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ARTICLE IN PRESS
0022-0248/$ - se
doi:10.1016/j.jcr
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URL: http:/
Journal of Crystal Growth 280 (2005) 632–651
www.elsevier.com/locate/jcrysgro
Thermal convection in liquid bridges with curved free surfaces:Benchmark of numerical solutions
Valentina Shevtsova�
MRC, CP-165/62, Universite Libre de Bruxelles, 50, av. F.D. Roosevelt, B-1050 Brussels, Belgium
Received 28 February 2005; accepted 31 March 2005
Available online 23 May 2005
Communicated By T. Hibiya
Abstract
Numerical solutions of thermocapillary and buoyant convection in liquid bridges with curved free interfaces are
benchmarked. The results were presented in the Second International Marangoni Association, IMA-2 Congress,
Brussels, 2004. Only small Prandtl number fluids (Pr � 10�2) are considered. The study consists of two parts:
(1) investigation of axisymmetric steady states in curved liquid bridges in a wide range of contact angles and different
gravity conditions; (2) calculation of critical Reynolds numbers for the first stationary bifurcation with straight and
concave interfaces. The numerical simulations were performed for two aspect ratios G ¼ 1 and 1.2.
Nine research groups participated in this effort and are thus considered co-authors of the present manuscript. Because
all the groups employed body-fitted curvilinear coordinates for solving the Navier–Stokes and energy equations a brief
description of this method is presented.
r 2005 Elsevier B.V. All rights reserved.
PACS: 47.11.þj; 47.20.Dr; 81.10.Fq; 83.50.�v
Keywords: A1. Interfaces; A1. Computer simulation; A1. Convection; A2. Floating zone technique; A2. Microgravity conditions
1. Introduction
Surface tension can vary locally due to tem-perature or concentration gradients along liquid–gas interfaces. Thermocapillary convection drivenby these tangential stresses is gravity independent.
e front matter r 2005 Elsevier B.V. All rights reserve
ysgro.2005.03.092
650 30 24; fax: +32 2 650 31 26.
ss: [email protected].
/www.ulb.ac.be/polytech/mrc.
At ground conditions the flow is modified by therelatively strong influence of buoyancy forces. Thethermoconvective flow is of particular importancein the floating zone crystal growth technique. Thehalf-zone model (liquid bridge) is used as anapproximation of the side-heated liquid zoneassuming that the flow in this latter configurationis reflection-symmetric with respect to the hor-izontal mid-plane. To simplify the model it is quitereasonable in a first approach to neglect the
d.
ARTICLE IN PRESS
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 633
complexities of phase change and to focus on bulkconvection.Extensive knowledge concerning transition from
steady to oscillatory states in liquid bridges hasbeen gained from numerous experiments andnumerical simulations, see overviews by Kuhl-mann [1] and Schatz and Neitzel [2]. Ground-based experiments deal with tiny liquid bridges toreduce buoyant convection. In order to eliminatebuoyancy effects experiments have been performedin low-gravity environments and have demon-strated that thermocapillary convection alone caninduce instabilities, e.g. Refs. [3,4]. Recent studiesinvestigate the role of secondary effects on thedevelopment of non-steady flow patterns in liquidbridges: free-surface deformation, heat exchangewith gas environment, and extremely short orlong bridges, etc. Among these free-surface defor-mations have been investigated by several re-searchers.With respect to the stability of convection in
deformable liquid bridges, theoretical develop-ments are not as advanced as experimental results.The first calculations on steady thermocapillaryconvection in a floating zone with a deformablefree surface were done by Kozhoukharova andSlavchev [5] for small deformations. The thermo-capillary flow near the cold corner was consideredby Shevtsova et al. [6] in liquid bridges with Pr ¼
1:0 and a wide range of contact angles. A study ofthe viscous flow in a wedge between a rigidplane and a liquid surface with a constantshear stress was given by Kuhlmann et al. [7].Shevtsova and Legros [8] investigated transitionfrom steady axisymmetric flows to oscillatoryregimes in silicone oil ðPr ¼ 105Þ liquid bridgesincluding the effects of free surfaces with largestatic deformations. They reported buoyant-thermocapillary instabilities with m ¼ 0 forrelatively low Marangoni numbers and ~ga0;he steady state was unstable to axially runningwaves. Using linear stability analysis (LSA) Chenand Hu [9] determined the onset of oscillatoryinstability for Pr ¼ 1; 10 and 50 and zero gravity(~g ¼ 0).Recently, significant progress in the study of
transition from 2D steady states to steady 3Dconvection in liquid metals has been achieved.
Marangoni convection with statically deformedfree surfaces with Pr ¼ 0:001; 0:01; 0:02 was com-puted by Chen et al. [10], Lappa et al. [11] andNienhuser et al. [12,13].Transition to oscillatory 3D states in high
Prandtl number liquids have also been consideredby Sumner et al. [14], Tang et al. [15], Sim andZebib [16], and Ermakov and Ermakova [17]. Theclosely related case of annuli with free interfaceswas considered by Kamotani et al. [18] and Simand Zebib [19].The first attempt to capture dynamic free-
surface deformations in liquid bridges was re-ported by Shevtsova et al. [20]. For small capillarynumbers Ca51 they showed that the amplitude ofinterface oscillations is very small and is onlyabout 1% of the static shape with Pr ¼ 105. Theamplitude of free-surface oscillation varied alongthe axial coordinate with a maximum near thehot corner.Kuhlmann et al. [21] performed a detailed
study of dynamic free-surface deformations inliquid bridges with Pr ¼ 0:02 and 4.38 usingan asymptotic expansion in the limit Ca ! 0 incombination with LSA. As in the case ofrectangular cavities considered by Mundraneand Zebib [22] they concluded that surfacedeformations are caused by lower-order flowfields. Thus, in both geometries dynamic deforma-tions did not play a dominant role in the onset ofoscillations.The numerical results for thermocapillary flows
in deformed liquid bridges should be consideredwith care because of discrepancies in the publishedresults. For this reason it was decided in the frameof the IMA-2 Congress, Brussels, Belgium 2004(http://www.ulb.ac.be/polytech/mrc/ima2.html) tobenchmark 2D and 3D flows in liquid bridges withstatically deformed interfaces. Accordingly, all theparticipants in this benchmark are co-authors ofthe present manuscript. Results of the nineparticipating groups employing different numer-ical codes are given in the manuscript according tothe acronyms listed in Table 1. All the nine groupsutilize the body-fitted method for transforming thecoordinate system although it was not requested.This method has also been used in the majority ofpreviously published results on this subject.
ARTICLE IN PRESS
Table 1
Benchmark participants; IMA-2 14–17 July 2004, Brussels
Acronyms Names, contact e-mail City, Country Code info
1 CLR G. Chen, C.W. Lan, B. Roux University of Marseille, France BF
2. DKL S. Domesi, H.C. Kuhlmann, J. Leypoldt Tech.University of Vienna, Austria WD
3. EE M.K. Ermakov, M.S. Ermakova Inst. for Problems in Mech., Moscow, Russia BF
4. FK K. Fukui, H. Kawamura Tokyo University of Science, Japan BF
5. SH S. Shiratori, T. Hibiya Tokyo Metropolitan University, Japan WD
[email protected]/[email protected] LSA
6. MSL D. Melnikov, V. Shevtsova, J.C. Legros Brussels University, Belgium BF
7. LI K. Li, N. Imaishi Kyushu University, Japan WD
8. SL V. Shevtsova, J.C. Legros Brussels University, Belgium BF
9. SZ B.-C. Sim, A. Zebib Rutgers University, NJ, USA BF
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651634
The last column in Table 1 indicates that either thebody-fitted (BF) method was applied or that theparticular group only considered the problemwithout deformation (WD).
