Trumpf Training Part 1

© 2010 Mate Precision Tooling. All rights reserved.PPT00030_Trumpf_Training_Pt1_Basics_RevA/07/26/2010

TRUMPF TRAINING, PART 1: SYSTEM & PRODUCT BASICS

MATE PRODUCT TRAINING


TRUMPF TOOLING:GENERAL PRODUCT OVERVIEW

MATE PRODUCT TRAINING


3

Features and Benefits:Trumpf Standard Style

• Fully compatible with other systems• Premium tool steel punches

– M4 steel on size 0– M2 steel on size 1 & 2

• Urethane strippers available• Steel strippers with chamfer in opening• Dies

– Double-cut dies with 1,5mm grind life (Competitors only 1mm)

– D-2 tool steel– Constant clearance dies– EasyView O-rings available


4

Trumpf Standard Tool Alignment

• Trumpf Standard Style tooling requires a special fixture to align punches with alignment ring to set angle setting.

• Known as Quickset or Multiset


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When to offer Standard Trumpf

• Customer’s priorities are:– Compatibility– Price


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Features and Benefits Mate QuickLock™

• Punches– Alignment without fixture– M2 tool steel– Available in 77.5mm length– Pin allows to reproduce exact shear when regrinding

• Only 1 alignment ring• Urethane strippers

– Slitting tool with bolt-on urethane strippers– Urethane bolt retainers prevent urethane breakage

• Dies– Double-cut dies with 0.59”(1,5mm) grind life– D-2 tool steel– Constant clearance dies – EasyView™ O-rings available


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When to offer QuickLock

• Customer’s priority– Less set-up time– Less tool inventory (only 1 alignment ring)

• When customer does not have alignment fixture– Special shapes – hard to adjust the angle– Used Trumpf machine– Euromac – must confirm alignment ring (manual or

automatic)– Boschert (newer models only with automatic tool

change alignment rings)


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Features and Benefits:Mate NEXT™

• Fully compatible with Trumpf MultiUse and Wilson 2-4-1• Punches

– Alignment without fixture – M4 steel for punches up to 30mm diam/diag– 0.118(3mm) more grind life (with shim)

• Holders– Size 40 has collar for urethane stripper– Captive draw bolt remains in holder & pushes punch out when

unlocking– Fixed insert setting reproduces exact shear on punch when

regrinding

• Dies– Double-cut dies with 1,5mm grind life– D-2 tool steel– Constant clearance dies– EasyView™ O-rings available


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When to offer NEXT

• Customer priorities– Less set-up time– Longer tool life– Increased production time

• Customers running same parts, many high hit tools

• Jobs with harder materials, such as stainless steel M4 steel on punches up to 30mm


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Heavy Duty Tooling for Trumpf

Alignment Ring

Reinforced Heavy Duty Punch

Stripper

Die Adapter

Heavy Duty S-7 Hat Die

Die Base


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When To Recommend Heavy Duty Trumpf Tooling?

• Mild Steel/Aluminum over 4.1mm thick

• Stainless Steel over 1.6mm thick

• Important when over 16 tons!!


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Extended Length Punches

• 77mm OAL & 77,5mm(over all length)

• Machines: TC2000, TC5000, TC6000 and newer

• 0.118(3.00mm) extra grind life

• No additional charge


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Urethane Strippers

• Always in contact with the sheet

• Quiet and does not mark

• Punching close to forms

• Can be used on different punches (when opening too big, may be problem in thin material)

• NOT recommended for nibbling

• Best uses for urethane in Trumpf:– Special shape where the metal stripper is much more expensive and

the tool will take relatively few hits over time

– Tool that must punch after forming operations occur• Allows such tools to "punch from form height" with no risk of collision

between the metal stripper and the forms on the sheet


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Urethane Strippers: Push-on vs. Molded

• Push-on– Good for most

applications

– Thin material

– Faster lead time

– Short life in thicker material

• Molded– Thin material

– Small dimensions

– Special shapes

– Longer lead time


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Steel Strippers

• Resistant to deformation and breakage

• Long tool life• Can be set to either be engaged or

disengaged, contact with the sheet• Mate Advantage:

– Chamfer in opening– Combined with Next punches with

shim, punch can be sharpened 1.7mm more than competitor tools

– Maximum grind life of 9mm– Best Uses:

• Thick material – last longer than urethane

• NEXT punches when shim is used


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Features and Benefits: LongLife™ Slitting Inserts

• Fully compatible with other systems

• Best use up to 2.0mm SS, 3.0mm MS/AL

• Upper inserts in M4 steel– 0.118”(3,0mm) grind life– Available in flat and rooftop shear

• Lower inserts – M4 steel– 0.39”(1.0mm) grind life (with shims)– Limited die clearances– Slug Free not an option

• May be used with solid dies– Free clearance choice– 0.59”(1,5mm) grind life– Similar price as die blades (with fixed clearances and less grind

life)


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Longlife Expansion

• Available in variable sizes, not fixed– Size 56 0.787(19,98mm) to 2.205(56,00mm)– Size 76 2.206(56,01) to 3.000(76,20mm)

• Increased Width up to 0.25” (6.35mm)

• One or two piece die inserts– 11 standard discrete die clearances – .002(0,05mm) increments from .004(0,10) to 0.24(0,60)

• Four standard shapes– Rectangle– Oval– Trapezoid– Dovetail

NEW!


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Eurostyle™ Slitting Tool

• Solid guided stripper for on-die stripping

• Replaceable punch inserts– M2 tool steel– .060(1,5mm) max grind life

• Replaceable die inserts– A2 tool steel– Cannot be sharpened– Flip inserts for use on both sides

• 0º and 90º alignment flats for easy set-up

Size 2

.200 x 2.000 (5.0 x 56.0) Rectangle .197 x 3.00 (5.0 x 76.2) Oval


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Eurostyle™ Slitting Tool

• Recommended for maximum material thicknesses:

– 2.5mm Mild Steel/Aluminum– 2.0 Stainless Steel

• NOT recommended for TC500 and newer models

– problem with sheet repositioning

Size 2

.200 x 2.000 (5.0 x 56.0) Rectangle .197 x 3.00 (5.0 x 76.2) Oval


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Trumpf Fully Guided Assembly

• Two designs available– For rounds up to 6mm

– For shapes up to 20mm

• When to recommend fully guided– Small diameters or dimensions in thicker material

– Delicate material

– Thin material

– Closely spaced holes

– Customer using combo punch/laser machine – good for creating start hole for the laser work


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Trumpf Fully Guided Assembly: Rounds Up To 6mm

Fully guided assembly with 5 guided surfaces for punching thick material with small punch diameter/diagonal

• Prevents Punch Breakage• Better Punching Accuracy• Better Stripping• Longer Tool Life• Flatter Piece Parts


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Trumpf Fully Guided Assembly: Shapes Up to 20mm

• Punch insert M2 tool steel• Recommended for max.

0.118(3.0mm material thickness)• Use with machine stripper opening >=

2.800 (71.12mm) diameter


THANK YOU!

MATE PRODUCT TOOLING

Documents

Trumpf Training Part 1