92
THE EXPERIMENTAL DETERMINATION OF THE BENDING AND TORSIONAL STIFFNESS OF A BEAM WITH ROTATIONALLY CONSTANT MOMENT OF INERTIA WITH VARYING AMOUNTS OF PERMANENT TWIST JOHN WOOLSTON AND LEON H. LEUTZ

The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 1: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

THE EXPERIMENTAL DETERMINATION OF THEBENDING AND TORSIONAL STIFFNESS OF ABEAM WITH ROTATIONALLY CONSTANTMOMENT OF INERTIA WITH VARYINGAMOUNTS OF PERMANENT TWIST

JOHN WOOLSTONAND

LEON H. LEUTZ

Page 2: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

Artisan Gold Lettering & Smith Bindery593 - 1 5th Street Oakland, Calif. GLencourt 1-9827

DIRECTIONS FOR BINDING

BIND IN(CIRCLE ONE)

BUCKRAMCOLOR NO 3854

FABRIKOIDCOLOR

LEATHERCOLOR

OTHER INSTRUCTIONS

Letter in gold.Letter on the fr<j>nt cover:

THE EXPERT.]TEE BENDING AOF A BEA"

ENT OF I

TS OF PER

JOHNA

LEON

shelfLETTERING ON BACKTO BE EXACTLY ASPRINTED HERE.

WOOLSTONANDLEU

'AL DETEEI ON OF

KTD TORSIONAL STIFFNESSROTATIONALLY C OIIS TTIA V/ITJI VARYING

;t

WOOLSTONID

: . LEUTZ

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THE £> IMENTAL D 1 .J MINATION OF THi BENDING AND

TORSIONAL STIFFNESS OF A BiAM WITH ROTATIONALLY

CONSTANT MOMENT OF INENTIA WITH VARYING AMOUNTS OF

-.RMANENT TWIST.

by

LIEUTENANT (Junior Grade) JOHN WO IN, U. S. Navy

B.S., MASS. INST. OF TECH.. 1944

LIEUTENANT (Junior Grade) LEON H. LeUT;:, U. S. Navy

B.S.. UNIV. OF MICHIGAN, 1945

SUBMITTED IN PARTIAL FULFILLMENT OF Ti

REQUIREMENTS FOR THE DeGK I JF

NAVAL ENGIN

from the

MASSACHUSETTS INSTITUTE OF TECHNOLOGY

1951

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ABSTRACT

Title of Thesis: "The experimental Determination of the Bending andTorsional Stiffness of a Beam with Kotationally Constant Momentof Inertia with Varying Amounts of I'errnanent Twist.*'

Authors: Lieutenant (J.G.) John *oolston, U. S. Navy.Lieutenant (J.G.) Leon H. Leutz, U. S. Navy.

Submitted for the degree of Naval Lngtneer in the Department of NavalArchitecture and Marine engineering on May 1&, 195 t.

The object of this thesis was to investigate the variation of bending

and torsional stiffness of a beam with permanent twist. The mild steel

beam was cruciform in cross section with webs 0.102'* thick and a total

depth of 1.503" with .200" fillet radii at the center. The beam length

was 50 inches. The effects noted on this beam must modify calculations

for other twisted beams such as propeller blades, pump rotors, turbine

blades, etc.

The torsional stiffness was calculated from the elastic angle of

twist In the beam length under a constant torsional moment. The bending

stiffness was calculated from bending deflections measured with the beam

acted up on by constant bending moments. Bending stresses were in the

elastic range.

The torsional stiffness increased with permanent twist approxi-

mately as the square of the helical angle of the outer beam fibers. The

stiffness was doubled at a helical angle of 0.27 radians. This checked

rather closely with the results of previous theoretical work. The overall

results of the torsion tests conform to theory for cross sections

approximating simple finned members.

1

Page 10: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

.. • (zittc, -> h\> I a -i- ,!

.