Fig. 1. Geometry of the problem.
2. Problem formulation
The physical system shown in Fig. 1 is a liquidbridge, filled with a low Prandtl number fluid. Thecoaxial rigid disks with equal radii r ¼ R0 areseparated by a distance d. The lateral-free surfaceis bounded by a passive gas of negligibly smalldensity and is taken a function of the verticalcoordinate r ¼ hðzÞ. The temperatures Th and T c
(Th4T c) are prescribed at the upper and lowersolid–liquid interfaces yielding a temperaturedifference DT ¼ Th � Tc. The surface tensionacting on the free surface is assumed a linearlydecreasing function of the temperature
sðTÞ ¼ s0ðTcÞ � sT ðT � TcÞ,
with sT ¼ �ðds=dTÞjT c.
The momentum, energy and continuity equa-tions for an incompressible Newtonian fluid in theBoussinesq approximation with kinematic viscos-ity n, thermal diffusivity k and thermal expansion
coefficient b ¼ �1=rðdr=dTÞ are given by
½qt þ V r�V ¼ �1
rrP þ nr2Vþ bgðT � T0Þez,
(1)
½qt þ V r�T ¼ kr2T , (2)
r V ¼ 0, (3)
ARTICLE IN PRESS
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 635
where the velocity, pressure and temperature aredenoted as V, T and P.The stress balance between the viscous fluid
and the inviscid gas on the non-flat free surfacer ¼ hðzÞ is given by
½P � P0 þ sðr.nÞ�ni ¼ Siknk þ si rr, (4)
where Sik ¼ mðqVi=qxk þ qVk=qxiÞ is the viscousstress tensor, P and P0, are the liquid and ambientgas pressures, and sðr nÞ is the Laplace pressure.The tangential projections of Eq. (4) define the
driving thermocapillary force
sz.S.nþ qs=qsz ¼ 0, (5)
sj S nþ qs=qsj ¼ 0, (6)
where sz and su are the unit tangential vectors tothe free surface in r–z and r–j planes, respectively,and n is the unit normal vector directed out ofliquid into the ambient gas. The location of theinterface r ¼ hðz; tÞ is determined by the normalprojection
DP0nþ rgðd � zÞn ¼ n.S.n� sr.n. (7)
The mean curvature is
r n ¼1
R1þ
1
R2
� �,
where R1 and R2 are the principal radii of interfacecurvature.The condition that the fluid at the free surface
r ¼ hðz; tÞ flows along the boundary and neverleaves the interface results in kinematic boundarycondition
n.V ¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1þ ðdh=dzÞ2q qh
qt: ð8Þ
The free surface is assumed thermally insulated
n.rT ¼ 0. (9)
Table 2
Physical scales
Variable t z r; h V r;Vj;Vz
Scale d2=n d R0 n=d
The boundary conditions on the rigid wallscomplete the problem specification. No slip con-ditions are imposed for the velocity
V ¼ 0 at z ¼ 0; d ð10Þ
and the temperature at the rigid walls is constant
Tz¼0 ¼ Tc at Tz¼d ¼ Th. (11)
3. Mathematical aspects
The motion is referred to a cylindrical coordi-nate system with the velocity V ¼ ðVr;Vj;VzÞ.For 2D solutions the Stokes stream function c is
Vr ¼ �1
r
qcdz
; V z ¼1
r
qcdr
.
The physical quantities are non-dimensionalizedwith respect to the scales given in Table 2.Note that two characteristic length scales d and
R0 are used for the vertical and radial coordinates,respectively. Thus, r ¼ ½Gqr; ðG=rÞqj; qz�. Thetemperature deviation from the linear profile ~T ¼
Yþ z was also employed by some participants.With these characteristic scales Eqs. (1)–(11)
include few typical dimensionless parameters: thePrandtl, Reynolds, Grashof and dynamic Bondnumbers,
G ¼d
R0; Pr ¼
nk; Re ¼
sTDTd
r0n2,
Gr ¼gbDTd3
n2; Bodyn ¼
Gr
Re¼
grbd2
sT
. ð12Þ
The dynamic Bond number measures the relativestrength of the buoyancy force compared to thethermocapillary force. Instead of Re and Gr, theMarangoni number Ma ¼ Re Pr and Rayleighnumber Ra ¼ Gr Pr can be used.
c P T Vol
nd rðn=dÞ2 ~T ¼ ðT � T cÞ=DT pR20d
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V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651636
The free-surface shape is controlled by thecharacteristic capillary ðs0=dÞ, hydrostatic ðrgdÞ
and hydrodynamic ðsTDT=dÞ pressures, andthe viscous force per unit area Pscale ¼
rV 2scale ¼ rðn=dÞ2. Thus, the dimensionless version
of the interface boundary conditions Eqs. (5)–(7)includes combination of these quantities. Themagnitude of the static deformation of the inter-face depends on the static Bond number which isthe ratio of the hydrostatic to the capillarypressure
Bo ¼ðrgdÞ
ðs0=dÞ¼
rgd2
s0. (13)
The Capillary number provides a measure of themagnitude of dynamic free-surface deformations.One may define the Capillary number in twodifferent manners: Ca as the ratio of the hydro-dynamic pressure to the typical capillary pressureor C as the ratio of the viscous force per unit areato the typical capillary pressure. These Capillarynumbers are coupled through the Reynoldsnumber
Ca ¼ðsTDT=dÞ
ðs0=dÞ¼
sTDT
s0; C ¼
ðrn2=d2Þ
ðs0=dÞ¼
rn2
s0d,
Ca ¼ C Re. ð14Þ
In most liquid bridge experiments C51 andCao1. The small value of Capillary number, Ca,corresponds to the case of small surface tensionvariation as compared to the mean surface tensionand thus the dynamic free-surface deformationscan be neglected. It is usually assumed that Ca andC have the same order of magnitude, i.e.OðCaÞ � OðCÞ, see Ref. [21].The moving boundary problem Eqs. (1)–(11)
can be solved by perturbation methods in theasymptotic limit of small Capillary numberCa;C ! 0. Taking into account that quantitieswith tilde denote a dimensionless value we have
s ¼ s0 � gðT � T0Þ ¼ s0½1� Ca ~T � and
~DP ¼ ðDP0 þ rgdÞ=Pch,
Eq. (7) becomes
D ~P �Bost
Cz ¼ n. ~S.n�
1
Cð1� Ca ~TÞ G ~r n. (15)
The Laplace pressure, the last term in Eq. (15), inthe limit C ! 0 can only be balanced by thehydrostatic pressure jump between the fluid in theliquid bridge and the ambient gas. This pressurejump is asymptotically large, 1=C or 1=Ca.Thus, the following expansions are used to find theleading order contributions to the flow andtemperature fields (henceforth, we drop the tildeand all variables are dimensionless):
f ðr; zÞ ¼ f 0ðr; zÞ þ C f 1ðr; zÞ þ OðC2Þ,
~P ¼ C�1Pst þ P0 þ C P1 þ OðC2Þ,
~h ¼ h0ðzÞ þ Ch1ðr; zÞ þ OðC2Þ, ð16Þ
here f ðr; z; tÞ reads for the components of velocityvector—V, temperature—T and volume—Vol.The Capillary number C ! 0 is used as the smallparameter for the asymptotic expansion.The perturbation method splits the solution in a
few steps: first the shape of interface is accuratelydetermined in a static configuration; then thecomplete moving boundary problem transformsinto a convection problem with the previouslycalculated free-surface location. At the next pointdynamic surface deformations are determinedfrom the flow field computed in the previous step.This approach was used by Shevtsova et al. [20],Kuhlmann et al. [21] in liquid bridge problems. Inthe present benchmark the solution is limited toOðC0Þ and dynamic surface deformations were notcalculated. Comparable small effects should betaken into account at OðC1Þ and higher orders, e.g.highest order terms in Boussinesq expansion, thechange of the liquid volume due to thermalexpansion, etc. Calculations at OðC1Þ are straight-forward and were done for a rectangular cavity inRef. [22].The solution at lowest order, e.g. OðC�1Þ
determines the hydrostatic free-surface shape.The position of the free surface, r ¼ hðzÞ is thusindependent of the flow. Taking into account thatthe projections of the unit vectors are
~n ¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ð1þ G�2h02Þ
q ½1; 0;�h0=G�,
~tz ¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ð1þ G�2h02Þ
q ½h0=G; 0; 1�; ~tj ¼ ½0; 1; 0�,
ARTICLE IN PRESS
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 637
where the superscript 0 denotes the derivative, e.g.h0
¼ dh=dz. The dimensionless mean curvaturebecomes
~r n ¼1
R1þ
1
R2
¼1
ð1þ G�2h02Þ1=2
h00
G2ð1þ G�2h02Þ�1
h
� �.
