,fleetaverage/CHU 1,20E-04 1,20E-04*0.9 tkm
Transport,lorry3.5-20t,fleetaverage/CHU 1,03E-02 1,03E-02*0.9 tkm
Electricity,lowvoltage,productionUCTE,atgrid/UCTEU 2,37E-04 2,37E-04*0.9 kWh
Industrialfurnace,naturalgas/RER/IU 5,98E-10 5,98E-10*0.9 p
Emissionstoair
Carbondioxide,biogenic 1,42E-01 1,42E-01*0.9 kg
Heat,waste 1,15E+00 1,15E+00*0.9 MJ
Acetaldehyde 2,14E-10 2,14E-10*0.9 kg
Aceticacid 3,20E-08 3,20E-08*0.9 kg
Benzene 8,54E-08 8,54E-08*0.9 kg
Benzo(a)pyrene 2,14E-12 2,14E-12*0.9 kg
Butane 1,50E-07 1,50E-07*0.9 kg
Carbonmonoxide,biogenic 9,94E-05 9,94E-05*0.9 kg
Dinitrogenmonoxide 1,07E-07 1,07E-07*0.9 kg
Dioxin,2,3,7,8Tetrachlorodibenzo-p- 6,38E-18 6,38E-18*0.9 kg
Formaldehyde 2,14E-08 2,14E-08*0.9 kg
Mercury 6,41E-12 6,41E-12*0.9 kg
Methane,biogenic 4,27E-07 4,27E-07*0.9 kg
Nitrogenoxides 6,04E-05 6,04E-05*0.9 kg
PAH,polycyclicaromatichydrocarbons 2,79E-08 2,79E-08*0.9 kg
Particulates,<2.5um 1,58E-06 1,58E-06*0.9 kg
Pentane 2,56E-07 2,56E-07*0.9 kg
Propane 4,27E-08 4,27E-08*0.9 kg
Propionicacid 4,27E-09 4,27E-09*0.9 kg
Sulfurdioxide 1,17E-07 1,17E-07*0.9 kg
Toluene 4,27E-08 4,27E-08*0.9 kg
Hydrocarbons,aliphatic,alkanes,unspecified 2,14E-06 2,14E-06*0.9 kg
Hydrocarbons,aliphatic,unsaturated 7,27E-06 7,27E-06*0.9 kg
NMVOC,non-methanevolatileorganiccompounds,
unspecifiedorigin
1,43E-06 1,43E-06*0.9 kg
Wastetotreatment
Treatment,sewage,fromresidence,towastewater
treatment,class2/CHU
3,12E-05 3,12E-05*0.9 m3
Disposal,inertmaterial,0%water,tosanitarylandfill/CHU 2,17E-03 2,17E-03*0.9 kg
Disposal,usedmineraloil,10%water,tohazardouswaste
incineration/CHU
4,24E-04 4,24E-04*0.9 kg
Disposal,woodashmixture,pure,0%water,tomunicipal
incineration/CHU
5,78E-04 5,78E-04*0.9 kg
Disposal,woodashmixture,pure,0%water,tosanitary
landfill/CHU
4,37E-04 4,37E-04 kg
Table5:MethanewoodgasificationLCI
4.2 FastPyrolysisProcess-LCIThisprocessismodelledbasedonthepaperof(Iribarrenetal.,2012).Thisprocess
analyzedconsistin“thethermaldecompositionofbiomassintheabsenceofoxygen,
producingcharcoal,non-condensablegasandaliquidrichinoxygenatedhydrocarbons,
whichisofmajorinterestforbiofuelapplications”(Iribarrenetal.,2012).Theprocess
conditionsareveryimportantinordertomodifytheyieldsofthedifferentproducts.To
maximizetheliquidyield,thatisthemostinterestingoneifwearedealingwithbiofuel
35
productionfortransportation,theprocessmustbecarriedonat500°C,atmospheric
pressure,withveryshortresidencetime(Iribarrenetal.,2012).
Figure2:FastPyrolysissystemboundaries-Source:(Iribarrenetal.,2012)
Fewmodificationshavebeenmadeinrespecttotheoriginalwork,inordertoadapttheLCI
presentinittothepurposeofthethesis.Forexampleintheoriginalworkpoplarwood
chipsfromshortrotationforestrywereusedtoperformtheanalysis,whilenowsoftwood
forestrywoodchipsfromSwitzerlandsubstitutethem;thischoicewasmadebecausethe
densitydifferenceofthistwokindofwoodspeciesisnegligible(410versus430kg/m3).Also
thefunctionalunithasbeenchanged,becauseinsteadofanalyzingtheproductionof1ton
oftheconventionaltransportationfuelsproduced(e.g.gasolineanddiesel)withthe
upgradingofthebiocrude,thatistheoilproducedwiththepyrolysisprocess,weanalyze
theproductionof1MJofgasolineand1MJofdieselrespectively.Todothat,firstlythe
originaldatafortheproductionofthebiocrudewereadaptedtotheproductionofjust1kg
ofit.Secondlyfortheupgradeofthebiocrude,andtheproductionof1MJofgasolineand
diesel,anenergyallocationmethodhasbeenused.Furthermore,insteadofusingSpanish
inputs,ortheSpanishelectricitymix,SwissinputsandtheSwisselectricitymixhavebeen
usedinstead.
Anotherdifferenceisthattheenergyrequiredforthetreatmentoftherawbiomass(e.g.
drying,commuting)isnottakenintoaccountasithasalreadybeenwiththeecoinvent
process.
Thecatalystthatwasnotclearlyshowedintothestudywasmodelledbasedonthepaperof
(Snowden-Swan,Spies,Lee,&Zhu,2016).
Thetransportationdistancesconsideredarerespectively,80kmforthecollectionofthe
woodchips,and200kmforthefinalproducts(Iribarrenetal.,2012).
Thedieselandgasolineintheoriginalworkarecoproducedwhenupgradingthebiocrude
createdfromthefastpyrolysis.Hereforabettercomprehensionofthesingularproductsan
energyallocationhasbeenperformedasshowedinTable5:
36
Product MassPercentage[%] LHV[MJ/kg] EnergyAllocationDiesel 57 42.8 0.56
Gasoline 43 44.4 0.44
Table6:Energyallocationpyrolysisproducts
TheLCIsfortheproductionof1kgofbiocrudefromthepyrolysisprocess,andforthe
productionof1MJofdieselandgasolinerespectivelyarepresentedbelow,includingthe
baseandtheoptimizedcase.
Intheoptimizedcasetheassumptionstakenintoaccountarethesameonesstatedinthe
previoussubchapter:
• Increaseoftheefficiencyoftheprocessby10%;
• Reductionofthedirectatmosphericemissionsoftheprocessby50%;
• TransportisprovidedbyaEuro6Lorryinsteadofthefleetaverageone;
• ElectricityisassumedtocomefromHydropowerandithasbeensubstitutedwitha
hydropowerlowvoltageelectricitydatasets,modelledwithintheThelmaproject
(StefanHirschberg,2016);
• Thebio-crudeusedintotheoptimizedcasehasbeenalsooptimizedusingthe
differentassumptionscarriedoninsub-chapter3.6,likethereductionofthe
emissionof50%,theuseofhydropowerelectricity(StefanHirschberg,2016),and
thetransportsareprovidedbyaEURO6lorry;
Products Base Optimized UnitBio-crudebasecase 1 0 kg
Bio-crudeOptimized 0 1 kg
Resources
Air 2.2238 2.2238*0.9 kg
Materials/fuels
Woodchips,wet,measuredasdrymass(CH)|softwood
forestry,mixedspecies,sustainableforest/AllocRec,U
2.3392 2.3392*0.9 kg
Water,deionised,atplant/CHU 0.0388 0.0388*0.9 kg
Transport,lorry20-28t,fleetaverage/CHS 0.187 0 tkm
Transport,freight,lorry16-32metricton,EURO6|transport,
freight,lorry16-32metricton,EURO6|AllocRec,U
0 0.000168 tkm
Electricity/heat
Electricity,lowvoltage,atgrid/CHU 0.1356 0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0 0.1356*0.9 kWh
Heat,naturalgas,atindustrialfurnace>100kW/RERU 0.000683 0.000683*0.9 MJ
Wastetotreatment
Woodashmixture,pure(wastetreatment)|treatmentof,
landfarming|AllocDef,U
0.0135 0.0135*0.9 kg
Table7:BiocrudefromwoodfastpyrolysisLCI
37
Products Base Optimized Unit CommentsGasoline 1 1 MJ
Materials/fuels
Water,deionised,atplant/CHU 0.043 0.043*0.9 kg
Naturalgas,lowpressure,atconsumer/CHU 0.01315 0.01315*0.9 MJ
Transport,lorry20-28t,fleetaverage/CHS 0.00459 0 tkm
Transport,freight,lorry16-32metricton,
EURO6|transport,freight,lorry16-32metric
ton,EURO6|AllocRec,U
0 0.00459 tkm Transportof
thefinished
fuel
Bio-crudeoilBaseCase 0.116 0 kg
Bio-crudeoilOptimized 0 0.116 kg
MoS2/NiSonAl2O3 0.00008 0.00008*0.9 kg Catalyst
Electricity/heat
Electricity,lowvoltage,atgrid/CHU 0.00172 0 kWh Hydrotreating
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.00172*0.9 kWh
Electricity,lowvoltage,atgrid/CHU 0.00241 0 kWh Hydrocracking
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.00241*0.9 kWh
Electricity,lowvoltage,atgrid/CHU 0.00275 0 kWh Steam
Reforming(SR)
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.00275*0.9 kWh
Emissionstoair
Water_kg 0.02188 0.02188*0.9 kg FromSR
Carbondioxide 0.05967 0.05967*0.9 kg FromSR
Emissionstowater
Water_kg 0.01472 0.01472*0.9 kg
Wastetotreatment
Wastewater,averagetreatmentof,capacity
1.6E8l/year|AllocDef,U
0.05519 0.05519*0.9 l
Table8:GasolinefromwoodfastpyrolysisLCI
Products Base Optimized Unit Comments
Diesel 1 1 MJ
Materials/fuels
Water,deionised,atplant/CHU 0.035 0.035*0.9 kg
Naturalgas,lowpressure,atconsumer/CHU 0.0107 0.0107*0.9 MJ
Transport,lorry20-28t,fleetaverage/CHS 0.0189 0 tkm
Transport,freight,lorry16-32metricton,
EURO6|AllocRec,U
0 0.0189 tkm Transportof
thefinished
fuel
Bio-crudeoilBaseCase 0.094 0 kg
Bio-crudeoilOptimized 0 0.094 kg
MoS2/NiSonAl2O3 0.000063 0.000063*0.9 kg Catalyst
Electricity/heat
Electricity,lowvoltage,atgrid/CHU 0.001404 0 kWh Hydrotreating
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.001404*0.9 kWh
38
Electricity,lowvoltage,atgrid/CHU 0.001966 0 kWh Hydrocracking
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.001966*0.9 kWh
Electricity,lowvoltage,atgrid/CHU 0.002246 0 kWh Steam
Reforming(SR)
Electricity,lowvoltage,hydropower,2030+,at
grid/CHU
0 0.002246*0.9 kWh
Emissionstoair
Water_kg 0.0178 0.0178*0.9 kg FromSR
Carbondioxide 0.0486 0.0486*0.9 kg FromSR
Emissionstowater
Water_kg 0.012 0.012*0.9 kg
Wastetotreatment
Wastewater,average(CH)|treatmentof,
capacity1.6E8l/year|AllocDef,U
0.045 0.045*0.9 l
Table9:DieselfromwoodfastpyrolysisLCI
4.3 HydrothermalGasification–LCIThisprocessisbaseddirectlyandentirelyonthepaper“HydrothermalGasificationofWaste
Biomass:ProcessDesignandLifeCycleAssessment”(Luterbacheretal.,2009),thatisbased
onacatalytichydrothermalprocessdevelopedhereatthePSI.
Withthisprocess,itispossibletoconvertwastebiomass,suchaswoodwasteormanure,
intorenewableSNG,andtheconversionprocessisdonethroughacatalytichydrothermal
gasificationstage.
Differentscenariosareanalyzedwithinthepaper,butforthepurposeofthisthesisjustthe
large-scalemanuregasificationplant(155MWSNG)andthewoodgasificationplant(35.6
MWSNG)areconsidered.
Ithasbeenthoughtthatthisprocessisactuallyaverypromisingone,becauseitallowsfor
overcomingsomeofthestringentbarrierslinkedwiththebiomass,likethehighcontentof
moistureandaccordinglytheneedofusingmoreenergytodryandprocessit,thereforein
thiswaytheresultisanincreaseintheenergyefficiency.
FortheWoodScenario,thetransportdistanceconsideredisof80kmforcarryingthewood
chipstotheplant,withamoisturecontentof50%.Themoisturecontentthathasbeenused
forthethesisisaboutthe40%,usingthewastewoodchipsprocesspresentintheecoinvent
database.ThecatalystusedintheprocessisaRutheniumcatalyst.Thecompositionofthe
crudegasis50%ofCarbonDioxide(CO2)and50%ofMethane(CH4),thepresenttracesof
hydrogenareconsiderednegligible.TheproducedrawgasisthencleanedorsenttoaHeat
andElectricitystage.ForthecleaningofthesyntheticnaturalgasproducedfromtheCO2,
39
threeprocesseshavebeenconsideredinthepaper:pressureswingadsorption(PSA),
membraneseparationandphysicalabsorption.Thelatterwastheonetakenintoaccount
becauseallowsnotusinganyadditionaldryingstep.
InordertomodelthephysicalabsorptionofCO2intothepolyethyleneglycoldimethyether
(DMPEG),the“DMPEGproductionanddelivery”datasethasbeencreatedbecauseitisnot
presentintheecoinventdatabase.ThisprocessisalsoknownastheSelexolprocess.After
thecleaningtheSNGwillhavethiscomposition:95%CH4and5%CO2,inordertobe
compatiblewiththenaturalgasintothegrid.
TheplantusedinthisprocessisaMethanolone,thisassumptionistakendirectlyfromthe
paperof(Luterbacheretal.,2009),becauseasaplantlikethisdoesnotexistandisnot
availableintheliterature.
ThecatalystusedintheprocessisRutheniumthatisnotpresentintheecoinventdatabase,
thatiswhyaccordingto(Luterbacheretal.,2009)tocalculateittheenvironmentalloadof
theplatinumgroupsmetal(thatisinsteadpresentintheecoinventinventory)hasbeen
used.Theextractionof1kgofRutheniumhasbeenconsideredanditcorrespondstothe
extractionof0.008kgofRhodium,plusadistanceof15’000km,tobeaccountedforthe
transportationfromtheSouthAfricanmines(choseninsteadoftheRussianonesbecauseof
thehigherpresenceofrutheniumintheore),coveredbyplane.
Finally,inthestudyisconsideredanavoidedproductionof0.013kWhofelectricitythatis
producedfromtheprocess.Inordertobeconsistentwiththeotherprocessesthatdonot
haveanyavoidedproductionanexergyallocationhasbeenperformed.Theelectricity
productionhasbeenconvertedfromkWhtoMJ,andtheresultis0.0468MJ.
Thetotalexergyoftheprocessis1MJgas+0.0468MJelectricity=1.0468.Thus,thevalues
mustbemultipliedby(1/1.0468)whichis0.955.
Thesystemboundariesareshownbelow:
40
Image3:WoodHTGsystemboundaries–Source:(Luterbacheretal.,2009)
Thefunctionalunitusedbytheauthoris1MJofSNG,accordingwiththedefinitiongiven
aboveandisperfectlyconsistentwiththeFUchosenforthisthesis.
Theassumptionsmadefortheoptimizedscenarioareconsistenttothosemadeforthe
precedentsprocesses.
BelowisshownthetablecontainingtheLCIusedforthebaselineandoptimizedscenario:
Products Base Optimized Unit CommentMethanefromWoodHTGBaseCase 1 1 MJ
Resources
Water,process,unspecifiednaturalorigin/kg 0.23*0.955 0.23*0.955*0.9 kg Fordiluting
the
woodchips
Materials/fuels
Methanolplant/GLO/IU 1.2853E-12*0.955 1.2853E-12*0.955*0.9 p Proxy
Ruthenium 0.00000014*0.955 0.00000014*0.955*0.9 kg Catalyst
DMPEGproductionanddelivery 1.20E-4*0.955 1.20E-4*0.955*0.9 kg Gas
purification
Transport,lorry20-28t,fleetaverage/CHS 0.0157*0.955 0 tkm
Transport,freight,lorry16-32metric
ton,EURO6AllocRec,U
0 0.0141*0.955 tkm
Wastewoodchips,mixed,fromindustry,
u=40%,atplant/CHU
0.00079*0.955 0.00079*0.955*0.9 m3
Electricity/heat
Heat,naturalgas,atboilermodulating
>100kW/RERU
0.0042*0.955 0.0042*0.955*0.9 MJ
Emissionstoair
Hydrogen 3.94E-7*0.955 3.94E-7*0.955*0.5 kg
41
Carbonmonoxide,biogenic 8.01E-8*0.955 8.01E-8*0.955*0.5 kg HTG
Carbondioxide,biogenic 3.36E-3*0.955 3.36E-3*0.955*0.9 kg HTG
Ethene 7.03E-13*0.955 7.03E-13*0.955*0.5 kg
Ethane 1.41E-8*0.955 1.41E-8*0.955*0.5 kg
Propane 6.36E-12*0.955 6.36E-12*0.955*0.5 kg
Carbondioxide,biogenic 5.71E-2*0.955 5.71E-2*0.955*0.9 kg Gas
Purification
Water 2.21E-6*0.955 2.21E-6*0.955*0.9 m3
Emissionstowater
Ethene 1.19E-14*0.955 1.19E-14*0.955*0.9 kg
Table10:WoodHTG–LCI
4.4 CogenerationHeatandPowerPlant-LCIThisprocessispartoftheecoinventv3.1database.Itreferstoacogenerationplantwitha
capacityof6667kWinSwitzerland,installedin2014.
