44
SAN DIEGO AIR POLLUTION CONTROL D I f l R I C T 9150 CHESAPEAKE DRIVE SAN DIEGO, CA 92123 TESTNO.: 85260 P.O. NO.: 0254 TEST DATE: September 17, 1985 SOURCE TEST: Canyon Rock Company 7500 Mission Gorge Road San Diego, CA 92120 UNIT TESTED: Plant 82 PERFORMED BY: P. Jarman REPORT PREPARED BY: G. Carrier B. Yelenosky R. Batten (Engineer) C. Bejar (Enforcement) G. Carrier APPROVED BY: k. w . RIDENOUR DATE SENIOR AIR POLLUTION CONTROL CHEMIST INDEX SUMMARY OF RESULTS . . . . . . . . . . . . . . 1 TEST DESCRIPTION . . . . . . . . . . . . . . . 2 FINAL CALCULATIONS . . . . . . . . . . . . . . 4 TRAVERSE POINTS, FIGURE 1 . . . . . 6 PORT LOCATION, FIGURE 2 . . . . . . . . 7 SAMPLING TRAIN, FIGURE 3 . . . . . . . . . . 8 SAMPLE COLLECTION DATA . . . . . . . . . . . . 9 LABORATORY DATA . . . . . . . . . . . . . . . 10 ENGINEERING REPORT . . . . . . . . . . . . . . 11 VISIBLE EMISSIONS . . . . . . . . . . . . . . 12

TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

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Page 1: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

SAN DIEGO AIR POLLUTION CONTROL DIf lRICT 9150 CHESAPEAKE DRIVE

SAN DIEGO, CA 92123

TESTNO.: 85260

P.O. NO.: 0254

TEST DATE: September 17, 1985

SOURCE TEST: Canyon Rock Company 7500 Mission Gorge Road San Diego, CA 92120

UNIT TESTED: P l a n t 82

PERFORMED BY: P. Jarman REPORT PREPARED BY: G . C a r r i e r B. Yelenosky R. Batten (Engineer) C. Be jar (Enforcement) G. Carrier

APPROVED BY: k . w . RIDENOUR DATE

SENIOR AIR POLLUTION CONTROL CHEMIST

INDEX

SUMMARY OF RESULTS . . . . . . . . . . . . . . 1

TEST DESCRIPTION . . . . . . . . . . . . . . . 2

FINAL CALCULATIONS . . . . . . . . . . . . . . 4

TRAVERSE POINTS, FIGURE 1 . . . . . 6

PORT LOCATION, FIGURE 2 . . . . . . . . 7

SAMPLING TRAIN, FIGURE 3 . . . . . . . . . . 8

SAMPLE COLLECTION DATA . . . . . . . . . . . . 9

LABORATORY DATA . . . . . . . . . . . . . . . 10

ENGINEERING REPORT . . . . . . . . . . . . . . 11 VISIBLE EMISSIONS . . . . . . . . . . . . . . 12

EPA
Text Box
Note: This is a reference cited in AP 42, Compilation of Air Pollutant Emission Factors, Volume I Stationary Point and Area Sources. AP42 is located on the EPA web site at www.epa.gov/ttn/chief/ap42/ The file name refers to the reference number, the AP42 chapter and section. The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from a previous version of the section and no longer cited. The primary source should always be checked.
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PAGE 1 TEST DATE: September 19, 1985

TEST SO: 85260

P.O. NO. 0254

LOCATION OF P L U T :

TYPE OF OPERATION:

UNIT TESTED:

Particulate Rule 52 Elatter, Dry

SU3DMRY : D!ISS IONS TO A T - I O S P E E

CANYON ROCK COMPANY

7500 Mission Gorge Road, San Diego, CA

Hot M i x Asphalt .Plant, operat ing a t 217 tons/hour

Wet Scrubber

MEASURED EMISSIONS

Grains per SCF

Sul fur Compounds Rule 53A as SO2, Dry % by 1'01.

Combust ion Graias per Rule 53B Contaminants SCF 312% C02

Grains per Rule 53C Incinera~ors - SCF 212% C02

Rule 54 ~ u s t and F u ~ = s 0 Lbs/Hr -- ppm by Vol.

