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THE NEWCONCEPTOF 3D AOI

Head+: a newconcept of AOI.Head+ represents Delvitech’s first software release that’s ready for global distribution, both on new machines and as an add-on for equipment that’s already operating. The 64-bit software is based on a new technology delivering unprecedented improvements in AOI, deep learning and neural networks. Head+ is also available as un upgrade for Orbotech and Orprovision branded products (Vantage, Symbion and Trion machines), that can thus be updated to the most advanced standards in the industry, enabling the plant to new adaptive M2M models and deliver unmatched quality.

Main features

Use of LSTM (Long Short-Term Memory)neural network for more accurate OCR.

Improved Barcode inspector.

Use of recent and most advanced AItechniques for Inspection of components.

3D capabilities with a Top camera,and 4 Side cameras.

Self-programming capability.

Use of Gerber/CAD input for fastprogram creation.

3D view of a 0402 chip capacitor Solder volume errors detected by the Gull-Wing Solder Joint Inspector on two of the pins

IC Component with 208 Gull-Wing Pins

EXAMPLE ERRORS DETECTION

Polarity mark on an IC component under top light as

seen with top camera

Polarity mark on the IC component under diffuse light

as seen with top camera

Polarity mark on the IC component under RGB light

as seen with top camera

Polarity mark on the IC component in Pseudo Image

as seen with top camera

ABILITY OF MACHINE TO CAPTURE DIFFERENT IMAGES

Image of the Colored Resistor as seen by the black and white

camera under red light

Image of the Colored Resistor as seen by the black and white

camera under green light

This RGB image is a combination of three images taken by a black and white camera under Red,

Green, and Blue lights. D.One is capable of measuring resistance by reading the color bands

Image of the Colored Resistor as seen by the black and white

camera under blue light

USE OF IMAGE PROCESSING TECHNIQUES TO DETECT COLOR BANDS

(1) Image of top of an IC component on which OCR

needs to be performed

(2) Image retrieved for OCR. At this stage, the OCR engine unable

to read correctly

(3) After performing Image processing, OCR engine can

correctly read the textNEURAL NETWORK BASED OCR RECOGNITION

SOFTWARE SUITE

Images acquiredfor inspection

Defects certified by customer

Ai modulefor training

Images of components:labelled asper defects

Defects (if Any) reported

For components

Ai modulefor inspection

Technical INFOMeasuring Principle 3D Imaging Composition by Structured LightingOptical Head Cameras System View 1 Top Camera 25 Megapixel & 4 Angular Cameras 4 Megapixel (Simultaneously Effective Image Acquiring)Optical on-board Resolution Standard Resolution 10µm - Optional Resolution 6µm - Non Interpolated5 Cameras Total Combination Resolution 41MpixelImaging area 52mm x 52mm Field Of View (FOV) 22 Images Captured Per FOVDepth Of Focus 32mm Single Stage PerformanceOverall accuracy >98% On Certificated Calibration Target PlateOverall error rate <2% On Certificated Calibration Target PlateFalse Rejects <1% On Certificated Calibration Target PlatEscapes <10 ppmScan Speed (sq. cm/sec) 3000 sqmm/secInspectionInspection Capability, Standard lifted lead; lifted components; missing; misplaced; solder qty; solder shape; wetting; upside down; bridging;

tombstoning, billboarding; polarity; side solder joints; OCR; OCV; color codes; PTH (pin, clinch, blowhole, shorts); pressfit; gold fingers; custom tests

Inspection Capability, Custom Macro fully configurable Inspectors; Generic Inspectors; Wizard for customer-built inspector flowsPCB Warpage Static; Dynamic (single FOV align XYZ & measure, single acquisition)Barcode Through camera; external; 1D & 2D (datamatrix)AutoRecognition Logic operands (AND, OR); Polarity Autosetup;Pad Scan Automatic, on bare board after CAD input if Gerber not availableComponent CAD misplacement correction Available. Centering on Gerber or on PadScanMax. Component Height Inspection 32mmCapabilityProgramming time Less than 1 hour with CAD and Gerber dataDebug time Less than 1 hour by use of DPIX and Learnable criteriaAnalisys Threshold based; Machine learningProgram definition Automatic parsers for CAD data (parts definitions) and Gerber (landing, copper, drills for PTH)Program standard references IPC classes autoassigned to any test method; custom3D Package library Available, shared in between all machinesOffline Programming AvailableOffline realtime debug Available through H5 images optimization Autoupdate during production Available, system automatically reloads optimized parametersProgram Change Over Fully automatic, from external BarCode or by manual setup.Data set Common, on SQL DB, shared in between all machinesTraceability Available through DB modules or Custom from Machine and Repair dataCopy Exact All machines perform with same results from common datasetExternal handling drivers Available, machine can drive external equipment by std media (RS232, USB, Ethernet etc)Login Authorization Available on different auth levelspost Test classification Available, on Machine or on Classification station or on Repair StationComputer and Console (min)CPU 2 CPU Intel® Xeon® Silver 4110,

8-Core,2.10 GHz, HT, 11MB Cache,2 UPI, 85W (Skylake SP)

Operating System Windows 10 IOT 64 bitOperationInspection Program D.ONE coreSPC & Process Monitoring D.ONE reportVerification Stage D.ONE analisysSystem Diagnosis D.ONE diagnosysTeaching D.ONE smartDelvitech Upgrade D.ONE cloudCommon DB & FTP manager D.ONE server

Delvitech SA Piazzale Roncàa, 4 - CH-6850 Mendrisio, Switzerland | delvi.tech | sales@delvi.tech | Phone +41 91 646 07 78 | No. IVA CHE-323.783.998Specifications subject to change without notice. Windows® and Intel® Core™️ i7 are registered trademarks.

APPLICABLE TO:

VANTAGE S22 SERIES SYMBION S36 SERIES VT 8000/9000 SERIESTRION SERIES