Heatisthemainproductofthisplant,anditfollowstheheatdemand,whileelectricityisa
co-product.
TheelectricityinthisprocessisproducedthroughanOrganicRankineCycle(ORC)steam
generator(Ecoinvent,2014).
Inthiscasetheassumptionsmadefortheoptimizedcaseare:
• Increaseoftheefficiencyoftheprocessby10%;
• Reductionofthedirectatmosphericemissionsoftheprocessby50%;
Products Base Optimized Unit Comment
Electricity,highvoltage(CH)|heatandpowerco-
generation,woodchips,6667kW
1 1 MJ
Materials/fuels
Water,decarbonised,atuser(GLO)|marketfor|
AllocRec,U
0.0125 0.0125*0.9 kg
Chemical,organic(GLO)|marketfor|AllocRec,U 9.303E-5 9.303E-5*0.9 kg
Chlorine,gaseous|marketfor|AllocRec,U 5.216E-6 5.216E-6*0.9 kg
Sodiumchloride,powder(GLO)|marketfor|Alloc
Rec,U
6.52E-5 6.520E-5*0.9 kg
Lubricatingoil(GLO)|marketfor|AllocRec,U 5.21E-5 5.21E-5*0.9 kg
Ammonia,liquid|marketfor|AllocRec,U 1.304E-7 1.309E-7*0.9 kg
Furnace,woodchips,withsilo,5000kW(GLO)|
marketfor|AllocRec,U
8.282E-9 8.28E-9*0.9 p
NOxretained,byselectivecatalyticreduction(GLO)|
marketfor|AllocRec,U
0.00127 0.00127*0.9 kg
Dustcollector,electrostaticprecipitator,forindustrial
use(GLO)|marketfor|AllocRec,U
8.28E-9 8.28E-9*0.9 p
Heatandpowerco-generationunit,organicRankine
cycle,1000kWelectrical(GLO)|marketfor|Alloc
Rec,U
8.282E-9 8.28E-9*0.9 p
Woodchips,wet,measuredasdrymass|marketfor
|AllocRec,U
0.841 0.841*0.9 kg
Emissionstoair Seeecoinvent,
toomanytolist
42
Wastetotreatment
Wastewater,average(GLO)|marketfor|AllocRec,U 1.251E-5 1.251E-5*0.9 m3
Municipalsolidwaste|marketfor|AllocRec,U 5.21E-5 5.21E-5*0.9 kg
Woodashmixture,pure(GLO)|marketfor|Alloc
Rec,U
0.0084 0.0084*0.9 kg
Wastemineraloil(GLO)|marketfor|AllocRec,U 5.216E-5 5.2167E-5*0.9 kg
Table11:ElectricityfromCHP–LCI
TheLCIaboveisabouttheproductionofhighvoltageelectricityfromawoodcogeneration
plant.Toallowthough,itsuseforpoweringanelectriccar,thereistheneedtoconvertit
firsttomediumvoltageelectricityandthefinallytolowvoltageelectricity.
TheLCIsoftheseconversionsaregoingtobeshownbelow:
Products Base Optimized Unit
Electricitymediumvoltagewoodcogenerationplant6667kwh 1 0 MJ
Electricitymediumvoltagewoodcogenerationplant6667kwh
Optimized
0 1 MJ
Materials/fuels
Transmissionnetwork,electricity,mediumvoltage(CH)|
construction|AllocRec,U
1.86E-08 1.86E-08 km
Sulfurhexafluoride,liquid|production|AllocRec,U 5.4E-08 5.4E-08 kg
Electricity/heat
Electricity,highvoltage(CH)|heatandpowerco-generation,wood
chips,6667kW,state-of-the-art2014|AllocRec,U
1.101024 0 kWh
Electricity,highvoltage(CH)|heatandpowerco-generation,wood
chips,6667kW,state-of-the-art2014|AllocRec,U
0 1.101024 kWh
Emissionstoair
Sulfurhexafluoride 5.4E-08 5.4E-08 kg
Table12:ConversionofcogenerationelectricityfromHightoMediumVoltage-LCI
Products Base Optimized Unit
Electricitylowvoltagewoodcogenerationplant6667kwh 1 0 MJ
Electricitylowvoltagewoodcogenerationplant6667kwhOptimized 0 1 MJ
Materials/fuels
Distributionnetwork,electricity,lowvoltage(CH)|construction|
AllocRec,U
8.74E-08 8.74E-08 km
Sulfurhexafluoride,liquid|production|AllocRec,U 2.99E-09 2.99E-09 kg
Electricity/heat
Electricitymediumvoltagewoodcogenerationplant6667kwh 1.104 0 kWh
Electricitymediumvoltagewoodcogenerationplant6667kwh
Optimized
0 1.104 kWh
Emissionstoair
Sulfurhexafluoride 2.99E-09 2.99E-09 kg
Table13:ConversionofcogenerationelectricityfromMediumtoLowVoltage-LCI
43
4.5 HydrogenFromWoodGasification–LCIThisprocessismodelledbasedentirelyonthebook(A.Wokaun,2011).Itconsidersthe
biomassgasificationstartingfromwastewoodchipsfromindustrywith40%ofhumidityat
850°Candatmosphericpressure.AfterittheupgradingprocessusedtoconverttheSNG
producedintoHydrogenistheSteamReforming(SR),thesteamisusedtoenhancethe
hydrogenyield.
TheHydrogenmadeattheendoftheupstreamprocessesisatapressureof30bar.Forthe
furtherusageintoaFuelCellvehiclethisgasiscompressedto700bar.
Fortheoptimizedcasedifferentoperationshavebeencarriedon,astherearemany
processesinvolvedintheproductionofthefinishedfuels.Themodificationsmadearethe
following:
• Increaseoftheprocessefficiencyof10%appliedtoalltheprocessesinvolved(i.e
biomassgasification;SR;hydrogencompression);
• TransportisprovidedbyaEuro6Lorryforthebiomassgasificationprocess;
• ElectricityisassumedtocomefromHydropower.Theelectricityusedisalowvoltage
one,andtheprocessisnamed“Electricity,lowvoltage,hydropower,2030+,atgrid
CH/U”,whichwascreatedfortheThelmaproject(StefanHirschberg,2016).This
modificationhasbeenappliedtoboththebiomassgasificationprocessandthe
steamreformingone;
• ThebiomassgasificationprocessoptimizedhasbeenusedintheSRprocess
optimizedaswell;
• Thehydrogensteamreformingprocessoptimizedhasbeenusedinsteadintothe
compressionofthehydrogenprocessoptimized;
TheLCIsofalltheprocessesaccountedareshownbelow,consideringboththebaseandthe
optimizedcases:
Products Base Optimized UnitSyngas,frombiomassgasification,850°C,1bar,2005/RER 1 1 MJ
Materials/fuels
Woodchips,mixed,fromindustry,u=40%,atplant/RERU 0.000455 4.55E-4*0.9 m3
Rapemethylester,atesterificationplant/RERU 0.000121 1.205E-4*0.9 kg
Magnesium|production|AllocRec,U 0.000152 1.522E-4*0.9 kg
Ironscrap,sorted,pressed|sortingandpressingofironscrap|Alloc
Rec,U
0.000152 1.522E-4*0.9 kg
Lime,packed(CH)|limeproduction,milled,packed|AllocRec,U 0.000343 3.425E-4*0.9 kg
Charcoal(GLO)|production|AllocRec,U 0.000343 3.425E-4*0.9 kg
Zinc,primary,atregionalstorage/RERU 7.82E-06 7.82E-6*0.9 kg
Electricity,lowvoltage,atgrid/CHU 0.002219 0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0 2.219E-3*0.9 kWh
Syntheticgasfactory(CH)|construction|AllocRec,U 7.78E-11 7.78E-11*0.9 p
44
Tapwater,atuser/RERU 0.01194 1.194E-2*0.9 kg
Transport,freight,rail/RERU 0.0003 0.0003 tkm
Transport,lorry3.5-20t,fleetaverage/CHS 0.00344 0 tkm
Transport,lorry16-32metricton,EURO6|AllocRec,U 0 0.00344 tkm
Emissionstoair
Oxygen 0.00905 9.05E-3*0.5 Kg
Carbondioxide,biogenic 0.0261 2.61E-2*0.9 Kg
Carbonmonoxide,biogenic 3.34E-05 3.34E-5*0.5 Kg
Nitrogenoxides 1.92E-05 1.92E-5*0.5 Kg
Hydrocarbons,partlyoxidized 3.66E-06 3.66E-6*0.5 Kg
Particulates,>2.5um,and<10um 5.26E-07 5.26E-7*0.5 Kg
Wastetotreatment
Woodashmixture,pure(CH)|treatmentof,sanitarylandfill|Alloc
Rec,U
0.000386 3.86E-4*0.9 Kg
Inertwaste,forfinaldisposal(CH)|treatmentofinertwaste,inert
materiallandfill|AllocRec,U
0.000825 8.25E-4*0.9 Kg
Table14:Biomassgasificationat850°C-LCI
Products Base Optimized UnitH2,gaseous(30bar),fromsteamreformingofbiomassgas,at
reformingplant,2005/RER
1 0 MJ
H2,gaseous(30bar),fromsteamreformingofbiomassgas,at
reformingplant,2005/RER-Optimized0 1 MJ
Materials/fuels
Syngas,frombiomassgasification,850°C,1bar,2005/RER 0.661 0 MJ
Syngas,frombiomassgasification,850°C,1bar,2005/RER-
Optimized
0 0.661 MJ
Steam,inchemicalindustry|production|AllocRec,U 0.044 0.044*0.9 kg
Liquidstoragetank,chemicals,organics(CH)|production|Alloc
Rec,U
1.64E-11 1.64E-11*0.9 p
Chemicalfactory,organics|construction|AllocRec,U 8.01E-12 8.01E-12*0.9 p
Electricity/heat
Electricity,lowvoltage,atgrid/CHU 0.068 0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0 0.068*0.9 kWh
Emissionstoair
Carbondioxide,biogenic 0.12 0.12*0.9 kg
Table15:HydrogenfromSteamReforming-LCI
Products Base Optimized UnitHydrogen,gaseous,frombiomassgasificationandSMR,700bar,
2005/RERU_Saverio
1 1 MJ
Materials/fuels
hydrogenfuellingstation,nostaticstoragefacility2005/RER/IU 1.4E-09 1.4E-09*0.9 p
operation,hydrogenfuellingstation2005/RERU 0.185 0.185 hr
disposal,hydrogenfuellingstation2005/RER/IU 1.4E-09 1.4E-09*0.9 p
H2,gaseous(30bar),fromsteamreformingofbiomassgas,at
reformingplant,2005/RER
6.9E-05
0 MJ
H2,gaseous(30bar),fromsteamreformingofbiomassgas,at
reformingplant,2005/RER-Optimized
0 6.9E-05*0.9
MJ
Hydrogencompression,30to700bar,2005 6.9E-05
6.9E-05*0.9
MJ
Table16:Hydrogencompressionto700bar–LCI
45
5. LCIoftheProcessesUsingManureBiomass
Inthischapterthedifferentpathwaysforprocessingmanurebiomasswillbepresented.All
oftheseprocessesaretakenfromtheecoinventdatabase.Thecontributionfromthisthesis
totheseprocessescanbeweighedintheoptimizedscenarioanalysis,wheresomeofthe
assumptionsmadebeforeinthemethodchapterareherethereforeapplied,andwillbe
exactlyexplainedinthefollowingsubchapters.
Aflowchartexplainingthepathwaysinvestigatedispresentedbelow:
Flowchart2:ManureBiomassPathways
46
5.1BiogasProductionandMethanation–LCIThisprocessconsideredispartoftheecoinventdatabase,andiscompletelydocumentedin
thereport“Analysedecycledeviedelaproductioncentraliséeetdecentraliséedebiogaz
enexploitationsagricoles”(DauriatA.,2011).
InthischaptertheLCIsoftheproductionofbiogasfromsolidcattlemanureandbiowaste,
anditsupgradetonaturalgassothatitcanbeusedasacar’sfuelwillbebrieflyexposed.
TheplantconsideredisbasedonthestudyofseveralSwissfermentationplantsconsidering
alifetimeoftheplantof20years.
Belowthesystemboundarieswillbeshown:
Figure4:Biogasproductionboundaries–Source:(M.Spielmann,2006)
Thebiogascompositionfromthisprocessissodivided:
Compounds Unit ValueMethane Vol% 67
CarbonDioxide Vol% 32.05
Methane Kg/Nm3 0.4
CarbonDioxide Kg/Nm3 0.6
TotalCarbonContent Kg/Nm3 0.5
Nitrogen Vol% 0.7
Density Kg/Nm3 1.12
LowerHeatingValue MJ/Nm3 24.04
Table17:Biogascomposition
ThepurificationprocessoftheBiogas(alsoknownasbiogasupgrade)hasbeentakenfrom
theecoinventreport“LifeCycleInventoriesofBioenergy”chapter13((M.Spielmann,2006;
Spiellmann,2005),andtheLCIusedistheonepresentintheecoinventdatabase.Afterthis
purificationprocessthegascompositionwillbeequaltothatofnaturalgas,andforthe
purposeofthethesiswillbeconsideredforpoweringamid-sizednaturalgascar.
FortheproductionoftheBiomethanethemainoperationstobecarriedoutare:
• RemovalofCO2
• RemovalofH2SandWater(forcorrosionproblemstheycause)
47
Amongthedifferentwaystoremovethosecompounds(e.g.gasscrubbing,adsorption,
membraneseparation)inthisprocess,thePressureSwingAdsorption(PSA)processhas
beenadopted,andthetechnicalcharacteristicsofitaretakenfromatypicalSwissplant:the
Rütgersplant(2004).Belowaflowchartexplaintheprocesswillbeshown:
Image5:Biogascleaningandupgradingflowchart-Source:(M.Spielmann,2006)
Asfortheothercases,manyoftheassumptionsmadefortheoptimizedscenarioarehere
applied.
Theefficiencyoftheupgradingprocessofthisprocesshasbeenconsideredhigher
accordingtothepaperswrittenby(Alonso-Vicarioetal.,2010;Cavenati,Grande,&
Rodrigues,2005).Cavenatietal.foundoutthatacarbonmolecularsieve(CH4/CO2=55/45,
volumebasis)at303Kand320kPacanreachamethanepurityhigherthan96%andthat
therecoveryratecanbeof75%.Alonso-Vicarioetal.insteadtestedtheCO2absorption
capacityofnaturalzeoliterespecttothesyntheticoneshowingadoubleabsorption
capacity.
Furthermore,itisassumedthatthemethaneyieldfromtheanaerobicdigestionplantcan
beimprovedconsideringdifferentenhancements.
AccordingtoProf.UrsBaierfromZHAWuniversitywecanstatethat:(Baier,13.10.2016):
• Specificsubstratetreatmentmightallowdoublingthebiogas(i.e.themethane)yieldonthatspecific
substrate.
• Processcontrolpermitstoenhancetheefficiencyofthewholeplant,whichis:morethroughputsper
volumeorlessvolumeforthesamethroughputs.Itcanberoughlyestimatedanincreaseof
volumetricefficiency(volumegasproducedpervolumedigester)ofonethird(30-35%)byapplying
advancedprocesscontrol.
• Bioreactordesignandoperationincludingon-lineanalyticscanhavethesameeffect;togetmore
methaneoutofasubstrateatashorterresidencetimeorwithsmallfermentervolumes.This
enhancementmightleadtoanincreaseintheefficiencybetween20%and400%,whichis20%more
biogasinagivenvolume(or20%lessvolumeforanequalamountofbiogas)uptothesameamount
48
ofbiogasinafour-timesmallervolume(thoughnotfourtimesmorebiogaswhichwouldbe
stoichiometricallyimpossible.
Foranexistinginstallation,itispossibletoconsideranincreaseofthemethaneproducedby40-65%.
ItcanbepossiblethattheassumptionsofProfessorBaieraretoooptimisticandthatthe
truthmightresidesamongourbaseandoptimizedcase.
Inthelightoftheseconsiderationsourbiogasproductionhasbeenenhancedinthe
optimizedcaseaccordingwiththesuggestionsofProf.Baier,andthePSAstephasbeen
enhancedaswellbya10%accordinglytotheaforementionedpapers,andtheassumptions
madeinsub-chapter3.6,fortheoptimizedscenario.