Eq. (15) transforms into the Young–Laplaceequation for the static meniscus shape
DPst � Bostz ¼1
N
1
h0�
h000
G2N2
� �; where
N ¼
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffið1þ G�2h02
0 Þ
q. ð17Þ
The boundary conditions associate with thesecond-order ordinary differential equationEq. (17) are
(1)
constant fluid volume (scaled by V cyl ¼ pR2d)Vol0 ¼R 10 h20ðzÞdz,
(2)
fixed contact points h0ð0Þ ¼ h0ð1Þ ¼ 1, (3) fixed contact angles: G�1 hzð0Þ ¼ � cot ac orG�1 hzð1Þ ¼ cot ah.
Here the angles ac and ah are measured from therigid disks to the free surface. Thus, threeboundary conditions can be applied to solve theordinary differential equation of the second order.Any two of these conditions may be used for thesolution of Eq. (17) and a third determines DPst.At OðCa0Þ the governing equations are identical tothe initial Eqs. (1)–(3)
qV0
qtþ V0.rV0 ¼ �rP0 þr2V0 þ Gr T0ez, ð18Þ
qT0
qtþ V0 rT0 ¼
1
Pr r2T0, ð19Þ
r V0 ¼ 0. ð20Þ
The boundary conditions are to be applied at thefixed boundary r ¼ h0ðzÞ.The tangential balance equations (5)–(6) become
(Z ¼ nr)
1
Nð1� G�2h02
0 Þ GqVz0
qrþ
qV r0
qz
� ��
þ2h0
0
GGqV r0
qr�
qV z0
qz
� ��
¼ �Re h00
qT0
qrþ
qT0
qz
� �, ð21Þ
1
N
qVj0
qr�
Vj0
rþ1
r
qV r0
qj�
h00
GG�1 qVj0
qz
��
þ1
r
qV z0
qj
��¼ �Re
1
r
qT0
qj. ð22Þ
The free surface remains motionless and thekinematic condition leads to
Vn ¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ð1þ G�2h020 Þ
q ðVr0 � h00V z0Þ
¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ð1þ G�2h020 Þ
q qh
qt¼ 0 thus Vr0 ¼ h0
0Vz0.
The free surface is assumed thermally insulated
qnYðr ¼ h0;j; z; tÞ ¼ 0.
4. Body-fitted coordinate transformation
Here and below h0¼ dh=dx and h00
¼ d2h=d2x.The static free-surface shape does not depend onthe azimuthal coordinate. In the new variables theradial coordinate x varies from x ¼ 0 at the axis, tox ¼ 1 at the free surface and the axial coordinatearies from Z ¼ 0 at the cold disk up to Z ¼ 1 at thehot disk. To simplify notation the subscript ‘‘0’’,denoting OðC0Þ, is dropped.Detailed description is given here because of
discrepancies in the literature. The original physi-cal domain in the ðr; zÞ plane (see Fig. 2) istransformed into a rectangular computationaldomain in the ðx; ZÞ plane by the transformations
x ¼ r=hðzÞ; Z ¼ z !qqr
¼1
h
qqx
,
qqz
¼qqZ
� xh0
h
qqx
,
Vr ¼ Vx; Vz ¼ V Z,
velocities are not transformed.
ARTICLE IN PRESS
(a) (b)
Fig. 2. Body-fitted coordinates: (a) physical and (b) computa-
tional domains.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651638
Eqs. (18)–(20) in a curvilinear coordinates ðx; ZÞtransform to
qV x
qtþ
Ghx
qqx
ðxV 2xÞ þ
Ghx
qqj
ðV xVjÞ þqqZ
ðV xV ZÞ
�h0
hxqqx
ðV xV ZÞ ¼ �Gh
qp
qxþ DVx
�G2
h2V r
x2� 2
G2
ðhxÞ2qVj
qjþ
Gh
V 2j
x, ð23Þ
qVj
qtþ
Ghx
qqx
ðxV xVjÞ þGhx
qqj
ðV2jÞ þ
qqZ
ðVjV ZÞ
�h0
hxqqx
ðVjVZÞ ¼ �Ghx
qp
qjþ DVj
�G2
h2Vj
x2þ 2
G2
ðhxÞ2qV x
qj�
Gh
V xVj
x, ð24Þ
qV Z
qtþ
Ghx
qqx
ðxV xV ZÞ þGhx
qqj
ðVjV ZÞ þqqZ
ðV 2ZÞ
�h0
hxqqx
ðV 2ZÞ ¼ �
qp
qZþ DV Z þ GrT , ð25Þ
qT
qtþ
Ghx
qqx
ðxV xTÞ þGr
qqj
ðVjTÞ
þqqZ
ðV ZTÞ ¼1
PrDT , ð26Þ
Ghx
qqx
ðxVxÞ þGhx
qqj
ðVjÞ þqqZ
ðVZÞ
�h0
hxqqx
ðV ZÞ ¼ 0, ð27Þ
Df ¼ G2 1
h2x
qqx
xqf
qx
� �þ
1
ðhxÞ2q2fqj2
� �þ
q2fqZ2
þh0
hx
� �2 q2f
qx2þ 2
h0
h
� �2x�
h00
h2x
!qf
qx
� 2h0
hxq2fqxqZ
.
The boundary conditions on the free surface x ¼ 1,Eqs. (21)–(23), become
N2 Gh
qV Z
qxþ N2 h0
h
qV x
qxþ ð2� N2Þ
qVx
qZ�2h0
GqV Z
qZ
¼ �ReNqYqZ
, ð28Þ
N2 qVj
qx� Vj þ
qVx
qj�
h0
G2hqVj
qzþ G
qV z
qj
� �
¼ �ReNqYqj
, ð29Þ
where N is defined as N ¼ ð1þ G�2h02Þ1=2.
