Training Part

8/3/2019 Training Part

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CONTENTS

Introduction to the ProjectGroup Profile

oMajor SetupsoProspectsoList of Birla group of companies

Company ProfileoManagement Philosophy

Unit ProfileoPlan Layout

Introduction to the woollen textile mills inIndia

Introduction to Vikram WoollensManufacturing Process

oRaw Materialso

SpinningDye House

oIntroductionoDyesoChemicals Used in polymeroChemicals used in wool


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BoileroDescriptionoShell pac Smoke tube packaged BoileroFluid Pac water tube combustion package

boiler

Air Conditioning PlantoIntroductionoBasic elements of air conditioningoSteam fired vapour absorption package

boiler

oPictorial representation of chiller plantDemineralization Plant

oIntroductionoDescription of units

D.G. Section & CompressorEffluent Treatment Plant

oIntroduction

oProcessoPictorial Representation of E.T.P.

Water supply systemoIntroductionoDifferent Bore wells & overhead tank


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GROUP PROFILE

ADITYA BIRLA GROUP is headed by young chairman Sh. Kumar

Mangalam Birla. The group operates in 18 countries across the world

namely India Malaysia, Thailand, Indonesia, Egypt, Canada, Australia,

China etc.

Its revenue is about US$6b with market capitalization of US$5b.

Group has 72000 committed employees and over 700,000shareholders. The group is a dominant player in cement, fertilizer,

iron, chemical, fibre, sponge, telecom etc.

The major setups of the group are:-

1.GRASIM INDUSTRIES LIMITED2.HINDALCO INDUSTRIES LIMITED3.MRPL4. INDIAN RAYON & INDUSTRIES5. INDO-GULF FERTILIZERS & CHEMICALS CORPORATION6.BIRLA GLOBAL FINANCE LIMITED

Prospects

World Leader in Viscose Staple Fibre (VSF) Third Largest producer of insulator Fourth largest producer of carbon Black Largest producer of White cement Indias largest branded apparel manufacturer


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COMPANY PROFILE

Grasim Industries Ltd. was setup on August 25, 1947, 10 days

after independence. It has turnover of Rs. 6400 crores. Grasim

Industries has its registered office at Nagda. It is a global leader

in viscose staple fibre. Viscose is a manmade biodegradable

textile fibre which is 100% natural.

Management Philosophy

Our Vision:

To achieve and sustain world-class status in all area

Our Mission:

Establish ourselves as h first choice of our employees, customer

& stakeholder

Our Aims:

Maximum utilization of resources

High productivity

Zero defects zero accidents, zero pollution, zero customer

complaints, and zero losses


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UNIT PROFILE

Name: VIKRAM WOOLLENS

Unit of: GRASIM INDUSTRIES LTD

Group: ADITYA BIRLA GROUP

Address: GH1-4,GHIROGHI,MALANPUR

Vikram woollens was setup in the year 1995 at Malanpur, M.P. it was

setup especially for fibre like pure wool & blend wool, angora, camelhair, polyester & viscose. The total area of this factory is 82,140 sq.

M.

Unit has modern spinning & dyeing equipment with an installed

capacity of 8832 spindles specifically with latest technology equipped

with best machine. He machines are imported from various countries

like France, Germany, and Switzerland etc. The unit is manufacturing& marketing around 100.00 tonnes per month.

The company was awarded ISO 9002 during the year 1999, and again

awarded with ISO 14001 certificates during the year, the three most

important blends that are being worked upon currently are:

All Wool Polyester Wool Polyester Viscose


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LIST OF BIRLA GROUP UNITS

S. No. UNIT NAME PLACE

1. Hindalco IndustriesLtd.

Renukoot, U.P.

2. Hitech Carbon Renukoot, U.P.3. Grasim (Chemical

division)

Nagda, U.P.

4. Birla White Cement Kharlanagar,Rajasthan

5. Vikram Cement Jawad, M.P.6. Vikram Ispat Salva,

Maharashtra

7. Birla AT&TCommunications

Pune, Maharashtra

8. Birla Global FinanceLtd.

Mumbai,

Maharashtra


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Introduction to Woollen Textile industry in India

The woollen textile industry in India is small in size and scattered.

40% of the woollen units are located in Punjab 27% in Haryana, 10%in Rajasthan, the rest of the states amount for 23% of the units. A

few larger units re located in Maharashtra, Punjab UP, Gujarat and

West Bengal.

The production of indigenous wool in the country during 3 years:

YEAR Quantity ( in million kg)

2004-05 76.212005-06 82.34

2006-07 86.12

The woollen industry in India broadly falls under 2 sectors:

1)Organized Sector:a.Composite Millsb.Combing Millsc. Worsted & non-worsted spinning unitsd.Machine made carpet-manufacturing units

2)Decentralized Sector:a.Hosiery & Knittingb.Power loomc. Hand knotted carpets, Druggets and Namdhas.d.Independent dyeing processing houses.

Since, indigenous production of fine quality wool required by the

organized mill & decentralized hosiery sector is very limited, India

depends largely on imports, Australia being the largest supplier. New

Zealand wool is rich in lustre is imported mainly for carpet sector for

blending it with indigenous wool.


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MANUFACTURING PROCESSES:

RAW MATERIALS:

VISCOSE: The viscose tops used by Vikram Woollens aremanufactured by the Birla viscose from the Aditya Birla group.

It makes a comprehensive range of products.

WOOL: The woollen fibres are procured by Jayshree textiles forVikram woollens from the countries like Australia. Mainly

woollen fabrics are characterized as being fuzzy, thick, rough

and bulky. POLYESTER: The polyester procured is on the basis of lots from

Reliance or IOCL.

Vikram Woollens provide a variety of spun yarn to its customers in

pure wool & blends of wool, Angora, Camel hair & other fibres. The

blend includes:

Wool 100% Wool/Polyester Wool/Viscose Wool/Polyester/Viscose Wool/Silk Polyester/Viscose

COUNT RANGE INCLUDE:-

For conventional: NM 24 to NM 76

For Siro: NM 48 to NM 96

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