HerebyaretheLCIsofthebiogasproductionandsubsequentupgraderespectively:
Products Base Optimized Unit CommentBiogas(CH)|treatmentofmanureandbiowasteby
anaerobicdigestion,frommanure,liquid
1 1 m3
Materials/fuels
Manure,solid,cattle(GLO)|marketfor|AllocRec,U 38.93094 38.93*.5 kg
Digestersludge(GLO)|digestersludge,RecycledContent
cut-off|AllocRec,U
-86.6373 -86.6373*.5 kg Linearly
scaled
Anaerobicdigestionplant,agriculture,withmethane
recovery(GLO)|marketfor|AllocRec,U
2.86E-07 2.86E-7*.70 p
Glycerine(GLO)|marketfor|AllocRec,U 0.043213 0.043213*.5 kg
Electricity/heat
Heat,centralorsmall-scale,otherthannaturalgas(CH)|
marketfor|AllocRec,U
3.47 3.47*0.7 MJ
Electricity,lowvoltage(CH)|marketfor|AllocRec,U 0.158 0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0 0.158*0.7 kWh
Emissionstoair
Hydrogensulfide 4.32E-05 4.32E-5*0.5 kg
Ammonia 0.001693 0.001693*0.5 kg
Dinitrogenmonoxide 0.000108 0.000108*0.5 kg
Carbondioxide,biogenic 0.064411 0.064411*0.5 kg
Methane,biogenic 0.055 0.055*0.5 kg
Table18:Biogasproductionfrommanure&biowaste–LCI
Products Base Optimized Unit CommentMethane,96%byvolume(CH)|treatmentofbiogas,
purificationtomethane96vol-%|AllocRec,USaverio
1 1 MJ
Materials/fuels
Biogas(CH)|treatmentofmanureandbiowasteby
anaerobicdigestion,frommanure,liquid,cattle|AllocRec,
UBase
0.043
0.043*0.9 m3 10%
increase
process
efficiency
Chemicalfactory,organics(GLO)|marketfor|AllocRec,U 1.16E-11
4E-10*0.9 p
Electricity/heat
Electricity,lowvoltage,atgrid/CHU 0.014
0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0 0.014*0.9 kWh
49
Emissionstoair
Sulfurdioxide 1.6E-05 1.6E-05*0.5 kg
Carbondioxide,biogenic 0.025 0.025*0.9 kg
Hydrogensulfide 1.01E-07 1.01E-07*0.5 kg
Methane,biogenic 6.4E-4 6.4E-4*0.5 kg
Table19:Methanefrommanurebiogascleaning-LCI
5.2BiogasEngineCo-generation–LCI
Thisprocessisaboutasmallcogenerationplantbasedontheecoinventreport“LifeCycle
InventoriesofBioenergy”(M.Spielmann,2006),buttheoperatingdatahavebeenupdated
in2014,andispossibletofinditintheecoinventdatabase.Respecttotheoriginalprocess
insteadofusingasinputoftheprocessbiogasfromsewageandbiowaste,ithasbeenused
thebiogasproducedfromliquidcattlemanure.Thelowerheatingvalueofthisbiogasis
assumedtobethesameoftheonestatedintheecoinventdatabase,andisequalto22.73
MJ/Nm3.
Asitisacogenerationplanttherearetwoproducts,highvoltageelectricityandheat,thus
anexergyallocationhasbeenconsidered.Usingthisallocationmethodtheelectricitywhich
isahigherformofenergywillcarryaheavierenvironmentalburdenrespecttotheheat.
Theassumptionsusedfortheoptimizedcasearethefollowing:
• Increaseoftheprocessefficiencyby10%;
• Reductionofthedirectatmosphericemissionsoftheprocessby50%;
TheLCIisthefollowing:
Products Base Optimized UnitElectricity,highvoltage(CH)|heatandpowerco-generation,biogas,
gasengine|AllocRec,U
1 1 kW
h
Materials/fuels
Heatandpowerco-generationunit,160kWelectrical,common
componentsforheat+electricity(GLO)|marketfor|AllocRec,U
3.3E-08 3.3E-8*0.9 p
Heatandpowerco-generationunit,160kWelectrical,components
forelectricityonly(GLO)|marketfor|AllocRec,U
3.3E-08 3.3E-8*0.9 p
Heatandpowerco-generationunit,160kWelectrical,components
forheatonly(GLO)|marketfor|AllocRec,U
3.3E-08 3.3E-8*0.9 p
Biogas(CH)|treatmentofmanureandbiowastebyanaerobic
digestion,frommanure,liquid,cattle|AllocRec,UBase
0.29 0.29*0.9 m3
Lubricatingoil(GLO)|marketfor|AllocRec,U 2.02E-4 2.02E-4*0.9 kg
Emissiontoair
Platinum 4.7E-11 4.7E-11*0.5 kg
Dinitrogenmonoxide 1.6E-05 1.6E-5*0.5 kg
Carbonmonoxide,biogenic 3.2E-4 3.2E-4*0.5 kg
Carbondioxide,biogenic 0.56 0.56*0.9 kg
Nitrogenoxides 1.01E-4 1.01E-4*0.5 kg
50
NMVOC,non-methanevolatileorganiccompounds,unspecified
origin
1.34E-05 1.34E-5*0.5 kg
Sulfurdioxide 1.4E-4 1.4E-4*0.5 kg
Methane,biogenic 1.5E-4 1.5E-4*0.5 kg
Wastetotreatment
Wastemineraloil(GLO)|marketfor|AllocRec,U 2.02E-4 2.02E-4*0.9 kg
Asithasbeenstatedinsub-chapter4.4,alsointhiscasetheelectricityproduced,mustbe
convertedtolowvoltagebeforeitsuseforpoweringanelectriccar.TheLCIofthese
conversionsaredisplayedbelow:
Products Base Optimized Unit
Electricitymediumvoltagebiogasengine 1 0 kWh
ElectricitymediumvoltagebiogasengineOptimized 0 1 kWh
Materials/fuels
Transmissionnetwork,electricity,mediumvoltage(CH)|construction|
AllocRec,U
1.86E-08 1.86E-08 km
Sulfurhexafluoride,liquid|production|AllocRec,U 5.4E-08 5.4E-08 kg
Electricity/heat
Electricity,highvoltage(CH)|heatandpowerco-generation,biogas,gas
engine|AllocRec,U
1.101024 0 kWh
Electricity,highvoltage(CH)|heatandpowerco-generation,biogas,gas
engine|AllocRec,UOptimized
0 1.101024 kWh
Emissionstoair
Sulfurhexafluoride 5.4E-08 5.4E-08 kg
Table20:Conversionfromhightomediumvoltagebiogaselectricity-LCI
Products Base Optimized Unit
Electricitylowvoltagebiogasengine 1 0 kWh
0 1 kWh
Materials/fuels
Distributionnetwork,electricity,lowvoltage(CH)|construction|Alloc
Rec,U
8.74E-08 8.74E-08 km
Sulfurhexafluoride,liquid|production|AllocRec,U 2.99E-09 2.99E-09 kg
Electricity/heat
Electricitymediumvoltagebiogasengine 1.104 0 kWh
ElectricitymediumvoltagebiogasengineOptimized 0 1.104
Emissionstoair
Sulfurhexafluoride 2.99E-09 2.99E-09 kg
Table21:Conversionfrommediumtolowvoltagebiogaselectricity
5.3HydrothermalGasificationofManureBiomass–LCIThisprocesshasbeenbasedonthepaper“HydrothermalGasificationofWasteBiomass:
ProcessDesignandLifeCycleAssessment”(Luterbacheretal.,2009).Ithasbeenincluded
intothisthesisbecauseusestheHydrothermalGasification(HTG)process,thatisbelieved
tobeoneofthemostpromisingone,especiallywhendealingwithwetbiomass,asthe
solventusedwithintheprocessisthewateritselfinitscriticalconditionsorabovethem.
51
Thismeansthatthereisnoneedtodry-upthebiomassbeforeprocessingit,avoidingusing
energyandheatfordoingthisintensiveoperation.
Theassumptionsmadefromtheauthorsforthestudyofthislargescalemanurebiomass
plant(155MWelsize)arethefollowing:
• Twotransportfacilitiesareconsideredforcollectingthebiomasstotheplant:freight
train(forthelongdistance:83km)andtractor(tocovertheshortdistancefromthe
farmtotherailstation:5km);
• Themanureusedforproducingthebiofuelisanavoidedactivityasthemanureis
notspreadontheground;
• Ifmanureisnotspread,thesoilwillneedafertilizertoreplaceit.Butasthemineral
fertilizerusedtoreplacemanureis1.55timesmoreefficient,insteadofreplacing
theexactquantityofmineralsthatarepresentin1kgofmanurethatis312g,just
113gofmineralfertilizerarereplaced,consideringanefficiencyofitof100%.
Despitetheassumptionscarriedoninthepapersomeoftheseassumptionshavebeen
neglectedinthisthesisintheeffortcarriedontoharmonizetheassumptionsacrossvarious
papersanddatasources.Asintheotherprocessesconcerningtheproductionofbiogasor
methane,startingfrommanure,theassumptionthatthebiomassconvertedtobioenergyis
notusedforfertilizingthesoilisnotincluded,weavoidusingit.
Notincludingthisassumptionthoughwillmakeourresultstobeverydifferentfromthose
ofthestudyonwhichourcalculationsarebasedon.Includingthefertilizerproductionfor
nothavingspreadthemanuretothesoil,wouldhaveheavilyaffectedalltheimpact
categoriesbyusexplored.Thisisbecausethecontributionofthisprocesswouldhavenot
madepossibletoarrivetoanyconclusion,asalltheotherinputsandoutputsincludedinthe
HTGprocesswouldhavebeenobscuredbythefertilizersproduced.
Furthermore,intheprocessthereisanoverproductionofelectricityfromtheburningof
partofthemethaneproduced.Theamountofelectricitythatgoestothegridis
6.2 ∙ 10-./0ℎperMJofmethaneproduced,equalto0.002232MJ.Thetotaloutputproductionisthus1.002232MJ.Anexergyallocationofthiselectricityhasbeencarriedon,
sothattheotherprocessesconsideredarefullycomparablewiththisone.Alltheinputsand
outputsoftheprocesshavebeenthusmultipliedby(1/1.002232)=0.997.
Theprocessusedisthesameoneusedinthesubchapter4.3,onlytheassumptionsatthe
baseofit,astherawbiomassisdifferent,havebeenchanged.Theplantusedisan
approximationone,asnodataareavailableforthestructure,andagainforcleaningthegas
aphysicalabsorptionprocessistakenintoaccount.
Thesystemboundariesandtheoperationsdescribingtheprocessareshownunderneath:
52
Image6:ManureHTGsystemBoundaries-Source:(Luterbacheretal.,2009)
ThepurificationofthegashasbeendonehereaswellusingthePSAprocess.
Inouroptimizedcasetheassumptionaccountedare:
• Increaseoftheefficiencyoftheprocessby10%;
• Reductionofthedirectatmosphericemissionsoftheprocessby50%;
• TransportisprovidedbyaEuro6Lorry;
• ElectricityisassumedtocomefromHydropower.Theelectricityusedisalowvoltage
one,andtheprocessisnamed“Electricity,lowvoltage,hydropower,2030+,atgrid
CH/U”,whichwascreatedfortheThelmaproject(StefanHirschberg,2016);
BelowwillbedisplayedtheLCIoftheprocess:
Products Base Optimized Unit CommentBiomethane,manureHTG 1 1 MJ
Resources
Carbondioxide,inair 5.46*0.997 4.914*0.997 kg 1.3kgCO2
perkg
manuredry
mass
Materials/fuels
Transport,lorry3.5-20t,fleetaverage/CHS 0.0042*5*0.997 0 tkm Proxyfor
theTractor
53
Transport,freight,lorry16-32metricton,EURO6|
AllocRec,U
0 0.00378*5*0.997 tkm Proxyfor
theTractor
Transport,freight,rail/CHU 0.0042*83*0.997 0.00378*83*0.997 tkm Train
Methanolplant/GLO/IU 1.25E-11*0.997 1.25E-11*0.997 p Proxy
Ruthenium 1.4E-7*0.997 1.4E-7*0.997*0.9 kg
DMPEGproductionanddelivery 1.10E-4*0.997 1.10E-4*0.997*0.9 kg Gas
purification
–Physical
Adsorption
Heat,naturalgas,atboilerfanburnernon-
modulating<100kW/RERU
0.0031*0.997 0.0031*0.997*0.9 MJ
Manure,solid,cattle(GLO)|marketfor|Alloc
Rec,U
4.2*0.997 4.2*0.9*0.997 kg
Emissionstoair
Hydrogen 6.6E-7*0.997 6.6E-7*0.997*0.5 kg
Carbonmonoxide,biogenic 1.59E-7*0.997 1.59E-7*0.997*0.5 kg
Carbondioxide,biogenic 5.63E-2*0.997 5.63E-2*0.997*0.9 kg
Ethene 1.56E-12*0.997 1.56E-
12*0.997*0.5
kg
Ethane 1.28E-8*0.997 1.28E-8*0.997*0.5 kg
Propane 5.66E-12*0.997 5.66E-
12*0.997*0.5
kg
Carbondioxide,biogenic 5.2E-2*0.997 5.2E-2*0.997*0.9 kg
Water 6.72E-7*0.997 6.72E-7*0.997*0.5 m3
Emissionstowater
Ethene 2.66E-14*0.997 2.66E-
14*0.997*0.5
kg
ThecatalystusedintheprocessisRutheniumthatisnotpresentintheecoinventdatabase,
thatiswhyaccordingto(Luterbacheretal.,2009)tocalculateittheenvironmentalloadof
theplatinumgroupsmetal(thatisinsteadpresentintheecoinventinventory)hasbeen
used.Theextractionof1kgofRutheniumhasbeenconsideredanditcorrespondstothe
extractionof0.008kgofRhodium,plusadistanceof15’000km,tobeaccountedforthe
transportationfromtheSouthAfricanmines(choseninsteadoftheRussianonesbecauseof
thehigherpresenceofrutheniumintheore),coveredbyplane.
54
6.LCIofAlgaeProcesses
InthischaptertheLCIsofalltheprocessesinvestigatedforthecultivationofthealgaeand
totheproductionofthefinishedfuelaredisplayed.Thissectionisincludedwithinthisthesis
fortwofoldreasons.Thefirstisbecausethisbiomassrepresentsthefutureasthepotential
withinthealgaeisrichbutasyetnotfullyexploited.Thesecondoneisbecauseitisto
believethatevenifthistechnologyisnotyetreadyforlarge-scaleproduction,itishowever
truethatwithsomeimprovementsandfurtherresearchthispathwaywouldbethemost
promisingoneinthenextgeneration.Howevertheproductionofthisbiofuelswillnotbe
locatedinSwitzerland,butinItalybecauseofthenon-optimalweatherconditions,therefor
inthefollowingprocessestheItalianelectricityaveragemixwillbeused.Alsothetransport
ofthefinishedfuelfromItalytoSwitzerlandisconsideredandisdonebytrain.Thelengthof
thetripisestimatedtobe960km(countingthedistancefromcapitaltocapital).
Amongtheadvantagesrepresentedbythisrenewableformofbiomasswecanconsider:
• Biomassaccumulationrateoneorderofmagnitudesuperiorcomparedtoterrestrial
cropsperunitoflandarea(Richard,2010);
• Higherphotosyntheticefficiency,cultivationonnon-arableormarginalland(Brown,
Brown,Duan,&Savage,2010)
• Extremelyhighoilyields,thatisadesirablecharacteristicforproducingbiodiesel
(Chisti,2007);
Unfortunatelydespitetheseremarkableadvantagescomparedtorenewablebiomass,algae
productionisstillveryexpensive,andfurtherresearchesmustbedonetowardthissubject,
alsodisadvantagescharacterizetheirproduction.
Untiltodayalgaearecultivatedandprocessedtoachievedifferenthighrevenueproducts,
usableinthepharmacyoralimentarysector,notforproducingbiofuels.Thismeansthat
bettercultivationandharvestingmethodmustbediscovered.
Furthermorethefertilizersusedforthegrowthofthealgaemustbeintensivelyrecycled,as
theycanheavilyimpacttheenvironment,whilethebiomassproductivityandtheoilyield
mustbeimproved.
Forincreasingtheresilienceofthealgaefrompathogensorpredatorshybridizationand
molecularmodificationsarerequired.Furthermoregeneticmodificationcanbeavalidhelp
forincreasingthebiomassandoilproductivity.
Anotherinterestingwaytomakeadvancesforthistechnologyistoco-locateitnearto
powerplants,inordertoexploittheexhaustflueorCO2gasesasasourceofnutrients,but
alsoitispossibletoconceivetheseplantsclosetowastewaterplantorwastenutrients
flows(Passelletal.,2013;Zhouetal.,2014).
Fortheoptimizedscenariotheprocessesinvestigatedinthisworkweassumeanincreasein
biomassproductivity,theuseofrenewableelectricity,animprovementintheprocess
55
efficiency,andtheco-locationofthefacilitytoapowerplant,butspecificdetailswillbe
givencasebycase.
