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2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 11
Toshiba/KEK MBK for TESLA: Toshiba/KEK MBK for TESLA: Design, Status and ScheduleDesign, Status and Schedule
Yong Ho ChinYong Ho ChinTESLA Collaboration MeetingTESLA Collaboration Meeting
DESY, BerlinDESY, BerlinJanuary 21January 21--23, 200423, 2004
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 22
Reminders from Previous TalkReminders from Previous Talk
Toshiba was inquired by DESY about its interest in Toshiba was inquired by DESY about its interest in production of a MBK for TESLA production of a MBK for TESLA in summer 2002in summer 2002..
KEK/BINP team provided a basic design of TESLA KEK/BINP team provided a basic design of TESLA MBK to Toshiba, based on our experience of designing MBK to Toshiba, based on our experience of designing a Xa X--band PPM MBK for JLC (Japan Linear band PPM MBK for JLC (Japan Linear ColliderCollider).).Toshiba improved the design for better performance Toshiba improved the design for better performance and for meeting the specifications of TESLA.and for meeting the specifications of TESLA.
The design was approved and the order was placed to The design was approved and the order was placed to Toshiba Toshiba in early summer 2003in early summer 2003..
The production is under way for the final delivery The production is under way for the final delivery in in October 2004.October 2004.
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 33
Design ParametersDesign ParametersToshiba EToshiba E--37363736 ThalesThales TH1801 TH1801 (design)(design) (measured)(measured)
Operating FrequencyOperating Frequency 1300 MHz1300 MHz 1300 MHz1300 MHzPeak Output PowerPeak Output Power 10 MW10 MW 10 MW10 MWAverage Output PowerAverage Output Power 150 kW150 kW 75 kW75 kWBeam VoltageBeam Voltage 115 kV115 kV 117 kV117 kVBeam CurrentBeam Current 132 A132 A 131 A131 AEfficiencyEfficiency 7070--75 %75 % 65 %65 %RF Pulse DurationRF Pulse Duration 1.51.5--2.0 ms2.0 ms 1.5 ms1.5 msRepetition RateRepetition Rate 10 10 ppspps 5 5 ppsppsSaturation GainSaturation Gain 47 dB47 dB 48.2 dB48.2 dBNumber of BeamsNumber of Beams 66 77Number of CavitiesNumber of Cavities 66 66Cathode LoadingCathode Loading <2.1 A/cm<2.1 A/cm22 5.5 A/cm5.5 A/cm22
Solenoid PowerSolenoid Power <4 kW <4 kW 6 kW6 kW
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 44
General General ViewView
Transverse fieldCompensation coils
Output Window
Solenoid
Output Coil
RF Interaction Part
2nd Harmonic CavityLong Drift Tube
Matching Coil
Cathode Coil
Approach#2Collector With 2nd Harmonic
Cavity
Electron Gun(6 Cathodes)
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 55
Mile Stones, Multi beam Kkystron E3736 for DESYTOSHIBA CorporationDisplay Devices & Components Control Sep. 03, 2003Electron Tubes & Devices Division
7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11Design Review at DESY
Design Modification
Parts Design
Parts Manufacturing
Prototype #0Manufacturing
Test at TOSHIBA
Solid state switchDesign/Manufacturing
Solid state switchInstallation
Prototype #1Design
Prototype #1Manufacturing
Prototype #1Test at TOSHIBA
Prototype #1 Delivery *
Acceptance Testat DESY
200312
2004
Design Review
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 66
Design UpdatesDesign Updates3MHz bandwidth requirement at 8.7MW3MHz bandwidth requirement at 8.7MW
Adding one more bunching cavity was proposed at Adding one more bunching cavity was proposed at the last design review.the last design review.However, it turned out that However, it turned out that lowering Qlowering Q--value of value of the second gain cavity only can produce enough the second gain cavity only can produce enough bandwidth (3.7MHz).bandwidth (3.7MHz).
The The hot dimension of the gun hot dimension of the gun (the actual dimension (the actual dimension when the cathode on) was calculated using ANSIS when the cathode on) was calculated using ANSIS thermal code.thermal code.
The mechanical design of the gun was revised The mechanical design of the gun was revised accordingly.accordingly.
The distance between the input cavity and the output The distance between the input cavity and the output cavity was increased slightly by 4cm.cavity was increased slightly by 4cm.
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 77
Bandwidth RequirementBandwidth Requirement
The second gain cavity
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 88
Instantaneous B andw idth
0
10
20
30
40
50
60
70
80
- 3 - 2 - 1 0 1 2 3f (MHz)
Effic
ienc
y (%
)
11mm 7.02W11mm 13.53W11mm 13.53W11mm 13.53W
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 99
Simulations results by FCI
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1010
Simulations results 2 by FCI
RF Output Energy
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1111
Thermal Calculation of GunThermal Calculation of Gun
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1212
Expansion
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1313
Cold and Hot DimensionsCold and Hot Dimensions
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1414
WindowsWindows
Windows
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1515
CollectorCollector
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1616
Distribution of Power Loss in the CollectorDistribution of Power Loss in the CollectorFor DC beam by Arsenal
0
0.1
0.2
0.3
0.4
0.5
0.6
80 85 90 95 100 105 110 115 120 125
Z-axis (cm )
Pdiss (W
/cm2)
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1717
DC sheet beam by MAGIC
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1818
Sheet beam With 50% efficiencyby MAGIC
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 1919
MBK OutlineMBK Outline
2004/1/262004/1/26 Toshiba/KEK, DESY, Y.H.ChinToshiba/KEK, DESY, Y.H.Chin 2020
Status and ScheduleStatus and Schedule
About 60% of brazing was already finished.About 60% of brazing was already finished.
The baking of the tube will start in early February.The baking of the tube will start in early February.
So, by the end of February, the PrototypeSo, by the end of February, the Prototype--0 will be 0 will be ready for testing at Toshiba, as scheduled.ready for testing at Toshiba, as scheduled.
The delivery of waveguide components has been a bit The delivery of waveguide components has been a bit slow.slow.
If the delivery of the waveguide system can meet the If the delivery of the waveguide system can meet the schedule, the testing of Prototypeschedule, the testing of Prototype--0 will start in 0 will start in March.March.