Training Catalogue 2014 - Kopya

www.avtreliability.com

Training Catalogue

AVT are a leading engineering firm focusing on Asset Integrity and Performance, providing

consultancy, services and training to manufacturers in all sectors; improving

plant reliability, safety, cost and regulatory compliance.

Contents

Machinery Lubrication Management & Analysis Category 14 Day Course 16

Introduction to Reliability 2 Day Course 4

Machinery Lubrication Management & Analysis - Category 2 4 Day Course 18

Introduction to ConditionMonitoring 2 Day Course 6

FMECA Workshop 2 Day Course 20

Vibration AnalysisCategory 1 4 Day Course 8

Introduction to Dynamic Balancing 2 Day Course 22

Vibration AnalysisCategory 2 5 Day Course 10

Acoustic Emission Category 1 4 to 5 Day Course 12

Introduction to Pumps& Mechanical Seals2 Day Course 26

ThermographyCategory 1 4 to 5 Day Course 14

Outdoor Noise Regulations1 Day Course 28

Pipework Vibration Compliance 2 Day Course 24

4Introduction to ReliabilityBased on best practice & ISO Standards

Understand the language of availability, reliability & maintainability. Learn how to apply reliability modelling with simple, cost-effective structured methodologies to allow measurement and comparison of operations & maintenance & the importance of setting-up of appropriate maintenance tasks specifically matched to the requirements and failure profiles of your companys own assets.

Who Should Attend: Personnel:

Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of applying ARM techniques to optimise asset performance in the areas of Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation

Automotive&Manufacturing

Cement&Fertilisers

Course Objectives: This course explains availability, reliability and maintainability. It covers the benefits and results of reliability and availability modelling, using a structured approach to select the appropriate maintenance techniques matching expected and actual failure modes.

PowerGeneration,Transmission & Distribution

Utilities

Course Leader: Simon Mills Simon Mills BSc(Eng), CEng CMarEng MIMarEst

David Stevens IEng, MIET, FIDiagE, MICML MLA II

Difficulty Level: Basic: Note: No prior experience in Reliability, FMECA or CM or CBM is required to attend this course.

Timing: 2 days: 09:00 16:00

Chemicals&Pharmaceuticals

Facilities&Banking

References:The course is based on industry best practice and ISO Standards including:

BS 5760-2:1994, Reliability of systems, equipment and components.GuidetotheassessmentofReliability

ISO 14224:2006, Petroleum, petrochemical and natural gas industries Collection and exchange of reliability and maintenance data for equipment

BS EN 15341:2007, Maintenance Maintenance Key Performance Indicators

BS EN 60300-3-11:2009, Dependability management. Application guide. Reliability centred maintenance

BS EN 60812:2006, Analysis techniques for system reliability Procedure for failure mode and effects analysis (FMEA)

Food&Beverage

Mining&Minerals

Petrochemical,Oil&Gas

AVT offer training covering all aspects of machinery reliability and condition based maintenance, to address technical and managerial needs from shop floor to boardroom.

5Course Content:

Course Liaison:e: [email protected] t: +44(0)161 4863737 www.avtechnology.co.uk

Key learning outcomes: Understandingavailabilityreliability&maintainability(ARM)

Understandingreliabilityblockdiagrams

BeawareofeffectivemethodologiesforimplementingFMECAandrootcausefailureanalysis

Understandingthereasonsforselectingparticularmaintenancestrategies

Identifyingrootcausefailuremodesfordifferenttypesofequipment

Gainingpracticalapproachestominimisetheriskofplantandmachinerybreakdowns

Awarenessofkeyinternationalandnationalstandards

Benchmarkingandexchangingideaswithvariousdelegatesontheirmethodsandstrategies

Testimonials:Very knowledgeable and an excellent instructor Rotating Equipment Engineer, (UK Offshore Petrochem)

Very good notes and well delivered course Reliability Engineer, (UK Offshore Petrochem)

Gooddelivery&presentation Power Plant Engineer, (Power Industry - Malaysia)

Very good at making a complicated subject simple Reliability Engineer, (UK Cement)

Thecoursewasveryinformative,veryclearlyexplained.Gooddetailedinstruction. Rotating Equipment Engineer, (UK Offshore Petrochem)

Very good, obviously very experienced in the field Senior Consultant, (CM Consultancy - Ireland)

Rangeofmaintenancetechniques

Producingoutlinerevisedmaintenance plan

Reviewingcurrentmaintenance

Day 1Improvingavailability

Modellingprocesses

Creatingreliabilityblockdiagrams

Availabilitymodelling

Reviewingfailurehistory&failure modes

Failureratesprofiles

Day 2Developingamaintenance

strategy

7-stepimplementationprocedure

Maintenancetechniquesand strategies

Rootcauseanalysis

Failuremodeseffects&criticality analysis

Faulttreeanalysis

Matchingmaintenancestrategies to types of failure

6Introduction to Condition MonitoringBased on ISO 17359:2011

Reduce downtime and increase productivity by investing in the expertise of your personnel. Condition Monitoring is a cost-effective strategy for improving the reliability of industrial and marine plant.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of applying condition monitoring in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: ThiscourseisbasedonISO17359:2011ConditionmonitoringanddiagnosticsofmachinesGeneralguidelines.Itisdesignedtointroduce the benefits and opportunities of Condition Based Maintenance and covers a range of techniques.


Utilities

Course Leader: Simon Mills Simon Mills BSc(Eng), CEng CMarEng MIMarEst


Timing: 2 days: 09:00 16:00


Facilities&Banking

References:The course is based on ISO Standards including:

ISO 17359:2011

Difficulty Level: Basic: Note: No prior experience in Reliability, FMECA or CM or CBM is required to attend this course.