Asummarizingtableofalltheprocessesinvestigatedisherebypresented:
CultivatingSystem
AlgaeStrain Optimization
BiomassProductivity[g/m2/d]
OilContent[kgoil/kgdb]
ExtractionMethod
Co-product
Fuel
OpenPond
Race(OPR)
Nannochlorissp.andNannochloropsissp.
No 3 0.24 SolventExtraction
(Hexane)
No Diesel
OpenPond
Race(OPR)
Nannochlorissp.andNannochloropsissp.
Yes 25 0.50 SolventExtraction
(Hexane)
No Diesel
OPR+
PhotoBio
Reactor
(PBR)
Staurosirasp. No 19 0.31 SolventExtraction
(Hexane)
No Gasoli
ne
OPR+
PhotoBio
Reactor
(PBR)
Desmodemussp. Yes 23 0.38 HydroThermal
Liquefaction
No Gasoli
ne
OPR+
PhotoBio
Reactor
(PBR)
Desmodemussp. Yes 23 0.38 Solventextraction
(Heptane)
Yes Gasoli
ne
Table22:Algaepathwayssummarizingtables
Aflowchartpresentingthedifferentpathwaysexploredispresentedbelow:
56
Flowchart3:AlgaePathways
57
6.1BiodieselfromOpenPondsRacesThischapterisaboutthecultivationofmicroalgaeinanOpenPondsRace(OPR)andis
modelledbasedonthepaperof(Passelletal.,2013),whoseworkhasbeenadaptedforthe
purposeofthethesistoinvestigatetheproductionofabiofuelfromalargescalefacility,
becausetheoriginaldatausedareofanexistingplantof0.1hascaleduptoa10haplant,
usingcurrentcommercialdata.
Inthescalingupdifferentassumptionsaremadeforincreasingthecurrentproduction,like
higherproductionefficiencyduetothebiggerproductionfacilityandtheprogressesinto
thecultivationandharvestingmethod,togetherwithahigherbiomassproductivitythat
goesfrom3g/m2/dto25g/m
2/d.Thesearethevaluesadoptedforthebaseandoptimized
case,andtheyrepresentthecurrentproductivityofanexistingcommercialfacility(at
SembioticInc.inAshkelon,Israel)andthemaximumproductivityaccordingwiththe
literaturerange(Passelletal.,2013).
Image7:OpenPondRaces-Source:Wikipedia
Theplantisco-locatedtoapowerplantthatisthesourceofCO2andforeverykgof
biomassproduced2kgofitareabsorbed,asitwillrepresentasourceofcarbonforthe
algae’sgrowth.Notransportsorinfrastructuresareincluded,howeverforagreater
thoroughnesstheyhavebeenadded,usingthedatafromthestudyof(Muetal.,2014)and
theassumptionmadeinthepreviouschapter.
ThealgaestrainsusedareNannochlorissp.andNannochloropsissp.whilethewaterusediswasteseawatercomingfromthenearbypowerplantwithasalinityof35g/L.
Afterthecultivationstepthealgaearecentrifugedandreducedtoasolutionwith20%
solids.Theprocessusedisawetextractionmethoddividedthus:
• Pretreatment
• Extraction
• Solventrecovery
• Oilseparation
58
• Beltfilterpress
• Feeddryer
Thesolventusedishexane,whichisafterrecovered,evenifapartofitislostintheairas
fugitiveemissions.Thissolventisrequiredforextractingtheoilcontainedinthealgae.
Thelasttwostepsareneededforthedewateringanddryingoftheremainingbiomass.
Theoilextractedisthenfurtherupgradedintoafinishedfuel(i.e.biodiesel)througha
transesterificationprocess.Eventhoughthisprocessisnotpresentintheecoinvent
database,ithasbeenadaptedwiththeexistingprocessofthetransesterificationofthe
soybeanoil.Forthisreason,theoriginalecoinventprocesshasbeenupdatedforthe
purposeofthisthesis,andsoinsteadofconsideringtheesterificationplantintheUnited
States(US)weconsideritinthecenterofItaly.Adistanceof960km(i.e.distancefrom
RometoBern)iscoveredbytrain.Thenfortheregionaldistributionofthefinishedfuelwe
maintaintheassumptionsoftheecoinventprocessconsideringadistanceof150kmbyroad
coveredbyalorry,andadistanceof100kmcoveredbytrain.
TheelectricitymixusedistheItalianaverageoneatgrid,asithasbeensaidinthe
introductionchapterthatSwitzerlandisnotasuitableareaforthecultivationofAlgae,
whilethesouthernpartsofEuropeornorthernpartsofAfricacanbeagoodcompromise
betweentheweatherconditionsandthedistancefortransportingthefinishedfuel.
Withinthewetextractionprocesstwoco-productsareproducedtogetherwiththealgaeoil,
lowvaluelipids(Hydrocarbons)andtheresidualbiomass(oilcake).Theallocationofthe
impactsoftheco-productsismadeconsideringtheenergycontentofthem.
Theenergyallocationpercentagesusedinthestudyof(Passelletal.,2013)arethe
following:
Co-product PercentageAllocationCrudealgae-oil 42%
Hydrocarbons 28%
Oilcake 30%
Table23:Energybasedallocationratiosperkgcrudealgaeoil–Source:(Passelletal.,2013)
Anenergyallocationconsideringthecrudealgae-oilhasthusbeenperformed.The
coproductscanbeusedindifferentways,likeanimalfeeding,ortheycanbeusedinthe
pharmacyandalimentarysector,havingahighrevenuevalue.
Intheoptimizedcaseaccordingto(Passelletal.,2013)thesearetheimprovementsmade:
• Thepaddlewheels(thatareusedforcontinuouslymixingtheOPRandallowingthe
spreadofthenutrientssubstances),scalefrom7.5kWinthe1000m2facilityto5.8
kWforeachoftheminthe10haone(i.e.50paddlewheelforeverypondsized
2000m2);
59
• Waterpumpandblowerenergyscalelinearly;
• Algaeproductivityincreasesfrom3g/m2/dto25g/m
2/d;
• 4centrifugesat4kWarerequiredtoreducewatervolumeinthebiggerfacility;
• Higheroilcontent:from0.24kgoil/kgdryalgaebiomassto0.5kgoil/kgdryalgae
biomass;
• Renewablesourceofenergy:forbeingconsistentwiththeotheroptimizedcases
exploredweusethesameelectricity,whichisthelowvoltagehydropowerone,
createdfortheThelmaproject(StefanHirschberg,2016);
• InthetransesterificationprocessthetransportsonroadsareprovidedbyaEURO6
lorryandtheatmosphericemissionshavebeenreducedto50%;
Alltheseassumptionsarevalidonlyforthecultivationandharvestingprocesses,notforthe
oilextractionone.
AlgaecultivationandoilextractionarecountedinthesameLCIdatasetasitwasperformed
originallybytheworkof(Passelletal.,2013).Thevaluesforthecultivationstepare
accountedperkg-1drybiomass:
Products Base Optimized Unit Comment
AlgaeOilOPRBaselineCase(3g/m2/d) 1 1 kg
Resources
Water,process,unspecifiednatural
origin/m3
0.706 0.706 m3 Addedtocontrastthewater
evaporationandtomantain
salinitytospecificlevel
Carbondioxide,inair 2 2 kg Fromtheco-locatedpowerplant
asasourceofC
Electricity/Heat
Electricity,lowvoltage,productionIT,at
grid/ITU
12.676 0 kWh Paddlewheels
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.582 Paddlewheels
Electricity,lowvoltage,productionIT,at
grid/ITU
5.07 0 kWh Fluegasblower
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 30.121 Fluegasblower
Electricity,lowvoltage,productionIT,at
grid/ITU
1.408 0 kWh Waterpump
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.167 Waterpump
Electricity,lowvoltage,productionIT,at
grid/ITU
2.86 0 kWh Algaeinoculantprep(florescent
light)
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.17 Algaeinoculantprep(florescent
light)
Electricity,lowvoltage,productionIT,at
grid/ITU
2.52 0 kWh Algaeinoculantprep(air
conditioner)
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.15 Algaeinoculantprep(air
conditioner)
Electricity,lowvoltage,productionIT,at
grid/ITU
0.845 0 kWh Harvestingpump
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.05 Harvestingpump
Electricity,lowvoltage,productionIT,at
grid/ITU
6.761 0 kWh Centrifuge-Dewatering
60
Electricity,lowvoltage,hydropower,
2030+,atgrid/CH
0 0.04 Centrifuge-Dewatering
Electricity,lowvoltage,atgrid/ITU 0.089 0 kWh SRSprocess(OilExtraction)-
electricityperkgoil
Electricity,lowvoltage,hydropower,
2030+,atgrid/CHU
0 0.089 SRSprocess(OilExtraction)-
electricityperkgoil
Heat,naturalgas,atindustrialfurnace
>100kW/RERU
2.19 2.19 MJ Energyusedforthepretreatment
andextractionoftheoilperkgoil
Heat,naturalgas,atindustrialfurnace
>100kW/RERU
2.79 2.79 MJ Energyinputforrecoveringthe
hexaneperkgoil
Heat,naturalgas,atindustrialfurnace
>100kW/RERU
0.805 0.805 MJ Energyinputforprocessingof
theoiltoseparatetheoiland
otherlipids
Electricity,lowvoltage,atgrid/ITU 0.845 0.845 kWh ElectricityBeltFilterPress,used
todewaterthebiomass
Heat,naturalgas,atindustrialfurnace
>100kW/RERU
2.86 2.86 MJ FeedDryer-Electricityfordrying
thebiomass
Materials/fuels
Diammoniumphosphate,asN,at
regionalstorehouse/RERU
0.11 0.11 Kg Fertilizer–thequantityisfixed
pergofalgaebiomass
Diammoniumphosphate,asP2O5,at
regionalstorehouse/RERU
0.019 0.019 kg Fertilizer–thequantityisfixed
pergofalgaebiomass
Polyethylene,linearlowdensity,
granulate|production|AllocRec,U
0.003 3.01E-05 kg Infrastructure
Steel,unalloyed(GLO)|marketfor|
AllocRec,U
0.00177 1.75E-05 kg Infrastructure
Concrete,normal(GLO)|marketfor|
AllocRec,U
5.49E-
06
5.43E-08 m3 Infrastructure
Hexane(GLO)|marketfor|AllocRec,U 0.139 0.139 kg Solventused
Chemical,organic(GLO)|marketfor|
AllocRec,U
0.034 0.034 kg Proxy-Unknownorganicusedin
theprocess
Emissionstoair
Water 0.706 70.578 m3 Evaporation
Hexane 0.002 0.002 kg Fugitiveemissionsinthe
extractionprocessoftheoil
Wastetotreatment
Wastewaterfromvegetableoilrefinery(GLO)|treatmentof|AllocRec,U
7.331 7.331 l Proxy–wastewaterfromtheoil
extractionprocess
Table24:Algaecultivationandoilextraction–LCI
61
TheLCIofthetransesterificationprocessofthealgaeoilinthebaseandoptimizedcaseis
insteadthefollowing:
Products Base Optimized Unit
BiodieselfromEsterificationprocess 1 1 MJ
Materials/fuels
AlgaeOilOPRBaselineCase(3g/m2/d) 2.63E-02
0 kg
AlgaeOilOPROptimized(25g/m2/d) 0 2.63E-02
kg
Electricity,lowvoltage(IT)|marketfor|AllocRec,U 1.76E-04
0 kWh
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU
0 0.0067 kWh
Lightfueloil,burnedinboiler100kW,non-modulating/CH
U
1.63E-05
0.000621 MJ
Transport,freighttrain(IT)|processing|AllocRec,U 0.025
0.025
tkm
Transport,freighttrain(CH)|electricity|AllocRec,U 2.63E-03 2.63E-03 tkm
Transport,lorry20-28t,fleetaverage/CHU 3.95E-03
0 tkm
Transport,freight,lorry16-32metricton|AllocRec,U 0 3.95E-03
tkm
Regionaldistribution,oilproducts/RER/IU 6.89E-12
6.89E-12
p
Tapwater,atuser/CHU 1.8E-05 1.8E-05 kg
Emissionstoair
Heat,waste 6.34E-04
6.34E-04
MJ
BOD5,BiologicalOxygenDemand 9.2E-5
9.2E-5*0.5 kg
COD,ChemicalOxygenDemand 9.2E-5
9.2E-5*E-5
kg
DOC,DissolvedOrganicCarbon 1.13E-05
1.13E-05*0.5
kg
TOC,TotalOrganicCarbon 1.13E-05 1.13E-05*0.5 kg
Emissionstosoil
Oils,biogenic 1.32E-05
1.32E-05
*0.5
kg
Wastetotreatment
Disposal,separatorsludge,90%water,tohazardous
wasteincineration/CHU
4.41E-06
4.41E-06
kg
Disposal,municipalsolidwaste,22.9%water,tosanitary
landfill/CHU
1.64E-07
1.64E-07
kg
Treatment,rainwatermineraloilstorage,towastewater
treatment,class2/CHU
1.97E-06
1.97E-06
m3
Treatment,sewage,towastewatertreatment,class2/CH
U
1.81E-08 1.81E-08 m3
62
6.2GasolinefromAlgae100hafacilityInthischapterthecultivationofthealgaeina100hahybridsystemfacility(i.e.apartis
madewithPhotobioreactors(PBRs)andtheotheronewithOPRs)iscarriedoutinorderto
exploitthemaximumadvantagesprovidedbythesetwocultivationsystems.Themodelling
isbasedonthepaperwrittenby(Bealetal.,2015).Thesystemmodelledbytheauthorsis
basedonanoriginaldemonstrationplantof0.5hascaledup(i.e.KonaDemonstration
Facility(KDF)nowCellanaLLC).Twoalgaespeciesweretherecultivated:Staurosirasp.andDesmodemussp.,withbiomassproductivityrespectivelyof19g/m
2/dand23g/m
2/d,
evaluatedthroughthedemonstrationplant.Thislarge-sizefacilityisassumedtobeneara
powerplant,toexploititswastestreamgasesasasourceofcarbon,whilethefertilizersare
assumedtobebought.
TwoimagesarepresentedbelowtoshowthereaderhowaPBRlookslikeandhowis
designedthesystemfacility:
Image8:Photobioreactor
63
Image9:Systemfacility-Source:(Bealetal.,2015)
Manyprocessesareexploredwithinthestudyof(Bealetal.,2015),butthoseonwhichwe
aregoingtoconcentratearethree:
1. Aprocessusingthecurrenttechnologiesforcultivationandharvesting,adoptinga
solventfortheoilextraction;
2. Aprocesswithenhancedharvestingandcultivatingprocessesandtheoilextraction
methodisbasedonthehydrothermalliquefaction(HTL);
3. Aprocessequaltothesecondoneexceptfortheoilextractionmethodthatisbased
onaprocessnamedOpenalgae.Inthisoneelectromagneticsforcesareusedfor
splittingthealgae’scellsallowinganeasierrecoveryoftheoilextracted.
Thesecondandthirdprocessesarealreadyconsideredoptimizedbytheauthorsofthe
paperandeachoftheseprocessesiscarriedoninthesamelarge-sizesystemfacilityof
100haEveniftheseprocessesrepresentthetargetprocessesfortheauthors,ithastobe
saidthatabasecaseofthemhasbeenanalyzedaswellbytheauthorsthemselves.Butas
thepurposeofthisthesisistoshowanoptimizedversionofthecurrentprocesses,we
assumedaswellthattheirtargetprocessesareouroptimizedones.
Thefacilityisalreadydesignedasawellenhancedone,consideringatleastthestructure
facility,butmanyassumptionshavebeentakenfordevelopingit:
• Highproductivityyields;
64
• Co-locationwithawasteCO2stream;
• Gravityenhancedvolumetransfers;
• Airliftpondcirculation;
• Efficientconversion/extractionmode;
• Renewableenergy;
• Lifetime:30years;
Intheoriginalworkthefunctionalunitis1hasotheirdatahavebeenadaptedtothe
functionalunitofthethesisthatis1MJ.BesidesthefacilitytakesplaceintheUSorinthe
Hawaii,whileforbeingconsistentwiththepreviousprocessinvestigatedinchapter6.1,we
stillassumethatourfacilitytakesplaceinthecenterofItaly,andaccordingtothatthesame
transportdistancesareconsidered(i.e.transportofthefinishedfuelfromItalyto
Switzerlandbytrain,andregionaldistributionperformedwithtrainsandlorries).
Thefuelproductioninthepaperisassumedasacoproduct,andwiththeOpenalgaeprocess
isalsoconsideredaco-productionofanimalfeed,replacedwithtwoprocessesavailablein
theecoinventdatabase:soybeanmealandcornmaze.