SO2 (Final Readings).- @ 3% O2

ALLOWABLE E&~ISSIOXS

Grains per SCF

. . Grains per

' SCF @12% C02

Grains per SCF @12% C02

ppm by Vol . B 3% o2

ppm by Vo1.- - ppm by Vol . - @ 3% 02 - @ 3% 02

Gas Flow Rate, DSCFN - 9982

(Avg) Gas Temperature, OF 156

Process Wei gh t 2 17 t ons l h r

EMISSION RATES

Particulates: - 18.0 - Lbs/Hr

Oxides of Nitrogen : Lbs/Hr

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TEST NO. 85260 .- -

P.O. NO. 0254 PAGE 2

TEST DESCRIPTION

This repor t presents the resu l t s of ve l oc i t y p r o f i l e and pa r t i cu l a te loading t es t s performed a t V.R. Dennis - Canyon Rock on September 178 1985. The t es t s were performed on the exhaust from the wet scrubber serving the hot mix asphalt plant, wh i le asphalt production averaged 217 tons/hour.

The asphalt p lan t combines crushed rock and sand w i th hot asphalt o i l i n batches o f 68000 pounds. Each batch can be car r ied by conveyor t o a s i l o o r loaded d i r e c t l y i n t o trucks. The rock and sand i s dr ied i n a ro ta ry dr ier8 which i s heated w i th natural gas. The exhaust from t h i s d r i e r i s vented through a cyclone t o a wet scrubbers which exhausts tangen t ia l l y i n t o a 9- foot diameter stack. The water f low r a t e through the wet scrubber could not be determined because o f an inoperat ive f low meter.

Previous t es t i ng has shown t h a t there i s s i gn i f i can t cyc lon ic f low i n t h i s stack, due to the tangent ia l i n l e t . EPA NSPS Methods 2 and 5 are no t appl f - cable t o t h i s stack, and requ i re s i gn i f i can t modi f ica t ion t o enable test ing, a l lowing both i sok ine t i c sampling and the determination o f the stack volumetric f low rate. The volumetric f low r a t e o f the stack was determined by using the fo l lowing procedure f o r the 48 t raverse points, 12 from each sampling por t as shown i n Figure 1.

The p i t o t tube on the sampling probe was placed a t a t raverse po in t w i th the p i t o t tube faces i n a v e r t i c a l plane. The probe was then ro ta ted u n t i l the AP was 0.0OV H 0. The angle o f r o ta t i on (a) was measured w i th a cl inometer and recorded. ~ h i a was done f o r the twelve points a t each sample po r t j u s t p r i o r t o sampling. These measurements were taken wi th the sampling nozzle removed to prevent flow interference.

A f te r the d i rec t ion o f f low was determined a t each o f the points a t a pa r t i cu l a r port, the sampling nozzle was ins ta l led8 and the probe placed a t the f i r s t sample point . The probe was ro ta ted a degrees from the ve r t i ca l so t h a t the nozzle was a1 i gned w i th the flow. The bP was measured and a sample extracted i sok ine t i ca l l y . I n o r e r t o obtain a representat ive sampler the sampling t ime was made proport ional t o the cosine o f a . This procedure was repeated a t each o f the twelve points a t t h a t sample port, ad jus t ing the angle o f r o ta t i on o f the probe and the sample t i m 8 f o r each new "a". A sample was not taken a t points where a was greater than 89 .

The ve loc i t y a t 21 po in ts was calculated. These ca lcu la t ions are presented on Pages 9 and 10. The v e r t i c a l component o f the ve loc i t y vector was calculated by mu l t ip l y ing the ve loc i t y by the cosine o f a. The average o f these 31 components was found t o be 4.0 f ee t per second. The pa r t i cu l a te concentrat ion calcula-

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TEST NO. 85260 -

P.O. NO. 0254 PAGE 3

t i ons were done using normal methods. The emission r a t e i n pounds per hour was calculated using the gra in loading and the stack flow based on the ve r t i ca l component of the stack vector.

Oxygen and carbon dioxide content of the stack gas was measured w i th an ORSAT analyzer according t o EPA New Source Performance Standards Method 3. The resu l ts o f t h i s analysis are on Page 5.

A v i s i b l e emissions evaluation made by R. Batten, A i r Po l lu t ion Engineer t i s found on Page 13 and shows the stack exhaust emissions t o be i n compliance wi th Rule 50.

