Upload
prabhu-sethuraman
View
1.311
Download
9
Tags:
Embed Size (px)
DESCRIPTION
Citation preview
MRC Corporate Office, Nigdi
MRC LOGISTICS (I) PVT. LTD.PRESENTATION OF
MRC GROUP
2
TRANSPOR
T
•MRC TRANSOLUTIONS PVT. LTD.
LOGISTICS
•MRC LOGISTICS PVT. LTD.
MATERIA
L HANDLIN
G
•MRC HANDLING SOLUTIONS
MFG
•MRC CONTRACT MANUFACTURING LOGISTICS
CSR
•LAKHMICHAND ARYA SOCIAL WELFARE FOUNDATION
OUR VISION
To create an integrated
Supply Chain for the
Customers by providing
High Quality and
Cost Effective Logistics
Services which will be the
best of its class in the
Industry in all its practices
and procedures.
3
MILESTONES
Established in 1971
Formation of MRC Logistics in
1997 to cater to third party
logistics clients needs
Accredited with ISO 9002
Awarded “Best Transporter”
award by All India Motor
Transport Congress
MRC Global Logistics
Division established in 2008 to
serve Freight Forwarding and
Global Sourcing needs
4MRC celebrated 40 years of service in the Logistics industry.
RESOURCE & FACILITIES
National network of 90
branches
Over 1 million sq.ft of
warehouse space in over 20
states
Over 100 Mobile Hydraulic
Cranes & Fork Lifts.
Dedicated fleet of over 1000
company-owned & attached
vehicles and trailers.
Manpower resource of around
1400 trained employees
Comprehensive ERP system
covering TMS, WMS, CRM, etc.5
MRC Regional Office, Wagholi
CREDENTIALS
You can trust MRC
Customer Centric Organization
Strong Financials
Disciplined HR
Total Solutions Approach
6
SERVICE OFFERINGS
SERVICES PROVIDED
REPRESENTATIVE CUSTOMER
Inbound Logistics Cummins India, Tata Motors
Reverse Logistics Cummins Generator Technologies, Kirloskar Oil Engines
Packaging Solutions (End-to-End)
Kirloskar Oil Engines, Kirloskar Brothers Ltd., Hematic Motors
Contract Manufacturing
KSB Pumps, Kirloskar Oil Engines
Parts Distribution Centers
Tata Motors
Distribution Centers Premium Energy, DSM, Hypercity, Reliance Digital
Third Party Purchase Crompton Greaves, Cummins Generator Technologies (CGT)
Outbound Logistics Tata Motors, Kirloskar Oil Engines, SRF
Milk-run Services Tata Motors, KSB Pumps
Inplant Logistics KSB Pumps, Larsen &Toubro, CGT
Global Logistics AAM India, Fleetguard
Vendor Coordination Tata Motors, KSB Pumps
Global Sourcing Piaggio, Bajaj Auto, Mercedes Benz
7
CLIENT PORTFOLIO
8MRC offers its services to 300+ esteemed clients in India & Overseas.
CASE STUDIES
•Tata Motors Ltd. & Cummins India Ltd.
INBOUND LOGISTICS
•Cummins Generator Technologies (CGT), Cummins India, KSB Pumps, KBL
WAREHOUSING
•Kirloskar Oil Engines
REVERSE LOGISTICS•C
rompton Greaves Ltd.
THIRD PARTY PURCHASE
•Tata Motors Ltd. & Kirloskar Oil Engines
OUTBOUND LOGISTICS
•Tata Motors Ltd.
VENDOR COORDINATION
•Cummins India Ltd.
MATERIAL HANDLING
•Kirloskar Oil Engines, Hematic Motors, Mercedes-Benz
PACKAGING SOLUTION
•Honeywell , KSB Pumps, L&T
INPLANT LOGISTICS
•KSB Pumps
CONTRACT MFG.
•Reliance Digital, Hypercity
RETAIL DISTRIBUTION
9
INBOUND LOGISTICS
Milk run collection from 190 Vendors in Pune as per TML schedule
Dedicated Vehicles for despatch to TML Warehouses at Chakan, Faridabad, Kolkatta & Bangalore
Optimisation of Milk run and Long Haul Cost
MRC provides Inbound Logistics support for Tata Motors.
