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Truck EURO III, EURO V and EEV Powertrain

Truck EURO III, EURO V and EEV Powertrain

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Page 1: Truck EURO III, EURO V and EEV Powertrain

Truck EURO III, EURO V and EEV Powertrain

Page 2: Truck EURO III, EURO V and EEV Powertrain

Mercedes-Benz PowertrainCustomized. Worldwide. With passion.

Page 3: Truck EURO III, EURO V and EEV Powertrain

Content

Mercedes-Benz Powertrain 04

Mercedes-Benz engine systems 06Nomenclature engines 10Engine portfolio 11Medium-duty engines 12Heavy-duty engines 18Exhaust after-treatment 23

Mercedes-Benz transmission systems 24Nomenclature transmissions 28Transmission portfolio 29Medium-duty transmissions 30Heavy-duty transmissions 34Retarder 38

Mercedes-Benz axle systems 40Nomenclature axles 44Axle portfolio 45Front axles 46Rear axles 52

Service benefits at a glance 58

One-stop shop 59

Page 4: Truck EURO III, EURO V and EEV Powertrain

Going the extra mile: 1 + 1 + 1 > 3.

Mercedes-Benz Powertrain offers outperforming and individual engineered aggregates – engine systems, transmission systems and axles – each will provide our customers with the highest durability and quality at the same time.

Together, they compose an even more sophisticated, technologically advanced and with regards to fuel efficiency, unbeatable powertrain.

Mercedes-Benz Powertrain – the choice is yours.

+ +

Page 5: Truck EURO III, EURO V and EEV Powertrain

• Reduces integration efforts

• Leads to an optimized system setup due to common electric and electronic architecture (EE architecture) for efficient interaction of all aggregates

• One electronic tool requires less training for your engineering group

• Guarantees our premium Mercedes-Benz quality standards due to the production on our high volume production lines

• High invest in Mercedes-Benz R&D assures state-of-the-art quality

• Overall robust and reliable powertrain solutions provide a long lifetime for your aggregates

• One Key Account Manager as main contact partner

• One system supplier for your individual powertrain solution

• One contractual partner

• Provides optimized fuel efficiency by tailor-made powertrain solutions

• Ensures robust and reliable performance in every scenario of operation

• Increases the resale value of the vehicles due to the highest quality standards offered by Mercedes-Benz

• Minimizes downtimes as our worldwide after-sales network covers warranty and policy from one source

• Optimizes maintenance and repair worldwide via our one-stop shop logic for the complete powertrain

Our tailor-made powertrain benefits for you …

Powertrain integration competence sets the pace – find your perfect individual solution.

… and for your customers …

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Page 7: Truck EURO III, EURO V and EEV Powertrain

7Mercedes-Benz engine systems | Portfolio

Mercedes-Benz engine systems of the 900, 457 and 500 model series.Approved engines for a variety of applications.

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Page 9: Truck EURO III, EURO V and EEV Powertrain

9Mercedes-Benz engine systems | Portfolio

Our EURO III, V and EEV engines are synonymous with strength, economy and durability. Based on these characteristics, our engines in all series are ideal for short radius distribution, construction site transport and long distance haulage. They can also be modified to create customer-specific variants for use in different truck applications. From the 4/6 cylinder in-line models to the V6/V8 engines, the EURO III, V and EEV engines represent superior function and efficiency. The EURO V engines operate at the highest levels of efficiency and ensure superior power output. Thanks to BlueTec®,

Mercedes-Benz's SCR diesel technology, they operate in a particularly eco-friendly way. BlueTec ensures low CO2 emissions and extremely low concentrations of nitrogen oxide (NOx) and particulates, to meet emission standards at the tailpipe. Besides low consumption, the BlueTec® engines also have impressive maintenance intervals and a long engine life. At Mercedes-Benz, we have spent decades bringing our diesel engines to perfection. Our dedication to excellence has earned Mercedes-Benz loyal customers around the world, in the most demanding industries.

Our engine product portfolio: TCO reduction at its best.

Page 10: Truck EURO III, EURO V and EEV Powertrain

10

Derivation "Nomenclature" – engines.