At the rigid walls no slip conditions are used anda constant temperature is imposed
on the cold disk: ~V ðx;j; Z ¼ 0; tÞ ¼ 0,
Yðx;j; Z ¼ 0; tÞ ¼ 0, ð30Þ
on the hot disk: ~V ðx;j; Z ¼ 1; tÞ ¼ 0,
Yðx;j; Z ¼ 1; tÞ ¼ 0. ð31Þ
5. Numerical aspects
5.1. Free-surface shape
The free-surface shape is calculated by solvingthe Young–Laplace equation Eq. (17) at pre-scribed static Bond number, liquid bridge aspectratio, and contact angles. Six groups provided theresults listed in Table 3 with good agreement in thecalculated values of the relative volume Vol. Thedependence of Vol. on the contact angle ah isshown in Fig. 3a for two different aspect ratios;the influence of the aspect ratio is not strong. Thepressure jump between the liquid and ambientgas, which is the eigenvalue of Eq. (15), is shown inFig. 3b as a function of Vol.
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V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 639
5.2. Flow field
The benchmark participants used various meth-ods for the solution of Eqs. (23)–(31) in curvilinearcoordinates. MSL and SZ performed direct 3Dtime-dependent numerical simulations. CLR andEE performed 3D LSA. SL presented results of 2Dcalculations in deformed liquid bridges. DKL, SH,LI and FK provided 3D and/or 2D results forliquid bridges with straight free surfaces (Vol ¼ 1).Brief descriptions of the numerical methodsemployed by various groups follow.
MSL: Melnikov, Shevtsova, Legros; 3D time-
dependent calculations: A finite volume techniquebased on an explicit single time step marchingmethod on a staggered grid is employed. Thecomputational domain is discretized by a non-uniform mesh in the radial and axial directionsand a uniform mesh in the azimuthal direction.
Table 3
Dependence of liquid bridge volume—Vol on the contact angle—ah,
Volume
G ¼ 1:0
Participants Bost ¼ 0 Bost ¼ 5
ah ¼ 40� ah ¼ 140� ah ¼ 60� ah ¼ 9
CLR 0.685 1.348 0.97 1.173
EE 0.685 1.348 0.970 1.173
FK 0.69 1.350 0.97 1.17
MSL 0.685 1.348 0.97 1.173
SL 0.685 1.348 0.97 1.173
SZ 0.681 1.350 — —
(a) (b)
Fig. 3. Dependence of (a) relative volume on the hot corner contact
volume Vol; Bost ¼ 0.
Central differences for spatial derivatives andforward differences in time are employed. Animplicit approximation of the diffusion terms inthe momentum and energy equations in theazimuthal direction is applied. Numerical steadystate solutions are obtained by convergence of thetransient calculations. Computation of the velocityfield at each time step is carried out by a projectionmethod. A combination of fast Fourier transformsin the azimuthal direction and an implicit ADImethod in the two others is applied for solving thePoisson equation for the pressure. A more detaileddescription and validation of the numerical code isgiven in Shevtsova et al. [23].
SZ: Sim and Zebib; direct 3D calculations: Thetime-dependent were solved by a finite volumemethod employing a SIMPLER algorithm. Non-uniform grids are constructed with finer meshes inregions near the free surface and the upper and
aspect ratio—G and gravity level—Bost
G ¼ 1:2
Bost ¼ 0 Bost ¼ 5
0� ah ¼ 40� ah ¼ 140� ah ¼ 60� ah ¼ 90�
0.620 1.425 0.965 1.215
0.620 1.425 0.965 1.215
0.620 1.43 0.965 1.210
0.62 1.425 0.965 1.215
0.62 1.425 0.965 1.215
0.616 1.428 — —
angle—ah and (b) the interfacial pressure jump on the relative
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V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651640
lower walls where boundary layers develop. Amesh of 51ðxÞ � 61ðZÞ with regularization is used in2D simulations. In the 3D model a mesh of 41ðxÞ �41ðZÞ � 40ðjÞ is used. For the transition fromaxisymmetric (2D) to steady non-axisymmetric(3D) flow Re is varied in increments of 10 toestimate the critical Reynolds number, Recr. Thesesteps in Re, DRe ¼ 10, are less than 1% of thereported Recr at the first stationary bifurcation.Validation of the code is in Sim and Zebib [16].
EE: Ermakov and Ermakova; 3D LSA: The basicaxisymmetric flow is computed on a staggered gridby a finite volume technique. Regularization wasnot employed to resolve the thin structure near thetop and bottom corners. The 2D discretizedequations are solved directly by iterative New-ton–Raphson procedure with optimal choice ofthe relaxation parameter. Calculations were per-formed on non-uniform 161� 161 grids for thestraight cylinder geometry.The 3D problem was treated as a LSA. Normal
mode perturbations of the form expðlt þ
imjÞð~u; p; tÞTðr; zÞ; m ¼ 0; 1; 2; . . . were considered.The azimuthal wave number m ¼ 0 corresponds to2D axisymmetric perturbations, m ¼ 1 corre-sponds to 3D perturbations with non-zero velocityat the axes line, and m41 corresponds to 3Dperturbation with zero velocity at r ¼ 0. Perturba-tions in the radial and axial directions areapproximated on the same staggered grid as thebasic flow. The governing LSA equations andboundary conditions can be found in Wanschuraet al. [24] and Nienhuser et al. [12]. The LSA studyis reduced to the generalized eigenvalue problemAx ¼ lBx, x 2 Cn (B is a diagonal singular matrix)and was solved by inverse iterations. Inversions ofmatrices are performed by stabilized bi-conjugategradient method with ILU pre-conditioning. Sav-ings in computer memory and time are due to acompact storage scheme and matrix operations forsparse matrices. Typical calculation time is up to10min on a 3.2GHz PC for the steady 2D problemand up to 30min for an LSA calculations (oneeigenvalue/eigenvector set). 2GB RAM was re-quired.
CLR: Chen, Lan, Roux; 3D LSA: Formulationof the full problem was in primitive variables. Thefinite-difference method was used on body-fitted
coordinates. The discretized equations are solveddirectly by iterative Newton–Raphson procedure.The global iteration was used to determine thedynamic free-surface deformation h1ðr; zÞ.LSA was used for the 3D problem. The method
is similar to that used by EE and described above.Special procedure was adopted for locatingbifurcation points of the basic state. The equationswere solved simultaneously with conditions satis-fied at these points that depend on the type ofbifurcation. The bifurcation points and the corre-sponding eigenfunctions are predicted precisely bysolving an appropriate extended system of equa-tions; see Chen et al. [25] for a full description ofthe method.
SL: Shevtsova and Legros; 2D time-dependent
calculations: The calculations were done usingfinite-differences in curvilinear coordinates asdescribed in Shevtsova and Legros [8]. Timederivatives are forward-differenced and spacederivatives are approximated by a second-ordercentral-difference scheme. The resulting Poissonequation for the stream function c was solved byintroducing an artificial iterative term analogousto a time-derivative. The ADI method is used tosolve the time-dependent problem for the vorticity,temperature, and stream function. The numericalsteady-state solution, if it exists, is obtained byconvergence of the transient calculations. Thecalculations were done either on a 161� 161uniform grid or on an 81� 81 non-uniform gridwith the smallest steps Dx ¼ 0:005; and DZ ¼ 0:005near the free surface and the rigid disks.