10MRC collects from Pune, Bangalore, Kolhapur & Chennai hubs.
INBOUND LOGISTICS
Milk Route Collection from 148 Suppliers
Collection from Pune, Mumbai & Bangalore Suppliers
Consolidation & Storage at Daman Warehouse of 50,000 sq.ft.
Allocated 15 dedicated vehicles, Forklifts/Stackers/EOT Cranes for CIL
JIT Supplies to the Cummins Assy. line at Daman in 24 hrs (7X24 service)
MRC provides Inbound Logistics support for Cummins, Daman.
11MRC provides JIT Supplies for Manufacturing CNG/PG Engines.
WAREHOUSING
Receipt of Alternators from CGTL
Stacking of Alternators Invoice-wise for maintaining FIFO
Daily Stock Verification & Daily MIS
Daily movement of Alternators as per orders
Reverse Logistics for Skids
3PP & Packaging of Wooden crates for alternators
MRC manages the Finished Goods Warehouse for Cummins Generator Technologies, Ahmednagar.
12
WAREHOUSING
Receipt of Inbound material from various vendors.
Quality Checking as per CIL Quality Norms
Online GRR preparation Stacking of material Part-wise,
Invoice-wise for maintaining FIFO
Daily Stock Verification & Daily MIS
Daily movement of materials (Engines, alternators, radiators, etc.) to CIL, Pirangut
Reverse Logistics for Skids
MRC manages the Transit Warehouse for Cummins India, Pune.
13MRC has set up a 20,000 sq.ft. facility at Pirangut.
WAREHOUSING
Customers include: o KSB Pumps, Gurgaon o KBL, Patna & Guwahati
Activities include: o Finished Goods Receipt o Inventory Management o Distribution to dealers o Invoice preparation o MIS Generation (Inventory
on-hand & Sales/month)
MRC operates on a percentage of Finished Goods Sales
MRC works as Warehousing & Distribution Agents for KSB Pumps & KBL.
14MRC has set up a 3500 sq.ft. facility for KSB Pumps.
15
REVERSE LOGISTICS
CHALLENGES OF SKID MANAGEMENT
Skids were not available on time at Khadki & Kagal plants
Daily skid transactions on all India level were not recorded properly
Skids stock at various OEMs/GOEMs were not reported.
Handling damages & Mismatch of skids
MRC collects skids for Kirloskar Oil Engines from its customers all over India and feeds it back to manufacturing plants at Khadki & Kagal.
KOEL Outsourced the end to end solution to MRC.
KOEL UNITS : 2 OEMS/GOEMS : 43 MRC WAREHOUSES : 2
PuneKolhapur
REVERSE LOGISTICS
16
VALUE ADDITIONS BY MRC Eliminated use of wood and
introduced skids
Optimized vehicle utilization by carrying skids in dismantled condition
Introduced Codification system of skids for better material accounting
Ensured 100% availability of Skids
Use of Ramco ERP system to provide online stock positions across all plants, warehouses & GOEMs.
17
THIRD PARTY PURCHASE
REASONS FOR OUTSOURCING Rationalize vendor base &
introduce single window supplier concept
Reduce follow-ups with vendors Reduce documentation like GRR,
P.O., Invoices Release Stores space Direct supply of parts to line on 2-
Bin concept
MRC manages the Third Party Purchase activity for Crompton Greaves Ltd, Ahmednagar.
MRC performs Purchasing, Warehousing & Sale of goods to CGL
VENDORS : 100PARTS : 1200MONTHLY VALUE : 1 CR.
THIRD PARTY PURCHASE
VALUE ADDITIONS BY MRC
Un-interrupted supplies to line
Prompt payment to CGL Vendors
Developed alternate vendors in
consultation with CGL to reduce
purchase cost
Help to reduce excess
inventories
Efficiency in the Supply Chain
Use of Ramco WMS system to
provide online information to CGL
18
19
OUTBOUND LOGISTICS
MRC manages the Outbound Logistics for Tata Motors’s Spare Parts Division.
MRC has established routes in Maharashtra & Gujarat.