* BR = Baureihe = model series

OM = Oil (diesel) engineM = Gas (oline) engine

2 = Enhanced displacement

LA = Charged and charge air-cooledLAG = Charged, charge air-cooled and gas-powered

1 = V6 cylinder engine (12 l)2 = V8 cylinder engine (16 l)4 = L4 cylinder engine (4.8 l)6 = L6 cylinder engine (7.2 l)7 = L6 cylinder engine (12 l)

4 = 400 BR* (HD)5 = 500 BR* (HD)9 = 900 BR* (MD)

OM 9 2 6 LA

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11

Torque [Nm] EURO III

3000

2500

2000

1500

1000

500

0

 100 150 200 250 300 350 400 450 500

Power [kW]

Torque [Nm] EURO V/EEV

 100 150 200 250 300 350 400 450 500

OM 501

Mercedes-Benz engine systems | Portfolio

Engines for EURO III, EURO V and EEV.Portfolio of EURO III, EURO V and EEV engines for trucks

Model series

Type Cylinder Displ. [liters]

Power range [kW] EURO III Power range [kW] EURO V/EEV

BR* 900Medium-duty

924 L4 4.8

926 L6 7.2

906 LAG L6 6.8

OM 457 LAHeavy- duty

457 L6 12

BR* 500Heavy-duty

501 V6 12

502 V6 16

   100 200 300 400 200 300 400

* BR = Baureihe = model series; ** lower power ratings on request

EEVEURO III EURO V

Power range of the EURO III, EURO V and EEV engines for trucks

OM 924

OM 502

OM 926

160** 130

170 205

260

260230 295 265 320

315

240**

320

440405 480350 390 420

160

240

265

295 315

OM 457

OM 924

OM 926

OM 457

OM 501

OM 502

M 906 LAG

210175188

115

100

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Page 13: Truck EURO III, EURO V and EEV Powertrain

13Mercedes-Benz engine systems | Medium-duty engines

• 4- and 6-cylinder diesel engines in an in-line arrangement

• Displacement of 4.8 to 7.2 liters

• Output of 115 up to 240 kW

• Low fuel consumption due to proven SCR technology

• Compact installation space

• Cylinder head with 3-valve technology

• Powerful and dynamic engine brakes due to decompression technology

• Additional power take-off options

• "One box" SCR exhaust after-treatment

• Wide range of potential adaptations due to extensive modular system

• Special gas-powered variant

Always a good choice: Medium-duty engines.Product features.

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Power [kW]

170

150

130

110

90

70

50

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1000

800

600

400

200

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

OM 924 LAArrangement: L4Displacement: 4.8 l

Performance

160 kW

115 kW

130 kW

160 kW

Weight and dimensions*

Dry weightEURO III: 395 kgEURO V/EEV: 405 kg

DimensionsA = length 944 mmB = width (excl. charge air pipe) 600 mmC = height 930 mm

* depending on equipment installed

Rated power and nominal torque

EURO III EURO V/EEV EURO V/EEV EURO V/EEV

Rated power [kW/hp] 160/218** 115/156 130/177 160/218

at engine speed [rpm] 2200 2200 2200 2200

Nominal torque [Nm] 810 610 675 810

at engine speed [rpm] 1200-1600 1200-1600 1200–1600 1200 –1600

** lower power ratings on request

A

B

C

Page 15: Truck EURO III, EURO V and EEV Powertrain

15Mercedes-Benz engine systems | Medium-duty engines

Rated power and nominal torque

OM 926 LAArrangement: L6Displacement: 7.2 l

Weight and dimensions*

Dry weightEURO III: 530 kgEURO V/EEV: 540 kg

DimensionsA = length 1228 mmB = width (excl. charge air pipe) 640 mmC = height 930 mm

* depending on equipment installed

A

B

C

EURO III EURO V/EEV EURO V/EEV EURO V/EEV EURO V/EEV

Rated power [kW/hp] 240/326** 175/238 188/255 210/286 240/326

at engine speed [rpm] 2200 2200 2200 2200 2200

Nominal torque [Nm] 1300 850 970 1120 1300

at engine speed [rpm] 1200 –1600 1200 –1600 1200 –1600 1200 –1600 1200 –1600

** lower power ratings on request

Performance

Power [kW]

240

220

200

180

160

140

120

100

80

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1400

1200

1000

800

600

400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

240 kW

188 kW

210 kW

175 kW

240 kW

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Weight and dimensions*

Dry weight530 kg

DimensionsA = length 1240 mmB = width (excl. charge air pipe) 650 mmC = height 950 mm

* depending on equipment installed

M 906 LAGArrangement: L6Displacement: 6.9 l Fuel: CNG

A

B

C

Rated power and nominal torque

EEV EEV

Rated power [kW/hp] 170/231 205/279

at engine speed [rpm] 2200 2200

Nominal torque [Nm] 810 1000

at engine speed [rpm] 1200 -1800 1400

Performance

Power [kW]

220

200

180

160

140

120

100

80

60

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1400

1200

1000

800

600

400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

205 kW

170 kW

Page 17: Truck EURO III, EURO V and EEV Powertrain

17Mercedes-Benz engine systems | Medium-duty engines

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Page 19: Truck EURO III, EURO V and EEV Powertrain

19Mercedes-Benz engine systems | Heavy-duty engines

• 6- and 8-cylinder diesel engines in in-line and 90° V arrangement

• Displacement of 12 and 16 liters

• Output of 230 up to 480 kW

• Low fuel consumption due to proven SCR technology

• Compact installation space

• Cylinder head with 4-valve technology

• Powerful and dynamic engine brakes due to decompression technology

• Additional power take-off options

• "One box" SCR exhaust after-treatment

• Wide range of potential adaptations due to extensive modular system

Climb every mountain: Heavy-duty engines.Product features.