Food&Beverage

Mining&Minerals



7Course Content:


Key learning outcomes: GaininginvaluableinsightsintothebenefitsofCBM


Understandingeffectivemethodologiesforimplementingconditionmonitoringtechniques

Identifyingtheoptimummaintenancestrategyfordifferenttypesofequipment


Awarenessofinternationalstandardscoveringassetmanagement(coursebasedonISO17359:2011)

Testimonials:Simple steps to understanding condition monitoring Maintenance Engineer, Shell UK Offshore (Offshore Petrochem)

Day 1 & 2 Developingamaintenance

strategy


Managingconditionbasedmaintenance

Implementingconditionmonitoring techniques

Introductiontothermography

Introductiontolubricantmanagement

Introductiontoweardebrisanalysis

Introductiontomonitoringoil condition

Introductiontovibrationmonitoring

Trainingevaluation&course review

8Vibration Analysis - Category 1BINDT PCN Accredited to ISO 18436-2

Reduce downtime and increase productivity by investing in the expertise of your personnel. Vibration Monitoring is a cost-effective strategy for condition monitoring rotating & reciprocating plant.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about basic vibration monitoring and analysis in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on the ISO 18436-2 certification program vibration analyst category 1 syllabus and is designed to prepare stafffortheBINDTPCNVACat1CertificationExam.ThecourseisaccreditedbyBINDTPCNtoCMGENAppD.Allourtrainersare certified vibration analysts to VA 2 or higher.

VA Cat 1 personnel are qualified to perform a range of simple single-channel machinery vibration condition monitoring and diagnostics of machines activities in accordance with ISO 17359 and ISO 13373-1. They are qualified:

Tooperateportableinstrumentationonpre-assignedorpre-programmedroutes

Acquirereadingsfrompermanentlyinstalledinstrumentation

Toinputresultsintoadatabaseanddownloadroutesfromacomputer

Toconducttestingundersteady-stateoperatingconditionsfollowingpredefinedprocedures

Tobeabletorecognisethatnosignalispresent

Tobeabletocompareoverallorsinglevaluevibrationmeasurementsagainstpre-establishedalertsettings

Difficulty Level: Basic: Note: No prior experience in VA is required to attend this course.


Utilities

Course Leader: Simon Mills BSc(Eng), CEng CMarEng MIMarEst VA Cat 4 PCN Certified


Timing: 4 days including optional BINDT PCN Certification Exam on last day:

Day 1: 10:00 16:30 Days 2 to 3: 09:00 16:30 Day 4: 09:00 16:00


Facilities&Banking


ISO 18436-2:2003 ISO 17359:2011 ISO 13373-1:2002

Mining&Minerals


Food&Beverage


9Course Content: This course is accredited by BINDT to train candidates to vibration analyst category 1 in accordance with the ISO 18436-2 certification program.

* This can be arranged through AVT or any other BINDT Approved Examination Centre (AEC), Applications must be made to BINDT at least 2 working weeks before the exam date

Note: The BINDT PCN VA Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 6 months relevant logged VA experience.


Key learning outcomes: EvidenceoftrainingtoVA1inaccordancewithISO18436-2andBINDTPCNCMGenAppD

Gainingskillsinmeasuringvibration

Awarenessoftypicalvibrationlevelsforarangeofmachines

UnderstandingabasicrangeofVAtechniquesandsinglechannelinstrumentation

Gainingpracticalapproachestopracticalvibrationanalysisandmonitoring

Awarenessofkeyinternationalstandardscoveringvibrationconditionmonitoring

Testimonials:Very knowledgeable and an excellent instructor Rotating Equipment Engineer, JCAMS, UK (Offshore Petrochem)

Very good notes and well delivered course Reliability Engineer, JCAMS, UK (Offshore Petrochem)

The course was very informative, very clearly explained. Good detailed instruction. Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)

VeryGood-lotsofexperience&goodatgettingexamplesacross Maintenance Engineer, ABP UK (Ports)

Very good, obviously very experienced in the field Senior Consultant, Eastway Tech Cons, Ireland (Consultancy)

Gooddelivery&presentation Engineer, Tanjung Bin Power Plant, Malaysia (Power Industry)

Very good at making a complicated subject simple Reliability Engineer, Cemex UK (Cement)

Day 4Recognitionofpoordata

Vibrationmonitoringsurvey

Introductiontobalancing

Trainingexamination&course review

OptionalBINDTPCNVACat 1 exam*

Day 1Implementingcondition

based maintenance

Introductiontovibrationmonitoring

Vibrationseveritymeasurement

Practicalvibrationmeasurement

Day 2Vibrationdataacquisition

Principlesofvibrationanalysis

Vibrationspectralanalysis

Practicalvibrationmeasurement

Day 3Vibrationqualification&

assessment

Introductiontostructuralresonance

Vibrationanalysis&faultfinding

Practicaldatacollection

10

Vibration Analysis Category 2 BINDT PCN Accredited to ISO 18436-2

Reduce downtime and increase productivity by investing in the expertise of your personnel. Vibration Monitoring is a cost-effective strategy for condition monitoring rotating & reciprocating plant.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to improve their vibration monitoring and analysis skills in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on the ISO 18436-2 certification program vibration analyst category 2 syllabus and is designed to prepare stafffortheBINDTPCNVACat2CertificationExam.ThecourseisaccreditedbyBINDTPCNtoCMGENAppD.Allourtrainersare certified vibration analysts to VA 2 or higher.

VA Cat 2 personnel are qualified to perform machinery vibration measurements and analysis using mainly single-channel measurements, with or without phase trigger signals, according to established and recognised procedures.

In addition to understanding all areas included in Cat 1, Cat 2 personnel are also qualified to:

Difficulty Level: Intermediate: * Prior to applying for BINDT category 2 classification the candidate should have already obtained BINDT Category 1 VA or a recognised equivalent.Note: A knowledge of basic mathematics is required. E.g. Arithmetic operations and simple equations.