ROUTE I
Dedicated vehicles of MRC make Outbound milk run
Parts are delivered to individual dealers on a regular basis
Length of milk run: 700-1000 Km
Route Map: Pune – Solapur – Sangli – Kolhapur – Satara - Pune
20
OUTBOUND LOGISTICS
ROUTE II
Length of milk run: 1200-1500 Km
MRC ensures vehicle optimization & better route planning
MRC’s services has enabled TML to provide guaranteed time-bound deliveries to dealers
Route Map: Pune – Ahmednagar – Aurangabad – Nashik – Gujarat – Thane – Pune
OUTBOUND LOGISTICS
MRC transports the entire output of Engines, DG Sets, Pumps & Spares
MRC manages despatches from 3 plants of KOEL – Rajkot, Kagal (Kolhapur) and Khadki (Pune) to its customers
MRC provides up to 200 trailers/ HCVs/ LCVs per day and also ensures optimization of vehicles
MRC manages the Outbound Logistics for Kirloskar Oil Engines – Pan India.
21MRC is the only transport service provider for KOEL’s 3 plants for the last 12 years.
VENDOR COORDINATION
Vendors : 600Parts : 9000MRC Coordinators : 25
MRC manages the Vendor Coordination activity for Tata Motors, Spare parts division.
22MRC is responsible for collection of Spare Parts as per schedule.
NCR
Pune-Mumbai Jamshedpur/Kolkata
Chennai
Bangalore
VALUE ADDITIONS BY MRC Improved communication
between TML & Vendors Improved availability of spare
parts in ‘R’ & ‘S’ category Support TML to achieve
customer satisfaction
(190)
(230)
(20)
(110)
(60) (x) No. Of Vendors
MATERIAL HANDLING SOLUTIONS
MRC has provided Forklifts & Cranes at Cummins, Phaltan, Maharashtra
MRC has also provided Operators to Operate the MHE’s
Training on Safety & MHE operation has been done by MRC at their Training Centre
Proficiency certification awarded through Cummins recommended Agency
MRC provides Material Handling Solutions for Cummins India.
23MRC has provided MHEs to Cummins at IPDC, Phaltan.
PACKAGING SOLUTIONS
MRC designed and provided packing material to KOEL
MRC established QC process to inspect against specifications
MRC developed SOP & managed packaging process as per SOP
MRC undertook primary transportation to optimize vehicle utilization
MRC provided warehousing for proper handling & storage of pump sets at destinations
MRC took full responsibility for damage-free delivery
MRC provides Packaging Solutions for Kirloskar Oil Engines, Kolhapur.
24MRC IS THE SINGLE AGENCY IN VARSHA PUMP SET DELIVERY PROCESS.
PACKAGING SOLUTIONS
• Hematic Motors are engaged in manufacture & supply of hermetic motors to Kirloskar Brothers Ltd.
• MRC provides end-to-end packaging solutions to Hematic Motors
• MRC in involved in design, purchase & packaging of Hermetic motors
• MRC is responsible for Distribution to dealers/distributors all over India.
25
MRC provides Packaging & Distribution Services for Hematic Motors, Karad.
PACKAGING SOLUTIONS
• MRC supplies Export/Speciality Packaging to Mercedes
• MRC has tie-up with a Japanese Packaging Board manufacturer, who has a network of mfg units in India
• The box is environment friendly, UV & Water resistant and has a strength equivalent to a wooden box
• The box is for packing Mercedes Spares - Wind shields (carrying 2 Nos.)
26
MRC provides Packaging Services for Mercedes Benz India.
TOP VIEW
FRONT VIEW
IN-PLANT LOGISTICS
On-time delivery with NIL Line stoppages
Material supply on Kanban basis
Material accounting at different stages
Physical verification & reconciliation
Excess/shortage reporting
Daily KPI review
Honeywell had engaged MRC for the In-Plant Logistics activity.
27
IN-PLANT LOGISTICS
28
ACTIVITIES AT HONEYWELL
RECEIPT BINNING WAREHOUSING
LINE FEEDINGPACKAGINGFG DESPATCH
MRC covered movement of material from receipt to FG despatch.