•-

. i

.ad sd

(MM *t ~

•aa

t~w

,.*.'

a iaiv

iiiBisvo -fjdI .Jftow

a rv.f?/

Page 11: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

In the bending tests the ratio of deflection to the theoretical

deflection, based on simple beam theory, increased approximately as

the cube of the helical angle to a value of helical angle of about 0. 15

radians. Ihis indicates that the beam becomes less stiff as the helical

angle increases. At higher angles of twist the curve droops, reaching

a maximum deflection ratio of 1.32 at a helical angle of 0.23 radians.

7 he last experimental point showed a deflection ratio of 1 .20 at a helical

angle of 0.314.

The results of the bending tests show quantitatively the effect

of twist on bending stiffness of a member of a particular section.

Because this effect is large and its cause unknown it is obvious that

much more experimental and theoretical work must be done to establish

theories for the many applications of twisted beams in practice.

II

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nbridge, Massachusetts18 May. 1951

ofessor J. S. NewellSecretary of the FacultyMassachusetts Institute of TechnologyCambridge, Massachusetts

Dear Sir:

In accordance with the requirements for the Legree of Naval-ngineer, we submit herewith a thesis entitled *"Ihe ExperimentalDetermination of the Bending and Torsional Stiffness of a Beam with

otatlonally Constant Moment of Inertia with varying amounts of

Permanent Twist.*'

espectfully,

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Page 15: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

AC KM NT

The authors are deeply indebted to Professor J. . :_enBartog

of the I assachusetts Institute of Technology whose inspiration and

guidance made this thesis possible.

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TABJLE OF CONTENTS

ABSTRACT (Summary) I

NOMENCLATURE I

INTROLUC1 ICN 2

PROCEDURE t

RESULTS 15

DISCUSSION 09 k t^SULTS 21

NCDUSIONS AND RECOMMENDATIONS 24

APPENDIX

A. Application of the tviembrane Analogy 26

B. Date 29

C. Sample Calculations 32

D. Bibliography 33

ili

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...

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LIST OF ILi,UST RATIONS

riGum i

FIGURE U

ri in

FIGUfcL IV

FIGUKL V

nomti vi

FIG VII

FIG I VIII

notn.t dc

FK,

FICv XT

FIGUR - II

FIGU H w >iu

FIGURE XIV

Th« Arrangement of the beam during BendingTests I

Close-up of the Beam at ^6 = 0.314

Beam Arrangement in Bending Teats i l

Iga dimensions of Beam and Fittings ..... 12

urometer Readings of Beam Dimensions ... 13

Strain Gage Data and Location 14

Torsional Stiffness vs. Helical Angle 16

Table of Torsion lata and Results 17

Bending Stiffness vs. Helical Angle i.8

Table of Displacements of L-oint 3 and Supportint from roint 2, Center of Beam 19

Bending leflectlon Notations 20

Portion of Beam Cross Section Showing Stations

used in Calculating Membrane Volume used with

Membrane Analogy II

(lection headings in Inches at Various Stations,

Values of po , and Values of Load 30

Strain Gage headings in Mtcffj Inches per Inch

for Various Values of So and for Various Loads 31

iv

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Jtit-0=6^

M I

v :

.

I 90

...<

Page 21: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

NCL.A1 u;

L> Length of beam from load to load or 50*'.

1/ * Length of beam used in measurement of torsional stiffness in

inches.

X = Angle of permanent twist In the beam in degrees.

» Angle of elastic twist of the beam under the action of torsional

moment, 7, where the moment was applied to the beam over a

length L*|<f>

in degrees.

fit Helical ancle of outer fiber of the beam E -=——7— radians.

rQ actus of the outer fiber of the beam in inches or 0.75 J".

J k Torsional stiffness of the beam, T /&

J/J Ratio of the torsional stiffness of the twisted beam to that of the

straight beam.

1 Torsional moment, inch pounds.

% >ngie of elastic twist per unit iength as a result of the

torsional moment; radians per unit length.

A, a. Displacement of a point on the beam when loaded, measuredfrom the unloaded position.

& * I is placement of a point on the loaded beam from the tangent

at the center of the beam, corrected for lack of straightness

in the unloaded beam.

g"Q heoretical displacement from horizontal tangent at center of

beam, based on simple beam theory.

%/ZL * Katio of displacement of beam to theoretical displacement.

