Torque Sensor Type 4503B - Kistler CAD-Download … Sensor with Dual-Range-Option 4503B000-77e-02.17 Torque This information corresponds to the current state of knowledge. Kistler

Page 1/9

Torque Sensorwith Dual-Range-Option

4503

B_00

0-76

7e-0

2.17

Torque

This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded.

©2015 ... 2017, Kistler Group, Eulachstrasse 22, 8408 Winterthur, SwitzerlandTel. +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.comKistler is a registered trademark of Kistler Holding AG.

Type 4503B...

Type 4503B... torque sensors with built-in speed sensor oper-ate on the strain gage principle. An integral, digital measure-ment conditioning system produces analog or digital output signals.

• Rated torque: 0,2 ... 5 000 N∙m• Ratio for second range: 1:10 or 1:5 of rated torque• Speed ranges up to 50 000 1/min• Accuracy class in standard measuring range: 0,05

In the extended measuring range: 0,1/0,2• Integral speed sensor, high resolution speed/angle meas-

urement sensor up to 8 192 pulses/revolution as option• Serial data output RS-232C and USB interface

Additional advantages of second range:• Natural overload protection of smaller range because of spe-

cial design• One sensor for two separately calibrated measuring ranges

DescriptionThe dual range sensor offers the advantage of freely scalable range switching, which allows highly accurate measurement of both the peak and particularly the operating torque.

The sensor offers an integrated high resolution speed/angle measurement sensor up to 8 192 pulses/revolution, freely scal-able. Additionally, the rotational direction as well as an abso-lute zero point (Z-line) are available.

Power is supplied and the measurement signals transferred between the rotating shaft and the case without contact. In addition to suitable mounting of the shaft, low production tol-erances and high grade balancing, this is a further prerequisite for the high speed limit of up to 50 000 1/min achieved with the "H" version.

ApplicationThe Type 4503B... torque sensors are used:

• In automotive and vehicle engineering• In the aeronautical industry• In mechanical and process plant engineering• In electric motor manufacture

They are universal in application, being suitable for the devel-opment laboratory, production or quality assurance.

With a torque sensor Type 4503B... you will solve your meas-urement requirement. They are typically used for testing of electric motors, generators, drive performance, measurement of transmission or spindle drive friction, at a manual worksta-tion or in networked, automated production cells.

Page 2/9

Torque Sensor – with Dual-Range-Option, Type 4503B...45

03B_

000-

767e

-02.

17



Technical Data

Mechanical Basic Data

Measuring range N∙m ±0,2 ... 5 000

Rated torque Mnom N∙m 0,2 ... 5 000

Overload capacity at limiting torque 1,5 x Mnom

Alternating torque 0,7 x Mnom

Rupture torque 4 x Mnom

Built-in speed sensor pulses/

speed measurement optional revolut. 1x60

speed and angular measurement (optional) 2x 1 … 8 192

with reference pulse 90° displaced, TTL

(Version "H"and"W") + Z-pulse

Nominal Speed depending on

measuring range and

design (see details)

Balancing class Q

for version "L" and "W" 6,3

for version "H" 2,5

Housing material Anodized aluminum

Protection class IP40

General Electrical Specifications

Cut-off frequency −3 dB for kHz 10

voltage output

Output signal VDC ±0 ... 5/10

at Mnom (rated value) kHz 100 ±40

Load resistance kΩ >10

Operating temperature range °C 10 ... 60

(rated temperature range)