Utilities

Course Leader: Simon Mills BSc(Eng), CEng CMarEng MIMarEst VA Cat 4 PCN Certified


Timing: 5 days including optional BINDT PCN Certification Exam on last day:

Day 1: 10:00 16:30 Days 2 to 4: 09:00 16:30 Day 5: 09:00 16:00

Selecttheappropriatemachineryvibrationmeasurementtechnique;

Setupinstrumentsforbasicresolutionofamplitude,frequency and time

Performbasicvibrationanalysisofmachineryandcomponents such as shafts, bearings, gears, fans, pumps and motors using spectrum analysis

Maintainadatabaseofresultsandtrends

Performbasic(singlechannel)impactteststodeterminenatural frequencies

Classify,interpretandevaluatethetestresults(includingacceptance tests) in accordance with applicable specifications and standards

Recommendminorcorrectiveactions

Understandbasicsingle-planefieldbalancingconcepts

Beawareofsomeofthecausesandeffectsofbadmeasurement data


Facilities&Banking


ISO 18436-2:2003 ISO 17359:2011 ISO 13373-1:2002

Mining&Minerals


Food&Beverage


11

Course Content: This course is accredited by BINDT to train candidates to vibration analyst category 2 in accordance with the ISO 18436-2 certification program.


Note: The BINDT PCN VA Level 2 Exam may be taken immediately after the training, but the certificate will only be awarded after 18 months relevant logged VA experience.

Course Liaison:e: [email protected] t: +44(0)161 4863737 www.avtreliability.com

Key learning outcomes: EvidenceoftraininginaccordancewithISO18436-2andBINDTPCNCMGenAppD

Gaininginsightsintothebenefitsofvibrationmonitoring&analysis

UnderstandingarangeofVAtechniquesandtypesofinstrumentation

Masteringbestpractisestoenhancelevelofskillsinvibrationconditionmonitoring

Identifyingtheoptimumvibrationtechniquefordifferentarangeofequipmenttypes

Gainingpracticalapproachestopracticalvibrationanalysisandmonitoring

Awarenessofinternationalstandardscoveringvibrationmonitoringandanalysis

Testimonials:Very knowledgeable and an excellent instructor Rotating Equipment Engineer, JCAMS, UK (Offshore Petrochem)



Very good at making a complicated subject simple Reliability Engineer, Cemex UK (Cement)

Thecoursewasveryinformative,veryclearlyexplained.Gooddetailedinstruction. Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)


Very good, obviously very experienced in the field Senior Consultant, Ireland (Consultancy)

Day 4Vibrationsignal

processing

Singledegreeoffreedom systems

Vibrationtimeandspectral examples

Day 1Managingcondition

based maintenance

Introductiontovibration monitoring

Vibrationqualification& assessment

ReviewofVA1requirements

Day 2Applyingvibration

standards

Bearingfaultdiagnosis

Electricmotoranalysis

Mountingaccelerometers

Workshopon data collection

Day 3Introductionto

balancing

Practicalbalancing

Vibrationacceptancetesting

Day 5Structuralresonances

Vibrationisolation

Courserevision

Trainingexamination(multiple choice)

Coursewash-up&review

OptionalBINDTPCNVA Cat 2 exam*

12

Acoustic Emission Category 1Based on ISO 18436-6

Reduce downtime and increase productivity by investing in the expertise of your personnel. Acoustic Emission (AE) Condition Monitoring (CM) is a cost-effective strategy for condition monitoring your assets.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits of Acoustic Emission for condition monitoring and diagnostics of machines and stationary assets and structures in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on and exceeds the requirements of ISO 18436-6 certification program AE Category 1 syllabus. Designed to prepare candidates for the AE Cat 1 PCN Certification Exam with BINDT.

ThecourseisaccreditedbyBINDTPCNtoCMGENAppA.AllourtrainersarecertifiedAEPractitionerstoCat2orhigher.

Individuals classified as Category I are qualified to perform industrial Acoustic Emission measurements according to established and recognised procedures and shall be able to:

Applyaspecifiedacousticemissionmeasurementprocedure

Setupandverifyoperationofequipmentforbasicacousticemissiondatacollection

Verifytheintegrityofcollecteddataandpreventorcontrolpoordata

Performbasicacousticemissionanalysis

Recordandcategorisetheresultsintermsofwrittencriteria

Maintainadatabaseofresultsortrends

Evaluateandreporttestresultsinaccordancewithinstructions

Note: Category 1 certificated personnel shall not be responsible for the choice of test method or technique to be used, nor for the assessment of test results


Utilities

Course Leader: Dr Trevor Holroyd AE Cat III, Certified

Difficulty Level: Basic: Note: No prior experience in Acoustic Emission or CM is required to attend this course.

Timing: 4 days*

Day 1: 10:00 16:30 Days 2 to 3: 09:00 16:30 Day 5: 09:00 15:00*Optional BINDT PCN Certification Exam (Via BINDT)


Facilities&Banking

References:The course is based on:

BINDT,PCNCMGenAppA-Specificrequirementsforqualification and PCN certification of condition monitoring and diagnostic personnel for acoustic emission

ISO 18436-6:2008, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 6: Acoustic emission

ISO 17359:2011, Condition monitoring and diagnostics of machinesGeneralguidelines

ASNT, Recommended Practice No. SNT-TC-1A Non-Destructive Testing

Mining&Minerals


Food&Beverage


13

Course Content:

Day 4Reporting & Documentation & Corrective Action

Reportstructure&Required information

Correctiveaction

Personalsafety

Trainingpracticalskillsevaluation

Training Examination & Course Review

Optional*BINDTPCNAECat 1 exam**

Day 1Principles of Acoustic Emission

Introductiontosources

Propagationandattenuation

Generic Equipment Knowledge

Calibrationofequipment

Sensors&coupling

Data Acquisition

Principlesofdataacquisition

Sensorpositioning

Noise,stimulus&measurement

Othermethods

Day 2Data / signal Processing

Datastorage&structure

Datamanagementanddatabases

Condition Monitoring

CMprinciples

Alternativetechnologies(IRT, VA, LM)

Applications

Machines(includingbearings, gearboxes, valves, pipes, motors, mountings etc)

Structures,processes&materials (composites, metals)

Day 3Fault Analysis & Severity Determination

Alarms&trending

AE Instrumentation Testing and Diagnostics

Acceptancetesting,benchmarking

Systemtesting

Reference Standards

ISOEN

* This can be arranged through AVT or any other BINDT Approved Examination Centre (AEC) ** Applications must be made to BINDT at least 2 working weeks before the exam date

Note: The BINDT PCN AE Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 12 months relevant logged Acoustic Emission experience.