6.1.1WetSolventExtraction
Thisprocessaccordingto(Bealetal.,2015)isbasedonthecurrenttechnologiesfor
harvestingandprocessingthebiomassproduced(e.g.paddlewheelforcirculatingthe
biomasscontinuously,theuseofacentrifugeforconcentratingitortheuseofaringdryier
fordryingthealgae),evenifitisknownthatarenotefficient.Thepondhastobemixedin
thiscasefor24h.ThealgaestrainconsideredisStaurosirasp.withproductivity,asmentionedabove,of19g/m
2/dandanoilyieldof0.31kgoil/kgdryalgaebiomass.
Beforeprocessingthealgaeproducedtheymustbethickenedtoasolutionof90%solids.
Thisisperformedthroughthecentrifugationstepandtheringdrier.Aftertheseoperations
thealgaearereadytobeprocessed,inordertoextracttheiroilcontent.Adirectsolvent
extractionusinghexaneassolventisused.Throughthisextractionprocessthe50%oflipids
containedintothealgaeiscollectedasabiocrude.Forcalculatingthisqiuantitywecanrefer
tothefollowingequation:
2 ∙ 34 ∙ 55 = 0.155 ∙ 2 = 89
Where:
• M:totalmassoutput[Mton/day]
• Lc:Lipidcontent=0.31
• RR:recoveryrate=0.5
• Br:Biocruderecovered[Mton/day]
65
Accordingto(Bealetal.,2015)intheoperation1%ofthesolventislostand0.005gof
phosphoricacidisneededpergofbiocruderecovered.Thebiomassthatremainsafterthe
oilrecoveryisallconsideredasanimalfeed.
Respecttotheoriginalpaperweconsidertwosourceofelectricitytopowerthedifferent
operations:theSwissaveragemix,inordertohavethesamecomparisonmixwiththeother
processesinvestigatedthroughthethesis,andtheItalianaverageone,asitisassumedthat
thecultivationwilltakeplaceabroadfromSwitzerland,preciselyinthecenterofItaly.
Thisprocessconstitutesforusaswellasourbasecase.
Anothermodificationprovidedtotheoriginalpaperisthattheanimalfeedco-productsare
energyallocatedconsideringthebio-crudeproduced:
Co-products LHV[MJ/kg] EnergyAllocationGasoline 44.4 0.34
Soybeanmeal 19.7 0.50
Corngrain 18.7 0.16
Table25:Gasolineenergyallocationdirectsolventextractionprocess
Thefuelthatwearegoingtoconsiderisgasoline,becauseinthepaperitisassumedthat
thisfuelisreplacedasitsproductionisavoided.
TheLCIofthisbasecaseprocessisshownbeneathconsideringaselectricitytheItalian
averageone,butintheresultssectionalsotheSwissaveragemixisgoingtobeshowed:
Products Base Unit Comment
GasolineSolventExtraction 1 MJ Isbasedonthe
productionof0.025
kgofgasoline
Resources
Occupation,waterbodies,artificial 0.287 m2a
Occupation,industrialarea 0.0546 m2a
Materials/fuels
Ammonia,liquid|ammoniaproduction,steamreforming,liquid|
AllocRec,U
0.00317 kg Fertilizer
Phosphatefertiliser,asP2O5(GLO)|marketfor|AllocRec,U 0.000237 kg Fertilizer
Packagingfilm,lowdensitypolyethylene(GLO)|marketfor|Alloc
Rec,U
0.01396 kg Infrastructure
Polyvinylchloride,bulkpolymerised(Morero,Groppelli,&
Campanella)|polyvinylchlorideproduction,bulkpolymerisation|
AllocRec,U
4.98E-06 kg Infrastructure
Transport,lorry20-28t,fleetaverage/CHU 2.25E-
5*150
tkm Regional
distribution
Hexane(GLO)|marketfor|AllocRec,U 0.000374 kg Solvent
Phosphoricacid,fertilisergrade,withoutwater,in70%solution
state(GLO)|marketfor|AllocDef,U
4.63E-05 kg Compoundneeded
intheoilextraction
Transport,freighttrain(CH)|electricity|AllocRec,U 2.25E-
5*100
tkm Regional
distribution
Transport,freighttrain(IT)|processing|AllocRec,U 2.25E-
5*960
tkm TransportfromItaly
bytrain
66
Electricity/heat
Electricity,lowvoltage,atgrid/ITU 0.255 kWh Totalelectricity
requiredperMJof
gasolineproduced
Heat,naturalgas,atboilermodulating>100kW/RERU 0.5437 MJ Totalheatrequired
fortheproduction
of1MJofgasoline
Emissionstoair
Hexane 0.000374 kg Solventloss
Finalwasteflows
Polyethylenewaste 0.01396 kg Disposalof
infrastructure
Polyvinylchloridewaste 4.98E-06 kg Disposalof
infrastructure
Table26:Hexanesolventextractionprocess-LCI
6.2.2HydrothermalLiquefactionprocess(HTL)OptimizedCase-LCI
Oneoftheprocessescarriedoutinthestudyof(Bealetal.,2015)istheHydrothermal
Liquefactionprocess,anditisbasedontheonedevelopedatPacificNorthwestNationalLab
(PNNL)(Zhu,Albrecht,Elliott,Hallen,&Jones,2013).Thehydrothermalprocessingisan
approachusedforexploitingthehighmoisturecontentofthealgae,asittakesplaceusing
wateratelevatedtemperaturesandpressures,andwithintheseconditionsthealgaecells
willbreakdowntoformbio-oilandgases(Brownetal.,2010).Thisprocessrepresenta
targetcasealreadyintheoriginalpaper,thusweconsideritouroptimizedcase,including
thenalltheassumptionsexposedinchapter6.
Thedesignofthefacilityhasnotchangedforthiscase,butinrespecttothebaseline
processanalyzedinthesub-chapter6.2.1thealgaestrainusedisDesmodemussp.withabiomassproductivityof23g/m
2/dayandanoilyieldof0.38kgoil/kgdryalgaebiomass.
Furthermoretheprocessesusedforprocessingthealgaeareconsideredmoreeffective
thantheonesseenbefore(e.g.airliftpondcirculationinsteadofthepaddlewheels,filter
pressinsteadofthecentrifugation).Thecirculationtimeoftheopenpondsisnowreduced
to12hfromthe24hofthebasecase.Theelectricitytobeusedshouldberenewableand
comingfromawindpowerplant,butforbeingconsistentwiththeotheroptimized
processesofthethesistheelectricitywillbeagainthelowvoltagehydropoweronecreated
fortheThelmaproject(StefanHirschberg,2016).
ThetransportsbyroadfortheregionaldistributionofthefinishedfuelinSwitzerland,
comparedtothebasecaseprocessareprovidedbyaEURO6lorry.Thereductionofthe
atmosphericemissionsby50%ishereaswelldone,andisbasedonthebasecaseofthe
sameprocess,evenifwearenotgoingtoshowthedataconcerningit.
Toperformthisprocessintheoriginalpaperisassumedthattheheatandtheelectricity
67
requiredareprovidedbyanonsitecombinedheatandpowerplant(CHP).Thelipidrecovery
fromthebiomassisassumedtobethe50%ofallthebiomassproducedandisconverted
intobiocrude.Wecannowexpressthebiocruderecoveryinthisway:
2 ∙ 55 = 89
Where:
• M:totalmassoutput[Mton/day]
• RR:recoveryrate=0.5
• Br:Biocruderecovered[Mton/day]
Thiswayofassumingthelipidrecoveryisbasedontheassumptionsmadeintheoriginal
paperby(Bealetal.,2015),andwearesimplyagreeingwiththeirassumptions.
Thisprocessdoesnotconsideranyco-production,butconsidersonlytheproductionof
gasolinestartingfromalgae,thusnoenergyallocationhasbeenusedinit.Furthermorethe
emissionsoftheCHPplantarepartoftheLCIof(Bealetal.,2015).
HereaftertheLCIoftheprocessispresented:
Products Optimized Unit CommentGasoline_HTLOptimized 1 MJ Isbasedonthe
productionof
0.025kgof
gasoline
Resources
Occupation,waterbodies,artificial 0.00583 m2a
Occupation,industrialarea 0.00111 m2a
Materials/fuels
Ammonia,liquid(Moreroetal.)|ammoniaproduction,steam
reforming,liquid|AllocRec,U
0.00546 kg Fertilizer
Phosphatefertiliser,asP2O5(Moreroetal.)|diammoniumphosphate
production|AllocRec,U
1.82E-05 kg Fertilizer
Packagingfilm,lowdensitypolyethylene(GLO)|marketfor|AllocRec,
U
0.001255 kg Infrastructure
Polyvinylchloride,bulkpolymerised(GLO)|marketfor|AllocRec,U 4.49E-06 kg Infrastructure
Transport,freight,lorry16-32metricton,EURO6(GLO)|marketfor|
AllocRec,U
2.25E-5*150 tkm Regional
distribution
Transport,freighttrain(CH)|electricity|AllocRec,U 2.25E-5*100 tkm Regional
distribution
Transport,freighttrain(IT)|processing|AllocRec,U 2.25E-5*960 tkm Transportby
trainfromIT
toCH
Electricity/heat
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0.0237 kWh Overall
electricity
requiredper
MJproduced
Heat,naturalgas,atboilermodulating>100kW/RERU 0.0168 MJ Overallheat
requiredper
MJproduced
Emissionstoair
68
Nitrogenoxides 1.379E-6*0.5 kg CHP
emissions
Carbonmonoxide,biogenic 4.41-6*0.5 kg CHP
emissions
Methane,biogenic 2.117E-6*0.5 kg CHP
emissions
NMVOC 1.748E-7*0.5 kg CHP
emissions
Sulfurdioxide 1.763E-6*0.5 kg CHP
emissions
Dinitrogenmonoxide 12.33E-7*0.5 kg CHP
emissions
Finalwasteflows
Polyethylenewaste 0.001255 kg Infrastructure
Disposal
Polyvinylchloridewaste 4.49E-06 kg Infrastructure
Disposal
Table27:GasolinefromHTLprocess-LCI
6.2.3OpenAlgaeProcess(WetExtraction)Optimized-LCI
Thisprocessisequaltothepreviousoneanalyzedinsub-chapter6.2.2,anddiffersfromit
onlybecauseoftheoilextractionmethodused.Themethodnowusedisawetextraction
methoddevelopedby(H.Thomas,2014)namedOpenalgae.
Theprocessisbasedon4mainsteps:growofthealgae,concentration,separationandoil
recover.Theoilrecoveredisthenupgradedaccordingto(Bealetal.,2015)intogasoline,as
itisaco-productoftheprocess.
TheOpenalgaeprocessshouldallowforlessenergyconsumptionbecausetheseparation
stageiseffectedusingelectro-magneticforcestobreakdownthecells.Aftertherecoveryof
theoil,theremainingbiomasscanbeusedasapossibleanimalfeedstock,withanextra
addedvaluebecauserichinOmega-3,soeconomicallyvaluable.
Also,thewaterusedforcultivation,canbecleanedaftertheoilrecoveryandsentbackto
thecultivationstep.
Consideringthat,asinthefirstprocessinvestigatedinsub-chapter6.2.1,thereareco-
productsoutoftheprocess(i.e.animalfeedsubstitutedbythesoybeanmealandcorngrain
processesfromtheecoinventdatabase),againanenergyallocationisperformedasitis
shownbelow:
Co-products LHV[MJ/kg] EnergyAllocationGasoline 44.4 0.49
Soybeanmeal 19.7 0.39
Corngrain 18.7 0.12
Table28:EnergyallocationOpenalgaeprocess
ThevaluesshowedinTable27differfromthoseoftable24becausethebiomass
productivityandtheoilyieldnowconsideredaredifferent.Thisisbecausethealgaestrain
nowusedisDesmodemussp.withabiomassproductivityof23g/m2/dandanoilyieldequal
to0.38kgoil/kgdryalgaebiomass.Themaindifferencethough,apartfromthehigher
69
biomassproductivity,istherecoveryratethatispossibletoachievewiththeOpenalgae
process,thatisequalto75%,asitisshownbelowinthefollowingequation:
2 ∙ 34 ∙ 55 = 0.285 ∙ 2 = 89
Where:
• M:totalmassoutput[Mton/day]
• Lc:Lipidcontent=0.38
• RR:recoveryrate=0.75
• Br:Biocruderecovered[Mton/day]
Inthepaperof(Bealetal.,2015)whatremainsaftertheoilrecoveryisallconsideredtobe
biomassusedasanimalfeed.Anotherdifferencewiththedirectsolventextractionprocess
seeninsub-chapter6.2.1isthatthesolventusedisheptane,andnothexane,asassumedby
theauthors.
Againasforthepreviousprocessinvestigated,thetargetprocessofthepaperof(Bealetal.,
2015)isouroptimizedone.
TheLCIofthegasolineproducedwiththeOpenalgaeprocess,consideringtheenergy
allocation,isshownbelow:
Products Optimized Unit Comment
GasolineOpenalgaeProcessOptimized 1 MJ Isbased
onthe
production
of0.025kg
ofgasoline
Resources
Occupation,waterbodies,artificial 0.00502 m2a
Occupation,industrialarea 0.00095 m2a
Materials/fuels
Ammonia,liquid(Moreroetal.)|ammoniaproduction,steam
reforming,liquid|AllocRec,U
0.00268 kg
Phosphatefertiliser,asP2O5(Moreroetal.)|diammoniumphosphate
production|AllocRec,U
0.0002 kg
Packagingfilm,lowdensitypolyethylene(Moreroetal.)|production|
AllocRec,U
0.001081 kg
Polyvinylchloride,bulkpolymerised(Moreroetal.)|polyvinylchloride
production,bulkpolymerisation|AllocRec,U
3.86E-06 kg
Transport,freight,lorry16-32metricton,EURO6(Moreroetal.)|
transport,freight,lorry16-32metricton,EURO6|AllocRec,U
2.25E-5*150 tkm
Heptane(GLO)|marketfor|AllocRec,U 8.36E-07 kg
Transport,freighttrain(CH)|electricity|AllocRec,U 2.25E-5*100 tkm
Transport,freighttrain(IT)|processing|AllocRec,U 2.25E-5*960 tkm
Electricity/heat
Electricity,lowvoltage,hydropower,2030+,atgrid/CHU 0.0298 kWh
Heat,naturalgas,atindustrialfurnace>100kW/RERS 0.0117 MJ
Emissionstoair
Heptane
70
Finalwasteflows
Polyethylenewaste 0.001081 kg
Polyvinylchloridewaste 3.86E-06 kg
Table29:GasolinefromOpenalgaeprocess-LCI
6.2.4GasolineProcessesComparison
Astheprocessesanalyzedinthesubchapters6.2.1-6.2.3arebasicallymodelledinthesame
largescalefacility,ithasbeenthoughtthatcouldbeinterestingtothereadertoshowthe
LCIsofthethreeofthemalltogether,sothatispossibletoassistthedifferencesamong
them:
Products Base Optimized-HTL
Optimized–OpenalgaeProc.
Unit Comment
Gasoline_HTLOptimized 1 1 1 MJ Isbasedonthe
productionof
0.025kgof
gasoline
Resources
Occupation,waterbodies,artificial 0.287 0.00583 0.00502 m2a
Occupation,industrialarea 0.0546 0.00111 0.00095 m2a
Materials/fuels
Ammonia,liquid|ammoniaproduction,steam
reforming,liquid|AllocRec,U
0.00317 0.00546 0.00268 kg Fertilizer
Phosphatefertiliser,asP2O5|diammonium
phosphateproduction|AllocRec,U
0.000237 1.82E-05 0.0002 kg Fertilizer
Packagingfilm,lowdensitypolyethylene
(GLO)|marketfor|AllocRec,U
0.01396 0.001255 0.001081 kg Infrastructure
Polyvinylchloride,bulkpolymerised(GLO)|
marketfor|AllocRec,U
4.98E-06 4.49E-06 3.86E-06 kg Infrastructure
Transport,freight,lorry16-32metricton,
EURO6(GLO)|marketfor|AllocRec,U
2.25E-5*150 2.25E-5*150 2.25E-5*150 tkm Regional
distribution
Hexane 0.000374 0 0 Kg Solvent
Heptane 0 0 8.36E-07 kg Solvent
PhosphoricAcid 4.63E-05 0 0 kg Compound
neededfor
biocrude
recovery
Transport,freighttrain(CH)|electricity|Alloc
Rec,U
2.25E-5*100 2.25E-5*100 2.25E-5*960 tkm Regional
distribution
Transport,freighttrain(IT)|processing|Alloc
Rec,U
2.25E-5*960 2.25E-5*960 2.25E-5*100 tkm Transportby
trainfromIT
toCH
Electricity/heat
Electricity,lowvoltage,hydropower,2030+,
atgrid/CHU
0.255 0.0237 0.0298 kWh Overall
electricity
requiredper
MJproduced
71
Heat,naturalgas,atboilermodulating
>100kW/RERU
0.5437 0.0168 0.0117 MJ Overallheat
requiredper
MJproduced
Emissionstoair
Hexane 0.000374 0 0 Kg SolventLoss
Heptane 0 0 8.36E-07 kg SolventLoss
Nitrogenoxides 0 1.379E-
6*0.5
0 kg CHP
emissions
Carbonmonoxide,biogenic 0 4.41-6*0.5 0 kg CHP
emissions
Methane,biogenic 0 2.117E-
6*0.5
0 kg CHP
emissions
NMVOC 0 1.748E-
7*0.5
0 kg CHP
emissions
Sulfurdioxide 0 1.763E-
6*0.5
0 kg CHP
emissions
Dinitrogenmonoxide 0 12.33E-
7*0.5
0 kg CHP
emissions
Finalwasteflows
Polyethylenewaste 0.01396 0.001255 0.001081 kg Infrastructure
Disposal
Polyvinylchloridewaste 4.98E-06 4.49E-06 3.86E-06 kg Infrastructure
Disposal
Table30:Gasolinefromalgaeprocessescomparison-LCI
72
7. LifeCycleImpactAssessment&Results
Startingfromaspecifictypeofbiomass(i.e.wood,manureandalgae)thedifferentbiofuels
willbecomparedinpoweringdifferentcarscoveringonekilometer.Beforedoingthatthe
quantifiedresultper1MJoffuelwillbeshowedtothereader.
