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Shifting Gears with SAP Automotive
Russell Graham - SAP CanadaSAP Business ForumOctober 9th 2003
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 2
OEMSales,
Service & Distribution
Suppliers
Canadian / Global
Auto Industry
CUSTOMER SERVICE
ADAPTABILITY
TCO$
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 3
Agenda
SAP Automotive focus
Industry Challenges
Shifting Gears Adaptability
Customer Service Total Cost of Ownership
Final Assembly
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 4
SAP and the Automotive Industry
IS-Automotive Industry Solution
$300M in R&D over the next 5 years
Variant Demand Management Resource Planning Supplier Information Cockpit
Strategic Purchasing
Operative Procurement
InboundLogistics
InventoryManagement Billing Vendor
Performance
Strategic EnterpriseManagement
Business Intelligence & Data Warehousing
Managerial Accounting
FinancialAccounting
Enterprise Management
Customer RelationshipManagement
Engineering Supplier
Supply Chain Planning & Monitoring Supplier
Procurement Supplier
Manufacturing Supplier
Sales Supplier
Spare Parts Business Supplier
Business Support
EngineeringProjects
ProductEngineering
Process Engineering
TargetCosting
Product DataManagement
DemandManagement Sales & Delivery Backorders Supply Network Warranty
Human ResourceManagement Procurement Treasury Fixed Asset
Management
Supply to Line Manufacturing Execution
Quality Management
Manufacturing Confirmation & Monitoring
CustomerService
Market Research & Analysis
Product/ Brand Marketing Sales
Management
Sales CycleManagement
SalesChannels
Sales Planning Sales Execution Billing WarrantySupplierSupplier
Enterprise Management
Customer Relationship Management
Vehicle Business
Technical Services/Workshop Management
Spare Parts
Financial/Rental/Insurance Services
Warranty & Claims Management
Business Support
Strategic EnterpriseManagement
Business Intelligence & Data Warehousing
Managerial Accounting
FinancialAccounting
DealerBenchmarking
Sales Management
Sales Cycle Management
SalesChannels
Dealer-Independent Vehicle Mgmt
ServiceAgreements
ServiceFulfillment
CustomerService
Vehicle Procurement
Configuration & Pricing
VehicleAllocation
New & Used Car Sale
Vehicle Distribution & Transportation
InvoicingVehiclePlanning
Contact/CallManagement
Repair, Maintenance, Inspection
Service Campaigns, Recall Management Workshop Efficiency
Demand Management Sales & Delivery Backorders Supply Network
Finance/Leasing Insurance Rental Business
Claims Claim Submission Approval & Reimbursement Inverse
Logistics
Human Resource Management Procurement Treasury Fixed Asset
Management
O.E.M.O.E.M.
Sales Planning Direct Sales Sales Execution VehicleDistribution Billing After-Sales
Tracking
Strategic Purchasing
Operative Procurement
InboundLogistics
InventoryManagement Billing Vendor
Performance
Product/ Brand
Marketing
Marketing Program
ManagementSales
Management
Sales CycleManagement
SalesChannels
Installation Management
Market Research &
Analysis
Strategic EnterpriseManagement
Business Intelligence & Data W arehousing
Managerial Accounting
FinancialAccounting
Enterprise Managem ent
Custom er RelationshipManagem ent
Engineering OEM
Supply Chain Planning &Monitoring OEM
Procurement OEM
Manufacturing OEM
Sales OEM
Completely Knocked-Down Kits (CKD)
Business Support
Engineering Projects
Product Engineering
Process Engineering
Target Costing
Product DataManagement
Planning Packing & Shipping Kit Management Assembly ManufacturingConfirmation &
Monitoring
Human ResourceManagement Procurement Treasury Fixed Asset Management
Variant DemandManagement
ResourcePlanning
Order Scheduling & Sequencing
DistributionPlanning
Supply Chain Monitoring
Supply to Line Manufacturing Execution
Quality Management
Manufacturing Confirmation & Monitoring
Sales & Sales &
ServiceService
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 5
Industry-centric functionality > 1,200 Automotive Customers
Integrated Product & Process EngineeringModel-Mix-Planning, SequencingHigh Volume Backflush
OEM Solution
Supplier Solution Returnable packaging
Self billingSequenced JIT Calls
Sales & Service SolutionVehicle Management SystemService Parts Sales and DistributionWarranty Management
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 6
Agenda
SAP Automotive focus
Industry Challenges
Shifting Gears Adaptability
Customer Service Total Cost of Ownership
Final Assembly
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 7
Product & Process Innovation Drives Profit & Partnerships
Industry Differentiator
CostCost QualityQuality ResponsivenessResponsiveness Scale/ScopeScale/Scope INNOVATION
1966 1970 1974 1978 1982 1986 1990 1994 1998 2002 2006
Anti-Lock Brake SystemsElectric Cars
Integrated Systems
Internet Accessibility
Side Impact AirbagsDirect Injection (Gasoline)
Alternative FuelsVoice Recognition
42V System,Field Of Vision
Others..