Key learning outcomes: Gaininginvaluableinsightsintothebenefitsofacousticemission


Understandingtherealworldproblemsthatfaceacousticemissioninthefieldtoday

Learningtheprinciplesbehindthemainapplicationsmostindustriesareinvolvedin

Understandingeffectivemethodologiesforimplementingacousticemission

Learninghowtooperateyourownequipmenttogetmaximumvaluefromit

Learningthetechniquesandreportingproceduresnecessarytoputtogether an effective predictive maintenance program

Awarenessofkeyinternationalandnationalstandardsrelatedtoacousticemission

Testimonials from AVT CM Training:Thecoursewasveryinformative,veryclearlyexplained.Gooddetailedinstruction. Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)

Simple steps to understanding condition monitoring Maintenance Engineer, Shell UK Offshore (Offshore Petrochem)

The best training Ive ever attended Operations Support Engineer, Star Energy, Indonesia (Offshore Oil & Gas)

14

Thermography Category 1Based on ISO 18436-7 and SNT-TC-1A

Reduce downtime and increase productivity by investing in the expertise of your personnel. Thermographic Inspection & Monitoring is a cost-effective strategy for condition monitoring your assets.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about thermography in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on and exceeds the requirements of SNT-TC-1A and ISO 18436-7 certification program thermographer category 1 syllabus. Designed to prepare candidates for the Thermography Cat 1 Certification Exam with ASNT or BINDT PCN.

ThecourseisaccreditedbyBINDTPCNtoCMGENAppB.AllourtrainersarecertifiedThermographerstoCat2orhigher.

Individuals classified as Category I are qualified to perform infrared thermography according to established and recognised procedures. Personnel classified as Category I shall be able to:

Applyaspecifiedthermographicmeasurementtechnique

Setupandoperatethethermalimagingequipmentforsafethermographicdatacollection

Identify,prevent,minimiseandcontrolpoordataacquisitionanderrorsources

Performbasicfaultdetection,severityassessmentanddiagnosisinaccordancewithestablishedinstructions

Performbasicimagepost-processing(measurementtools,emissivityadjustments,spanandscaleadjustments,etc.)

Maintainadatabaseofresultsandtrends

Verifythecalibrationofthermographicmeasurementsystems

Evaluateandreporttestresultsandhighlightareasofconcern

ISO 18436-7:2008, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 7: Thermography

ISO 18434-1:2008, Condition monitoring and diagnostics of machines Thermography Part1:Generalprocedures


Utilities

Course Leader: Austin Dunne, European Training Manager

Institute of Infrared Thermography

Cat 3 PCN Certified Thermographer

Difficulty Level: Basic: Note: No prior experience in Thermography or CBM is required to attend this course.

Timing: 4 days*

Day 1: 10:00 16:30 Days 2 to 3: 09:00 16:30 Day 4: 09:00 16:00 Day 5: 09:00 15:00*Optional 5th day for revision & BINDT PCN Certification Exam


Facilities&Banking


BINDT,PCNCMGenAppB

ISO 17359:2011, Condition monitoring and diagnostics ofmachinesGeneralguidelines

ASNT, Recommended Practice No. SNT-TC-1A - Non-Destructive Testing

Mining&Minerals


Food&Beverage


15

Course Content:

Day 4Databaseprograms

Reportgeneration

Trainingexamination&course review

OptionalBINDTPCNthermography Cat 1 exam*

Day 1Thermal/infraredphysics

Temperature,howitismeasured

Thenatureofheatandtemperature

Heattransfermodefamiliarisation

Day 2Infraredequipment

operation

Calibration

Infraredapplications

Understandingemissivity

Day 3Howtodoaninfrared

inspection

Infraredimageanddocumentation

Supportdatacollection

Elementsofagoodinfraredimage


Note: The BINDT PCN Thermography Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 12 months relevant logged thermography experience.


Key learning outcomes: Gaininginvaluableinsightsintothebenefitsofthermography


Understandingtherealworldproblemsthatfacethermographersinthefieldtoday

Learningtheprinciplesbehindthemainapplicationsmostindustriesareinvolvedin

Understandingeffectivemethodologiesforimplementingthermography

Learninghowtooperateyourownequipmenttogetmaximumvaluefromit

Learningthetechniquesandreportingproceduresnecessarytoputtogetheraneffectivepredictivemaintenanceprogram

Awarenessofkeyinternationalandnationalstandardsrelatedtoinfraredthermography

Testimonials from AVT CM Training:Thecoursewasveryinformative,veryclearlyexplained.Gooddetailedinstruction. Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)

Simple steps to understanding condition monitoring Maintenance Engineer, Shell UK Offshore (Offshore Petrochem)

The best training Ive ever attended Operations Support Engineer, Star Energy, Indonesia (Offshore Oil & Gas)

16


Utilities


Facilities&Banking

Mining&Minerals


Food&Beverage

Difficulty Level: Basic: Note: No prior experience in Lubrication Technology is required to attend this course.

Timing: 4 days*

Day 1-3: 09:00 16:30 Day 4: Examination 09:00 12:00**Optional ICML MLAI Exam


ISO 18436-4:2008, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 4: Field lubricant analysis

Machinery Lubrication Management & Analysis - Category 1 (Machine Lubricant Analyst Level 1) Based on: ICML MLAI (ISO 18436-4)

Reduce downtime & increase productivity by investing in the expertise of your personnel. Lubrication Management & Analysis is a cost-effective strategy for maintaining asset reliability.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of lubrication management in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on the requirements of the ICML MLAI (ISO 18436-4) certification programme. All our trainers are certified reliability professionals.