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Power [kW]

320

300

280

260

240

220

200

180

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

2200

1900

1600

1300

1000

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Weight and dimensions*

Dry weightEURO III: 1005 kgEURO V/EEV: 1015 kg

DimensionsA = length 1478 mmB = width (excl. charge air pipe) 750 mmC = height 1095 mm

* depending on equipment installed

OM 457 LAArrangement: L6Displacement: 12 l

A

B

C

Rated power and nominal torque

EURO III EURO III EURO III EURO V/EEV EURO V/EEV EURO V/EEV

Rated power [kW/hp] 260/354 295/401 315/428 265/360 295/401 315/428

at engine speed [rpm] 1900 1900 1900 1900 1900 1900

Nominal torque [Nm] 1850 2000 2100 1850 2000 2100

at engine speed [rpm] 1100 1100 1100 1100 1100 1100

Performance

260 kW

295 kW

315 kW315 kW

265 kW

295 kW

Page 21: Truck EURO III, EURO V and EEV Powertrain

21Mercedes-Benz engine systems | Heavy-duty engines

Performance

OM 501 LAArrangement: V6Displacement: 12 l

Weight and dimensions*

Dry weightEURO III: 885 kgEURO V: 895 kg

DimensionsA = length 1050 mmB = width 990 mmC = height 962 mm

* depending on equipment installed

A

BC

Rated power and nominal torque

EURO III EURO III EURO III EURO V EURO V

Rated power [kW/hp] 230/354 260/349 320/435 265/360 320/435

at engine speed [rpm] 1800 1800 1800 1800 1800

Nominal torque [Nm] 1530 1730 2100 1850 2100

at engine speed [rpm] 1080 1080 1080 1080 1080

Power [kW]

300

280

260

240

220

200

180

160

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1900

1700

1500

1300

1100

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

260 kW

230 kW

320 kW320 kW

265 kW

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22

Performance

Weight and dimensions*

Dry weightEURO III: 1125 kgEURO V: 1135 kg

DimensionsA = length 1225 mmB = width 990 mmC = height 1022 mm

* depending on equipment installed

OM 502 LAArrangement: V8Displacement: 16 l

A

BC

Power [kW]

440

410

380

350

310

280

250

210

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

3000

2600

2200

1800

1400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

420 kW

390 kW

350 kW

440 kW

405 kW

480 kW

Rated power and nominal torque

EURO III EURO III EURO III EURO V EURO V EURO V

Rated power [kW/hp] 350/469 390/523 420/563 405/550 440/598 480/652

at engine speed [rpm] 1800 1800 1800 1800 1800 1800

Nominal torque [Nm] 2300 2400 2700 2600 2800 3000

at engine speed [rpm] 1080 1080 1080 1080 1080 1080

Page 23: Truck EURO III, EURO V and EEV Powertrain

23Mercedes-Benz engine systems | Exhaust after-treatment 23

Clean from start to finish:EURO V and EEV exhaust after-treatment box.

With BlueTec®, Mercedes-Benz's SCR diesel technology, the level of nitrogen oxide is reduced by a catalytic converter and AdBlue®/Diesel Exhaust Fluid (DEF). The main advantages of BlueTec® are cost-efficient compliance with EURO V and EEV, low fuel consumption, low particulate matter emissions and low CO2 emissions.

Product features

• Low impact on exhaust back pressure

• Significant NOx reduction at a broad range of exhaust gas volume flows and exhaust gas temperatures

• Small installation space and low weight

• Long lifetime, adapted to the engine's lifetime

• Consistent common parts strategy

• Many different variants for exhaust gas inlet and outlet

• Different shapes: cubic or oval geometry

• Vertical and horizontal variants

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Page 25: Truck EURO III, EURO V and EEV Powertrain

25Mercedes-Benz transmission systems | Portfolio

Transmission systems by Mercedes-Benz.Reliable transmissions for a wide range of applications.

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Page 27: Truck EURO III, EURO V and EEV Powertrain

27Mercedes-Benz transmission systems | Portfolio

Our range of service extends from 6-speed to 16-speed transmissions for heavy-duty commercial vehicles and cranes as well as for special vehicles. An extensive selection of power take-off units, transfer cases and several circuit variants ensures that a custom-made transmission system can be developed from standardized components. All transmissions are manufactured on a large scale by Mercedes-Benz Commercial Vehicles and are engineered to meet the highest standards of technology and quality.

