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Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn, Dirk Timmermann 03.09.2009, Natal Institute of Applied Microelectronics and Computer Engineering University of Rostock

Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

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Page 1: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

Twin Logic Gates – Improved Logic Reliability by Redundancy

concerning Gate Oxide Breakdown

Hagen Sämrow, Claas Cornelius, Frank Sill,Andreas Tockhorn, Dirk Timmermann

03.09.2009, Natal

Institute of Applied Microelectronics

and Computer EngineeringUniversity of Rostock

Page 2: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

2

Outline

Motivation and Basics

Approaches for reliability enhancements

Gate oxide breakdown

Redundancy strategies

Redundancy on different levels

Results

Discussion

Conclusion / Outlook

Page 3: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

3

Motivation – Known approaches

Yield enhancements

- Layout modifications

- Redundancy

Soft error resilience

- Hardening techniques

- Reusing debug resources

for redundant flipflops [Mitra]

Little effort put into

lifetime reliability

enhancements

Transient failures Permanent failures

Initial failures Failures occuringat runtime

Reliability

Page 4: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

4

Basics – Gate oxide breakdown

Gate oxide breakdown – GOB:

Point of time a conducting path between gate and substrate is generated

Mainly dependent on:Gate oxide thicknessElectrical field at the gate

Causes:Sudden extrinsic overvoltage: ESD – Electro-Static DischargeSlow intrinsic destruction over time: TDDB – Time-Dependent Dielectric Breakdown

Page 5: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

5

Basics – TDDB

Poly Silicon

Substrate

SiO2

Poly Silicon

Substrate

SiO2

Poly Silicon

Substrate

SiO2

Initial traps

During operation: generation of overlapping traps

Soft breakdown:Creation of aconducting patch

Increasing current flowHeat dissipationThermal damage

Finally: Hard breakdownPhysical mechanism: trap creation

Poly Silicon

Substrate

ISiO2

Poly Silicon

Substrate

SiO2

Poly Silicon

Substrate

SiO2

Poly Silicon

Substrate

R

R -> 0SiO2

R 0

Page 6: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

6

Basics – TDDB

Finally: Hard breakdown

Model by Renovell et al.

Follows new research results

Gate oxide breakdown harms an affected transistor and its associated cell

with a modified delay

Whole circuit fails if the timing between the cells is no longer balanced

Page 7: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

7

Basics – Scaling issues

Scaling increases the gate oxide breakdown problems:Increasing number of transistors within a die

Decreasing gate oxide thickness

Increase of the electrical field due to non-ideal supply voltage scaling

tox1

l > l1

tox2

2

scaling

l1l2

t > tox1 ox2

tox1

l > l1

tox2

2

scaling

l1l2

t > tox1 ox2

E1 E2

E < E1 2

Page 8: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

8

Redundancy strategies

Basic multiplier

Block duplication

Gate duplication

Transistor duplication

Page 9: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

9

Simulation setup

Wallace multiplier

Transistor level simulations with HSpice

Industrial 65 nm gate library

Gate oxide breakdown model of Renovell et al.

Implementation of cells with transistors with standard

threshold voltage (SVT) and high threshold voltage (HVT)

Page 10: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

10

Results – No defects

Delay Overall power Static Power Area0

50

100

150

200

250

Design parameters

Ra

tio

to

ba

sic

mu

ltip

lier

[%]

De-lay

Over-all power

Static Power

Area

0

Block duplication SVT Block duplication HVT

Twin Logic Gates SVT Twin Logic Gates HVT

Transistor duplication SVT Transistor duplication HVT

Page 11: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

11

Results – Reliability with defects

Simulation results

-10 10 30 50 70 90 110 130 1500

20

40

60

80

100

time units t

R(t

) [%

]

-10 10 30 50 70 90 110 130 1500

20

40

60

80

100

time units t

R(t

) [%

]

-10 10 30 50 70 90 110 130 1500

20

40

60

80

100

time units t

R(t

) [%

]

-10 10 30 50 70 90 110 130 1500

20

40

60

80

100

time units t

R(t

) [%

]

-10 10 30 50 70 90 110 130 1500

20

40

60

80

100

time units t

R(t

) [%

]

Duplication MTTFGOB + / -

No 26.72 0 %

Block 21.17 - 21 %

with HVT-Cells 28.42 + 6 %

Transistor 44.34 + 66 %

with HVT-Cells 54.71 + 105 %

Twin Logic Gates 72.52 + 171 %

with HVT-Cells 80.97 + 203 %

Page 12: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

Results – Discussion

12

Why is the gate level duplication

(Logic Twin Gates) better than

transistor duplication?

Both implementation only differ in

the duplication of the transistor

stacks

Defect_net 2 is charged to a

voltage related to the GOB Current flow from drain to source of the

middle transitor is rather pinched off due to the defect (higher voltage level between lowest two transistors)

Increased fall time of the defect stack Transistor duplicated stacks are slightly

slower due to the cross links

Page 13: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

13

Results – Graceful degradation I

Increase of the delay with rising defects

0 20 40 60 80 1000.6

1.0

1.4

Twin Logic Gates SVT

Twin Logic Gates HVT

Transistor duplication SVT

Transistor duplication HVT

No duplication

Number of defects

De

lay

[n

s]

Page 14: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

14

Results – Graceful degradation I

Increase of the delay with rising defects

0 40 80 1200

2

4

6

8

10 HVT overall power

SVT overall power

No duplication

Number of defects

Po

we

r L

og

ic T

win

Ga

tes

[m

A]

due to increased static power consumption

0 40 80 1200

2

4

6

8

10 HVT overall power

SVT overall power

HVT static power

SVT static power

No duplication

Number of defects

Po

we

r L

og

ic T

win

Ga

tes

[m

A]

Page 15: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

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Conclusion

Need of design improvements for lifetime reliability

Logic Twin Gates promises the most improvements

concerning gate oxide breakdown

Simple integration of Logic Twin Gates into existing

design flows and CAD tools

Graceful degradation behavior in the presence of defects

Page 16: Twin Logic Gates – Improved Logic Reliability by Redundancy concerning Gate Oxide Breakdown Hagen Sämrow, Claas Cornelius, Frank Sill, Andreas Tockhorn,

16

Outlook

Partial duplication of most vulnerable gates or transistors

Usage of benchmark circuits

Investigation of the impact of soft breakdowns