Level 1 Machine Lubricant Analyst The purpose for the Level 1 Machine Lubricant Analyst (MLA) certification is to verify that technicians practicing in the field of lube oil analysis, as it is applied to machinery condition monitoring and maintenance, are qualified to perform the following tasks:

Managelubricantdelivery,storageanddispensation

Managearouteformachineryre-lubricationand/orinspection

Properlychangeand/ortoptheoilinmechanicalequipmentfoundincommonindustrialsites

Usesimpletechniquestoselectlubricantswiththeproperbaseoilandadditivesystemformachinerycommonlyfoundinindustrial settings

Usesimpletechniquestoselectgreaselubricantsappropriateformachinescommonlyfoundinindustrialsettings

Usesimpletechniquestoselectgreaseapplicationmethods(includingautomateddelivery)thatareleastintrusiveandmosteffective for machines commonly found in industrial settings

Usesimpletechniquestoestimatere-greasevolumeandintervalformachinescommonlyoperatedinindustrialsettings.

Properlymaintainautomaticlubricationsystems(auto-grease,mistsystems,etc.)

Employbasicoilanalysistechniquestoidentifyandtroubleshootabnormallubricantdegradationconditions,andusesimpletechniques to adjust the lubricant specification accordingly

CommonjobtitlesfortheindividualwhowouldbecomeLevelIMLAcertifiedincludeLubricationTechnician,PMTechnician,Millwright,Mechanic,etc.Generally,thisindividualhasregularcontactwiththemachineandhasroutineinfluenceovertheconditionoflubricantsandhydraulicfluidsinuse.Theindividualislikelytobedirectlyinvolvedinthemachinelubricationprocess.

Course Leader: Martin Williamson, KEW Engineering, B.Sc. (Mech.) Eng., MLE


17

Course Content:

Day 1Maintenance Strategies

Whymachinesfail

Luberoutesandscheduling

Theroleofeffectivelubricationinfailure avoidance

Oilanalysis/technologiestoassurelubrication effectiveness

Equipmenttaggingandidentification

Lubrication Theory / Fundamentals

Fundamentalsoftribology

Functionsofalubricant

Lubricationregimesincludingboundary, thick & mixed film

Base-oils

Additivesandtheirfunctions

Oillubricantphysical,chemicaland performance properties and classifications

Greaselubrication

Lubricant Selection

Viscosityselection

Additivesystemselection

Base-oiltypeselection

Machinespecificlubricantrequirements

Applicationandenvironmentrelatedadjustments

Lubricant Application

Basiccalculationsfordeterminingrequired lubricant volume

Basiccalculationstodeterminere-lube and change frequencies

Effectiveuseofmanualdeliverytechniques

Automaticdeliverysystemsincludingautomated grease systems, oil mist systems, and drip and wick lubricators

Day 2Lube Storage and Management

Lubricantreceivingprocedures

Properstorageandinventorymanagement

Lubestoragecontainers

Healthandsafetyassurance

Properstorageofgrease-gunsandother lube application devices

Maintenanceofautomaticgreasesystems

Lube Condition Control

Filtrationandseparationtechnologies.

Filterrating

Filtrationsystemdesignandfilterselection

Oil Sampling

Objectivesforlubeoilsampling

Samplingmethods

Lubricant health monitoring

Lubricantfailuremechanismsincluding oxidative degradation, thermal degradation and additive depletion/degradation

Testingforwrongormixedlubricants

Fluidpropertiestestmethodsandmeasurement units - applications and limitations

Day 3Wear Mechanisms

Weardebrismonitoringandanalysis training examination preparation & course review*

*Optional ICML MLAI exam


Testimonials:An excellent, informative presentation. Very well explained, with easy to follow manual. Invaluable for our new mission Reliability Technician, Petrofac UK

Small details are important. I used to neglect this. Not anymore! Operator, Sarawak Energy

The course was 1st class & highlighted how far we have to go before achieving a good quality lubrication programme. Reliability Supervisor, Marathon Oil

Very informative & enlightening course. Well presented and a well experienced presenter. Mechanical Engineer, ADGAS

Key learning outcomes: Understandthefundamentalsof

lubrication and oil analysis

Getmoreoutofyourlubricationstrategy

Improveyouroilanalysissuccess

Increasereliability,profitsandturnover

Improveyourqualitygoals

Improveyourhealth&safetysuccess

Reduceyourenvironmentalimpact

EnsurecompliancewithISO9001

Designyourownbestpracticelubrication programme

18


Utilities


Facilities&Banking

Mining&Minerals


Food&Beverage

Difficulty Level: Intermediate:

Note: Prior training & certification at ICML MLAI or MLTI and relevant experience in Lubrication & CM is required to attend this course.

Timing: 4 days*

Day 1-3: 09:00 16:30 Day 4: Examination 09:00 12:00*Optional ICML MLAII Exam


ISO 18436-4:2008, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 4: Field lubricant analysis

Machinery Lubrication Management & Analysis - Category 2 (Machine Lubricant Analyst Level 2) Based on: ICML MLAII (ISO 18436-4)

Reduce downtime & increase productivity by investing in the expertise of your personnel. Lubrication Management & Analysis is a cost-effective strategy for maintaining asset reliability.


Managers, Engineers, Analysts, Supervisors, & Technicians who wish to learn about best-practice lubrication management in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course is based on the requirements of the ICML MLAII (ISO 18436-4) certification programme. All our trainers are certified reliability professionals.

Level 2 Machine Lubricant Analyst The purpose for the Level 2 Machine Lubricant Analyst (MLA) certification is to verify that technicians practicing in the field of lube oil analysis, as it is applied to machinery condition monitoring and maintenance, are qualified to perform the following tasks:

Installsamplinghardwaresuchthatarepresentativesamplemaybeefficientlyandrepeatedlyextractedfrommechanicalsystemscommonlyfoundinindustrialandfleetapplications.

Effectivelyextractrepresentativesamplesfromtypicalindustrialmachinery,andpreparethemforanalysis.