S"/So = (EI')o / Et- ratio of original stiffness

to stiffness at a given angle of permanent twist.

Page 22: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

Or X AS— =T""•'- ';'.. \

^

liMM ii :-/LJ ''5 fK' S-.U t'.iv i?

taMMMM « , . ,/.* W).. = S •

.a'^

'4 :\iis- Qk

Page 23: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

It UCTION

Conventional beam theory states that if the tul product of a beam

is constant, that is the stress-strain relationship is linear and the

moment of inertia does not change, the beam will maintain the same

bending stiffness, EL Under these conditions the beam will always deflect

the same amount under identical loadings.

The question then arises as to what happens to the bending stiffness

when the beam has a longitudinal twist. If the modulus of elasticity is

constant and the section has a rotationally constant moment of inertia,

that is the 1 is the same about ail axis through the center of gravity of

the beam section, will the beam theory break down for a twisted beam?

In the case of helical pump impellers and also in airplane propellers

with their inherent pitch this question of twisted beams arises. The

pump impeller designer will want to know the impeller stiffness for

strength and for vibration characteristics. The propeller designer

will pose the same questions concerning his design.

As far as is known no experimental or theoretical work has

been done on the above question of bending stiffness. However, it is

the belief of some engineers that the bending stiffness is not the same»

for a twisted beam as for a straight beam with the same Bl* In one

instance the designers of airplane propellers find it difficult to calculate

the exact natural frequency of vibration of the blades and their results

may be 15% in error from the actual value. This error may be due to

using an incorrect value of the bending stiffness of the blade because

2

Page 24: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

j»sd b*.

. . -

Ot Mffo Ml y

Page 25: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

they do not account for the twist.

The experimental determination of the variation of bending stiff-

ness vs. angle of permanent twist is then begun without knowing the nature

of the possible results or if there are any variations whatever. It is

known, however, that in applying the angle of permanent twist to the

beam that the outer fibers will be yielded in tension and the Inner fibers

will be yielded in compression, however, during the bending tests, since

the beam is free to change its length longitudinally, the state of longitudinal

stress will be well below the yield stress after the twisting moment is

removed even though the beam has been yielded. The stress pattern of

the beam will be quite complicated because of the bending stresses being

superimposed upon the stresses that have been set up during the applica-

tion of the permanent twist. It is felt that the latter stresses will have

little effect upon the stiffness of the beam as long as the total stress is

kept below the proportional limit. If there is a change in bending stiff*

ness with changing angles of permanent twist it is most likely due to

the interaction of the stresses caused by the geometry of the beam.

The other major topic to be examined here is the variation of

the torsional stiffness of a beam as the angle of permanent twist is varied.

This subject has been theoretically and experimentally studied and a

bases for a comparison of results is at hand. Let it suffice to say that

the torsional stiffness will increase with the angle of permanent twist

and that for a rectangular beam this increase is primarily a function of the

square of the height to thickness ratio of the beam cross section*

3

Page 26: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

Qd MA

:

Page 27: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

FIGURE I

THE ARRANGEMENT OF THE BEAM DURING BENDING TESTS

Page 28: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 29: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

FIGURE II

CLOSE-UP OF THE BEAM AT ^3o- .3l*#

Page 30: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 31: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

fROCEPUl

The beam shown In Figure IV was designed with a rotationaliy con-

stant moment of inertia in order that the conditions of the thesis could be

met. The beam dimensions were chosen on the basis of predictable results

to be obtained from the laboratory technique employed. 1 he bending stiff*

ness of the beam was to be obtained from the deflection of the beam loaded

as shown in Figure III. This laoding produces a constant bending moment

on the beam between the supports. These deflections* to be measured

with an inside micrometer (see Figure I), were to have an approximate

maximum value of .100** at the center of the beam while keeping the stress

in the beam well below the yield stress of the material, mild steel, or

about 15,000 psi. The .100'* maximum deflection figure was chosen

since it was felt that an error of .001*' would have to be accepted in the

deflection measurements. This then would limit the error to 1% at the

maximum deflection point. Furthermore, the loads to be used on the

beam would have to be of a size that could be readily applied In the

laboratory.