Service temperature range °C 0 ... 70

Storage temperature range °C −25 ... 80

100 % control input VDC "On" 3,5 ... 30

"Off" 0 ... 2

Supply voltage VDC 11 ... 30

Power consumption W <5

Electrical connection 12 pin/7 pin

built-in connector

Electrical Measuring Data − Standard Measuring Range 1:1

Rated torque N∙m 0,2 ... 5 000

Accuracy class 0,05

Linearity error % FSO <±0,05

including hysteresis

Temperature influence zero point % FSO/10 K <±0,05

Temperature influence nominal value % FSO/10 K <±0,05

Torque control signal % FSO 100 ±0,2

for voltage output/frequency output

Electrical Measuring Data − Extended Measuring Range 1:x

Rated torque N∙m 0,05 ... 0,02

1 000

Accuracy class 0,1 0,2

Linearity error % FSO <±0,1 <±0,2

including hysteresis

Temperature influence zero point % FSO/10 K <±0,1 <±0,2

Temperature influence nominal value % FSO/10 K <±0,1 <±0,2

Torque control signal % FSO 100 ±0,3

for voltage output/frequency output

Speed/Rotation Angle Measuring System

Size 1 ... 5

Measuring system magnetoresistive

Output signal V 5 TTL

Pulses per revolution 1 … 8 192

Pulse tolerance ° ≤0,03

Minimum rotational speed for

sufficient pulse stability min-1 >0

Admissible maximum

output frequency kHz 500

Group delay µs <150

Load resistance kΩ ≥2

Reference Pulse Measuring System (0-Index)

Measuring system magnetoresistive

Output signal V 5 TTL

Pulses per revolution 1

Pulse tolerance ° ≤0,03

Minimum rotational speed for

sufficient pulse stability min-1 >0

Group delay µs <150

Load resistance kΩ ≥2

Page 3/9


03B_

000-

767e

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17



Measuring end Drive end

SizeMeasuring

rangeN∙m

Weightkg

Speed1/min

Lateral forceN max.

Axial forceN max.

Lateral forceN max.

Axial forceN max.

10,2

1,4 20 0001,6 50 120 80

0,5 3,3 50 120 801 5 50 120 80

2

2

1,4 20 000

10 80 120 805 28 80 120 80

10 30 80 120 8020 35 80 120 80

3 50 2,1 12 000 200 120 280 150100 200 120 280 150

4200

5,8 8 000450 200 700 250

500 450 200 700 2501 000 450 200 700 250

5 2 000 22 5 000 700 350 1 500 4505 000 700 350 1 500 450


SizeMeasuring

rangeN∙m

Weightkg

Speed1/min

Lateral forceN max.

Axial forceN max.

Lateral forceN max.

Axial forceN max.

10,2

1,4 50 0001,6 30 100 30

0,5 3,3 30 100 301 5 30 100 30

2

2

1,4 50 000

10 30 100 305 28 30 100 30

10 30 30 100 3020 35 30 100 30

3 50 2,1 30 000 100 40 200 75100 100 40 200 75

4200

5,8 20 000250 100 400 170

500 250 100 400 1701 000 250 100 400 170

5 2 000 22 10 000 450 160 800 2505 000 450 160 800 250

Limit Values for Dynamic Load

Version "L/W" Measuring Side (low speed)

Version "H" Measuring Side (high speed)

Measuring rangeN∙m

Version "L" (low speed)

1/min

Version "H" (high speed)

1/min0,2 20 000 50 0000,5 20 000 50 000

1 20 000 50 0002 20 000 50 0005 20 000 50 000

10 20 000 50 00020 20 000 50 00050 12 000 30 000

100 12 000 30 000200 8 000 20 000500 8 000 20 000

1 000 8 000 20 0002 000 5 000 10 0005 000 5 000 10 000

Measuring Ranges and Maximum Speed

Measuring rangeN∙m

Spring constantN∙m/rad

Inertia of masskgcm2


0,2 101 0,021 0,360,5 101 0,021 0,36

1 213 0,023 0,362 480 0,024 0,365 1 220 0,024 0,36

10 2 757 0,034 0,3720 6 095 0,034 0,3750 13 020 0,8 0,49

100 16 860 0,85 0,5200 81 860 6,57 6,08500 119 300 6,64 6,51

1 000 148 000 6,82 6,692 000 603 300 58,9 61,25 000 725 250 60,31 62,9

Spring Constant and Inertia of Mass

Page 4/9


03B_

000-

767e

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17



Size 1 2 3 4 5

Rated torque N∙m 0,2 0,5 1 2/5 10/20 50/100200/500/

1 0002 000/5 000

L 159 163 167 180 267 418L1 16 18 20 28 61 120L2 16 18 20 28 61 120øD 58 58 58 78 98 143