Thisisveryimportantbecauseinthiswayitispossibletoshowwhatisinfluencingdirectly
thedifferentimpactcategories.
Amongtheimpactcategoriesthathavebeeninvestigatedonlyfourmid-pointindicatorswill
beshowninthischapter,becauseareconsideredthemosteffectiveindisplayingtheresults
tothereader.Alltheotherresultsaregoingtobeshowninanappendixsectionattheend
ofthethesis.
Themid-pointschosenforthissectionarethoseexplainedinthesubchapter3.4:
• Globalwarmingpotential[kgCO2eq.];
• Freshwatereutrophicationpotential[kgPeq.];
• ParticulateMatterFormationpotential[kgPM10eq.];
• NaturalLandTransformationpotential[m2];
ThedataforallthevehicleshavebeentakenfromtheThelmaproject(StefanHirschberg,
2016),andtheirenvironmentalimpactshavebeendividedinthesecategories:
• Car:consideringfortheproduction,themaintenanceandthedisposalofthecar;
• Road:impactsontheenvironmentduetoproductionandmaintenanceoftheroad;
• Fuel/Electricitysupply:everycarispoweredbyacertainamountofenergy(MJ/km),
whichissuppliedbythedifferenttypesofbiofuelsinvestigatedandthencompared
withfossilfuels,conventionalbiofuels(e.g.soybeanester),differentelectricitymix,
andhydrogenproducedfromfossilsources;
• Emissions:theyincludethefueldependentemissions,theregulatedemissions,and
thenon-exhaustemissions.Thedifferencebetweenacarpoweredwithafossilfuel
andonepoweredbyabiofuelisthattheemissionsforthelasthavebeenconsidered
biogenic.Alltheotheremissionsfromcombustionoffossilfuelsbyvehicleshave
beenassumedtobethesameforcombustionofbiofuels.
73
Theamountofenergyusedbythesedifferentcarsforcoveringonekilometeris:
Vehicle EnergyUsed[MJ/km]ICEVgasoline 2.7
ICEVdiesel 2.4
ICEVCNG 2.8
BEV 0.9
FCEV 1.6
Table31:CarsPower
Tocalculatetheemissionsduetoburningbiofuels,theywereassumedtobethesameas
thosefromburningfossilfuelsinthesamecar,withtheexceptionofbiogenicCO2,COand
CH4.ThisdatacamefromprojectTHELMA(StefanHirschberg,2016).
74
7.1WoodPathways
7.1.1GlobalWarmingPotential
Thebiofuelsproducedwithdifferentpathwaysfromthewoodbiomassareherecompared.
Inthefollowingcharttheresultsofproducing1MJoffuelaredisplayed.Doingthatitis
possibletoassesswhicharethemaincontributorsinthedifferentcategories.Itwillalsobe
possibletoseethedirectcomparisonbetweenthecurrentcasesandtheoptimizedones.
Thecategoriesexaminedinthefollowingchartare:
• Directemissions:emissionsstrictlyrelatedtotheproductionofthefuel;
• Materialinputs:alltheinputsrequiredforproducingthebiofuelliketheraw
biomass,theprocessingwater,ortheoperationalmaterials(e.g.silicasandforthe
fluidizedbedreactors,orcompoundusedforcleaningtherawbiogasproduced);
• Infrastructure:theplants,orthecomponentsneededforprocessingthebiomass;
• Transport:thelorriesorthetrainsusedforcarryingtherawbiomassorthefinished
fuel;
• Catalyst:isanoperationalinputbutasitusuallyhavebiginfluenceonmostofthe
impactcategoriesweprefertoshowitseparately;
• Electricity;
• Heat;
• Waste:includesallthewastesattheendoftheprocesses,andcanincludethe
wastewatertreatment,orthedisposalofusedminerals,orinertmaterialsorashes;
75
Chart1:WoodpathwaysGWPresultsperMJ
Asitpossibletoseethegasificationpathwayissofarthelesscontributingone.Eventhe
conversionintoelectricityofthewoodchipsthroughacogenerationplantrepresentsavery
goodsolution.Fortheotherprocessesexamined,wecanassesshowinthecasesofthe
conversionofwoodchipsthroughthefastpyrolysisstepintogasolineordieselthemain
contributioncomesfromthedirectemissionsoftheprocess.Inthecaseofhydrogen
productioninsteadfromthematerialinputs,whicharerepresentedmainlybythehydrogen
producedstartingfromthegasificationofthebiomass.
Consideringthefastpyrolysis,themaincontributoristhebio-crudeproducedduringthe
upstreamprocesswherethecombustionofnaturalgasintheprocessaffectsbadlythis
category,plusthetransportsfreightusedforthedifferentoperations(i.e.collectingthe
biomass,transportingthefinishedfuel).Inconsideringtherawbiomass,thechopping
operationsarethemostcontributingtotheclimatechangebecauseofthemachinesused
thatconsumedieselfuel.
Consideringinsteadthecomparisonsofthedifferentfuelsproducedwiththedirect
alternatives,wearegoingtoshowtheresultsobtainedinpoweringthedifferentcarsper
onevehiclekilometer.
0
0,01
0,02
0,03
0,04
0,05
0,06
0,07
0,08
0,09
Base Optim. Base Optim. Base Optim. Base Optim. Base Optim. Base Optim.
WFP WFP Gasif. HTG Cogen Gasif.
Gasoline Diesel Methane Electricity Hydrogen
kgCO2eq
.PerM
JGWP
DirectEmiss. MaterialInputs Infrastructure Transport
Catalyst Electricity Heat Waste
76
Chart2:WoodpathwaysGWPresultspervkm
Afirstimportantresultcomingfromthischartisthat,consideringtheGlobalWarming
Potential,thebestwaytoexploitwoodbiomassforpoweringavehicleismainlytogasifyit
andthenupgradetheSNGproducedintomethane.
AlsoconsideringtheSwissaverageelectricitymix,burningthewoodintoacogeneration
plantmayrepresentagoodwayforusingthisbiomassfeedstocktopoweracar.
Someotherconsiderationsthougharisefromthischart.OneofthemisthatthePyrolysis
processisnotthemosteffectivewaytoexploitthebiomassforproducingafuel,atleastnot
nowadays;GWPimpactsaresimilartousingfossilfuels.Improvementsofthistechnologyin
thefuturethough,mayleadtomoreinterestingresults.
Anotherconsiderationcomingoutfromthischartisthathydrogenproducedstartingfrom
woodybiomassrepresentsapromisingpathwayforproducingit,ascomparedwiththe
fossilwaytodoitisalreadycompetitiveandmightbecomemuchbetterwiththe
improvementssupposedbythiswork.
7.1.2FreshWaterEutrophicationPotential
Thefollowingchartisabouttheimpactresultinginthisspecificcategoryfromthe
productionof1MJoffuels,inthedifferentpathways.
0
0,05
0,1
0,15
0,2
0,25
0,3
0,35
0,4
Base
Optimized
Base
Optimized
Base
Optimized
Base
Optimized
Base
Optimized
Base
Optimized
Base
Optimized
WFP Fossil WFP Fossil Gasif. HTG Fossil ORC Cogen CH CoalHydro Gasif. SMR
Gasoline Diesel Methane Electricity Hydrogen
kgCO2eq
.pervkm
GWPCAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
77
Chart3:WoodpathwaysFreshwatereutrophicationresultsperMJ
AstheinthechartseenintheGWPcategoryonceagainthefuelsproducedfromthefast
pyrolysisprocesstogetherwiththehydrogenproducedfromthebiomassgasification
processarethoseperformingpoorly.Althoughinthiscasethemajorcontributionscome
fromthecatalystsusedandthematerialinputs.
Thecatalysthassuchabigcontributionbecauseoftheminingoperationinvolvedinthe
productionofoneofitscomponenttheMolybdenum.
Consideringinsteadthehydrogenprocesswhatisaffectingthiscategoryistheelectricity
requiredforitsproductionandcompressionto700bars.Thereasontothatisthe
combustionofligniteforproducingtheelectricity,andthedisposalofthespoilfromlignite
miningarehighlyinfluencingthiscategory.Theminingspoilsincludemanyhazardous
compoundsemittedtothewater,wherethemainonesintermsofquantityareforexample
amongtheothers:Sulfate,Silicon,Potassium,MagnesiumandSodium.
0
0,00001
0,00002
0,00003
0,00004
0,00005
0,00006
Base Opt. Base Opt. Base Opt. Base Optim. Base Opt. Base Opt.
WFP WFP Gasif. HTG Cogen Gasif.
Gasoline Diesel Methane Electricity Hydrogen
kgPeq.perM
JFreshwaterEutrophication
DirectEmiss. MaterialInputs Infrastructure Transport
Catalyst Electricity Heat Waste
78
Chart4:WoodpathwaysFreshwatereutrophicationresultspervkm
Evenfromthethischartthatassessestheimpactsofthedifferentfuelspervkmthe
pyrolysisprocessandthehydrogenproductionarethosethatperformpoorly.
Nevertheless,theotherpathwaysexploredshowsgoodperformancesinthisimpact
category,andtheircontributionisnotthatmuchifcomparedwiththeroadandcar
categories.Soasstatedfortheglobalwarmingpotentialcategorytheconversionofthe
woodbiomassintomethaneorintoelectricityareagainthebestwaysforexploitingthis
source.
7.1.3ParticulateMatterFormationPotential
Wearegoingnowtoshowtheresultsforthisparticularmid-pointindicatorthatisausual
oneusedwhenassessingtheenvironmentalimpactsoftransportationunits.
Wewillshowfirstthechartindicatingtheimpactoftheproductionof1MJoffuels,soitwill
bepossibletoassessinthespecificwhatisreallycontributinginthisimpactcategory.
0,00E+00
2,00E-05
4,00E-05
6,00E-05
8,00E-05
1,00E-04
1,20E-04
1,40E-04
1,60E-04
1,80E-04
2,00E-04
BaseOptim. BaseOptim. BaseOptim.BaseOptim. BaseOptim. BaseOptim.
WFP Fossil WFP Fossil Gasif. HTG Fossil Cogen CH Coal Hydro Gasif. SMR
Gasoline Diesel Methane Electricity Hydrogen
kgPeq.pervkm
FreshwaterEutrophication
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
79
Chart5:WoodpathwaysParticulateMatterFormationresultsperMJ
Ineverypathwayispossibletoassesshowthematerialinputsarethemostimportant
contribution.Fortheelectricityproducedinthecogenerationplantthisisindirectlyseeable
becauseaconversionfromhightolowvoltagehasbeenperformed.
Thisisbecauseoftheprocessingofthewoodchips(e.g.harvestingandchippingoperations)
andtheirtransporttotheplant.Andtheirinfluenceisveryimportantandpresentinevery
process,astheyconstitutethestartingbiomass.
Onlyforthehydrogenprocesswecanattributetheresultsobtainedtootherfactors:
• thesyngasproducedfromthebiomassgasification,becauseofthemagnesiumused
asbedmaterialinthegasificationprocess;
• thesteamusedinthesteamreformingprocess,toenhancethehydrogenyield;
• Thechemicalplantandthedistributioninfrastructuresincludedintheprocess;
• Theelectricityusedforprocessingandcompressingthehydrogento700bar;
Afterhavingevaluatedwhicharethemaincontributorsinthisimpactcategory,weare
goingtoshowinthefollowingcharttheimpactsrelatedtotheuseofthesefuelsfor
poweringdifferentvehiclesperavkm.Likeintheothercasesthebiofuelsinvestigatedwill
bedirectlycomparedwiththeirdirectalternatives.
0
0,00002
0,00004
0,00006
0,00008
0,0001
0,00012
0,00014
0,00016
Base Optim. Base Optim. Base Optim. Base Optim. Base Optim. Base Optim.
WFP WFP Gasif. HTG Cogen Gasif.
Gasoline Diesel Methane Electricity Hydrogen
kgPM10eq.perM
JParticulateMatterFormation
DirectEmiss. MaterialInputs Infrastructure Transport
Catalyst Electricity Heat Waste
80
Chart6:WoodpathwaysParticulateMatterFormationresultspervkm
Regardingthismid-pointcategory,thebiofuelscomparedtotheconventionalfuelsdon’t
performmuchbetter,butstillfacethesameissuesthatarepresentwhenisnecessaryto
burnasubstancetoexploititsenergycontent.
Thetwoprocessesthatshowaslightlyworstperformanceifcomparedwiththeir
counterpartsarethebaselinecaseofthecogenerationplantandthehydrogenproduced
startingfromthegasificationofthebiomass.
7.1.4NaturalLandTransformationPotential
Thelastcategorywearegoingtoshowregardingthewoodpathwaysisthenaturalland
transformationone.Itassesseshowthebiofuelproductionisresponsibleinchangingthe
pre-existentecosystemandenvironment.
Firstly,thechartshowingtheresultsfortheproductionof1MJwillbedisplayed,asitwas
doneinthepreviousessub-chapters.
0,00E+00
1,00E-04
2,00E-04
3,00E-04
4,00E-04
5,00E-04
6,00E-04
BaseOptim. BaseOptim. BaseOptim.BaseOptim. BaseOptim. BaseOptim.
WFP Fossil WFP Fossil Gasif. HTG Fossil Cogen CH Coal Hydro Gasif. SMR
Gasoline Diesel Methane Electricity Hydrogen
kgPM10eq.pervkm
ParticulateMatterFormation
CARPRODUCTION&DISPOSAL&MAINTENANCE ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
81
Chart7:WoodpathwaysNaturalLandtransformationresultsperMJ
Asitwaspossibletoexpect,likeintheothercategories,thematerialinputs,sothe
operationsforprocessingthewoodchipsusedinthedifferentpathwaysarethemain
contributorstothisimpact.Asexplainedbeforeforthecogenerationprocess,thisis
indirectlyseeablefromthischart,asitactuallyshowstheconversionfromhightolow
voltageoftheelectricityproduced.
Hereafterinstead,thechartshowingtheresultsforthiscategoryofthedifferentfuels
coveringonevkmispresented:
0
0,000002
0,000004
0,000006
0,000008
0,00001
0,000012
Base Optim. Base Optim. Base Optim. Base Optim. Base Optim. Base Optim.
WFP WFP Gasif. HTG Cogen Gasif.
Gasoline Diesel Methane Electricity Hydrogen
m2pe
rMJ
NaturalLandTransformationDirectEmiss. MaterialInputs Infrastructure Transport
Catalyst Electricity Heat Waste
82
Chart8:WoodpathwaysNaturalLandTransformationresultspervkm
Forthisimpactcategoryitispossibletoassesshowthebiofuelsproducedhavealways
higherperformancescomparedtothefossilfuels.
Thefossilfuelsperformpoorlyinthisspecificcategorytheextractionoperationsofthe
petrolorofthenaturalgasfromtheunderground,highlymodifytheoriginalenvironment
andecosystem.
0,00E+00
2,00E-05
4,00E-05
6,00E-05
8,00E-05
1,00E-04
1,20E-04
Base Ideal Base Ideal Base Ideal Base Ideal Base Ideal Base Ideal
WFP Fossil WFP Fossil Gasif. HTG Fossil Cogen CH Coal Hydro Gasif. SMR
Gasoline Diesel Methane Electricity Hydrogen
m2pe
rvkm
NaturalLandTransformation
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
83
7.2ManurePathwaysThesameconsiderationsmadeatthestartofchapter7.1areherestillvalid,whatdiffers
nowisthesourceofbiomassexamined,whichisthemanureproducedinSwitzerland.
Thebiofuelsinvestigatedcomefromdifferentprocesses,likethebiomassgasificationand
itssubsequentcleaning,startingfromtheanaerobicdigestionofit.Wehavealsostudied
thehydrothermalgasificationprocess,forproducingmethaneandtheproductionof
electricityfromthecombustionofthemanurebiogas.
Thesebiofuels,arethencomparedwithfossilmethaneorwithelectricitycomingfromthe
Swissaveragemix,theEuropeanone,arenewablesourceofelectricity(i.e.hydropower)or
afossilone(i.e.naturalgas).
7.2.1GlobalWarmingPotential
Thefirstchartwearegoingtoshowwillexposetheresultsobtainedforproducing1MJof
fuelfrommanurebiomass.