In order to obtain the variation of bending stiffness with the

angle of permanent twist the beam was to be given additional twist

prior to each run. Since there were no mechanical means of applying

this twist available it would have to be applied manually. This condition

further dictated the beam dimensions but It was found by using the

membrane analogy that this condition of manual twisting of the beam did

not necessitate a change In the beam dimensions derived from the above

I

Page 32: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 33: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

bending criteria. The final beam design is shown in Figure IV.

The beam and its fittings were manufactured at the Boston Naval

Shipyard. It was planed from solid stock, heat treated and planed to its

final dimensions. Because of the length of the beam and the play in the

planer head it was found that the design tolerances could not be met.

The beam micrometer readings are shown in Figure V. From these

readings a mean value of flange thickness was taken as .1020** and

mean beam depth of .5030**. The moment of inertia of the section was

Acalculated from these mean values and found to be .02925 in. . The

support rings, load rings and deflection rings were hand filed and fitted

to the beam snuggly with a hand fit. The bed plate was surface ground

to a smooth finish.

The procedure used in the deflection tests is shown in Figure I

where the supports are set up on parallels so that an inside micrometer

might be used to measure the deflections. In the no load condition only

the load rings (pulleys) were in place and deflections were read at each

deflection ring between the supports. To apply the loads the weight

supports (shown) were hung over the load rings and equal load weights,

calibrated to .01#, were placed on the supports, -ach separate weight

(note two weights on table in Figure I) was 11.03 * .01? and the weight

supports weighed 1.39# at each end of the beam. The weight supports

were designed so that no torsional moment would be applied to the beam

when the load was applied. For each load condition 4 weights were

placed on the beam, two at each end. The deflection rings were placed

7

Page 34: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 35: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

to give a spread of readings. Deflection ring 3 was placed 3** from the

support, or two beam diameters distance so that the effect of the

support would not be felt. This is in accordance with Saint Venant's

principle.

The beam stiffness in bending was checked in two rotational

positions. The initial position of the beam was with flange 3 vertically

up at the mid- span of the beam. No load and loaded beam deflections

were taken with the beam in this position. V> hen the beam was unloaded

it was rolled through 45° with flanges 3 and 4 thus: "S^ when

looking «at the beam from the left end In Figure ill. At Run 15, when

the largest value of &wag reached, the beam deflection was read with

flange 3 at mid- span rotated through 360° with readings taken at each 45*

Interval. This beam rotation was accomplished to ascertain if the stiff-

ness varied with the beam position on the supports. It seemed likely

that if the beam stiffness varied with the angle of permanent twist that

It might also vary with the position of the beam on the supports.

Strain gages.- as shown in Figure VI, were placed on the beam

to give possible aid in the analysis of results. These gages were all

placed to indicate longitudinal strain near the outer fibers of the flanges

in order that a longitudinal stress distribution might be had with the

beam in a twisted condition. These gages were read only during the

bending tests.

The beam was received In the straight condition from the Boston

Naval Shipyard. The Initial, straight beam deflection tests were made

Page 36: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

•9

H« fcim +ds ix

t. *;

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Page 37: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

and checked against the calculated values found by using standard beam

theory* In order to determine the modulus of elastity of the material a

tensile test specimen was made by the shipyard and given the same heat

treatment as the beam. A stress-strain curve was made from a tensile

test and the modulus of elasticity was found to be 29.7 •• psi. The

material had a proportional limit of 24,500 psi and an ultimate stress

of 56,900 psi.

The torsional stiffness was found with the beam in the straight

condition. This was done by holding the beam fixed at one end and

applying a twisting moment at the other end. A twisting moment of

124.3 in. lbs. was used and the shear stresses set up in the beam were

well within the elastic region of the beam material. The beam was

held at one end by fastening a die stock to the load ring and holding the

arms of the stock firmly to a stationary support. On the other end the

load ring had been drilled and tapped (note holes in support ring at far

end in Figure I) symetrically so that an arm could be fitted to it. This

arm was grooved i0" from the center of the beam thus giving the arm

of the moment. From this groove the load supports were hung along

with one lead weight, or a total of 12.43#. v ith this load applied the

arm was made to be horizontal by setting the position of the die stock

at the other end. Therefore, the full moment acted on the beam. The

load was then removed and the angle through which the beam untwisted

with the other end fixed was measured by using a protractor. This

made possible the calculation of the torsional stiffness. 1 his test was

9

Page 38: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

;

to

.

iblod fe

-

Page 39: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

also run with tha beam on the bea plate.