ød g6 9 10 12 22 42 70A 22,5 24,5 26,5 43,5 90 159,5B 18 20 22 34 65 124,5C 18 18 18 15 20E 30 30 30 32 47G 122 122 113 137 169H 61,5 61,5 64,5 78,5 97

øTk 46 46 64 87 132M M5 (4x90°) M5 (4x90°) M6 (4x90°) M6 (4x90°) M8 (4x90°)T 6 deep 6 deep 12 deep 12 deep 16 deep

Dimensions

Option P1: both shaft ends with keyways. Keyways (2x180°) to DIN 6885, Bl. 1

Dimensions in mm

= Option mounting base "GU" M = Measuring end

Fig. 1: Type 4503B... size 1 and 2 Fig. 2: Type 4503B... size 3

Fig. 3: Type 4503B... size 4 Fig. 4: Type 4503B... size 5

Werkstückkanten nach ISO 13715

-0,2 +0,25

Allgemeintoleranzen

Längenmasse

Abmasse Winkelmasse kürz. Schenkel Abmasse

...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

±0° 5'

ISO 2768-mH

d

g6

L2

d

g6

L1

90

H

A

25 25

G B

L

E E

113

1

112

±0,0

5

38

D

40

10 H7 4,1

C

125

60

11

100

68

Tk

M (4x90°)T

M

DM-Sensor 4503B 50_100 Nm CADENASBG3 CADENAS Masszeichnung

A4 a1 / 1

1:5

measure. analyze. innovate.

Erstmals verwendet

Erste Proj.-Nr.

Werkstoff

Änderung Datum MassstabErsatz für Kopie Datum

100012154

gez.

gepr.

ges.

13.07.2015 KebKeb27.06.2016Keb27.06.2016 100.240.790Zeichnungs-Nr.

Material-Nr.

KIWAG-SWX_A4h

Ver.Bl.

18030439 4503B

interne und externe Fertigung

Das

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28.06.2016


-0,2 +0,25

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

±0° 5'

ISO 2768-mH

d

g6

L1

90

d

g6

B

A 90

L

G

25

L2

E

D

H

E

25

M

1

112

±0,0

5

10 H7 4,1

38

38

30 65

C

125

Tk

11

100

M (4x90°)T

DM-Sensor 4503B 0,2+0,5+1 Nm CADENASBG1 CADENAS Masszeichnung

A4 a1 / 1

1:5


Erstmals verwendet

Erste Proj.-Nr.

Werkstoff


100012154

gez.

gepr.

ges.


Material-Nr.

KIWAG-SWX_A4h

Ver.Bl.

18030439 4503B


Das

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eber

rech

t an

dies

er Z

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nung

, die

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31.01.2017


-0,2 +0,25

Allgemeintoleranzen Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

±0° 5'

ISO 2768-mH

d

g6

L1 B

10

G

L

d

g6

90 A

H

25 25

L2

137 E E

1

125

C

38

34 60

115

105

10 H7 4,1

112

±0,0

5

100

13

Tk D

51

M (4x90°)T

M

KIWAG-SWX_A3q

Das

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rech

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dies

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nung

, die

dem

Em

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28.06.2016

18030439 4503BBl. Ver.

Material-Nr.

Zeichnungs-Nr. 100.247.71527.06.2016 Keb27.06.2016 Keb

Keb30.10.2015

ges.

gepr.

gez.