Meeting the demands of our customers is the focus of our work. We feel committed to advancing the design of our systems in a consistent and innovative way in-line with market and customer requirements.

With decades of experience in the manufacturing and development of commercial vehicle transmissions, we possess a unique manufacturing expertise, which distinguishes our transmissions today particularly by three features:

• Very smooth running characteristics• Low weight• Extreme durability

In future, we will continue to stand for innovative products focused on customer-oriented applications.

Manual transmission

Transmission for medium-duty trucks

Transmission for heavy-duty trucks and special vehicles

Transmission for cranes

Our transmission product portfolio:Smooth operation in every situation.

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28

Derivation "Nomenclature" – transmissions.

G = Mercedes-Benz transmission S = Synchronized transmissionVR115HV = Hydrodynamic oil retarder VR123 = Hydrodynamic oil retarder16 gears

CPS = Mechanical manual transmission

260 = Maximum torque/10 [2600 Nm]

G 260 -16 S CPS VR115HV

Page 29: Truck EURO III, EURO V and EEV Powertrain

29Mercedes-Benz transmission systems | Portfolio

Transmissions for EURO V.

automated and manual automated manual

Model series Type Ratio Forward gears Max. input torque [Nm]

Medium-duty G 60-6 9.20 –1.00/9.20 6

G 85-6 6.70 – 0.73/9.18 6

Heavy-duty G 141-9S 14.57 –1.00/14.57 9

G 230-16S 14.20 – 0.83/17.11 16

G 231-16S 17.0 –1.0/17.0 16

G 260-16S 11.72 – 0.69/16.99 16

500 1000 1500 2000 2500 3000

700

800

1400

2300

2300

2600

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30

Page 31: Truck EURO III, EURO V and EEV Powertrain

31Mercedes-Benz transmission systems | Medium-duty transmissions

• 6-speed manual transmissions

• Resilient from 700 Nm to 900 Nm max. input torque

• Manual shifting systems

• Gear ratio spread 9.18

• Permissible max. gross train weight (GCV) from 24 t to 32 t

• Latest generation of retarder systems with reduced dissipation

• Hydrodynamic retarder available

• Highly variable modular system for customer-specific system solutions

• Quiet running characteristics and long service life through optimized gear set geometry and high-precision processing technologies

• Compact design and weight-optimized light alloy housings for ideal mounting dimensions and an ideal power/weight ratio

• Long service intervals and low operating costs due to a fuel-efficient design optimized for customer-specific operating conditions

• More comfortable vibration characteristics due to an integrated engine suspension on transmission housing

Conspicuously inconspicuous: Medium-duty transmissions by Mercedes-Benz.Product features.

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32

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 9.201 5.230 3.145 2.034 1.374 1.000 8.649 9.20

• 6-speed synchronized transmission with a wide gear ratio spread

• Double synchronization in 1st to 4th gear

• Hydrodynamic retarder can be adapted

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 6.696 3.806 2.289 1.480 1.000 0.728 6.294 9.18

• 6-speed synchronized transmission with a wide gear ratio spread

• Double synchronization in 1st to 4th gear

• Hydrodynamic retarder can be adapted

Specifications and dimensions

Max. input torque 700 Nm

Permissible gross combination weight (GCW) 24 t

Transmission 135 kg/ weight excl. oil 188 kg*

Oil filling capacity 9 l

A = length 709 mmB = width 565 mmC = center to center 130 mmD = diameter SAE 2 and

SAE 3

* with retarder

DB

A

C

Specifications and dimensions

Max. input torque 900 Nm

Permissible gross combination weight (GCW) 32 t

Transmission 136 kg/weight excl. oil 189 kg*

Oil filling capacity 9 l

A = length 709 mmB = width 565 mmC = center to center 130 mmD = diameter SAE 2

* with retarder

B

A

CD

G 60-6 G 85-6

Page 33: Truck EURO III, EURO V and EEV Powertrain

33Mercedes-Benz transmission systems | Medium-duty transmissions

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34

Page 35: Truck EURO III, EURO V and EEV Powertrain

35Mercedes-Benz transmission systems | Heavy-duty transmissions

Performance driven to the extreme: Mercedes-Benz heavy-duty transmissions.Product features.