1 he next phase was to apply a permanent twist to the beam. This

was done by fastening the die stock to the ioad ring on one end of the beam

and using the arm on the other end. The beam was placed freely on the

bed plate and manually given a permanent twist. The beam was maintained

straight by the bed plate in vertical plane but could possibly bend some-

what in the horizontal plane. But by carefully applying this torsional

moment the bending of the beam could be minimized and it was found to

be very small. Figure VIII shows the amounts of permanent twist put

into the beam with each run.

ith permanent twist in the beam the deflection and torsional

tests were again made in the same manner as described above. The

amount of permanent twist applied to the beam was to be small at the off

-set so that the initial trend of the stiffness curves could be accurately

determined. After this trend had been found the angle of permanent

twist between runs was increased as shown in Figure VIII. i ermanent

twist was applied to the beam up to the point where it became too stiff

to twist manually. It was also necessary to check to see if the beam

flanges warped from the twisting since if they did the moment of inertia

of the section would be reduced. This was done by checking to see If

the flanges were still at right angles and also by the tightness of the

deflection rings on the beam.

10

Page 40: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 41: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 43: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 44: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 45: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

FIGURE V

MICROMETER READINGS OF BEAM

DIMENSIONS.

FLANGE THICKNESS BEAM DEPTHSTATION Fl.#l PI.#2 PI .#3 PI .#4 Pis. 1-3 Fls.2-4

.1023 .1017 .1023 .1030 1.5002 1.5033

1 .1003 .1008 .1015 .1002 1.5017 1.5035

2 .1006 .1010 .1016 .1010 1.5021 1.5041

3 .1014 .1018 .1028 .1025 1.5030 1.5047

4 .1015 .1024 .1033 .1021 1.5028 1.5040

5 .1018 .1012 .1033 .1004 1.5037 1.5037

6 .1023 .1016 .1030 .1013 1.5040 1.5038

7 .1028 .1019 .1040 .1028 1.5040 1.5037

8 .1020 .1016 .1038 .1025 1.5036 1.5032

9 .1010 .1002 .1015 .1006 1.5036 1.5028

10 .1011 .1003 .1015 .1016 1.5030 1.5035

Stations ape spaced each 5 inches along length of the

beam. Station is at left end of the beam as seen in

Figure III.

All measurements are in inches.

Flange thicknesses were measured at the outer edges

of the flange.

?7j13 4-19-47

Page 46: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 47: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

FIGURE VI

STRAIN 646 E" DATA

^ LOCATION

FLANGE #3B (1 A

FL.#2lB A \

FL.#4

B

/Typical StrainGage Location.

PL.#1

BEAM CH035 SECTION LOOKING

AT BEAM IN FIGURE III FROM

THE LEFT END

STRAIN GAGS LOCATIONS

The strain gages are designated as to location by the

flange number, the flange face letter (A or B) and by their

distance in inches from the left end of the beam as shown in

Fig. III. Then gaffe 3A 16 would be on flange 3, on the A

face and 16 inches from the left end. All gages were

oriented to give longitudinal strain and the center of the

gage resistance wires were 0.1" in from the outer edge of the

flange.

STRAIN GAGE DATA

Type: A-7

Res. In Ohms: 120

Gage Factor: 1.96

Lot Number: 501

Manufacturer: Baldwin Loco. 7or!:s.

~9HJ

14

Page 48: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 49: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

.SULTS

The results of the torsion tests are shown in figures VII and VIII.