100012154Kopie DatumErsatz für MassstabDatumÄnderung

Werkstoff

Erste Proj.-Nr.

Erstmals verwendet


1:5

1 / 1 aA3

BG4 CADENAS MasszeichnungDM-Sensor 4503B 200-1K CADENAS


-0,2 +0,25

Allgemeintoleranzen Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

±0° 5'

ISO 2768-mH

d

g6

d

g6

L2 L1

90 A 25 25

H

L

5

E E 164

B G

M

1

38 150

Tk

180

160

±0,

05

10 H7

4,1

150

60

C

100

13

D

71

M (4x90°)T

KIWAG-SWX_A3q

Das

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28.06.2016

18030439 4503BBl. Ver.

Material-Nr.


Keb13.08.2015

ges.

gepr.

gez.


Werkstoff

Erste Proj.-Nr.

Erstmals verwendet


1:2

1 / 1 aA3

BG5 CADENAS MasszeichnungDM-Sensor 4503B2K_5K CADENAS

Page 5/9


03B_

000-

767e

-02.

17



Size 1 2 3 4 5

Rated torque N∙m 0,2 0,5 1 2/5 10/20 50/100200/500/

1 0002 000/5 000

b 3 3 4 6 12 20h 3 3 4 6 8 12t1 1,8 1,8 2,5 3,5 5 7,5LP 12 14 16 22 50 110

ød g6 9 10 12 22 42 70

Dimensions Feather Key (P1)

Dimensions in mm


-0,2 +0,25

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

±0° 5'

ISO 2768-mH

b

t1

h

LP

Passfeder nach DIN 6885

4503B BG1 BG2 BG2 BG3 BG4 BG5

Nm 0,2/0,5/1 2/5 10/20 50/100 200/500/1K 2K/5K

b 3 3 4 6 12 20

h 3 3 4 6 8 12

t1 1,8 1,8 2,5 3,5 50 7,5

LP 12 14 16 22 50 110

4503B P1 Wellenstumpf

A4 01 / 1

1:1


Erstmals verwendet

Erste Proj.-Nr.

Werkstoff


gez.

gepr.

ges.

07.02.2017 Keb

100.269.506Zeichnungs-Nr.

Material-Nr.

KIWAG-SWX_A4h

Ver.Bl.


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Feather key according to DIN 6885

Page 6/9


03B_

000-

767e

-02.

17



Dimensions for Mounting Base (GU)


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH


Ver.Bl.

VA4503B

D-00120

3.2315

55127462

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

Gehäuse 4503B200-1K3.2315, RAL 5015 eloxiert, m. Helicoils

A4 b2 / 2

1:2


Erstmals verwendet

Erste Proj.-Nr.

Werkstoff


100011447

gez.

gepr.

ges.


Material-Nr.

KIWAG-SWX_A4h

Das

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01.04.2016

M8x10

46

97 20

127

0,03

46

0,01

60+ +10

5


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH


Ver.Bl.

VA4503B

D-00120

3.2315

55127462

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

Gehäuse 4503B200-1K3.2315, RAL 5015 eloxiert, m. Helicoils

A4 b2 / 2

1:2


Erstmals verwendet

Erste Proj.-Nr.

Werkstoff


100011447

gez.

gepr.

ges.


Material-Nr.

KIWAG-SWX_A4h

Das

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01.04.2016

M8x10

46

97 20

127

0,03

46

0,01

60+ +10

5


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH

M8x10

40

93,5 50,5

164 69

0,01

0,03

60+ +15

0


2 / 2 b

1:2


Erstmals verwendet

Erste Proj.-Nr.

A3

3.2315, RAL 5015 eloxiert, m. Helicoils

KIWAG-SWX_A3q

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

01.04.2016

55128151

3.2315

D-00120

VA4503B

Bl. Ver.

Material-Nr.


Keb31.03.2016

ges.

gepr.

gez.


