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The future of manufacturing iswith smart factory (Industry 4.0)
Korea Institute of Industrial Technology
Yongju Cho
2015. 12. 09.
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Research Field
• Production Management.(FOPIS)
- MES, Process Simulation, Quality
- Manufacturing Assessment
• Smart Factory
Cho, Yong Ju, Ph.D.
• Principal Researcher, KITECH (1995 ~ now)
• +82-10-5240-1030 / +82-41-589-8350
• Ph.D. Industrial Eng., Yonsei Univ. (2006)
• Six Sigma MBBc (2006 ~ now)
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I. Strategies and statusof the CSF project
1. Strategies
2. Status
3. Vision and benefits
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[Testbed ?]
1. Experimental factory for validation of CSF core technology
2. Bridges connecting the supply industry and demand industry
[Testbed project ?]
1. Lab rental service that can be used by all users
2. Project to support the certification and commercialization of core technologies
1. Strategies
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“8 smart manufacturing
technology”
(End-to-End Engineering)
CSF Testbed
1. Strategies
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Open
Supplier
Model
ApprovedReplaceable
Total
1. Strategies
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1. Strategies
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Open MES(Manufacturing Execution System)Open MES(Manufacturing Execution System)
Open process simulator
Open process simulator
Quality predictive tech.
Quality predictive tech.
Industrial IoTIndustrial IoT
Reconfigurable tech.
Reconfigurable tech.
Smart Energy Mana. Tech.Smart Energy Mana. Tech.
Inter-Factory platformInter-Factory platform
Virtual testbedVirtual testbed
Live Manual Tech.
Live Manual Tech.
CPPSCPPS
Open Device, Control technologyOpen Device, Control technology
FaaS validationFaaS validation
Testbed H/WTestbed H/W
FaaS PlatformFaaS Platform CPPS PlatformCPPS Platform Smart Work CapSmart Work Cap
Gumi Ulsan CheonanGumiGumi UlsanUlsan CheonanCheonan
1. Strategies
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Precision Motor
1. Testbed H/W tech.
2. Device and control tech.
3. Industrial IoT tech. (sensor &
communication)
CSF AS-IS Supply Technology
2. Status
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Intra communication (In-factory)
Inter communication (factory to factory)
2. Status
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2. Status
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Process Simulator
Decision making system
2. Status
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• Establishment of a Virtual testbed
VirtualFactory
• Establishment of a hybrid testbed between virtual and real factory
RealFactory
HybridFactory
<VR model> <Feasibility study>
<Validation of the expansion and feasibility of a smart factory>
• Real Testbed
<Real Model> <Review of the real factory interoperability>
v Establishment of a CSF testbed Through the connection of real factory and virtual factory
v Establishment of a hybrid smart factory testbed
2. Status
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2. Status
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Supply Industry TB
Model factory for assembly product
(‘15 ~ ‘18)
Application into real factory
Korean-style Smart Factory
Supply Industry
Demand Industry
Manufacturing Innovation 3.0
ü How do we create a smart factory ? If we use a global supplier technology…
ü Development of competitive domestic enterprises with CSF core technology
ü How do we create a smart factory ? If we use a global supplier technology…
ü Development of competitive domestic enterprises with CSF core technology
3. Vision
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Follower Creator
3. Vision
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3. Vision
www.humanfactory.org
ForumExhibition ModelFactory
Gumi, Korea
Ulsan, Korea
KITECH/UNISTVer 0.1
Textile IndustryModel Factory
Virtual Smart Factory
Solution(H/W, S/W)
8 SmartManufacturing
Tech.
SF Coalition
Supply Company
(LG Innotek,LGU+,Duzon,
Autonics,Hansol NexG
etc)
Demand Company(Samsung Electro-
mechanics, Hyosung Power & Industrial Systems, )
SF Analysis Report
Consulting Firm,
University
Consulting/Edu.
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3. Vision
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Case studies of a smart factoryand Industry 4.0
1. Overseas case studies
2. Domestic case studies
22(Source : MarketsandMarkets, 2013)
1. Overseas case studies
23(Source : MarketsandMarkets, 2013)
1. Overseas case studies
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continuous flow processcolored soap production
discrete handling processbottling, handling, labeling, QC, packaging…
Live-Webcam: http://www.smartfactory.de/webcam.de.htm
1. Overseas case studies
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assembly processKey finder production
augmented reality Information, maintenance and control
1. Overseas case studies
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1. Overseas case studies
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Wired and wireless Comm.
ERPSystem
PLMSystem
IndustrialComm.
WorkstationTech.
VisionInspection
Tech.Laser
MarkingInteroperability
Tech.Chip
MountingEngraving
Tech.
EquipmentProvider
EquipmentProvider
SolutionProviderSolutionProvider
Card Holder
[Source] http://www.dfki.de/web/living-labs-en/living-lab-smartfactory
1. Overseas case studies
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Participating companies Applied Technology Role
CISCOCISCO provides a complete and unique breadth of infrastructure including wired and
wireless routing and switching,Connected Factory
FESTOFesto joined the manufacturer independent technology initiative SmartFactory KL e.V.
in 2013.Module Engraving
HARTING Harting provides the interoperability between different automation modules Module Force Fitting
HIRSCHMANN
HIRSCHMANN and LUMBERG AUTOMATION as the world leading manufacturers of
innovative security technologies for distribution and processing of industrial
communication ensure the reliable operation of the SmartFactoryKL -Demonstrator.
Connected Security
LAPPKABELAs a solution provider of cabling and connecting systems for industrial automation
technologiesModule Quality Control
MINITECThe Manual Workstation is a height-adjustable, ergonomically designed system
workplace consisting of MiniTec aluminum profiles.Manual Workstation
PHOENIX
CONTACTThe Rexroth module Clip Mounting reads the product memory via RFID Module Laser Marking
PROALPHA ERP system ERP System
REXROTH RFID를 통한 제품 메모리 read Module Clip Mounting
SIEMENS PLM systemProduct Lifecycle Mana
gement
1. Overseas case studies
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1. Overseas case studies
30SolutionProviderSolutionProviderMES Energy Optimization IoT CPPS Data Mining
Transfer Module
Assembly Module
IoT & Sensor Tech.
Control & device Tech.
System Integration
Manual Transmission
for car
EquipmentProvider
EquipmentProvider
2. Domestic case studies
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2. Domestic case studies
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2. Domestic case studies
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2. Domestic case studies
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2. Domestic case studies
