AWS Tooling Cataloguev.2018.04

Phantomic T3 AMACHINING CENTRE

CNC machining centre with 3 controlled axes, designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel up to 3mm thick. It is provided with a 4-place tool magazine, with provision for containing 2 angle machining heads and a side milling cutter, for machining operations on the 5 faces of the workpiece. It also has a traversing work table which facilitates workpiece loading and unloading as well as considerably increasing the machinable section.

Axis Travel

X AXIS (longitudinal) 4300

Y AXIS (cross) 270

Z AXIS (vertical) 300

Electro-Spindle

Max power rating (S1) (kW) 5.5

Max power rating (S1) (kW) (optional) 7.5

Max speed (rpm) 20000

Tool taper HSK 63F

Automatic Tool Magazine

Max # of tools in the tool magazine 4 standard 8 optional

Max # of angle machining heads loadable in the tool magazine

2

Max blade diameter loadable in the tool magazine (mm)

Ø 180

Functions

Multi-piece operation

Machinable FacesWith straight tool (top face) 1

With angle machining head (side faces and ends) 2 + 2

With blade tool (top face, side faces and ends) 1 + 2 + 2

Tapping Capacity

With compensating chuck M8

Rigid tapping (optional, only with 7.5 kW electro-spindle) M10

Workpiece Clamping

Standard number of vices: with tap on aluminium and through hole

4

Max. number of vices: 6

Automatic vice positioning through the X axis

The tool magazine can hold up to 4 (8 on request) toolholders with their corresponding tools, which can be configured as required by the operator.

The operator interface features a 15” touchscreen provided with all the necessary USB connections for remote interfacing with the PC and N/C. It is also provided with a control panel, mouse and keyboard.

CNC machining centre, with 3 controlled axes; the spindle has an automatic tool slewing system on 3 fixed positions that allows processing on 3 sides of the workpiece.

Designed for machining bars or parts made of aluminium, PVC, light alloys in general or steel up to 2 mm. It is provided with a manual tool storage magazine with 9 places to wich one or two additional automatic storage magazines with 4 places can be added at the sides of the machine.

The workpieces is positioned by a pneumatic stop positioned at the left side of the machine, and is blocked by 4 strong clamps that are positioned by the slider on the X axis. Adding a second optional stop on the right side, the machine may perform extended machining of bars up to twice the work capacity.

Moreover it is equipped with a movable work plane for easier workpiece loading/unloading; this also allows considerable increase in the machinable section.

The moving cutting heads are fully guarded in the work zone and lowering of these guards is pneumatic.

The new HMI version with a suspended interface allows the operator to see the screen from any position thanks to the possibility of rotating the monitor on the vertical axis. The operator interface has a 15” touch screen display with all USB connections necessary to remotely interface with PC and NC. It has a push button panel, mouse and keyboard. It is also set up for the connection of a barcode reader. IT IS equipped with a front USB for data exchange.

Phantomic M3MACHINING CENTRE

Axes Travel

X AXIS (longitudinal) (mm) 3,000

Y AXIS (transversal) (mm) 274

Z AXIS (vertical) (mm) 390

Automatic positioning on 3 fixed positions and manual on intermediate positions

-90° | 0 | +90°

Positioning Speed

X AXIS (m/min) 56

Y AXIS (m/min) 22

Z AXIS (m/min) 22

Electrospindle

Maximum power in S1 (kW) 4

Maximum speed (1/min) 20,000

Tool connector cone HSK-50F

Automatic tool holder hook

Liquid cooling

Tool Storage System

Manual tool storage system maximum number 9

Automatic tool storage system with 4 places (left)

Secondary automatic tool storage system with 4 places (right)

Loadable blade diameter into the storage system (mm) 80

Tapping Capacity(with tap, on aluminium through hole)

With compensator M6

With helical Interpolation

Profile Positioning

LEFT stop pneumatically moved workpiece reference

RIGHT stop pneumatically moved workpiece reference

Workpiece Locking

Clamps standard number 4

Automatic clamp positioning through X axis

Safety and Precautions

Full machine safety cabin

Phantomic X44 AXIS WORK CENTRE

Machining centre CNC with 4 controlled axes, used for working bars or aluminium, PVC, light alloys in general and steel pieces up to 2 mm.

It has an 8 place tools storage, with the possibility of hosting an angular unit and a milling disc, to perform machining on the 5 sides of the piece.

Works bars up to 4 m long. The 4th CN axis allows the electro spindle to continuously rotate to from 0° to 180° to perform the work on the profile edge.

It also has a mobile work surface that facilitates the piece loading/unloading operation and significantly increases the workable section.

Axes Travel

AXIS X (longitudinal) (mm) 4.000

AXIS Y (transversal) (mm) 270

AXIS Z (vertical) (mm) 420

AXIS A (spindle rotation) (°) 0 ÷ 180

Electro Spindle

Maximum power in S1 (kW) 7

Maximum speed (revs/min) 16.500

Tool attachment cone HSK – 50F

Automatic Tool Storage on Truck

Storage tools maximum number 8

Number of angular units that can be inserted in storage 1

Max. diameter blade in storage (mm) Ø = 180

Functionality

Multipiece functioning

Workable SidesWith direct tool (upper side and lateral sides) 3

With angular unit (heads) 2

With blade tool (upper side, lateral sides and heads) 1 + 2 +2

Tapping Capacity(with tap, on aluminium through hole)

With compensator M8

Stiff (optional) M10

Profile Positioning

Piece reference left stop with pneumatic movement

Piece reference right stop with pneumatic movement

Piece Locking

Vices standard number 4

Vices maximum number 6

Automatic vices positioning through axis X

Safety Devices and Protections

Machine integral protection booth

The tool holding storage is integrated on the X axis, placed lower and in backward position compared to the electrospindle, allows a drastic time reduction for the tools change operation. This function is particularly useful when working head and tail of the extruded material, allowing to avoid the run to reach the storage, in that the same moves together with the electro spindle, in the relative positioning. The storage is able to contain up to 8 tool holders with respective tools, which can be configured at the discretion of the operator. A sensor detects the correct positioning of the cones.