Werkstoff

Das

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Gehäuse 4503B2K_5K

M8x10

40

164

93,5 50,569

60

150

Connecting dimensions for mounting base

Size1 and 2

N∙m Thread

0,2

M5x6 (4x)

0,51251020


Size3

N∙m Thread

50 M8x10 (2x)100


Size4

N∙m Thread

200M8x10 (4x)500

1 000


Size5

N∙m Thread

2 000 M8x10 (4x)5 000


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH


A3


b2 / 2

1:1


KIWAG-SWX_A3q

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

01.04.2016

55127470

3.2315

D-00120

VA4503B

Bl. Ver.

Material-Nr.


Keb01.04.2016

ges.

gepr.

gez.


Werkstoff

Erste Proj.-Nr.

Erstmals verwendet

Das

Urh

eber

rech

tan

dies

erZe

ichn

ung,

die

dem

Empf

änge

rpe

rsön

lich

anve

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,ver

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sere

rFirm

a.O

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liche

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ung

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lfälti

gt,n

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anD

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nen

Gehäuse 4503B50_100

M8x10

28

85+0.5

89 12

113

14

A

A

A-A

5

38

34

10+ +0,

030,

01

68


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH


A3


b2 / 2

1:1


KIWAG-SWX_A3q

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

01.04.2016

55127470

3.2315

D-00120

VA4503B

Bl. Ver.

Material-Nr.


Keb01.04.2016

ges.

gepr.

gez.


Werkstoff

Erste Proj.-Nr.

Erstmals verwendet

Das

Urh

eber

rech

tan

dies

erZe

ichn

ung,

die

dem

Empf

änge

rpe

rsön

lich

anve

rtrau

twird

,ver

blei

btun

sere

rFirm

a.O

hne

unse

resc

hrift

liche

Gen

ehm

igun

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rfdi

eZe

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ung

wed

erko

pier

tnoc

hve

rvie

lfälti

gt,n

och

anD

rittp

erso

nen

Gehäuse 4503B50_100

M8x10

28

85+0.5

89 12

113

14

A

A

A-A

5

38

34

10+ +0,

030,

01

68

34

5

6838

10

89

85

113

14

12

28

M8x10

A-A


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH

70


A3


b2 / 2

1:1


KIWAG-SWX_A3q

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

01.04.2016

55138829

3.2315

D-00120

VA4503B

Bl. Ver.

Material-Nr.


Keb01.04.2016

ges.

gepr.

gez.


Werkstoff

Erste Proj.-Nr.

Erstmals verwendet

Das

Urh

eber

rech

tan

dies

erZe

ichn

ung,

die

dem

Empf

änge

rpe

rsön

lich

anve

rtrau

twird

,ver

blei

btun

sere

rFirm

a.O

hne

unse

resc

hrift

liche

Gen

ehm

igun

gda

rfdi

eZe

ichn

ung

wed

erko

pier

tnoc

hve

rvie

lfälti

gt,n

och

anD

rittp

erso

nen

Gehäuse 4503B0,2-20

27,50,1

22

0,3

10

74

90 ++

8

A

A

A-A

M5

3

25

8±0

,02

6

29,5


-0,2 +0,25

±0° 5'

Allgemeintoleranzen

Längenmasse


...10±0°20'

* ...0,5

> 10...50

>0,5...3 >120...400 >400..1000

±0°30'>400...

±0,1 ±0,5> 3...6 > 30...120

> 50...120±0,3

±1°

±0,2 ±0,8

±0°10'>120...400

*=KISTLER-Norm

±0,1±0,05> 6...30

ISO 2768-mH

70


A3


b2 / 2

1:1


KIWAG-SWX_A3q

mitg

etei

ltod

erzu

gäng

lich

gem

acht

wer

den.

01.04.2016

55138829

3.2315

D-00120

VA4503B

Bl. Ver.

Material-Nr.


Keb01.04.2016

ges.

gepr.

gez.