• 9- to 16-speed transmissions

• Max. input torque from 1400 Nm to 2450 Nm

• Wide gear ratio spreads from 14.57 to 17.11

• Max. permissible gross combination weight (GCW) from 40 t to 55 t

• Mechanical shifting systems enable very smooth gear changing and high driving comfort combined with maximum safety

• Latest generation of Voith retarder systems with reduced dissipation

• Integrated hydrodynamic retarder available

• Highly variable modular systems for customer-specific system solutions

• Quiet running characteristics and long service life through optimized gear set geometry and high-precision processing technologies

• Compact design and weight-optimized light alloy housings for ideal mounting dimensions and an ideal power/weight ratio

• Long service intervals and low operating costs due to a fuel-efficient design. Optimized for customer-specific operating conditions

• More comfortable vibration characteristic

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36

G 141-9S

36

• Direct-drive synchronized transmission with 9 speeds and a wide gear ratio spread

• Economical gear ratio stepping (including small gear ratio step between 7th and 8th gear)

Gear 1 2 3 4 5 6 7 8 R Gear ratio spread

Ratio 9.748 6.635 4.821 3.667 2.585 1.810 1.315 1.000 13.862 14.573

B

A

CD

Specifications and dimensions

Max. input torque 1400 Nm

Permissible gross combination weight (GCW) 44 t

Transmission weight excl. oil 210 kg

Oil filling capacity 11 l

A = length 914 mmB = width 555 mmC = center to center 142 mmD = diameter SAE 1 and SAE 2

Gear 1 2 3 4 5 6 7 8 R Gear ratio spread

Ratio 14.190 9.580 6.496 4.400 3.224 2.177 1.476 1.000 12.897 17.11

Ratio 11.720 7.916 5.368 2.664 1.799 1.219 0.826 0.826 10.656 17.11

• 16-speed synchronized transmission with a wide gear ratio spread

• Overdrive versions

• Hydrodynamic retarder can be adapted

D B

A

C

G 230-16S

Specifications and dimensions

Max. input torque 2300 Nm

Permissible gross combination weight (GCW) 45 t

Transmission 290 kg/ weight excl. oil 352 kg*

Oil filling capacity 14 l

A = length 1020 mmB = width 555 mmC = center to center 152 mmD = diameter SAE 1

* with retarder

Page 37: Truck EURO III, EURO V and EEV Powertrain

37Mercedes-Benz transmission systems | Heavy-duty transmissions

G 231-16S

Gear 1 2 3 4 5 6 7 8 R Gear ratio spread

Ratio 17.030 11.500 7.790 5.280 3.870 2.610 1.770 1.200 15.480 17.00

Ratio 14.180 9.580 6.490 4.400 3.220 2.170 1.470 1.000 12.890 17.00

Gear 1 2 3 4 5 6 7 8 R Gear ratio spread

Ratio 11.720 7.916 5.291 3.636 2.664 1.799 1.203 0.826 10.656 16.99

Ratio 9.747 6.583 4.400 3.023 2.215 1.476 1.000 0.687 8.861 16.99

D B

A

C

• 16-speed synchronized transmission with a wide gear ratio spread

• Direct-drive version

• Hydrodynamic retarder can be adapted

Specifications and dimensions

Max. input torque 2300 Nm

Permissible gross combination weight (GCW) 40 t

Transmission 290 kg/ weight excl. oil 352 kg*

Oil filling capacity 14 l

A = length 1020 mmB = width 555 mmC = center to center 152 mmD = diameter SAE 1

* with retarder

G 260-16S

• 16-speed synchronized transmission with a wide gear ratio spread

• Overdrive versions

• Hydrodynamic retarder can be adapted

Specifications and dimensions

Max. input torque 2600 Nm

Permissible gross combination weight (GCW) 55 t

Transmission 290 kg/ weight excl. oil 352 kg*

Oil filling capacity 14 l

A = length 1020 mmB = width 555 mmC = center to center 152 mmD = diameter SAE 1

* with retarder

B

A

C

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38

Retarder.Hydrodynamic retarder.

The integrated hydrodynamic oil retarder from Voith offer a high braking torque in combination with a compact, weight-saving design. The weight advantages of the new retarders are between 25 kg (VR 115) and 35 kg (VR 123) compared to previous oil retarders. The braking power of the retarder is also independent of selected gear or current engine speed. A gear change does not result in any interruption in the retarder braking action and the retarder braking power depends only on the current driving speed.

The braking power can be controlled precisely in five stages using the right hand control stalk on the steering column. In addition to the engine brake, the retarder provides a maximum braking torque up to 3500 Nm (VR 115 HV) or 1500 Nm (VR 123).