IN-PLANT LOGISTICS
MRC performs various in-plant operations for KSB Pumps’ foundry division.
Operations include Fettling, Shot blasting, Pre-machining, Heat treatment and loading and unloading of castings
MRC also coordinates with KSB vendors to get required output of C.I and Steel
MRC has reduced rejections at KSB by doing PDI at Vendors’ end
Monthly tonnage for C.I is 200 tons and for Steel is 50-100 tons
MRC provides In-Plant Logistics support to KSB Pumps, Vambori, Ahmednagar.
29
IN-PLANT LOGISTICS
MRC receives Finished Goods from L&T production dept
MRC verifies material/pallets receipt
MRC prints Delivery Notes & segregates as per delivery locations
MRC consolidates material from three modules of L&T
MRC arranges vehicle and despatches to all domestic and export consignments
Monthly stock verification
MRC provides In-Plant Logistics support to L&T, Ahmednagar Switchgear Works.
30MRC is also responsible for transportation from FG Store
to L&T Regional Warehouses.
CONTRACT MANUFACTURING
MRC has set up a new manufacturing facility of 50,000 sq. ft. for KSB Pumps
MRC has invested in the requisite infrastructure such as Machinery, Material handling equipment, Manpower, etc.
MRC performs various activities like piping, fabrication, assembly, hydro testing & packaging at the facility
MRC provides Contract Manufacturing support for KSB Pumps, Pune.
31The facility is located at MIDC Chinchwad, within 1Km of KSB PPD Division.
32
Pipe Storage Pipe Grinding Pipe BendingPipe Cutting
Pipe Drilling Pipe Beveling Pipe
Welding/Crimping
Pipe Demurring
Pipe Chamfering
Pipe Checking
Pipe Assembly
Pipe Fitting
PackingDespatch
MANUFACTURING OPERATIONS
CONTRACT MANUFACTURING
32
RETAIL DISTRIBUTION
MRC has established a dedicated warehouse facility of 20,000 sq. ft. at Wagholi
This facility is RDIL’s Distribution Center for IT & Accessories, Consumer Electronics, Home Appliances & Mobile Telephones
Receipts from RDIL warehouse and also from their vendors
MRC has arranged dedicated vehicles for deliveries to RDIL stores or directly to Customers’ address
MRC manages the Retail Distribution Warehouse at Pune for Reliance Digital.
33MRC also manages the RDIL distribution network at Lucknow.
RETAIL DISTRIBUTION
MRC has established a dedicated warehouse facility of 6,500 sq.ft.at Whitefield
MRC receives consumer goods from Hypercity’s various vendors
MRC checks indents for the day and does GRN entry in ERP system
Deliveries of Consumer goods are made either to Hypercity stores or directly to Customers’ address
Perpetual Inventory done every quarter
MRC manages the Retail Distribution Warehouse for Hypercity, Bangalore.
34
GLOBAL SOURCING
MRC has developed a sourcing network from Asian Countries.
The network enjoys relationship with manufacturers in China, Thailand, etc.
MRC has started Global Sourcing of specialty products based on customers’ needs.
MRC has helped customers to reduce product cost & also improve the availability
Our Customers are Piaggio, Bajaj Auto, Mercedes Benz etc.
35
GLOBAL LOGISTICS
We have set up a Global Logistics Division with offices at Pune, Mumbai, JNPT & Chennai
We are equipped with IATA & MTO certification
We are also a WCA family member & our strong international network with agents enable us to manage our customers’ freight movements
Our Customers include Fleetguard, AAM India, ADM Engineering, Bilcare Inc., Bhilosa Industries, Sesagoa, Pratap Plastics, Gargi Chemicals, etc.
MRC provides Freight Forwarding support for its customers.
36MRC provides End to End Services in Sea/Air Freight Forwarding.
MEMBERS SERVICES OFFERED
Air Freight – Air Exports, Air Imports, Consolidation & Chartering
Ocean Freight – FCL, Export/Imports, LCL, Chartering & RORO
Customs Clearance
Multimodal/Intermodal Services – Truck+Air, Truck+Ocean, Air+Ocean, Ocean+Truck, Ocean+Air
37
GLOBAL LOGISTICS
THANK YOU