SH: Shiratori and Hibiya; LSA; straight free
surface: The basic axisymmetric steady flow wascalculated using the stream function-vorticityformulation. The equations and boundary condi-tions were discretized by a Chebyshev collocationmethod on Gauss–Lobatto-points in the radialdirection and a second-order finite differencemethod on non-equidistant grids in the axialdirection. The resulting non-linear differenceequations were solved implicitly by Newton–Raphson iterations with damping.Linear stability of the basic state leads to a
complex generalized eigenvalue problem Ax ¼
aBx, using the same discretization and grids asfor the basic state. The most dangerous mode was
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V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 641
calculated using inverse iteration with severalinitial guesses. Brent’s method was used to searchfor points on the stability boundary RðaÞ ¼ 0.Band structure storage and the optimized numer-ical library (Intel MKL) were employed.
FK: Fukui and Kawamura; 2D time-dependent
calculations; straight free surface: A second-orderfinite difference method on a staggered grid is usedfor both the convection and diffusion terms.Coupling of the velocity field is performed by thefractional step method. The pressure Poissonequation is solved by SOR. Time advancementwas by Euler’s method until convergence to asteady state. Equal and non-equal mesh intervalsare employed. The non-uniform mesh size is:
xi ¼ � 1þ 2i
nriðziÞ
¼1
2þ
1
2atanh
1
2xi log
1þ a
1� a
� � �, ð32Þ
where n is the number of grid points, i the gridnumber, a the ratio between minimum andmaximum grid distance with a ¼ 0.9 in the presentcalculation. Body-fitted coordinates were adoptedfor the deformed interface.
DKL: Domesi and Kuhlmann, Leypoldt; 2D and
3D results; straight free surface: The equations arediscretized using finite volumes on a staggered gridin the ðr; zÞ-plane combined with a pseudo-spectralmethod in the azimuthal direction. The spectralresolution in the azimuthal direction is homoge-neous, the radial and the axial grids can bestretched in order to better resolve the boundarylayers which develop adjacent to the rigid walls.The time integration is performed using anoperator-splitting method, the so-calledY-scheme.The code was written in FORTRAN 90 and detailscan be found in Leypoldt et al. [26].
DL:Li and Imaishi; 2D and 3D results; straight
free surface: The governing equations are discre-tized by finite differences on a staggered grid. Non-uniform grids in the radial and axial directions areconstructed to increase the resolution near theboundary. Fully implicit second-order upwindscheme for the convective terms is used forcalculation of the 2D steady convection. A third-order accurate scheme is adopted for the con-vective terms in the 3D case and the radial
velocities at the axis are calculated by the methodof Ozoe et al. [27]. SIMPLEC algorithm is adoptedfor the pressure correction. A fully implicit code isdeveloped based on the Bi-CGSTAB (Bi-Conju-gate Gradient STABility) method together with aspecially tuned preconditioner as matrix solver.Simulations with different Reynolds numbers
were conducted. An exponential growth rateconstant B is determined as a function of theReynolds number from the plot of Vj slope versustime. The first critical Reynolds number isdetermined by interpolation to B ! 0.
6. Results
The benchmark tests involved different volumes,aspect ratios and gravity levels. The first 3 testsinvestigate axisymmetric 2D steady-state solutionsand the last one considers transition from 2D to3D stationary solutions.
6.1. Steady-state axisymmetric solutions
The geometries and parameter values are shownin Table 4. The first two tests 1.1 and 1.2 deal withthe two different aspect ratios G ¼ 1 and 1.2 atzero gravity conditions. The liquid bridge shape issymmetrical with respect to mid-height.
Zero gravity case, Gr ¼ 0: The steady axisym-metric flow patterns in the case of Test 1.1 arepresented in Fig. 4. The isotherms are parallel atthe core part of the LB indicating weak convectionfor small Pr number. They are perpendicular tothe thermally insulated free surface. The center ofthe vorticity is shifted downwards for the slenderLB and moves up with increasing LB volumeapproaching the mid-plane and the streamlinesbecome more circular.The first test compares the values of the stream
function, which is negative, co0. Thus, theabsolute values are placed in the Table 5. Thesuperscript ‘‘p’’ in the case of DKL indicatesresults from Nienhuser [12] coming from the sameschool. The last line shows the benchmark value,which is defined as the mean value for this case ofsmall dispersion of results.
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(a) (b) (c)
Fig. 4. Isotherms (left) and stream lines (right) for the Test 1.1; Pr ¼ 0:02;G ¼ 1:0, Re ¼ 2000, Gr ¼ 0. Different geometries
correspond to (a) ah ¼ 40, (b) ah ¼ 90, (c) ah ¼ 140; SL results.
Table 4
Geometries used in the benchmark tests
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651642
For the stream function the best agreement isobtained in the case of straight interface, thescattering of the results does not exceed 1% forboth unit and non-unit aspect ratios. Even in thiscase the results are grid dependent as was shownby two groups, DKL and FK, who performedsuch study. Results with best resolution are placedin Table 5.Note that smaller angles and larger aspect ratios
lead to the largest dispersion in max jcj. In the caseG ¼ 1:0 the dispersion is 3–5% for the fat liquidbridges ah ¼ 140, increasing to 6–11% for theslender ones ah ¼ 40. The situation is worse for
aspect ratio G ¼ 1:2 when the divergence reaches15% for both slender and fat LBs.Temperature profiles for different contact angles
are shown in Fig. 5. The ‘‘S’’— shape of highPrandtl number temperature profiles is not applic-able here. In the case of a plain interface thetemperature profile is close to linear. For smalland large contact angles the temperature profilesbend to opposite sides. In contrast with high Pr
number liquids there is no pronounced spike ofisotherms near the rigid walls. However, with largevolumes ah ¼ 140 the isolines are denser near thecold and hot corners.