Employbasicoilanalysistechniquestoidentifyandtroubleshootconditionsofwrongordegradedlubricant,anddeviseandimplement corrective actions.

Employbasicoilanalysistoidentifyandtroubleshootcontaminatedlubricantconditions,anddeviseandimplementcorrectiveactions.

Employbasicoilanalysistechniquestoidentifyandtroubleshootabnormalmachinewearconditions,anddeviseandimplementcorrective actions.

Inspectandreceivenewoildeliveries.

Common job titles for the individual who would become Level II MLA certified include Oiler, Lube Technician, Lubricator, PM or PDMTechnician,Millwright,Mechanic,ReliabilityTechnician,etc.Generally,thisindividualhasregularcontactwiththemachineandhasroutineinfluenceovertheconditionoflubricantsandhydraulicfluidsinuse.Theindividualislikelytobedirectlyinvolvedin oil sampling and troubleshooting routine problems identified by lab test results and field lubricant inspections. As such a basic understanding of lubrication, oil analysis tests, oil analysis terminology, and data interpretation are required.

Course Leader: Martin Williamson, KEW Engineering, B.Sc. (Mech.) Eng., MLE


19

Course Content:

Day 1Lubricant roles and functions

Baseoil

Additivefunctions

Syntheticlubricants

Lubricationregimes

Oil Analysis Maintenance Strategies

Fundamentalaspectsofreliabilitycentred maintenance (RCM)

Fundamentalaspectsofcondition based maintenance (CBM)

Oil Sampling

Objectivesforlubeoilsampling

Equipmentspecificsampling

Samplingmethods

Managinginterferenceincludingbottlecleanlinessandmanagement,flushingand machine conditions appropriate for sampling

Samplingprocessmanagement

Day 2Lubricant health monitoring

Lubricantfailuremechanismsincluding oxidative degradation, thermal degradation and additive depletion/degradation

Testingforwrongormixedlubricants

Fluidpropertiestestmethodsandmeasurement units

Kinematic viscosity (ASTM D445)

Absolute (dynamic) viscosity (ASTM D2983)

Viscosity index (ASTM D2270)

Acid number (ASTM D974 et al)

Base number (ASTM D974 et al)

Fourier transform infrared (FTIR) analysis

Rotating pressure vessel oxidation test (ASTMD2272)

Atomic emission spectroscopy

Day 3Wear Debris Monitoring & Analysis

Commonwearmechanisms

Abrasive wear

Surface fatigue (contact fatigue)

Adhesive wear

Corrosive wear

Cavitation wear

Detectingabnormalwear

Atomic emission spectroscopy methods

Wear particle density measurement

Weardebrisanalysis

Ferrogram preparation

Filtergram preparation

Light effects

Magnetism effects

Heattreatment

Basic morphological analysis

Case studies and workshop training examination preparation & course review**Optional ICML MLAII


Key learning outcomes: Understandthefundamentalsof

lubrication and oil analysis

Getmoreoutofyourlubricationstrategy

Improveyouroilanalysissuccess

Increasereliability,profitsandturnover

Improveyourqualitygoals

Improveyourhealth&safetysuccess

Reduceyourenvironmentalimpact

EnsurecompliancewithISO9001

Designyourownbestpracticelubrication programme

Testimonials:An excellent, informative presentation. Very well explained, with easy to follow manual. Invaluable for our new missionReliability Technician, Petrofac UK

Small details are important. I used to neglect this. Not anymore!Operator, Sarawak Energy

The course was 1st class & highlighted how far we have to go before achieving a good quality lubrication programme. Reliability Supervisor, Marathon Oil

Very informative & enlightening course. Well presented and a well experienced presenter.Mechanical Engineer, ADGAS

20

FMECA WorkshopBased on ISO 17359:2011

Learn how to apply cost-effective and structured methodologies to allow set-up of appropriate maintenance tasks specifically matched to the requirements and failure profiles of your companys own assets.


Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of applying FMECA to match maintenance techniques to failure modes in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This course explains the benefits and results of carrying out Failure Mode Effect and Criticality Analysis. Using a structured approach to select the appropriate maintenance techniques matching expected and actual failure modes.

Difficulty Level: Basic: Note: No prior experience in FMECA or CM or CBM is required to attend this course.


Utilities

Course Leader: Simon Mills BSc(Eng), CEng CMarEng MIMarEst


Timing: 2 days: 09:00 16:00


Facilities&Banking


ISO 17359:2011

Mining&Minerals


Food&Beverage


21

Course Content:

Day 1 & 2 Developingamaintenancestrategy


Businessandmaintenancechallenges

Maintenancetechniquesandstrategies

Rangeofmaintenancetechniques

Matchingmaintenancestrategiestotypesoffailure

Failureratesprofiles

Establishingmaintenancestrategies

OverviewofFMECAprocess

Modellingprocesses.

Availabilitymodellingcreatingreliabilityblockdiagrams

Criticalityconsequencetables

Producingoutlinerevisedmaintenanceplan

Reviewingdesignandoperationofchosenequipment

Reviewingfailurehistory&failuremodes

Reviewingcurrentmaintenance

Agreeingfailuremodecriticalities

Assigningoptimisedmaintenancetasks/frequencies

Producingarevisedmaintenanceplan


Key learning outcomes: GaininginvaluableinsightsintothebenefitsofFMECA


UnderstandingeffectivemethodologiesforimplementingFMECAandRootCauseFailureanalysis

Developingandcreatingnewstrategiestoeffectivelymitigateandmanagerisks

Identifyingrootcausefailuremodesfordifferenttypesofequipment


Awarenessofkeyinternationalandnationalstandards

Benchmarkingandexchangingideaswithvariousdelegatesontheirmethodsandstrategies

Testimonials from AVT CM Training:Simple steps to understanding condition monitoring Maintenance Engineer, Shell UK Offshore (Offshore Petrochem)

22

Introduction to Dynamic BalancingBased on the ISO 21940 Series Standards

Unbalance is a common fault in many rotating machines which increases bearing loading & reduces bearing life, causing unplanned downtime & losses.