ADAPTABILITY
Unleaded GasAirbags
Emissions ControlClimate ControlRear Seat Belt
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 8
Japanese OEMs are the Suppliers’ “Growth Market”
Source: Roland Berger
CUSTOMER SERVICE
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 9
TCO$Cost Reduction is Key!
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 10
Agenda
SAP Automotive focus
Industry Challenges
Shifting Gears Adaptability
Customer Service Total Cost of Ownership
Final Assembly
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 11
ADAPTABILITY
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 12
Two levels of Adaptability
Macro• Respond to changing requirements
Shared servicesLegislationCustomer Expectations
Sarbanes OxleyTREAD ACT,
Recycling
Financial IT
Market Analysis by
Model
EDI 861,
862, 864 …
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 13
Two levels of Adaptability
Micro• Responsiveness to demand fluctuations
WIPDemand
Time
OEM Tier 1 Tier 2,3
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 14
Inventory Collaboration Hub
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 15
CUSTOMER SERVICE
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 16
A customer & vehicle centric solution
Vehicle Sales& DistributionManagement
Vehicle MarketPlanning
Vehicle Financials
After-SaleManagement
Customer &Vehicle
RelationshipManagement
Customer &Vehicle
RelationshipManagement
WarrantyManagement
&Reporting
After SaleFollow-Up
Vehicle Sales&
Leasing
Vehicle Importation,Distribution,
Upfitting
Vehicle Forecasting &Planning
Vehicle Marketing
Lead /Opportunity
1
2 3
4
5
6
7
8
Vehicle Billing
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 17
Audi Customer Care
Life cycle management for customers and motor vehicles
AdvantagesIncreased customer retentionUnderstanding customer needsIntegration of automobile salesand financial servicesTransparency and service quality
“Regardless of how our customers reach us, our internal processes run entirely electronically.”
Christoph WargitschManager CRM at AUDI
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 18
TOTAL COST OF OWNERSHIP$
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 19
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 20
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 21
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 22
Federal-Mogul Corporation
Woodward Avenue in Detroit, Michigan
Year Founded : 1899
Annual Revenues : $6.0 billion
Employees : 49,000
Locations : 150
Global Presence : 24 Countries
Markets Served : OEM and Aftermarket
Product Lines : Bearings, Pistons, Transmission products,Sealing Systems, Frictionproducts, lighting products
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 23
Our Solution
Consolidate 75 MRP systems to SAP R/3 to enable common process utilizing a Pre-Defined Federal Mogul Template
Establish common business processes facilitate intra-company transactions & personnel utilization & effectiveness
Establish Common data models (customers, vendors, materials) to enable:
Global Analytics Demand Aggregation, Global Sourcing,Engineering re-use, Quote process,Decision Support
Cost ReductionVisibility Standardization
Common Training, Call Center and User Support instead of multiple
Repeatable “fixed Fee” implementation approach
Supports aggressive M&A&D activity
Reduces costs to trading partners
Our solution was built upon the concept that standardization would yield visibilityand together, would be the catalyst to reduce costs
SAP Automotive SupplierBest Practice
SAP Automotive SupplierBest Practice
SAP 4.6c Pre-Configured Client
(PCC)
SAP 4.6c Pre-Configured Client
(PCC)
SAP Auto Industry
Solution 3.0
SAP Auto Industry
Solution 3.0
SAP Best Business Practices for
Automotive 3.0
SAP Best Business Practices for
Automotive 3.0
Automotive Industry ExperienceAutomotive Industry Experience
ValueSAP - ASAP Implementation
Methodology
ValueSAP - ASAP Implementation
Methodology
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 24
Agenda
SAP Automotive focus
Industry Challenges
Shifting Gears Adaptability
Customer Service Total Cost of Ownership
Final Assembly
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 25
Shifting gears with SAP Automotive
ADAPTABILITY
CUSTOMER SERVICE
$ TCO
SAP AG 2003, Shifting Gears with SAP Automotive, Russell Graham / 26
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