It will be seen that the torsional stiffness increases with increased helical

angle in approximately a parabolic manner and that the stiffness ratio J/Js

reaches 2.00 at a po of .IT,

The results of the bending tests are shown in figures IX and X*

It will be seen that the displacement ratio S~/fo, which is the reciprocal

of the stiffness ratio (K.1^/ { -I), increases with neilcal angle exponentially

to ajfeof about . ]5. The exponent in this case is evidentially slightly less

than 3. Above Bo .15 the rate of increased o"7So decreases until a max!*

mum value of ^So - 1.32 al^o .23 is reached. The trend of the results

continues with this drooping characteristic to the last experimental point

of ^/So 1*1 at fo .314.

Page 50: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 52: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 53: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 54: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 55: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 56: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 57: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

FIGURE XTABLE OF DISPLACEMENTS OF POINT 3 & SUPPORT

FROM POINT 2 J CENTER OF BEAM.

Symbols as shown In Figure X

I

X indicates beam rotated 45°.

RUN Load 4 *s /J30

RUN

5tLoad £ «fs X

Theory Ld.l .022 .012RUN 8

1.06 *

Ld.l .022 .012 1.05 1.03Ld.2 .040 .059 Ld.2 .043 .062 1.07 1.05

RUN 1

1.00 XX

Ld.l .021 .010 1.00, ,Qfi Ld.l .022 .0^2 1.05 1.01

Ld.2 .040 .0*9 1.00 1.00 Ld.2 .043 .062 1.07 1.05Ld.l .021 .031 1,00 1.00 RUN 9

1.11Ld.l .023 ,034 1.10 1.10

Ld,2 .040 .059 1.00 1.00 Ld.2 .045 .066 1,12 PL, 12

RUN 2

1.00 XX

Ld.l .021 .010 1.00 0.97 RUN 101.21

Ld.l .025 .037 2.19 1 t 1QLd. 2 .041 .060 1.02 1.02 Ld.2 .050 .072 1.25 1*22l.Ld.l ,021 .010 1.00 0.97 RUN 11

1.29Ld. 1.027 .040 1.29 X^2S-

JA.2 .040 ,060 1.00 1.02 Ld.2 .052 ,076 1*30 tL.29

RUN 3

1.01 XX

Ld.l 1.022 .011 1.0* 1 T 00 Ld.l .028 T040 1*33 p ,20Ld.2 1.041 .059 1,02 1.00

HUN .12&13

1.32 xX

Ld.2 .Q^ .077 fL.ll 1.11Ld.l .022 .031 1.05 1.00 Ld.l .028 .041 1.11 1.12Ld.2 .040 ,059 pL.OO 1.00 Ld.2 .053 .078 Lii 1,12

RUN 4

1.01 xX

Ld.l ,021 .011 1.00 I. oo RUN 14Ld.l .027 .040 1.29 L2&-

Ld.2 .041 .059 1.02 1.00 Ld.2 .051 .076 L.27 1,29Ld.l .021 .031 1.00 1.00 1.28 X

XLd.l .027 .039 FL.29 1.26

Ld.l .042 .059 1.05 L.00 Ld.2 .051 ,075 X.27 1.27

RUN 5

1.02 XX

Ld.l .021 .011 1. 00 L.00 RUN 15

1.20 XX

Ld.l .026 .037 1,24 1.19Ld.2 .041 .059 L.02 L.00 Ld.2 .048 ,072 1.20 1.22Ld.l *022 .031 i,05 L.00 Ld.l .025 .037 1.1? 1,19Ld.2 .042 .060 L f 05 L.02 Ld.2 .047 ,071 iii9 1.20

RUN 6

1.03 XX

td.l L022 .032 L f 05 L.03 R 16 90° Ld.l .025 .017 1.19 1-12-Ld.2 .043 .061 L.07 L f03 R 17 135°

R 18 180°

R 19 c25°

.Ld.l j.025 .037 1.19 1.19Ld.l .021 .031 L.00 L.00 Ld.l 1.026 .037 1.24 1.19Ld.2 .041 .060 L.02 L.02 Ld.l .025 .037 1.19 1,1?