Learn how to follow structured procedures to carry out field balancing specifically matched to the requirements and operating profiles of your companys own assets.


Engineers, Supervisors, Technicians & Analysts who wish to learn more about the causes and solutions to correcting unbalance in rotating machines in Operations, Maintenance and Engineering from the following industries:

Aerospace&Aviation


Cement&Fertilisers

Course Objectives: This is a 2-day workshop style training course based around selected accredited AVT Training Modules

It gives a basic understanding of the main causes of unbalance, how to specify the balance quality of a production rotor and explains procedures to carry out field balancing and reduce imbalance.

Difficulty Level: Intermediate:

Note: A knowledge of basic maths is useful e.g. arithmetic operations and simple equations etc.


Utilities

Course Leader: Simon Mills BSc(Eng), CEng CMarEng MIMarEst


Timing: 2 days: 09:00 16:00


Facilities&Banking


ISO 1940-1 (To be superseded by ISO 21940-11)

Mining&Minerals


Food&Beverage


23

Course Content:


Key learning outcomes: GaininginvaluableinsightsintothecausesofUnbalance

Understandingthereasonsforselectingparticularbalancequalities

Understandingeffectivemethodologiesforcarryingoutbalancecorrection

Learningsimpleprocedurestoeffectivelyreduceunbalanceandextendbearinglife

Masteringbestpractisestoenhancelevelofskillsin1-Planeand2-Planebalancing

Identifyingbalancequalityrequirementsfordifferenttypesofequipment

Awarenessofinternationalstandardscoveringdynamicbalancingandvibrationguidelines

Keepingabreastonlatesttechnologiesinfieldbalancing

Testimonials from AVT CM Training:Thecoursewasveryinformative,veryclearlyexplained.Gooddetailedinstruction. Reliability Engineer, Cemex UK (Cement)

Very knowledgeable and an excellent instructor Rotating Equipment Engineer, JCAMS, UK (Offshore Petrochem)




Day 1 & 2Introduction to Vibration Analysis

Basicmeasurementandanalysisofvibration

Identifyingunbalance,misalignment&looseness

Recognisingtypesofunbalance

Introduction to Resonance

Identifyingresonancewithhammertest

Reducingresonance-effectsoffrequency,stiffness, mass, damping, isolation

Introduction to Unbalance

Causesofunbalance,typesofunbalance-static, couple, dynamic

Balancingmethods

Quantifyingunbalancebalancequality

Day 1 & 2Practical Single Plane Balancing

Carryingoutsingleplanebalancing

Checklists,equipmentrequirements

Proceduresandtipsforpracticalsitebalancing

Singleplanebalancingexercisewithoutphase

Singleplanebalancingexercisewithphase

Two-planebalancingexercisewithphase

Applying Vibration Standards

ISOoverallvibrationstandards,

Vibrationlimitzones,alertlevels,

Typicalseverityguidelines

24

Pipework Vibration Compliance 2-Day CourseBased on Energy Institute Guidelines

Develop the necessary in-house expertise to be able to assess and rectify many basic pipework vibration problems and furthermore.


Managers, Engineers, Supervisors, Technicians and Operators involved in:

PlantMaintenance

Reliability

AssetIntegrity

PlantImprovement

HealthandSafety

COMAHCompliance

Course Objectives: This course provides a detailed introduction into the subject of pipework vibration and raises the competence and confidence of existing staff to be able to perform their own basic visual inspection and basic pipework vibration surveys and assessments and have a good knowledge of common remedial solutions and other specialist techniques available to them.

The course also covers methods for the theoretical assessment of likelihood of failure (LOF).

Emphasis is placed on the practical aspects of the subject and only the essential theory is covered. The course covers essential data assessment methods.

Difficulty Level: Basic: No prior knowledge of Vibration Testing is required. Mathematics will be kept to the minimum necessary for an understanding of the subject.

Course Leader: Neil Parkinson BSc CEng FIMechE has over 30 years experience in structural integrity monitoring, including pipework vibration assessments and problem solving. Neil joined AV Technology Ltd in 1985 and has been Technical Director since 1993 and has helped establish AV Technologys pipework vibration services, including the development of a range of remedial repair options, including braces, visco-elastic dampers and dynamic vibration absorbers.

Timing: 2 days: 09:00 16:30

References:The course is based upon the Energy Institute publication:Guidelinesforthe Avoidance of Vibration Induced Fatigue Failure in Process Pipework, 2nd edition 2008

ISBN 978 0 85293 453 1


25

Course Content:


Key learning outcomes: Gainanunderstandingofpipeworkvibration,includingthemaincausesandconsequencesofpipeworkvibration

LearnabouttheoreticalmethodsforcalculatingLikelihoodofFailure(LOF)

Gainthenecessaryskillsandconfidencetobeabletoperformaninitialvisualassessmentofpipeworktobeabletoidentify and prioritise potential areas of concern - supported by on-site practical session

Gainfamiliaritywithportablevibrationmeasurementinstrumentation

Learnhowtoperformbasicvibrationmeasurementsandgainpracticalexperiencesupportedbyon-sitepracticalsession

LearnhowtoperformbasicvibrationdataassessmentsagainstenergyInstitutelimitssupportedbyon-sitepracticalsession

Gainanunderstandingofotherspecialisttechniquesandwhentheseshouldbeused

Gainanunderstandingofhowtodealwithcommonvibrationproblems

Learnwhatconstitutesgoodpracticeforavoidanceofvibrationinducedfatigueproblems

Testimonials:An excellent course with lots of relevant information which gave me an awareness of what to look for out in the field Area PPD 1 Plant Engineer, Rhodia Ltd

The course had great interest. Excellent course Plant Engineer, Rhodia Ltd

Well structured and thorough course Senior Consultant, AV Technology Ltd

Well presented and informative course Area Plant Engineer, Rhodia Ltd

Day 1 & 2Basicvibration

Maincauses&consequencesofvibration

Fatiguebasics

Basicassessmentmethodology

Qualitativeassessment

Visualinspection

Visualinspectionpracticalexercise

Day 1 & 2Basicvibrationmeasurementsandanalysis

Basicvibrationmeasurementspracticalexercise

Basicvibrationanalysispracticalexercise

Specialisttechniques

Correctiveactions

Gooddesignpracticesummary

26

Introduction to Pumps & Mechanical Seals Getting the best performance from assets

Reduce downtime and increase productivity by investing in the expertise of your personnel. Pumps are common in a range of applications. Understand pump types, components, operation and maintenance, and avoid faults and design errors which waste energy and reduce performance.