Chart9:ManurepathwaysGWPresultsperMJ
Whatishighlyaffectingthisimpactcategoryarethematerialinputstothedifferent
processes.Tobemorespecificthebiogasusedintheupgradingfacility,forconvertingitto
methane,andtheoneburnedforproducingelectricityinacogenerationplant.Themain
reasontothatisbecauseofthemethaneleakagesfromtheanaerobicaldigestionplant.
Unfortunately,methanehasahugeimpactontheclimatechange,becauseitseffectis25
timesbiggerthantheoneoftheCO2itself.ThatiswhytheHTGprocessperformsmuch
0
0,02
0,04
0,06
0,08
0,1
0,12
0,14
0,16
0,18
0,2
Base Optim. Base Optim. Base Optim.
AnerobicDigestion HTG Cogen.
Methane Electricity
kgCO2eq
.perM
J
GWPDirectEmiss. Infrastructure MaterialInputs Catalyst
Electricity Waste Heat Transport
84
bettercomparedtotheanaerobicdigestionprocessofthemanure,justbecauseavoidsthe
anaerobicdigestionstep.
Thechartrelatedinsteadtotheresultingimpactsofthedifferentprocessesanalyzedin
coveringonevkmwiththedifferentvehiclesisthefollowing:
Chart10:Manurepathways-GWPresultspervkm
Knowingthatthebiogasproductionisheavilyinfluencingthiscategoryispossibletosee
hownowadaysthisconversionprocessperformsmuchworsethanthedirectcounterparts.
Infactonlythereductionofthemethaneleakagesmayleadtheanaerobicaldigestionstep
awaytoexploitthisbiomassasitisstatedbyouroptimizedcaseforproducingmethane.
Consideringtheelectricityproducedinthecogenerationplant,thepoorperformancesare
associatedtothedirectemissionsoftheprocess.
TheHTGprocessinsteadavoidingtheanaerobicdigestionstepavoidstheseleakagesand
showsgreaterresults.
0
0,05
0,1
0,15
0,2
0,25
0,3
0,35
Base Optim. Base Optim. Base Optim.
Biogas Biogas HTG Fossil Cogen. Cogen. CH EU Hydro Nat.Gas
Methane Electricity
kgCO2eq
.pervkm
GWP
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
85
7.2.2FreshwaterEutrophicationPotential
Thechartevaluatingtheimpactresultsfortheproductionof1MJoffuelintheFreshwater
Eutrophicationpotentialishereaftershowed:
Chart11:Manurepathways-FreshwatereutrophicationpotentialresultsperMJ
Fromthischartispossibletoevaluate,whichisthemaincontributorinthiscategory.Once
again,itispossibletoassesshowforthemethaneproducedstartingfromtheanaerobic
digestionofthebiomassthematerialinputsarethemainresponsible.Withthematerial
inputswemeanthebiogasusedintheupgradingplantfromwhichthemethaneisobtained.
Asforthemethanepath,thesameconsiderationscanbemadeforthebiogasburnedfor
producingelectricityinthecogenerationplant.
Thebiogasisseverelyaffectingthiscategoryforthesemanifoldreasons:
• Themanureinputanditstransportation(theseareincludedinthebiogas
production);
• Theanaerobicdigestionplant,becauseofthematerialsusedforitsconstruction
(e.g.copper,reinforcedsteel);
• Theglycerinusedasaco-substrate,asitsproductioncomesfromtheesterification
plantsofsoybeanandrapeoilrespectively;
• Theimportofelectricityfromcountrieswherecoalandligniteareusedforits
production(i.e.theminingdisposalinthespecific),especiallythelignite’smining
operationsarehighlyaffectingthismid-pointindicator;
0
0,02
0,04
0,06
0,08
0,1
0,12
0,14
0,16
0,18
0,2
Base Optim. Base Optim. Base Optim.
AnerobicDigestion HTG Cogen.
Methane Electricity
kgCO2eq
.perM
J
FreshwaterEutrophicationDirectEmiss. Infrastructure MaterialInputs Catalyst
Electricity Waste Heat Transport
86
AgainstthesetwopathwayswecanassesshowtheHTGprocessiseveninthiscategorywell
performing.
Thefollowingchartpresentedwillcomparehowinthisimpactcategory,thedifferentcars
analyzedperform:
Chart12:Manurepathways-Freshwatereutrophicationpotentialresultspervkm
Twoimportantconsiderationscomefromthischart.Thefirstisthatcomparedtofossil
methanetheoneproducedstartingfromthebiomasshasworstperformances.Thisis
mainlyduetothebiogasitselfusedintheupgradingsection,andtothecatalystneededin
theHTGprocess.
Theelectricitypathwayinsteadshowsgoodperformancesinthiscategory,comparedwith
theotherselectricitysources.
Anexplanationonwhytheelectricitypathwayshowsbetterresultsthanthegasification
one,isgivenbytheamountofenergyneededbythedifferentcarsasshowedinTable30.
0,00E+00
2,00E-05
4,00E-05
6,00E-05
8,00E-05
1,00E-04
1,20E-04
1,40E-04
1,60E-04
Base Optim. Base Optim. Base Optim.
Biogas Biogas HTG Fossil Cogen. Cogen. CH EU Hydro Nat.Gas
Methane Electricity
kgPeq.pervkm
FreshwaterEutrophication
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
87
7.2.3ParticulateMatterFormationPotential
Thechartpresentingtheimpactsrelatedtotheproductionof1MJoffuelisthefollowing
fortheparticulatematterformationindicator:
Chart13:Manurepathways-PMFresultsperMJ
Asitwasstatedintheprevioussubchapterthematerialinputsareagainthemaindriversin
thisspecificimpactcategory.Tobemorepreciseforthemethaneproducedfromthe
anaerobicdigestionprocessthebiogasisthemainresponsible,asitisintheelectricity
pathway.Thisisduetomanyreasons:
• Themanureanditstransportation
• Theanaerobicdigestionplant
• Theglycerinfromtheesterificationprocessofrapeoil
• Theheatrequiredtomaintainspecificconditionsintheanaerobicdigestionprocess
whosesourceismainlylightfueloil
IntheHTGprocess,theimpactsmainlycomefromthemanureitselfanditstransportation,
asintheothertwoprocesses.
Thechartcomparinginsteadtheresultingimpactsfromthedifferentcarsistheonebelow:
0
0,00002
0,00004
0,00006
0,00008
0,0001
0,00012
0,00014
0,00016
0,00018
Base Optimized Base Optim. Base Optimized
AnerobicDigestion HTG Cogen.
Methane Electricity
kgPM10eq.perM
J
ParticulateMatterFormation
DirectEmiss. Infrastructure MaterialInputs Catalyst
Electricity Waste Heat Transport
88
Chart14:Manurepathways-PMFresultspervkm
Regardingthiscategoryallthebiofuelsperformbadlyifcomparedwiththefossilalternative
ortheelectricitymixcompared.
7.2.4NaturalLandTransformationPotential
Alsoforthiscategoryfirstlywewillshowthespecificcontributorsforthismid-point
indicatorinproducing1MJoffuel:
0,00E+00
5,00E-05
1,00E-04
1,50E-04
2,00E-04
2,50E-04
3,00E-04
3,50E-04
Base Optim. Base Optim. Base Optim.
Biogas Biogas HTG Fossil Cogen. Cogen. CH EU Hydro Nat.Gas
Methane Electricity
kgPM10eq
.pervkm
ParticulateMatterFormationCAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
0
0,000005
0,00001
0,000015
0,00002
0,000025
0,00003
0,000035
0,00004
Base Optim. Base Optim. Base Optim.
Biogas HTG Cogen.
Methane Electricity
m2pe
rMJ
NaturalLandTransformationDirectEmiss. Infrastructure MaterialInputs Catalyst
Electricity Waste Heat Transport
89
Chart15:ManurePathways-NaturalLandTransformationResultsperMJ
Asintheothercharts,whenassessingwhichisthemaindriver,thebiggestcontributionin
producing1MJoffuel,comesfromthematerialinputs(i.e.thebiogasforthemethaneand
electricitypathways,themanurefortheHTGprocess).
Consideringinsteadthedifferentcarswhencoveringonevehiclekilometerthisisthe
resultingchart:
RegardingthecurrentprocessesonlytheHTGprocessshowsagoodperformance
consideringthisimpactcategory.Theupgradingofthebiogasprocessshowsevengreater
performanceswhentheprocessitselfisoptimizedasassumedinchapter5.Finally
consideringthismid-pointindicatortheelectricityproducedwiththeco-generativeengine
doesnotdisplayanyimprovementseveninthefuture.
Inthiscategorybiofuelsarefoundtohavesimilarimpactsifcomparedwiththefossil
alternativesorwiththedifferentelectricitymixconsidered,anddonotseemtopresentan
advantage.
0,00E+00
1,00E-05
2,00E-05
3,00E-05
4,00E-05
5,00E-05
6,00E-05
Base Optim. Base Optim. Base Optim.
Biogas Biogas HTG Fossil Cogen. Cogen. CH EU Hydro Nat.Gas
Methane Electricity
m2pe
rvkm
NaturalLandTransformation
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
90
7.3AlgaePathwaysFinally,istheturnoftheAlgaeproductionandexploitationformakingbiofuels.Asstated
beforeinthepreviouschaptersthistechnologyisnotmaturewiththecurrentknowledges,
forthebiofuelproduction,aswearegoingtoassessinthenextsubchapters.
Thebiofuelsproducedfromalgaearegasolineanddiesel,whicharegoingtobecompared
withtheirfossilalternatives,andwithtwoconventionalbiofuels(i.e.SoybeanMethylEster
andPalmMethylEster).
Wearenowconsideringtwopathwaysforproducingthealgae,theOpenPondsRaceanda
hybridsystemthatincludesPhotoBioReactor(PBR)andOPR,asexplainedbeforeinthe6.2
sub-chapter.
7.3.1GlobalWarmingPotential
Itisimportanttostartshowingthereaderthemaindriversfortheclimatechangecategory
whenproducing1MJoffuelstartingfromalgaecultivation:
TheOPRbasecaseprocessrevealsthatnowadayswiththecurrentmarkettechnologies,
thisfuelcannotcompetewiththeconventionalfossilorbiofuelsones.Fromthechartis
possibletostatethatthematerialinputsforthebiodieselproducedintheOPRarethemain
responsible.Thisisindirectlytrue,becausethematerialinputsconsideredhereisthebiooil
extractedfromthealgaecultivated.Abigproblemcomingfromthisproductisthehigh-
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL Openalgae OPR
Gasoline Diesel
kgCO2eq
.perM
J
GWPDirectemiss. MaterialInputs Heat Electricity Transport Infrastructure Waste
91
energydemandrequiredforboththecultivationandtheextractionsteps.Theelectricity
andtheheatrequiredareindeedtoointensive.
Onestatementthoughthatispossibletomake,isthattheusageofanoptimizedfacilityand
acleanersourceofenergy,liketheSwissaverageoneorarenewableoneasexplainedin
thepreviouschapters,alreadyshowhowthepotentialityofthistechnologycanberight
nowveryhighandisstrictlyrelatedtotheprocessesandthetechnologyused.
Thechartshowedbelow,compareinsteadtheimpactsforthiscategorywhenthedifferent
carsareused:
Thesameconsiderationsdoneforthepreviouschapterarealsohereapplied.
7.3.2FreshwaterEutrophicationPotential
Forthefreshwatereutrophicationpotentialwestartshowingthechartthatcomparesthe
differentimpactsduetotheproductionof1MJoffuel.Secondlythechartwherethe
differentcarsarecomparedincoveringonevkmwillfollow:
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL OpenAlgae Fossil OPR Soybean Palm Fossil
Gasoline Diesel
KgCO2eq.pervkm
GWP
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
92
Chart16:AlgaePathway-FreshwaterEutrophicationResultsper1MJ
Chart17:AlgaePathway-FreshwaterEutrophicationResultspervkm
0
0,00002
0,00004
0,00006
0,00008
0,0001
0,00012
0,00014
0,00016
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL Openalgae OPR
Gasoline Biodiesel
kgPeq.perM
JFreshwaterEutrophication
Directemiss. MaterialInputs Heat Electricity Transport Infrastructure Waste
0
0,00005
0,0001
0,00015
0,0002
0,00025
0,0003
0,00035
0,0004
0,00045
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL OpenAlgae Fossil OPR Soybean Palm Fossil
Gasoline Biodiesel
kgPeq.pervkm
FreshwaterEutrophicationCAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
93
Themainconsiderationregardingthisimpactcategoryisthatthebiggestinfluencecomes
fromtheelectricityusedforprocessingandcultivatingthealgae.Onlyintheoptimized
caseswhenlessenergyisrequiredwecanseethatthistechnologymightrepresentaviable
solutioninreplacingfossilfuels.
7.3.3ParticulateMatterFormationPotential
Thefirstchartshowedistheonethatassessestheimpactsfromtheproductionof1MJof
fuel:
Chart18:AlgaePathway–ParticulateMatterFormationResultsper1MJ
Asfortheothercategories,theelevatedenergydemandisresponsibleofthepoor
performancesofthebasecasesinvestigated.
Thefollowingchartistheonethatcomparesthedifferentcarspoweredbythedifferent
fuelsinvestigated:
0
0,0001
0,0002
0,0003
0,0004
0,0005
0,0006
0,0007
0,0008
0,0009
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL Openalgae OPR
Gasoline Biodiesel
kgPM10eq
.perM
J
ParticulateMatterFormationDirectemiss. MaterialInputs Heat Electricity Transport Infrastructure Waste
94
Chart19:AlgaePathway-FreshwaterEutrophicationResultspervkm
Asinthepreviousessubchaptersconcerningthebiofuelsproductionfromalgae,theenergy
requiredisstillthemainenvironmentaldriverintheprocessesthatconsiderthecurrent
availabletechnologies.Theoptimizationofthefacilityandtheenergyreductionmustbe
amongtheactionsthatneedtobeundertaken.
7.3.4NaturalLandTransformationPotential
Asintheothersubchapterwherethisspecificmid-pointindicatorisshowed,wewillfirst
presentachartwherewewillcomparetheproductionof1MJperthedifferentfuels,and
secondlywewillshowthecomparisonbetweenthedifferentcarscoveringonevkm.
Whenassessingwhicharethemaincontributorsintheproductionofthefuel,asinthe
othermid-pointindicatorstheenergyrequiredisthemajorone.
0
0,0005
0,001
0,0015
0,002
0,0025
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL OpenAlgae Fossil OPR Soybean Palm Fossil
Gasoline Biodiesel
KgPM10eq
pervkm
.ParticulateMatterFormation
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
95
Chart20:
Chart21:
Whencomparinginsteadthedifferentcarscoveringonevkm,inthiscategorythebiodiesel
comingfromthesoybeanhasahugeimpactbecauseofthecultivationofthesoybeanitself.
0
0,00002
0,00004
0,00006
0,00008
0,0001
0,00012
0,00014
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL OpenAlgae OPR
Gasoline Biodiesel
m2pe
rMJ
NaturalLandTransformation
Directemiss. MaterialInputs Heat Electricity Transport Infrastructure Waste
0
0,001
0,002
0,003
0,004
0,005
0,006
0,007
0,008
0,009
CH IT Optim. Optim. Base Optim.
HexaneExtract. HTL OpenAlgae Fossil OPR Soybean Palm Fossil
Gasoline Biodiesel
m2pe
rvkm
NaturalLandTransformation
CAR ROAD FUEL/ELECTRICITYSUPPLY EMISSIONS
96
Thispracticeaffectsheavilytheexistentecosystem.
So,despitethepremiseseventhealgaethataresoenergyintensiveperformbetterin
regardstothisspecificcategory,ifcomparedwiththissourceofbiomass.
97
8.DiscussionInthisfinalchapteracomparisonbetweenthisworkandtheavailableliteraturewillbe
performed.Firstly,acomparisonwithareportmadebyEMPAthatistheSwissFederal
LaboratoriesforMaterialsScienceandTechnology,ondifferentbiofuelsproducedin
Switzerlandwillbedone.ThenacomparisonwiththeresultsobtainedinsomeothersLife
CycleAssessmentsintheavailableliteraturewillbeaccomplished.
8.1 ComparisonwithEMPAStudyOnetableisgoingtobeshownbelowwheretheresultspervkmfromtheEMPAreporton
biofuels(MireilleFaistEmmenegger,2012)arecomparedwiththeresultsobtainedwithin
thiswork.
SomedifferencesthoughincalculatingclimatechangeemissionsintheEMPAreporthave
beenperformed.Thenitrogenemissionshavebeenmodelleddifferentlycomparedtothe
ecoinventv2.2databaseastheyhavebeenharmonizedandupdated,basedonthe
Agrammonmodel(www.agrammon.ch).Also,theemissionsrelatedtothelandusechange
havebeencalculateddifferently,asinecoinventv2.2onlytheemissionsassociatedtothe
cuttingofrainforestareconsideredforthiscategory(MireilleFaistEmmenegger,2012).
Bothnitrogenandlandusechangeemissionsaresignificantcontributorstotheglobal
warmingissue.