Werkstoff

Erste Proj.-Nr.

Erstmals verwendet

Das

Urh

eber

rech

tan

dies

erZe

ichn

ung,

die

dem

Empf

änge

rpe

rsön

lich

anve

rtrau

twird

,ver

blei

btun

sere

rFirm

a.O

hne

unse

resc

hrift

liche

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ehm

igun

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wed

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tnoc

hve

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lfälti

gt,n

och

anD

rittp

erso

nen

Gehäuse 4503B0,2-20

27,50,1

220,3

10

74

90 ++

8

A

A

A-A

M5

3

25

8±0

,02

6

29,5

6

3

25

A-A

29,5

22

M5

8

74

70

90 27,5

10

8

Page 7/9


03B_

000-

767e

-02.

17



Torsion shaft Strain gauge - full bridge

Torque

Speed

11 ... 30 VDC

0 V

0 ... ±5/10 V0 V

Track A/B/Z up to 8 192 pulses/revolution0 V

Measuring electronics

MMeasuring end

ADrive end

12 500 1/min

3,19 N·m

Serial interface torque

Measuring range selection

Standardized andcalibrated outputs:

Type 4700B... CoMo Torque Evaluation Instrument for Torque Sensors

Control

Acknowledgment measuring range

Principle of Function

Mounting Torque Sensor Type 4503B... between Drive and Brake

Mounting Torque Sensor Type 4503B... with Holding Bracket (GU) or Housing Base

Drive (specimen)

Drive (specimen)

Full couplings

Half coupling

Sensor

Sensor

Housing base (GU) or holding bracket

Twist protection (should avoid heavy tension-forces on the torque sensor

Full couplings

Half coupling

Brake

Brake

Fig. 5: Installation without holding bracket or housing base (GU).

Fig. 6: Installation with holding bracket or housing base (GU).

Page 8/9


03B_

000-

767e

-02.

17



Function PIN Description

Measuring range selection 1 Amplification Normal (1:1) with 0 ... 2 VDCExtended (1:x) with 3,5 ... 30 VDC

100 % control input 4 Control Off: 0 ... 2 VDCOn: 3,5 ... 30 VDC

7 OGND Opto isolated ground for measuring range selection and control input

RS-232C interface 5 TXD Serial send path of the torque sensor6 RXD Serial receive path of the torque sensor3 DGND Ground relating the RS-232C interface

Scaling selector switchAcknowledgment output

2 ACK 0 VDC at normal (1:1)24 VDC at (1:x)

Electrical Connections

Pin Allocation of the 12 Pin Built-in Standard Connector

Pin Allocation of the 7 Pin Built-in Connector for Range Switch

Shielded measuring cable

DVM

F

A

C

D

H

E

K M

Supply 11 … 30 VDC

Torque output

Speed/angle output

Contol signal input Control button

+5 V TTL (Track A)

DGND (0 V)

+U B

Ground U B

±5 V

AGND (0 V)

3,5 ... 30 V Shield

Supply and evaluation unit

=

~

G+5 V TTL (Track B)J+5 V TTL (Track Z)

Torque sensorType 4503B...

Counter

Measuring range acknowledgment

Control signal input

Control button *

3,5 ... 30 V

+U b

4

7

1

Range selection switch

Measuring range selection 3,5 ... 30 V

OGND (0 V)

PC

RS-232C interface

DGND (0 V)

5

RXD

TXD

ACK

6

3

RXD

TXD

GND

Shielded measuring cable

2

Supply and evaluation unit

Torque sensorType 4503A...