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Table 5
Maximum absolute values of the stream function for Tests 1.1 and 1.2; Pr ¼ 0:02, Re ¼ 2000, Gr ¼ 0
max jcj, co0
Test 1.1 G ¼ 1 Test 1.2 G ¼ 1:2
ah ¼ 40 ah ¼ 90 ah ¼ 140 ah ¼ 40 ah ¼ 90 ah ¼ 140
CLR 7.53 15.70 25.32 4.736 12.71 22.46
DKL 8.80p 15.69 24.40p — 12.64 —
EE 8.45 15.69 25.80 5.692 12.71 22.33
FK — 15.57 — — 12.61 —
SH — 15.54 — — 12.59 —
MSL 8.16 15.68 23.83 5.414 12.65 24.70
LI — 15.74 — — 12.74 —
SL 8.60 15.66 24.90 5.75 12.68 21.66
SZ 9.00 15.72 23.74 6.466 12.72 18.59
Benchmark 8.42 15.67 24.67 5.61 12.67 21.95
Dispersion �11% +6% �0:6% �4% �15% �0:6% �15% +11%
Fig. 5. Temperature profiles along the free surface for different
contact angles and Pr ¼ 0:02;G ¼ 1:0, Re ¼ 2000, Gr ¼ 0:
ah ¼ 40—solid line, ah ¼ 90—dotted line, ah ¼ 140—dashed
line; SL results.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 643
Nienhuser and Kuhlmann [21] pointed out thatthe crowdness of isotherms near the bottom in thecase of fat LBs leads to a strengthening of thevortex and to the increase in max jcj. The bench-mark results in Table 5 confirm this tendency.Maxjcj augments with increase in the contactangle jcjah¼140=jcjah¼40 � 3 for G ¼ 1, and ismore pronounced with larger aspect ratiosjcjah¼140=jcjah¼40 � 4 for G ¼ 1:2. But this trenddoes not hold for the maximal velocity on the freesurface V zðx ¼ 1Þ which is located close to the cold
corner. These benchmark data are summarized inTable 6.Because of the excellent agreement in the case of
the straight cylinder we will consider the value ofVzðah ¼ 90Þ as exact. Moving from ah ¼ 40 to 90the axial velocity Vz is increasing. All participantsexcept one have confirmed this tendency. Withfurther increase ah ¼ 90–140 (G ¼ 1) only DLKand MSL report continuation of this increase inthe peak velocity. Moreover, half the participants(marked by superscript ‘‘a’’) report that the peakvelocity is decreasing as ah increases from 40 to140. The other groups (superscript ‘‘b’’) indicateopposite tendency. The results of group ‘‘a’’ areless scattered than those of group ‘‘b’’. Thedispersion of results around the mean valuefor ‘‘a’’ is about 1.7% compared to 5.8% for‘‘b’’. Fig. 6 shows the axial velocity profiles fordifferent contact angles ah ¼ ð40; 90; 140Þ obtainedby SL (‘‘a’’) and MSL (‘‘b’’). A third version ofthese velocity profiles is in Ref. [12]. Among thesethree sources only the velocity profiles for the flatinterface are in agreement and they are shown inFig. 6 by dotted lines.To understand such wide divergence of results
we analyze the temperature variations along thefree surface. For small Pr the thermal field isestablished much faster than the flow field. In theabsence of gravity the only driving force is the
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Table 6
Test 1. Pr ¼ 0:02, Re ¼ 2000, Gr ¼ 0
Maximal value of jVzj on the free surface, Vzo0
Test 1.1 G ¼ 1 Test 1.2 G ¼ 1:2
ah ¼ 40 ah ¼ 90 ah ¼ 140 ah ¼ 40 ah ¼ 90 ah ¼ 140
CLR 166.1 202.2 195.60 (b) 156.8 205.6 205.8
DKL 194p 200.30 208.0p (b) — 204.70 —
EE 189.75 201.89 186.00 (a) 188.04 205.68 194.08
FK — 201.77 — — 205.58 —
MSL 179.43 203.95 219.85 (b) 175.72 207.04 223:43LI — 201.97 — — 205.84 —
SH — 201.22 — — 205.03 —
SL 189.89 201.31 181.85(a) 188.08 205.27 189:90SZ 212:47� 201.99 180.99(a) 213.68 205.79 207.769
Benchmark 188.61 201.84 (a) 182:95� 1:7% 184.46 205.61 202.55
Dispersion �11% +6% �0:7% (b) 207:82� 5:8% �15% �0:7% �15% +11%
(a) (b)
Fig. 6. Axial velocities at the free surface for different contact angles and Pr ¼ 0:02;G ¼ 1:0, Re ¼ 2000, Gr ¼ 0: ah ¼ 40—solid line,
ah ¼ 90—dotted line, ah ¼ 140—dashed line; (a) results by SL and (b) results by MSL.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651644
Marangoni force, acting on the free surface andproportional to the temperature gradient shown inFig. 7. The horizontal dotted lines correspond tolinear temperature profile, dT=dz ¼ 1. In the caseof plane interface ah ¼ 90 (central plot) thetemperature gradient remains almost constantalong the interface and close to unity. In thebottom part 0pzo0:5 the gradient for ah ¼ 90 ishigher and it results in the shift of the peak valueof the surface velocity to the cold side. Themaximum of Vzðx ¼ 1Þ is located atz � 0:27–0.28. The vertical dashed lines in Fig. 7indicate the positions of the peak value of thesurface velocity. In the case of the slender liquid
bridge dT=dzðah ¼ 40Þ attains its maximum at thecentral part of the interface and this maximum isas large as the maximum value of dT=dz for thestraight cylinder, plots (a) and (b) in Fig. 7. Thus,the liquid is slowly accelerated achieving max-imum velocity somewhere at mid-height and thendecelerates. The position of the velocity maximumis shifted to z 0:4 for ah ¼ 40 and the shape of thecurve in Fig. 6 is confirmed by velocity profilesobtained by different groups; the only discrepancyis in the value of this velocity. In the case of the fatliquid bridge ah ¼ 140 the liquid is pushed downby the relatively high gradient near the hot corner,see Fig. 7c. Due to viscosity the initial impulse
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(a) (b) (c)
Fig. 7. Temperature gradients along the free surface for different contact angles—ah ¼ ð40; 90; 140Þ: Pr ¼ 0:02;G ¼ 1:0, Re ¼ 2000,
Gr ¼ 0; SL results. The vertical dashed lines indicate location of the maximum of Vz and horizontal dotted lines correspond to
dT=dz ¼ 1:
Table 7
Test 1. Pr ¼ 0:02;G ¼ 1:2, Re ¼ 2000, Gr ¼ 0; Results by FK group
Mesh number ðr � zÞ Max jCj Max jW ðr ¼ R0Þj
Without interpolation With interpolation
24� 24 11.83 204.76 z ¼ 0:304H 204.88 z ¼ 0:289H
32� 32 12.13 205.04 z ¼ 0:304H 205.13 z ¼ 0:291H
64� 64 12.47 205.42 z ¼ 0:282H 205.46 z ¼ 0:292H
128� 128 12.60 205.58 z ¼ 0:293H 205.58 z ¼ 0:292H
144� 144 12.61 205.58 z ¼ 0:294H 205.59 z ¼ 0:292H
32� 32 (equal mesh size) 11.67 207.69 z ¼ 0:281H 207.74 z ¼ 0:289H
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 645
dissipates and, moreover, the temperature gradientin the central part is relatively small in comparisonwith smaller LBs. It results in the deceleration ofthe flow and the velocity maximum is achievedlong before the region of large gradients near thecold corner.This explanation is consistent with the general
conclusion of the benchmark for V z. Thebenchmark value (total mean) shows that as ahincreases from 40 to 140 the peak azimuthalvelocity first increases then decreases:188:61 ! 201:84 ! 195:4. (The velocity for ah ¼140 is the mean value for sub-groups ‘‘a’’ and‘‘b’’.) This conclusion is not in contradiction withthe smoothly growing stream function as thevolume of the liquid is increasing: Vol ) 0:69 !
1:0 ! 1:35:It should be noted that the velocity peak
predicted by Canright [28] for inertial-conductivescaling (valid for small Pr) ðV z=ReÞ Re�1=3 158is consistent with the benchmark value V z 200 in
Table 6. We cannot validate the law of dependenceas different Re were not considered.The dispersion in the reported values of V z can
be explained in part by grid dependence. Thetemperature and maximal value of the streamfunction are less sensitive to grid resolution thanthe axial velocity. Grid refinement results foraxisymmetric convection in a G ¼ 1:2 LB withstraight interface (FK group) are shown in Table7. The position of the peak velocity and distribu-tion of the axial velocity along interface are shownin Figs. 8a and b for G ¼ 1. Fig. 8a shows that themaximum velocity depends on both the mesh sizeand the location of mesh points. The calculatedaxial velocity was interpolated by use of a thirdorder polynomial. The obtained maximum value isalso given in Table 7. The difference between the‘‘raw’’ and interpolated values is more evident withcoarser meshes. Nevertheless, it is obvious thatthe maximum axial velocity increases with increas-ing mesh points. Comparison of uniform and
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Fig. 8. (a) Dependence of the peak value of the axial velocity on grid resolution and (b) axial velocity distribution for various mesh
stretching with G ¼ 1:0, Re ¼ 2000, Pr ¼ 0:02; FK results.