RIJN 7

1.03 XX

Ld.l .022 .011 L.05 L.00 R 20 270°

R 21 315°Ld.l .026 .037 1,24 1,19

Ld.2 .043 .061 1.07 L.03 Ld.l .025 .037 1.19 1.19Ld.l .021 .031 1.02 L.00Ld.2 .041 .060 1.02 >.02

19

Page 58: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 59: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

1

i

—i-r

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. :......

'. :

'

20

Page 60: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 61: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

15<,USSIUN OF RESULTS

i he results of torsional experimentation are compared in Figure

VU with the theoretical results of Chu in reference 1, which are based

on the following equation:

i.crr fi ^ r oisson*s ratio, assumed .3

C chord 1.503"

H - thickness . i02"

J torsional stiffness

J z *£- C K from membrane analogy, in this3

case corrected for fillets.

It is readily observable that the results are compatable within

limits set by the experimental limitations of the set up used in this

thesis. 1 ue to the lack of precision in measuring angles on the guage

rings the angles were measured from end to end of the entire beam,

consequently there is an indeterminent error due to the constraint of

the support rings which may be noted in figures I and II. In order to

bring the results more closely in line, rather complex changes would

have to be made in the theory to account for fillets.

Ihe results of the bending tests are; to the best of the author's

knowledge, the first ever to be obtained, therefore there are no other

Ref. I, pg. 150.

21

Page 62: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 63: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

results or equations available for comparison. At small angles of

twist below p© til the trend of o"/o"o ** exponential at a rate slightly

less than the cube of ^o, this point the curve droops, reaches a

maximum oi & &" = |.3 2_ Sj| Bo *I3 and continues to the last experi-

mental joint of e**/Sb l«I a* f° .314. Calculations were made as

shown in Appendix , cint \ was not used because the slight variation

in beam dimensions accentuated the error for o*i to an inacceptable

degree. The errors inherent in the system and due to the supports, as

mentioned under the torsional results; and due to lack of stratghtness

and the consequent error if there is a slight rotation of the beam in

different load conditions. It is believed that the entire beam was

elastic and that the S was nearly constant during these runs, as final

no- load readings checked original no- load readings for every bending

test.

It was noted that the beam did not warp from the application of

the permanent twist nor did the deflection rings loosen appreciably.

Despite the limited scope of these results, they show a definite

loss in bending stiffness in twisted members. They are the first quan-

titative results to be obtained to this problem and thus are Important

In themselves, and as proof that further research will be rewarding.

Strain gage readings have been included In the data section of

the Appendix, however, no attempt has been made to analyse them.

They do, however, Indicate that no permanent set took place In the

beam during the bending tests. This is readily seen oy obtaining the

ZZ

Page 64: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

as, ,at"

.o4 i" ads BMC! aaal

•ttt9ta

-

-•nil t*.

.ItftJ

';-• -fC'J I . i .. a till r «v i ton bib

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.

Page 65: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

•train a 3A 25 for each run, for it is noted that for each run this strain

is nearly constant at 220 micro inches per inch with Ld. 2 or beam.

23

Page 66: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

.

Page 67: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

USIONS AND j IONS

It Is concluded that the torsional results check those of Chu in

reference 1, and that his equations may be used with confidence for

cross sections that do not vary a great deal from simple finned forms.

The bending results show a definite loss of bending stiffness

in twisted members and may be taken as the first results in a series

of tests to establish workable theories for the many applications of

twisted beams.

It Is recommended that future tests be modified to maintain

stralghtness and that the beam be annealed In each twisted position

to assure constant L.

24

Page 68: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

••li»« « ni all ba* • a b*u

,ar

Page 69: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

AP*-jLNI

15

Page 70: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 71: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

Application of the :* embrane Analogy.

ith the beam In the Initial straight condition It would be well to

calculate the torsional stiffness of the beam by using the membrane

analogy. This analogy establishes certain relations between the deflection

surface of a uniformly loaded membrane and the distribution of stress In

a twisted bar. The portion of the analogy to be used here states that

twice the volume Included between the surface of the deflected membrane

and the plane of Its outline Is equal to the torque of the twisted bar.

The probelm of finding the volume under the membrane that would

lie over the cross section of our beam Is complicated by the fillets.