Fig. 7: Connection diagram of 12 pin built-in connector (standard) Fig. 8: Connection diagram of 7 pin built-in connector

Function PIN Description

Supply voltage F +UB 11 ... 30 VDC, power consumption <5 WA GND Ground relating to +UB

Shield M In sensor connected to housingTorque output C UA Voltage output

±5/10 VDC at ±Mnom at >2 kΩ5/10 VDC at control signal activation

Frequency outputFA Frequency output100 kHz ± 40 kHz

D AGND Ground relating to UA Ground relating to FA

Speed-/angle of rota-

tion pulses

H Track A Active, TTL levelG Track B Active, TTL level, 90 ° displaced only option H, WJ Track Z Active, TTL level, reference pulse only option H, W

100 % control input K Control Off: 0 ... 2 VDCOn: 3,5 ... 30 VDCRi,K = 10 kΩ

RS-232C interface (CoMo Torque)

B TXD Digital send path to the CoMo TorqueL RXD Digital receive path

Digital ground po-tential

E DGND Ground relating to speed- or angle of rotation pulses, control input, digital connection to RS-232C

1

34

5

67

2

Page 9/9


03B_

000-

767e

-02.

17



Included Accessories Type/Art. No.• USB Cable 55115378

Optional Accessories Type/Art. No.• Mounting base "GU", for measuring 18030861

ranges 0,2 ... 20 N∙m• Mounting base "GU", for measuring 18030862

ranges 50 ... 100 N∙m• Mounting base "GU", for measuring 18030863

ranges 200 ... 1 000 N∙m• Mounting base "GU", for measuring 18030864

ranges 2 000 ... 5 000 N∙m• Female connector with solder eye 12 pin 18008371• Female connector with solder eye 7 pin 18008363• Connection cable, 5 m, 12 pin 18008935• Connection cable, 5 m, 12 pin – open ends 18008943• Connection cable, 5 m, 7 pin – open ends 18008996• Connection cable 2,5 m,

12 pin – CoMo Torque 18008967• Connection cable 5 m,

RS-232C 7 pin/D-Sub 9 pin 18008994• ControlMonitor CoMo Torque

Evaluation instument for torque sensors 4700B...

Cable according to the data sheet 000-615.

Order example:

Type 4503B050LP000KA0

Torque sensor with 1 measuring range: rated torque 50 N∙m: 050,

version L: max. speed 12 000 min-1, without feather key groove :

P0, Standard output signal ±5 VDC and frequency 100 ±40 kHz: 00,

calibration WKS1 single range: KA0

Measuring Ranges in N∙m

0,2 0,2

0,5 0,5

1 001

2 002

5 005

10 010

20 020

50 050

100 100

200 200

500 500

1 000 1K0

2 000 2K0

5 000 5K0

Pulses per Revolution

Low speed 60 L

High speed up to 2 x 8 192 + Z H

Low speed up to 2 x 8 192 + Z W

Feather Key Groove

Without P0

With P1

Output Signal

Voltage ±5 VDC and

Frequency 100 ±40 kHz 00

Voltage ±10 VDC and

Frequency 100 ±40 kHz B1

Calibration

WKS 1 − single range KA0

WKS 1 − dual range 1:1

and/or 1:10 KA1

WKS 1 − dual range 1:1

and/or 1:5 KA2

WKS 2 − single range WA0

WKS 2 − dual range 1:1and/or 1:10 WA1

WKS 2 − dual range 1:1 and/or 1:5 WA2

DAkkS 5 − single range,

5 measuring point DK5

DAkkS 8 − single range,

8 measuring point DK8

DAkkS 5 − dual range,

5 measuring point D52

DAkkS 8 − dual range,

8 measuring point D82

Ordering Key Type 4503B

Definition of Calibration Terms:• WKS 1: Works calibration at 5 points right, 3 points left • WKS 2: Works calibration at 5 points right and left, and

repeat series • DAkkS: Calibration per DIN 51309

Our calibration service D-K-15127-02-00 provides traceable calibrations for torque sensors from all manufacturers.

Documents

Torque Sensor Type 4503B - Kistler CAD-Download … Sensor with Dual-Range-Option 4503B000-77e-02.17 Torque This information corresponds to the current state of knowledge. Kistler