(a) (b)
Fig. 9. Test 2.1. Isotherms (left) and streamlines (right) in
gravity conditions; Pr ¼ 0:02, G ¼ 1:0, Re ¼ 2000, Gr ¼ 1000,
Bo ¼ 5. Different geometries correspond to (a) ah ¼ 60, (b)
ah ¼ 90; SL results.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651646
non-uniform grids is shown in Fig. 8b. The axialvelocity with equal mesh size exceeds the one withunequal mesh in the whole domain. This seems tobe due to the fact that the differences in the hotand cold corner regions are so large that thediscrepancy prevails in the whole domain.Grid refinement was also studied by the DKL
group for the same case of a LB with straightinterface. Their results demonstrate similar ten-dency: the axial velocity has a stronger dependenceon the grid than the stream function.In the case of aspect ratio G ¼ 1:2 the situation
with benchmark results is more severe, see Table 6.As in the case of unit aspect ratio good agreementis found for the flat interface. Both convex andconcave LBs show a scattering of about 15%.There is general agreement in that the peak axialvelocity increases as ah increases from 40 to 90.However, there is no such agreement as we moveto convex LBs.
Influence of gravity, Gr ¼ 1000, Bost ¼ 5: Sixgroups participated in Tests 2.1 and 2.2. Someparticipants withdrew their contributions afterbenchmark discussions during the Congress.Gravity changes the static shape of the liquid
bridge; the symmetry with respect to the LB mid-height is lost. It also introduces an additionaldriving force in the bulk; the buoyancy force. Theshape is defined by the static Bond number, whichis the ratio of the hydrostatic to the capillarypressure, see Eq. (13). The value of the Bondnumber is chosen quite realistic for small Prandtlnumber liquids, Bo ¼ 5.
The isotherms and of streamlines are shown inFig. 9. The thermal field is similar to the zerogravity case in Fig. 4 but the flow field is different.Along with a large clockwise vortex an additionalcounterclockwise vortex is situated near thesymmetry axis with its center close to the coldwall. This secondary vortex forms due to thebuoyancy force that acts to reduce the radialextension of the primary vortex. For the smallvolume ah ¼ 60 this secondary vortex is situatednear the bottom part. With increased volume ah ¼90 this vortex also grows. The relative strengths ofthe vortices max jcmainj=max jcsmallj � 104 forah ¼ 60 and � 103 for ah ¼ 90. Similar flow fieldstructures were reported by EE and MSL.Benchmark results for the stream function are
presented in Table 8. For the benchmark valuewild data points were rejected and the mean value
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-0.5 -0.25 0 0.25 0.5z
-200
-150
-100
-50
0
w
Gr = 0, Gamma = 1Gr = 0, Gamma = 1.2Gr = 1000, Gamma = 1Gr = 1000, Gamma = 1.2
Fig. 10. Axial velocity on the free surface x ¼ 1 for Gr ¼ 0 and
1000, G ¼ 1 and 1.2, N � N ¼ 35� 35. For all the cases Re ¼
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 647
was calculated from the remaining data. Therejected points are marked by superscript ‘‘�’’. Itfollows from the last line of the Table 8 that thescattering of the results is much smaller than in thezero gravity case. All results indicate growth offlow intensity with increasing ah.In the case of the straight interface neither
gravity nor the aspect ratio have a strong influenceon the profile and value of the axial velocity. Suchresults are presented by DKL group in Fig. 10 withcorresponding notations. With increase of aspectratio the axial velocity slightly augments but forthe fixed aspect ratio the curves for differentGrashof numbers, Gr ¼ 0 and 1000, are notdistinguishable.In the case of deformed interface the results for
peak value of the axial velocity are gathered inTable 9 for ah ¼ 60 and 90. Again, the wild pointswere rejected for the calculation of the benchmarkvalue. An excellent agreement is observed amongthe remaining results. Despite the large differencein the stream function values for these ah, themaximal velocities are very close, compare 187:76and 191:32 for unit aspect ratio; 191:75 and 196:4when G ¼ 1:2.Fig. 11 shows velocity profiles by MSL and SL.
The profile shapes are similar and the majordeviation is due to different extreme values.Identical behavior of Vz was presented by CLR.The buoyancy force does not change much thesurface velocity as shown in Fig. 10. Thus the main
Table 8
Maximum values of the stream function for Tests 2.1 and 2.2;
Pr ¼ 0:02, Re ¼ 2000, Gr ¼ 1000, Bost ¼ 5
Maxjcj
Test 2.1 G ¼ 1 Test 2.2 G ¼ 1:2
ah ¼ 60 ah ¼ 90 ah ¼ 60 ah ¼ 90
Vol 0.970 1.17 0.965 1.215
CLR 13.95 19.70 11.25 16.99
EE 14.545 20.952 11.73 17.745
FK — — 11.01� —
MSL 15.074 24.731� 11.795 19.611�
SL 14.562 20.322 11.747 17.25
Benchmark 14.53 20.325 11.63 17.30
Dispersion �4% �3% �4% �0:6%
effect is from differences in the shape of theinterface. Again there is strong sensitivity of thenumerical code to grid resolution that alsoexplains the behavior of the temperature gradientshown in Fig. 12b.The surface temperature distribution in Fig. 12a
is close to linear for ah ¼ 60. Strong deviationfrom linearity is observed near the cold wall withah ¼ 90. However, gravity strongly modifies thetemperature gradients, compare Figs. 7 and 12a.Their behavior near the hot and cold corners is nolonger similar. Due to the narrow neck at the topof LB with ah ¼ 60, the gradient qZT is relativelysmall near the hot wall and consequently thevelocity grows slower than with ah ¼ 90: The
r z
2000 and Pr ¼ 0:02. Results by DKL group.
Table 9
Maximum value of jV zj on the free surface; Pr ¼ 0:02,Re ¼ 2000, Gr ¼ 1000, Bost ¼ 5
max jV zj; Vzo0
Test 2.1 G ¼ 1 Test 2.2 G ¼ 1:2
ah ¼ 60 ah ¼ 90 ah ¼ 60 ah ¼ 90
Vol 0.970 1.17 0.965 1.215
CLR 186.5 194.4 187.9 200.4
EE 188.72 190.73 190.88 195.76
MSL 199.39� 224.2� 197.09 223.28�
SL 188.06 188.83 191.12 193.02
Benchmark 187.76 191.32 191.75 196.4
Dispersion �0:6% �1% �2:5% �1:7%
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(a) (b)
Fig. 11. Axial velocities at the free surface for different contact angles and Pr ¼ 0:02, G ¼ 1:0, Re ¼ 2000, Gr ¼ 1000: ah ¼ 60—solid
line, ah ¼ 90—dotted line (a) results by SL and (b) results by MSL.
(a) (b)
Fig. 12. Test 2.1. Surface temperature (left) and temperature
gradient (right); Pr ¼ 0:02;G ¼ 1:0, Re ¼ 2000, Gr ¼ 1000,
Bo ¼ 5. Different geometries correspond to (a) ah ¼ 60, (b)
ah ¼ 90; SL results.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651648
temperature gradient for ah ¼ 60 is larger than forah ¼ 90 along most of the free surface. Closer tothe cold corner the flow with ah ¼ 90 has a largeracceleration due to the larger qZT there. It seemsthat Z-region where the steep temperature gradienttakes power over the flat qZT leads to largenumerical errors if not properly resolved.