Managers, Engineers, Analysts and Technicians who wish to improve their understanding of pumps from the following industries:

Course Objectives: Pumpsareimportantassetsmovingfluidsinmostindustries.Understandingtheirdesign,configuration,operation&maintenancewill increase efficiency & reduce energy costs.

Whatismechanicalseal

Centrifugalpumps

Materialusage

Environmentaldatabase

Sealfailureanalysis

BearingFailureandProtection

Environmentalcontrols


PowerGeneration,Transmission & Distribution, Utilities

Steel&AluminiumManufacturing

Timing:2 days: 09:00 16:30

Facilities,Municipal Utilities & Banking

Food&Beverage



Course Leader: Chris Dean AESSEAL Ltd

Difficulty Level: Basic: (tech. diploma recommended)

Marine&Offshore

Mining&Minerals, Cement & Fertilisers

Paper,Printing


27

Course Content:


Key learning outcomes:Understanding availability reliability & maintainability (ARM)

Mechanicalseals

Thebasicconceptsofpumpfunction&theoryanddesignofcentrifugalpumping

Basicinformationonpumpcurves,head,specificspeedandproperpumpoperation

Efficientoperation&maintenanceofpumps

Understandcommondesign & config. errors

Courserevision

Trainingexamination(multiple choice)

Coursewash-up&review

Day 1Basicconceptsofpump

function

Theoryanddesignofpumping

Pumpclassifications&different pump types

Operatingcharacteristics of pumps

Efficientoperation&maintenance of pumps

Basicinformationonpumpcurves, head, specific speed and proper pump operation

Day 2Pumpsealingmethods

Packingtypeseals

Mechanicalseals

Diagnosingpumpandsealproblems

28

Outdoor Noise RegulationsBased on Directive 20009/14/EC

LearnhowtointerpretDirective2000/14/EC,understandthereasons for the regulations and implement measures to achieve compliance and improve products.


ManagersandDevelopmentEngineerswhowishtolearnabouthowtodemonstratecompliancewith2000/14/EC

Course Objectives: Thiscoursedemystifiesacousticsterminology,explainswhycompliancewith2000/14/ECisnecessaryandshowshowcompliance can be demonstrated

Difficulty Level: Basic: It is assumed that attendees will be measuring noise levels themselves or will be managing those who do.

Course Leader: Paul FrancisBSc(Hons),MIOA

AV Technology Ltd, Manager ofNV/MCDivision,

LaboratoryHead

Timing: Day 1: 09:00 16:00

References:The course is based on Directive2000/14/ECandISO 3744:1995


29

Course Content:

Noise Attenuation Sound absorption, sound transmission loss, selecting appropriate materials for noise control.

Basic Noise Theory A thorough explanation of acoustics terminology. The mechanisms of the human ear and a conceptual design of noise level meters is used to illustrate acoustics terminology including dB, the A-weighting curve, noise spectra Lp and Lw.

Measurement Techniques An explanation of simple noise measurement techniques Lp, Leq, octave bands, narrow band, near field, far field and uncertainty calculations.

Spectral Analysis Identification of noise sources using spectral characteristics use of existing noise test data to distinguish main contributors to overall noise level.

Compliance Overview NTCFs, NBERsand2000/14/EC. Requirements of the Outdoor Noise Directive, the paper trail & achieving continuing compliance.


Key learning outcomes: Gaininginvaluableinsightsintothebenefitsof2000/14/EC

Understandingtherelevantacousticsterminology

Understandingeffectivemethodologiesforimplementing2000/14/EC

Calculatinguncertainties

Certifyingmachinerynoiselevels

Quantifyingcontributionfromnoisesources

Practicalapproachestomaterialselectionfornoisecontrol

Emission D

ischarg

e

Oil C

urrent Acoustic Performance P

artial

Process

Thermal I

nspectio

ns V

ibration Lubrication Maintenance U

ltrasonics

AVT TrainingSpecialist training to develop your teams skills

Enrol your personnel on one of AVTs Training courses to increase your productivity and reduce maintenance costs.For over 30 years AVTs highly qualified trainers have been helping generations of Maintenance Professionals Worldwide to improve and consolidate their skills in Maintenance Management and Condition Based Maintenance. With courses ranging from Maintenance Strategy and Reliability Engineering to practical Maintenance Engineering techniques and applications, AVT has the capability to deliver the course that you need when you need it.

Our program is accredited by BINDT (British Institute of Non-Destructive Testing) to International Standards (ISO 18436 series)

AVTs high quality training materials and effective delivery methodology has been applied to over 1,000 delegates around the world;includingclassroom,online,BINDTHandbook&hands-onprograms.

CBM Academy From AVT Reliability

Training In All Condition Based Maintenance Techniques To book, please contact: [email protected] or go to http://avtreliability.com/course-list


AV Technology LtdHead Office: AV Technology Ltd, AVTECH House, Arkle Avenue, Handforth, Cheshire, SK9 3RW Regional Offices: Aberdeen, Grangemouth, Ashbourne, Rotherham, Bedford

e: [email protected], w: www.avtreliability.com

Proud member of the AES Engineering Group - passionate about reliability

LN-UK/US-AVTTraining-01Copyright2014AVTechnologyLtd02/2014

Documents

Training Catalogue 2014 - Kopya