The new control version, with suspended interface, allows the operator to see the screen from any position, thanks to the possibility to rotate the monitor on the vertical axis. The operator interface has a 15” touch screen display with all USB connections necessary to remotely interface with PC and CN. It also has a push button control unit, a mouse and keyboard and is also arranged for the connection of a barcode reader and remote push button control unit. IT IS equipped with a front USB port for exchanging data.

Double-head cutting-off machine with 5 controlled axes for aluminium, PVC and light alloys with automatic movement of the mobile head and electronic management of all 45° (internal) to 15° (external) angles, with a precision, within each degree, of 270 positions.

The innovative virtual rotation axis of the cutting units, subject of one of the patents that accompany this machine, as well as conferring absolute rigidity to the system, allows to manage positioning and profile blocking with great accuracy. These features allow to obtain a greater cutting precision than any other machine in its category and the name PRECISION is defined as the main feature. All axes movements take place on guides and slides on ball bearings. The automatic integral protection of the cutting area, the design of the push button control board, from access to the electric and pneumatic panel, make it an advanced model also from a safety and ergonomics point of view.

PRECISION T2 has 5 extremely precise numerically-controlled axes, for positioning the mobile head, for inclination of the two cutting units or for the advancement of the blades in cutting phase.

Positioning uses an absolute magnetic band, able to keep the memory positioned and to prevent the axes reference operations. The numerical control on all movements allows to manage any operation, including the length of the blades output travel, from an extremely advanced touch screen console. The HS High Speed version envisions an X axis with higher speed and all necessary protections for the automatic work, even unattended, in order to obtain maximum production.

Machine Features

X axis electronic control

Standard X axis positioning speed 25 m/min

HS version X axis positioning speed 35 m/min

HS version X axis positioning speed (optional) 50 m/min

Mobile head position detection via direct measuring system with absolute magnetic band

Mobile head inclination detection via direct measuring system with absolute magnetic band

Intermediate angles electronic control

Max. internal inclination 45°

Max. external inclination 15°

Advancement of blade with electronic axis

Useful cut, according to model (m) 5 / 6

Widia blade 2

Blade diameter 550

Blade motor power (kW) 2,2

Electronic measurer of profile depth

Safety Devices and Protections

Electric activation front integral protection

Side protection tunnel and right and left wall connection fencing (HS version only)

Fourth side fencing (HS version only)

Positioning and Locking of Profile

Pair of horizontal pneumatic clamps with “low pressure” device

Pair of vertical fastening horizontal clamps

Pair of additional horizontal clamps

Pair of throat-packing horizontal hold-downs (PVC only)

Pneumatic profile intermediate support

Roller conveyor on mobile head with interlocking profile pneumatic supports

Profile support roller conveyor on fixed head for profile input from left

Pneumatic reference stroke on mobile head for profile input from left

Conveyor belt for step-by-step or automatic cut

Precision T2 550E-HSDOUBLE-HEAD CUTTING-OFF MACHINE

Acca XLASSEMBLY BENCH

A correct flow of materials, whether semi-finished or finished products or parts in the assembly phase, plays an important role in rationalising and optimising the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. The Acca XL is a bench designed for the assembly of doors and windows. Its sliding and extendable work surfaces enable frames of all sizes and large styles in general to be handled under conditions of absolute safety.

Focus C4ASSEMBLY SERVICE TROLLEY

A correct flow of materials, whether semi-finished or finished products or parts in the assembly phase, plays an important role in rationalising and optimising the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. The Focus C4 is a trolley for holding accessories, small hardware parts and tools for assembly stations.

MSP 400-350SINGLE-HEAD CUTTING-OFF MACHINE

Single head chop saw (downstroking cutting-off machine) with left loading side, rotation of the cutting head by 45° (to right and left) and manual tilting by 45° about the horizontal axis.

Spin 4TROLLEY FOR GASKETS

A correct flow of materials, whether semi-finished or finished products or parts in the assembly phase, plays an important role in rationalising and optimising the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. The Spin 4 is a trolley for gaskets. A reel with clutch and wire guide ensures The operator interface trouble-free gasket unwinding. It also has a quick roll change system.

Lilliput 320 MMANUAL END MILLING MACHINE

Complementary technologies play an important part in the workshop as the product line consists of various instruments designed to cater for special requirements. The Emmegi range offers a broad spectrum of dedicated machines for all the various milling, drilling, end-milling and filing operations as well as profile positioning and stop gauges. The Lilliput 320 M is a horizontal end milling machine with manual feed. Milling of intermediate angles, +45° / 90° / -45°. High tool speed, 6000 rpm, for improved standard of machining on the painted profile and with intermediate angles. Quick tool change with pneumatic control. Scratch-proof table. Full guarding of work zone with ample internal visibility.

Copia 310MANUAL COPY ROUTER

Complementary technologies play an important part in the workshop as the product line consists of various instruments designed to cater for special requirements. The Emmegi range offers a broad spectrum of dedicated machines for all the various milling, drilling, end-milling and filing operations as well as profile positioning and stop gauges. Copia 310 is a manually controlled single head copy router, with large vertical travel and traverse of the cutting head with indirect lever. Through machining operations can be performed without turning the workpiece. Stylus with manual or pneumatic control.