This cross section Is shown In Figure XII. It Is assumed that the

membrane takes a parabolic shape. Therefore, the area A Is

A * b3Ge/6 (2)

where b width of cross section

G* modulus of shear (11,500,000 psl)

@ * angle of twist In radians per Inch

The problem was resolved Into finding the three volumes 1, 2 and 3,

and because of the symmetry of these volumes the total volume could

be found, negton 1 was readily solved since b Is directly known, as Is

(he length of this straight section. In region 2 the values of bj, b^, t>$

and b^ were found by using trigonometry and thus their parabolic areas

were found. The volume of this region was then found by using Simpson's

rule utilizing five equally spaced stations. The volume in region 3 was

found in the same manner. However, in region 3 stations h%, bj and b'

26

Page 72: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 73: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

do not extend to the edge of the section and the areas at these stations

are made up of a rectangle beneath a parabola. Ihe parabolic area is

found by using equation (2). The length of the base of the rectangle is

known since it is the same as the base length of the parabola. The

height of the rectangle is obtained from the height of the parabola at

the appropriate points on station b^. Therefore, this height would be

the mid-point height for station bj and the quarter point height for

stations b*| and bj>. The quarter point heights of b^ will be three-

quarters the mid-height because of parabolic shape of the section,

Since the torque of the bar is equal to twice the volume beneath

the membrane, the torque Interms of % follow directly. The calculated

results give & - .00379 radians/inch. From Figure VIII it is seen that

for the straight beam the experimental results are 11° twist in a length

of 45.1*'. The value of the experimental twist was than .Q042& radians/

inch, or 11% greater than the calculated value. This difference in

results can be accounted for by the membrane not having the exact

parabolic shape that was assumed and by a possible error of 3% in

measuring the angle of elastic twist. With these probable errors in

mind the experimental and calculated angles of elastic twist are con-

sidered to be in good agreement.

27

Page 74: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 75: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

.i

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F

figure:.

ixi

\

! PORTION cjr BEAM CROSS SECTION SHOWII^ STATIONS

used ihL Calculating membrane vqlu:me usedJWITH MEMBRANE I ANALOGY,

j

28

Page 76: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 77: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

APPENDIX B

DATA

A copy of all original data appears in Figures WH, -III and XIV.

29

Page 78: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

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Page 82: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 83: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

SA . . -NS

The following calculations were made for Rwn 10:

lorsion Calculations:

* " C7.3A*-" ~ "^ IT~ " 0.003OS" fAcl/ |Vx .

& e -003oi"

Bending calculations:

%l S3 £*. Aj iSNL 1.761

Ld. !..79ii

Ld.2 1.833

NL ., i

A at 1 reading at L<i.

*i = Ax-^1,

i2

1.7*4 .037 .012

1.7741 >-Z .022

II —--

Ld. reading at NL

.025 .037

.072

ui.) •*%*,= M9

U.2. °*Ko</o- Mi"

>T/c-I.I1+/.I9 -t/.2f +/12-

Page 84: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

I 9t»UV »T?*

«...

0. 0.

Page 85: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

(i) Chen Chu, "The elastic Behavior of the Twisted Bourdon lube as a

ressure Responsive Element." 0C« I . Thesis, MassachusettsInstitute o£ Technology, 1950.

(I) S. Timoshenko, "Strength of Materials," Vol. II, 2nd edition. ,945.

33

Page 86: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

r

a *.'

Page 87: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 88: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 89: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 90: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist
Page 91: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist

4MAR lb: 3,

id672

VoolBton tal deter-ge experxoe &*&

mination of w eeg Q.

a beam vitla roinertia

permanent^ ^

4 MAR '

1,1 » 15672V85 Woolston

The experimental deter-nin^t^onof the bending and torsionalstiffness of a beam with rotation-ally constant moment of inertiawith varying amounts of permanenttwist.

ary

V. S. Naval Postgraduate SchoufMonterey, California

Page 92: The experimental determination of the bending and ... · the£> imentald 1.jminationofthibendingand torsionalstiffnessofabiamwithrotationally constantmomentofinentiawithvaryingamountsof-.rmanenttwist