EMPA ThisStudy–BaseCase
Biofuel Process GWP[kgCO2eq.pervkm]
GWP[kgCO2eq.pervkm]
Methane,manure HTG 9.2E-02 1.42E-01
Methane,manure Anaerobicdigestionbiogas
- 2.72E-01
Methane,woodchips HTG 7.0E-02 1.10E-01
Methane,woodchips SNGpurification
- 3.30E-02
NaturalGas 2.6E-01 2.28E-01
Diesel 2.7E-01 1.99E-01
Petrol 3.2E-01 2.69E-01
Table32:ResultscomparisonwithEMPAreport
98
Thefirstconsiderationobtainablefromthiscomparativetableisthattheresultsobtainedby
thisstudyarehigherconsideringtheHTGprocesses,whilearelowerconsideringthefossil
fuelsusedforcomparison.
StatingthattheactualdatausedforthecalculationsintheEMPAreportarenotavailable,
someconsiderationsaboutwhichcouldbethepotentialreasonsonwhythereare
differencesintheresultsmustbedone.
Itispossiblethattheinputsandtheassumptionscarriedoninthisthesisaredifferent.For
exampleintheHTGprocessofmanurethesuppositionsof(Luterbacheretal.,2009)have
beencompletelychanged,inordertoharmonizetheresultswiththeotherprocesses,as
explainedinsub-chapter5.3.Anotherdifferenceisthattheanimalslurryusedasinputin
thisthesisisfromtheecoinventv3.01,whiletheoneusedintheEMPAreportisfrom
ecoinventv2.2.
EvenintheHTGprocessofwood,thebiomassinputusedisdifferent,becausewhileinthis
studywoodchipsfromindustrywastewith40%ofhumidityhavebeenutilized,intheEMPA
reportthebiomassinputisconstitutedbyforestryandsawmillswastes.Inthisthesis,the
woodchipsusedarethemaincontributorintheGWPcategory,asithasbeenstatedinsub-
chapter7.1.1.
FurthermorethevehiclesusedintheEMPAreport(MireilleFaistEmmenegger,2012)are
differentfromthoseusedbythiswork,asthedataforthecarsarefromtheTHELMAproject
(StefanHirschberg,2016).TocalculatetheemissionsfactorsofCO2intheEMPAreportthe
Tremovedatabasehasbeenused(T&M-Leuven,2007).
TheEMPAreportstatesthattheenergyconsumptionsofthecarsarethefollowing:
Fuel EnergyDemand[MJ/km]–EMPAreport
EnergyDensity–LHV[MJ/kg]
Gasoline 2.86 42.9
Diesel 1.82 42.8
Methane 2.51 48.6
Table33:EnergyDemandperkm-EMPAreport
Whiletheenergydemandsconsideredforthisthesisare:
Fuel EnergyDemand[MJ/km]–EMPAreport
EnergyDensity–LHV[MJ/kg]
Gasoline 2.8 44.4
Diesel 2.4 42.8
Methane 2.7 34.4
Table34:EnergyDemandperkm-thisthesis
99
LHVsofgasolineanddieselhavebeenchosenlikethoseaccordingtothevalueschosenin
thepaperof(Iribarrenetal.,2012),whiletheenergydensityofmethanewaschosen
accordinglytotheecoinventdatabase.
Asitispossibletostatefromtable31,theresultsobtainedintheGWPcategoryconsidering
anaveragemid-sizedcardrivingakilometer,arealwaysslightlybetterconsideringthis
thesis,evenifthedieselcaroftheEMPAreportconsumeslessenergy.Apossiblereasonis
thattheemissionsstandardsusedintheEMPAreportareEURO3,whilethoseusedinthis
thesisareEURO5,whichallowtheseimprovements.
Allofthesedifferencesmighthaveledtothedisparitiesintheresultsobtained.
8.2 ComparisonwithOtherLCAsonBiofuelsAtablecomparingtheresults(ingCO2eq.pervkm)obtainedinotherLCAsandthosefrom
thisthesiswillbepresentedbelow:
Fuel Source Cherubini(1)
EMPA(2)
Thiswork-BaseCase
Zah(2007)(3)
Weinberg-Kaltschmitt(4)
Diesel Fossil 185-220 260 199 288 -
Gasoline Fossil 210-220 320 269 320 -
NaturalGas
Fossil 155-185 260 228 261 -
Bio-Methane
Manure-HTG - 92 142 - -
Manure-AD - - 272 216 -
WoodGasific. - - 78 94 59
Wood-HTG - 70 110 - -
Hydrogen WoodGasification - - 180 - 132.4
SMR - - 159 - -
Electricity Woodchips-CHP 74 - 75 - 85
Table35:ComparisonwithotherLCAs
(1)(Cherubinietal.,2009);
(2)(MireilleFaistEmmenegger,2012);
(3)(R.Zah,2007);
(4)(Weinberg&Kaltschmitt,2013)
Fromtable34ispossibletomakesomestatementswhencomparingthebiofuelsmodeled
withinthisworkandthosefromotherstudies.
Isnecessarythoughtostatethattheactualdatausedinthedifferentstudiesarenot
available.
Startingthecomparisonbetweenconventionalfossilfuelsusedasreference,itispossibleto
seehowthevaluesobtainedbythiswork,basedontheTHELMAproject(StefanHirschberg,
2016)areusuallylower,andonepossibleexplanationcanbegivenbythefactthatthecars
100
investigatedinthisthesishaveEURO5emissionsstandards,whiletheothershaveEURO3
emissionsstandards.EU
Consideringthemethaneproducedthroughthehydrothermalgasificationprocessthe
considerationsmadeintheprevioussub-chaptersremainthesame,whilethemethane
producedstartingfrommanurebiogashasbiggeremissionscomparedtotheworkof(3).It
ispossiblethatthisisduetotheuseofdifferentecoinventdatabase(i.e.v2.2andv3.01)
respecttothoseusedby(R.Zah,2007)whereecoinventdatabasev1.3wasadopted.While
thevalueregardingmethanefromwoodgasificationisinbetweentheothertwostudies
usedforcomparison.AlsotheelectricityproducedfromaCHPplanthasavalueinbetween
theothertwoworksconsidered.
Theresultsobtainedfortheproductionof1MJofdieselorgasolinefromthefastpyrolysis
processfromthisthesishavenotbeencomparedwiththeoriginalwork,becausethevalues
obtainedfortheGWPcategoryin(Iribarrenetal.,2012)arenegative,astheyconsiderthat
theCO2isremovedfromtheatmospherethankstothegrowingofthebiomass.
InreferencetothealgaeproducedintheOPRandtheupgradeoftheoilextracteda
comparativetablebetweenthisworkandtheoneof(Passelletal.,2013)(5)thatconsiders
thecurrentcommercialtechnologyinabaseandoptimizedcasewillbepresentedbelow.
Fuel Passell(5) ThisWorkBiodiesel BiodieselOPR-
BaseCase
2,88 1,63
BiodieselOPR-
Optimized
0,18 0,04
Table36:BiodieselfromalgaecultivatedinOPRcomparison
AsitisevidentthebiodieselmodeledinthisthesisreachedloweremissionsvalueperMJ
produced,eveniftheinfrastructurehasbeenaddedtotheprocess.Thereasonswhythese
valuesaresodifferentaremanifold,butthemainreasonresidesintheelectricityusedfor
processingthealgae.Intheworkof(5)theelectricityusedistheAmericanaveragemixin
thebasecaseandtheGermanaveragemixintheoptimizedcase.Whileinourbasecase
processtheelectricitymixusedistheItalianone,andintheoptimizedoneistheSwiss
hydropowerelectricitymixthatisthecleanestsourceofenergyimplemented.Ithasbeen
saidthatthisisthemainreasonbecauseaswehavestatedbeforeinsub-chapter7.3the
energyconsumptionineverystageisthemostinfluencingoneineverymid-pointindicator
analyzed.Anotherpossiblereasonthatcanhavecontributedinachievingthesevaluesis
thatthetransesterificationprocessusedforupgradingthebio-oilextractedfromthealgae
isnottheoneusedinthestudyof(5),whichisbasedontheGREETdataforconvertingsoy
oilintobiodiesel.Furthermore,thetransportdistancesconsideredinthetransesterification
processusedhavebeenmodifiedinordertoconsiderthedistancebetweencenterofItaly
andSwitzerland.
101
9.Conclusions
Inconclusionforthisthesiswork,wearegoingtoassesswhichisthebestenvironmental
wayofexploitingtheavailablebiomassforpoweringdifferentmid-sizedcars.
Wearegoingnowtocompareallthebiofuelsproducedinthecurrentcasesandinthe
optimizedonesseparately.Thiswillallowustosuggesttothereaderwhichcanbean
optimalenvironmentalwaytousetheaccessibleresources.
TwochartsfortheGWPmid-pointindicatorareshown.Thefirstoneispresentedforthe
currentscenario,thesecondfortheoptimizedone.
9.1CurrentScenario
Table37:GWPBaselineScenariopervkm
102
Consideringthecurrentavailabletechnologiessomeconclusionscanbesuggested:
1. Whenwoodbiomassisavailablethebestenvironmentalwaytoconvertitisto
gasifyitandsubsequentlyupgradeitintomethaneorotherwisethewood
chipscanbeburnedandconvertedinelectricity;
2. Ifmanurebiomassisavailableinstead,itsconversionintobiogasandthen
methaneorinelectricity,nowadaysdonotshowsgoodperformancesif
comparedtothefossilmethaneortheSwissaverageelectricitymix.
3. Hydrogenproductionthroughthebiomassgasificationstandsasareally
promisingsolution,ifcomparedwiththefossilbasedprocess.
4. Thealgaepathwaysnowadaysisnotaviablesolutionconsideringtheclimate
changeissues;
103
9.2OptimizedScenarioThefollowingchartwillshowthecomparisonbetweenthedifferentbiofuelsinvestigatedin
theoptimizedcases:
Themainconclusionsfromthischartarethefollowing:
1. Woodbiomasshasthepotentialityofbeingconvertedinmethane,electricityor
hydrogen,showingineverycasegreatperformances,ifcomparedwiththefossil
alternativesortheSwissenergymix;
Table38:GWPOptimizedScenariopervkm
104
2. Theoptimizationphaseassumedinouroptimizedscenario,showshoweventhe
anaerobicdigestionstepmayleadtogoodperformancesifcomparingthebio-
methanewiththefossilone.TheHTGprocessisstillagoodalternative,onwhich
wouldbebetterdeepenourtechnicalknowledge;
3. Algaeproducedinanoptimizedfacility,whereasubstantialcuthasbeenperformed
ontheenergydemandandemissions,revealtobeapromisingpathwayifwe
considertheenvironmentalsideofit;
9.3FinalConclusionAfterpresentingthechartscomparingthedifferentresultsobtainingincoveringone
kilometerbythedifferentmid-sizedcarsispossibletostatethatthisthesishasreachedhis
goaltoassesswhichisthebestenvironmentalwaytoexploitaspecificsourceofbiomass.
Themainconclusionisthatifwoodbiomassisavailablethebestenvironmentalmannerto
exploititistogasifyitortoburnittoproduceelectricityandheatinacogenerationplant.
Regardingmanurebiomass,whichinSwitzerlandhasabiggerpotentialthanwoodbiomass,
asithasbeenstatedinsub-chapter1.1,theproblemisthatnowadays,withthestateofart
technology,fromanenvironmentalpointofview,themainprocessknownnamelythe
anaerobicdigestionplantisnotagoodoption.Thisisbecausetheleakagesofmethane
fromthecoverofthestoragearehighlyaffectingthisprocess,sobiggereffortsmustbeput
intheresearchtofindasolutionforthisissue.
OnlytheHydrothermalGasificationprocessmightrepresentaviablesolution,because
avoidingtheanaerobicdigestionstepandsothemethaneleakages,betterresultsinevery
categorycanbeobtained.
Consideringinsteadthecultivationofthealgae,stillmanyproblemsmustbeovercome,if
thispathwaywantstobecomeapracticableone.Theresearchmustfocusitsattentionon
findingawaytomakethecultivationsteptheleastenergyintensivepossible.
Whataretheimprovementsthoughcomingfromthisthesistothescientificliterature?First
ofall,itisaresearchthatfocusesonlyontheavailablebiomasssourcesinSwitzerland,
assessingwhichcouldbethebestenvironmentalwaytoexploitthemforproducing
biofuels.KnowingthatallthestudiesusedhavebeenadaptedtotheSwisssituation,
meaningthatalltheinputs,transportunits,andenergiesarerelatedtotheSwisscontest.
EvenwhenthecultivationofalgaeandtheupgradeoftheiroilhastakenplaceinItalyfor
themoreoptimalweatherconditions,theecoinventprocessforthetransesterificationof
theoilextractedhasbeenadaptedtotheItaliancontest,andthetransportdistanceshave
beenconsideredfromthecenterofItalytoSwitzerland.Inaddition,forthealgaecultivation
stepalsotheinfrastructurehasbeenimplementedinthemodelingtoshowmorecomplete
results.
105
Furthermore,thedatausedfromtheavailablestudieswerealsoharmonizedinorderto
achievethegoalofthisthesis,whichistocomparedifferentcarpoweredbydifferentfuels
incoveringonekilometer.Thishasbeenthoughttobeagoodwaytocomparedifferent
biofuels,andtoallowaneasiercomparisonwithotherstudies.
Consideringinsteadapossiblecardriver,thisthesiscanhelphimdecidewhichfuelwould
bethebestenvironmentalchoice.Inthisway,hewillbeawarethatifhisconcernsare
towardstheenvironmentsomechoiceswillbebetterthanothers.Becauseofthatfor
exampleifheisdrivinganelectriccarhewouldliketoknowthattheelectricityusedfor
poweringit,iscomingfromthecombustionofwoodbiomassandnotfromtheaverage
Swissmix.
Theweaknessesinsteadofthisthesisresideinnothavingperformedanylifecyclecost
assessmentofthedifferentpathwaysexplored.Thisisduetothelackofavailabletimefor
exploringthismatter,butiswellknownthatanenvironmentalassessmentwouldgainmuch
morestrengthifaccompaniedbyaneconomicone.Forthefuture,thisisthedirection
wheretheresearchmustgoforcompletingthisstudy,becauseifanyofthisbiofuelisnot
economicallyconvenient,eveniftheenvironmentalresultsarereallygood,thereisno
actualwayofproducingbiofuelsstartingfromcertaintechnologiesthatremainjust
promising.
Furthermore,thedatausedforthenewprocesses(i.e.fastpyrolysis,HTG,algaecultivation
andupgrade)havebeentakenfromtheavailableliterature,butispossiblethatbetterdata
areavailableorcanbeproduced.
Anotherweakpointaboutthedatausedisthattheyareobtainednotfromexisting
facilities,onthecontrary,theyareobtainedaswellfromassumptionsandmodelingofthe
differentauthorsconsidered.Inanycasetheresultsobtainedevenfromtheoreticmodels
cangiveafirstoutlookonhowacertaintechnology,oracertainprocesswillperform,
pointingoutwherearetheareasonwhichisimportanttomakesomedevelopments,but
stilltheuncertaintiespersist.
106
10. Acknowledgements
IwouldliketostarttothankmysupervisorBrianCoxforhistime,advicesandprecioushelp
throughoutthisthesis.Hissupportwasfundamentalforreachingmygoalsandfinishingthis
work.ThenmythanksgotoProf.Lorenzoniforlettingmedothisexperienceabroadfrom
theUniversityofPadovaandforhissupport.
ThanksthentoallmycolleaguesoftheTechnologyAssessmentLab,especiallyDr.Peter
BurgherrtheleaderoftheTAgroup,AnnaKalinina,Dr.MatteoSpada,AnalyCastillo,Dhruv
Pandya,SalvatoreGrecoandRebeccaBishop.Itwasreallynicetomeetthesepeople,and
theirhelp,butalsotheircompanyduringthelunchbreakandthecommutingtoandfrom
PSImademefeellikeIwasathome.
ThanksalsotoProf.StephanHirschbergforhishelp,andfortheveryinterestingtalkswe
hadtogether.
Aspecialthankmustgotomyfamilyforitsendlesssupportinallmylife,andaswellinthis
occasion.
107
11. AppendixInthissectiontheresultsobtainedfortheproductionof1MJineverymid-pointindicatorwillbeshowed:
Table39:Dieselmid-pointresultsperMJ
108
Table40:Dieselmid-pointresultsperMJ
109
Table41:Methanemid-pointresultsperMJ
110
Table42:Methanemid-pointresultsperMJ
111
Table43:Gasolinemid-pointresultsperMJ
112
Table44:Gasolinemid-pointresultsperMJ
113
Table45:Hydrogenmid-pointresultsperMJ
114
Table46:Hydrogenmid-pointresultsperMJ
115
Table47:Electricitymid-pointresultsperMJ
116
Table48:Electricitymid-pointresultsperMJ
117
12. References
A.Dauriat,E.G.(2006).SyntheticBiofuels.RetrievedfromA.Wokaun,W.(2011)TransitiontoHydrogen-PathwaysTowardCleanTransportation
.AbhishekChaudhary,FrancescaVerones,LauradeBaan,StephanPfister,&Hellweg,S.
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