Page 39: Truck EURO III, EURO V and EEV Powertrain

39Mercedes-Benz transmission systems | Retarder

The hydrodynamic retarder comes with:

• Stainless steel heat exchanger

• Power loss reduction by axial rotor displacement

• Optimized hydrodynamics

• Integration into the vehicle management

• Standard prop shaft length is determined by the retarder unaffected

The hydrodynamic retarder comes with:

• Stainless steel heat exchanger

• Power loss reduction by axial rotor displacement

• Optimized hydrodynamics

• Integration into the vehicle management

• Standard prop shaft length is determined by the retarder unaffected

VR 115 HV VR 123

3500 1500700 3505200 3150

max. braking torque [Nm] max. braking torque [Nm]max. braking power [kW] max. braking power [kW]max. rotation [min -1] max. rotation [min -1]

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Page 41: Truck EURO III, EURO V and EEV Powertrain

41Mercedes-Benz axle systems | Portfolio

Mercedes-Benz axle systems.Reliable axles for every application.

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Page 43: Truck EURO III, EURO V and EEV Powertrain

43Mercedes-Benz axle systems | Portfolio

Our product range consists of axle systems for a broad range of commercial vehicles. This product range is highly suitable for nearly all commercial categories, in urban areas or overland, from delivery to heavy trucks.

We use our customers' experience, their requirements and demands as an essential precondition in the development and technology of new axle concepts. Our innovative state-of-the-art engineering and our quality-driven plants in Germany give our axles outstanding performance in:

• Durability • Fuel efficiency • Quiet operation

Top vehicle manufacturers around the world know they can depend on these features of our axles and the reliability of our services. This leads us to one of the world’s biggest producers of commercial axles.

Convince yourself and discover the advantages of Mercedes-Benz axles.

FA Front axles

RA Rear axles

Axles for light-duty trucks

Axles for medium-duty trucks

Axles for heavy-duty trucks

Our axle product portfolio:Efficiency on demand.

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44

F = Front axle FO = Front axle omnibus

R = Rear axleRT = Rear axle tandemRO = Rear axle omnibusFD = Front axle drivenFT = Front axle tandem driven

Axle load [t] Ring gear diameter [mm]

F R9 390

Non-driven axles Driven axles

Derivation "Nomenclature" – axles.

Page 45: Truck EURO III, EURO V and EEV Powertrain

45Mercedes-Benz axle systems | Portfolio

The right axle for every application.Axle portfolio: front axles* and rear axles.

* front axles are applicable as steered tag and pusher axles; rigid tag and pusher axles on request

** tandem

Vehiclecategory

Wheel formula

Front axles* Tire size [inches]

Axle load [t]

Rear axles Tire size [inches]

Axle load [t]

Light-duty 4 x 2 F 3.5 – F 4.4 17.5 R 325 17.5

Medium-duty

4 x 2 F 5.3 – F 6.1 19.5/20/22.5 R 390 19.5/20/22.5

4 x 4 FD 346 – FD 360 20/22.5

Heavy-duty 4 x 2 F 7.5 – F 8 20/22.5 R 440 22.5

R 485 22.5

R 233 P – R 300 P 20/22.5/24

6 x 4 F9 20/22.5/24 RT 390 + RT 390 T ** 22.5

6 x 6 FD 233 P 20/22.5/24 RT 440 + R 440 ** 22.5

8 x 8 FT 233 P + FD 233 P** 20/22.5/24 RT 300 P + R 300 ** 20/22.5/24

t

3.5 – 4.4

5.3 – 6.1

4.7 – 6

7.5 – 8

7.5 – 9

9

18

4 6 8

6 – 8.3

13 – 16

9.2 –9.2 – 11

13

13

20

10 15 20 25 30

20 – 26

26 – 32

Page 46: Truck EURO III, EURO V and EEV Powertrain

46

Page 47: Truck EURO III, EURO V and EEV Powertrain

47Mercedes-Benz axle systems | Front axle

• Tire sizes from 17.5 to 24 inches

• Driven front axles for light-, medium- and heavy-duty applications

• Axle loads from 3.5 to 9 tons (per axle)

• Gross vehicle weight rating (GVWR) from 6.5 to 44 tons

• High fuel efficiency design to suit the operating conditions

• Easy maintenance and long oil change intervals

• Longer lifetime and quieter operation due to our optimized gear set design

• Optimum power/weight ratio due to weight-optimized technical design

• Modular concept provides maximum flexibility to customer request

Flexibility at high level:Mercedes-Benz front axle systems.Product features.