6.2. 3D stationary instability
The outline of the present studies with lowPrandtl number liquids is shown schematically inFig. 13. The experimental findings are indicated atthe upper part along the axis and numerical resultsare specified at the bottom of the map. This mapdoes not include data far above the second
bifurcation, i.e. transition from periodic to non-periodic oscillations. For small Prandtl numberfluids the 2D axisymmetric basic flow undergoestransition to 3D stationary flow with increase ofthe applied temperature difference (or Re DT).This first bifurcation was never observed experi-mentally. From the experimental point of viewattaining Recr1 is unrealistic value, as it correspondsto DT ¼ 0:1K. The subject of the benchmark is todetermine this first bifurcation, Recr1 for Pr ¼ 0:01and different shapes in zero-gravity Gr ¼ 0.Levenstamm and Amberg [29] numerically
found the second transition to 3D oscillatory flowRecr2 ¼ 6250. Since the critical Reynolds numbersand flow pattern for both Pr ¼ 0:01 and 0 did notdiffer much they concluded that the oscillatoryinstability is purely hydrodynamic. Leypoldt et al.[26] found similar results identifying that Recr2 ¼
5960 for Pr ¼ 0 and Recr2 ¼ 7160 for Pr ¼ 0:02: Asthe difference between these two critical values isnot large they concluded that the secondaryoscillatory instability must be inertial in nature,like the primary one. Slightly above the thresholdof instability the oscillations are nearly harmonic.But as the basic state for the secondary bifurcationis not axisymmetric, the spatial structures of theoscillatory perturbations do not correspond tonormal modes. They identified that the oscillatorymotion appears in the form of a spatiallyanharmonic standing wave and the critical modehas all the odd azimuthal wave numbers
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experimental: no results
numerical: benchmark;previously obtained Re1
cr
Re2000
Re1cr
2D axi-symmetric
steady flow
3D
stationary flow 7000
≈
Re2 were obtained
, m were obtainedstraight interface only
periodic
oscillatory flow
cr
Re2cr
Re2cr
Fig. 13. Current research map for low Pr half-zone.
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651 649
ðm ¼ 1; 3; 5; ::Þ. Diverse experimental results ob-tained in laboratory conditions are available forthe second oscillatory bifurcation. Croll et al. [30]made the first attempt to measure the criticalparameters for a silicon floating zone. Thepresence of dopant striations in the solidifiedmaterial was taken as the sign of flow oscillationsbecause their stationary thermocouple was notsensitive enough to detect temperature oscillations.In this way they reported the critical Marangoninumber between 100 and 200. The Prandtl numberis temperature dependent and is � 0:02 so that thecritical Reynolds number is in the rangeRecr2 ¼ Ma=Pr ¼ 7500� 2500. The first measure-ment of the critical DT in a liquid metal with aclean free surface (tin, Pr ¼ 0:013) was done byYang and Kou [31]. For the aspect ratio G ¼ 2they reported Macr ¼ 194� 14 and a frequency ofoscillations 1:1� 0:1Hz. They used J-type thermo-couple, which may introduce disturbances and actsas a cold spot. Takagi et al. [32] were the first toemploy a non-intrusive method to study thetransition to the oscillatory flow in molten tinwith Pr ¼ 0:01. They found Macr2 ¼ 43:3 for theaspect ratio G ¼ 2:2 and were able to recordoscillations at a very lowfrequency f ¼ 0:08Hzand small amplitude 0.3K. With increasing DT
they observed a standing wave with a largeamplitude and f ¼ 0:42Hz at Ma ¼ 91.The benchmark includes only the first bifurca-
tion, i.e. transition from the non-linear axisym-metric flow to the 3D stationary flow for twoaspect ratios G ¼ 1:0 and 1.2 and for the straightand concave shapes of the free surface. Thesuggested tests for the zero gravity case Gr ¼ 0are shown in Table 10. The thresholds ofinstability for the cylindrical shape have beenstudied earlier. These previously published data
are added to the benchmark results at the bottompart of the Table 10. All sources confirm that thenon-oscillatory 3D state correspond to the m ¼ 2mode for both values of the aspect ratio. Thebenchmark results have perfect convergence forthe threshold of instability in the case of straightinterface. The discrepancy is only 1:5% for G ¼
1:2 and slightly increases up to 2:5% for G ¼ 1:0after rejecting the wild points (marked by �).Results taken from the literature exhibit ratherlarge scattering with respect to the benchmarkvalue Recr1 ¼ 1912 for G ¼ 1:0.The number of participants was very limited for
the concave liquid bridge. Surprisingly, the resultsfor the aspect ratio G ¼ 1:2 are more regular thanfor G ¼ 1. The scattering in the latter case achieves15–17%, although for non-unit aspect ratio it isabout 1% (after rejecting the wild point). Also, forcalculating the benchmark value for G ¼ 1:2 theavailable data in the literature were taken intoaccount. In the case of unit aspect ratio allparticipants found the critical mode m ¼ 2. How-ever, for G ¼ 1:2 one group EE (using LSA)detected the critical mode m ¼ 1 which is veryclose to m ¼ 2. Note, that for unit aspect ratio thecritical Reynolds numbers are close for the straightand concave interfaces. But for the G ¼ 1:2the difference in critical values is significant, seeTable 10.
7. Conclusions
The scientific results for small Rrandtl numberfluids have direct applications to crystal growth asthe typical value of Prandtl numbers for liquidmetals is Oð10�2Þ. The majority of experimentsand real growth processes are carried out in
ARTICLE IN PRESS
Table 10
Test for the threshold value of the first instability
Test cases; Pr ¼ 0:01, Gr ¼ 0
ah ¼ 90 ) m ¼ 2 ah ¼ 60
Straight interface
Test 3.1 Test 3.2 Test 3.3 Test 3.4
G ¼ 1 G ¼ 1:2 G ¼ 1 G ¼ 1:2
CLR 1892 1763 — —
DKL 1959 1794 — —
EE 1899 1757 1990 2245ðm ¼ 1Þ
2250 ðm ¼ 2Þ
MSL 1900 1760 2148 2257 ðm ¼ 2Þ
LI 2080� 1896� — —
SH 1870 1745 —
SZ 1950 1780 1580 1660�ðm ¼ 2Þ
Benchmark value 1912� 2:5% 1766� 1:5% 1906� 15% 2236� 1:0%Nienhuser and Kuhlmann [12] 1770 2200 ðm ¼ 2Þ
LSA
Lappa et al. [11] 2120 2500
3D
Chen et al. [10] 1980 1550
LSA
Levenstamm et al. [29] 1960
3D
Wanschura et al. [24] 1899
LSA
V. Shevtsova / Journal of Crystal Growth 280 (2005) 632–651650
ground conditions, where the shape of melt zone isdeformed. The first part of the present benchmarkcalculates the thermal and flow fields in non-cylindrical liquid bridges for an extended range ofcontact angles. The second part is devoted to theexamination of the first stationary bifurcation forstraight and concave interfaces. As there are noexperimental data for this first bifurcation thebenchmark results may be considered as astandard for different numerical codes. The bench-mark shows that for non-unit aspect ratio theinterface shape significantly influences the valuesof the critical parameters; for G ¼ 1:2 in the case ofstraight interface Recr1 ¼ 1766 while for the con-cave shape Recr1 ¼ 2236: Presently there are nonumerical results for the second oscillatory bi-furcation in the case of non-flat interface althoughexperimental results are available. The vali-dation of the numerical code according to the
results of this benchmark for the first bifurcationshould encourage numerical studies of the secondbifurcation.
Acknowledgments
The IMA-2 Congress (and this benchmarkstudy) would not be possible without financialsupport by the INTAS organization as specialresearch project INTAS-Ref. No. 03-60-116, 2004.
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