Page 48: Truck EURO III, EURO V and EEV Powertrain

48

B

A

C

D

F 5.3–F 6.1

Data and dimensions

Axle load 5.3–6.1 t

Tire size 19.5/20/22.5 inches

Brake disk brake

Axle weight* 357 kg

A = overall width 2346–2389 mmB = track width 1955–1991 mmC = spring track 830 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for medium-duty application

FA

B

A

C

D

F 3.5–F 4.4

Data and dimensions

Axle load 3.5–4.4 t

Tire size 17.5 inches

Brake disk brake

Axle weight* 245 kg

A = overall width 2293–2303 mmB = track width 1949–1975 mmC = spring track 830 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for light-duty application

FA

Page 49: Truck EURO III, EURO V and EEV Powertrain

49Mercedes-Benz axle systems | Front axle

B

A

C

D

FD 346–FD 360

Data and dimensions

Axle load 4.7–6 t

Tire size 20/22.5 inches

Brake drum brake

Drive type single-stage

Axle weight* 492 kg

A = overall width 2190–2496 mmB = track width 1886–2098 mmC = spring track 830/1000 mmD = max. turning angle 39°

* varies depending on configuration

• Steered, driven salisbury-design axle• Recommended for medium-duty application

FA

B

A

C

D

F 7.5–F 8

Data and dimensions

Axle load 7.5–8 t

Tire size 20/22.5 inches

Brake disk brake/ drum brake

Axle weight* 461 kg

A = overall width 2449–2605 mmB = track width 2013–2153 mmC = spring track 840 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for heavy-duty application

FA

Page 50: Truck EURO III, EURO V and EEV Powertrain

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B

A

C

D

F 9

Data and dimensions

Axle load 9 t

Tire size 20/22.5/24 inches

Brake disk brake/ drum brake

Axle weight* 463 kg

A = overall width 2435–2616 mmB = track width 2001–2153 mmC = spring track 840 mmD = max. turning angle 48°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for heavy-duty application

FA

B

A

C

D

FD 233 P

Data and dimensions

Axle load 7.5–9 t

Tire size 20/22.5/24 inches

Brake drum brake

Drive type two-stage/planetary

Axle weight* 738 kg

A = overall width 2480–2506 mmB = track width 1997–2092 mmC = spring track 840/875 mmD = max. turning angle 42°

* varies depending on configuration

• Steered, driven planetary axle with cast axle housing• Recommended for heavy-duty application

FA

Page 51: Truck EURO III, EURO V and EEV Powertrain

51Mercedes-Benz axle systems | Front axle

B

A

C

D

FT 233 P + FD 233 P

Data and dimensions

Axle load 18 t (tandem)

Tire size 20/22.5/24 inches Brake drum brake

Through-drive axle yes

Drive type two-stage/planetary

Axle weight* 1621 kg

A = overall width 2480–2506 mmB = track width 1997–2092 mmC = spring track 840 mmD = max. turning angle 38°

* varies depending on configuration

• Steered, driven planetary axle with cast axle housing, tandem• Recommended for heavy-duty application

FA

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52

Page 53: Truck EURO III, EURO V and EEV Powertrain

53Mercedes-Benz axle systems | Rear axle

• Tire sizes from 17.5 to 24 inches

• Hypoid and planetary driven

• Ring gear diameter from 233 to 485 mm

• Tandem axles for heavy-duty applications

• Axle loads from 6 to 16 tons (per axle)

• Gross vehicle weight rating (GVWR) from 6.5 to 44 tons

• High fuel efficiency

• Easy maintenance and long oil change intervals

• Longer lifetime and quieter operation due to our optimized gear set design

• Optimum power/weight ratio due to weight-optimized technical design

• Modular concept provides maximum flexibility to customer request

Self-assured in every situation:Mercedes-Benz rear axle systems.Product features.

Page 54: Truck EURO III, EURO V and EEV Powertrain

54

B

A

C

B

A

C

R 325 R 390

Data and dimensions

Axle load 6–8.3 t

Tire size 17.5 inches

Brake disk brake

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 350 kg

A = overall width 2232–2330 mmB = track width 1760–1775 mmC = spring track 1022 mm

Ring Gear Diameter 325 mm

* varies depending on configuration

Data and dimensions

Axle load 9.2–11 t

Tire size 19.5/20/22.5 inches

Brake disk brake/drum brake

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 541 kg

A = overall width 2284–2489 mmB = track width 1753–1840 mmC = spring track 1022 mm

Ring Gear Diameter 390 mm

* varies depending on configuration

• Fabricated axle housing• Recommended for light-duty application

• Fabricated axle housing• Recommended for medium-duty application

RA RA

Page 55: Truck EURO III, EURO V and EEV Powertrain

55Mercedes-Benz axle systems | Rear axle

B

A

C

B

A

C

R 440 R 485

Data and dimensions

Axle load 13 t

Tire size 22.5 inches

Brake disk brake

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 680 kg

A = overall width 2422–2520 mmB = track width 1802–1928 mmC = spring track 923/930 mm

Ring Gear Diameter 440 mm

* varies depending on configuration

Data and dimensions

Axle load 13 t

Tire size 22.5 inches

Brake disk brake

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 765 kg

A = overall width 2422–2482 mmB = track width 1802–1804 mmC = spring track 930 mm

Ring Gear Diameter 485 mm

* varies depending on configuration

• Fabricated axle housing• Recommended for heavy-duty application

• Cast axle housing for high engine torque• Recommended for heavy-duty application

RA RA

Page 56: Truck EURO III, EURO V and EEV Powertrain

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B

A

C

B

A

C

R 233 P-R 300 P RT 233 P + R 233 P–RT 300 P + R 300 P

Data and dimensions

Axle load 13–16 t

Tire size 20/22.5/24 inches

Brake disk brake/drum brake

Suspension air springs/steel springs

Drive type two-stage/planetary

Axle weight* 792 kg

A = overall width 2407–2775 mmB = track width 1800–2039 mmC = spring track 930 mm

Ring Gear Diameter 233/300 mm

* varies depending on configuration

Data and dimensions

Axle load 26–32 t (tandem)

Tire size 20/22.5/24 inches

Brake disk brake/drum brake

Through-drive axle yes

Suspension air springs/steel springs

Drive type two-stage/planetary

Axle weight* 1643 kg (tandem)

A = overall width 2407–2775 mmB = track width 1800–2039 mmC = spring track 930 mm

Ring Gear Diameter 233/300 mm

* varies depending on configuration

• Planetary axle with cast axle housing• Recommended for heavy-duty application

• Planetary axle with cast axle housing, tandem• Recommended for heavy-duty application

RA

RA

Page 57: Truck EURO III, EURO V and EEV Powertrain

57Mercedes-Benz axle systems | Rear axle

B

A

C

B

A

C

RT 390 + RT 390 T RT 440 + R 440

Data and dimensions

Axle load 20 t (tandem)

Tire size 22.5 inches

Brake disk brake

Through-drive axle yes

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 1255 kg (tandem)

A = overall width 2441–2501 mmB = track width 1821–2066 mmC = spring track 990 mm

Ring Gear Diameter 390 mm

* varies depending on configuration

Data and dimensions

Axle load 20–26 t (tandem)

Tire size 22.5 inches

Brake disk brake/drum brake

Through-drive axle yes

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 1482 kg (tandem)

A = overall width 2422–2482 mmB = track width 1802–1804 mmC = spring track 930 mm

Ring Gear Diameter 440 mm

* varies depending on configuration

• Fabricated axle housing, tandem• Recommended for heavy-duty application

• Fabricated axle housing, tandem• Recommended for heavy-duty application

RA RA

Page 58: Truck EURO III, EURO V and EEV Powertrain

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Service benefits at a glance.

Application engineeringconsultancy service

Customer training Spare parts supply Service network

Our experts will help you to select the right powertrain components and additional equipment to create an engineered solution that suits your truck application-specific requirements, no matter how tough the conditions.

Uniquely tailored training courses can be held in Germany and other countries around the world to ensure that you receive the necessary expert knowledge in regards to installing, operating and maintaining your powertrain in accordance with our high standards.

We will ensure spare parts remain available for many years after your initial investment. The quality level and reliability of our spare parts meet the same high standards that are set with our aggregate systems. This promise means lasting protection of your capital investment in our powertrain solutions.

Our global network of highly qualified service centers can assist in the maintenance of our most advanced systems.

Page 59: Truck EURO III, EURO V and EEV Powertrain

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One-stop shop.

To create a coherent whole from the individual components, we offer our customers bespoke powertrain solutions. This involves selecting a suitable transmission to complementour proven engines, from the prop shaft to the axles, to put together the optimum, complete powertrain.

If you have technical questions, would like additional information or wish to request installation drawings, please do not hesitate to contact our sales team:

Sales External CustomersDaimler AG 001-E206 70546 Stuttgart/Germany +49 (0)711 17- 5 41 86 [email protected]

Mercedes-Benz Powertrain | One-stop shop

Page 60: Truck EURO III, EURO V and EEV Powertrain

September 2016

Please note: changes may have been made to the products since this publication went to press (09/2016). The manufacturer reserves the right to make changes to the design, form, colour and specification during the delivery period, provided these changes, while taking into account the interests of the vendor, can be deemed reasonable with respect to the purchaser. Where the vendor or the manufacturer uses symbols or numbers to describe an order or the subject of an order, no rights may be derived solely from these. The illustrations may show accessories and items of optional equipment which are not part of the standard specification. Colours may differ slightly from those shown, owing to the limitations of the printing process. This publication is distributed internationally. It may contain products and services which are not available in certain countries. Information given regarding statutory regulations, legal requirements and taxation and the consequences thereof applies to the Federal Republic of Germany only and is correct at the time of going to press.

Daimler AG, Mercedesstr. 137, 70327 Stuttgart, Germany, TG/LPS

5330 · 1100 · 01-02/0916 Printed in Germany