The condit ions inside the stack during tes t ing made it extremely d i f f i c u l t t o record stable readings. The plume e x i t i n g the stack was not only cyclonic, but very turbu lent and would col lapse back i n t o the upper area o f the stack. This e f f e c t could be observed extending approximately three fee t down i n t o the stack and sw i r l i ng was observed around the sampling nozzle. Wlnd condit ions a t the stack opening also contr ibuted t o the turbulence. The plume would be caught by a gust o f wind and sent cascading down the outside walls o f the stack.

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- 4

PAGE 4

AIR P ~ L L \ n : r ON C ~ N T R U L DEPARTI'.IF..I\IT - C ~ I N T Y OF SAN DIEGC?

T E S T NO. 85260 CANYON ROCK

R U N 1

T E S T D A T E SEPTEMBER 17, 1985

V METER VQ1..IJME, UNCORHEC"rED.@FACTnH -- - m

P METER PRE.SSURE, P -t. H/1:3. 6 - - m b a r

T METER 7 EMPERA'TCIRE, 460t ( T +.'T ! /;:? -. -- m 1 ;?

'T' I M P I N G E R TE:MPERATLIRE - - i

T AVE:R AGE STACK TEMPERATIIRE: a 460+.DE:G. F -. - 5

P STACK PRE:SSUHE, F' +. P /1::3. 6 - - 5 b a r . 4

VP MAX. H U VP P E R M I T T E D A T T (SEE A P P E N D I X 1 ..- -.. 1 2 i

V VOLUME O F CONDENSED H U LAD SHE:ET) - -.. 1 c 2

V H Cl VAPOR , ME'7'ER COND. , I-i*.C/B*O. 0026'7 - - c i i l c 2

V MOIS'TURE i'1ETEREID A T ME7"tR CCJN13. , ASc.G/B - - wv

V SAMPl..E' VOI-VME A T PIE-SEF? C:ON19. I DRY1 A-\J - - d7.y

XM PER CENT MCllS'1-LIRE CAI..C. .1.00.g( 14-J) / ( A 4 1 = c:

VP PIAX. H Q VP PERMI'T'TED A T 'T ( S E E A P P E N D I X ) = 5 2 Ei

%M PER CE:NT MOISTCJRE PERMIT' l"EI3, M /F ' * lOU -.- - fi

Ef EN'T'EF? L.OWE:R OF;' L C'IR N - ..- UJ 5

M. C. M O I S T U R E CClRREC'TIC7N F'ACTOR, < 100.--L Df? N) / I## -

34.3 c u ft

29. 89 in Hg

557. DEG. R

70. DE6. F

616. DEG. R

29.80 in Hg

. 80in Hg

156. m l

7.76 c u 8t

.93 c u ft

33.36 cu ft

20.66 %

8. 77 in Hg

29. 4 %

20.7 %

.7v3

P. V SAiViPLlE V01 ... I S'T'D COND. ( DRY 14*52E3/29. 92*B /C 31. 579 c u f t m ( 5 t d )

S. m WEIGI IT 01- PAN'T IGIJLATE MATTER C:OL.-I. ECTEU -.. -.. . 430 g n

T. c GRt l I N 1-OAL.1 NG ( DRY 1 , 15. 43,81.!3/P - -. . 210 grains/scf 5

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/ - PAGE 5

A I R POI L.UTIOb1 CONTFIDI .... l iEPARTMEN7' -- COLINTY OF SPIN DIE:GO

TEST NO. 852,'1,0 CANYON ROCK

RUN 1

TEST D A T E SEPTEMBER 17, 1985

_.I-.---_.--I _ --.-. .-__._._ _ ._----_ -_-.-. _--__-_ .." ,-.._--- -------.---.-.--..----

! G A S A N A L . Y S I S ! ! WT. /MOLE ! ! COMPCJNENT 001 ..... XI' 50CI-15MOIBBfLJRE CORR*MOL. WT. =WET BASIS !

-*----~-----.,----..---------_._.--.--I-,-..-._ " ---,---.--. - - - . - - - - - - - - - - . -

!WATER, B ! . 2066 ! 1. 00000 ! 18. 0 ! 3. 719 I

I ---.-- -"".--.- ,$,S -.---.-.-- I -..-.,..----..-.... I ---.-.--'-I------ I -..-..-1-- ----------.---- I

! IJXYGEN ! .I660 ! . 7C?336 ! 32. 0 ! 4.214 ! I -,--.-.-..-.--..---.-- .-.-.-.- I .-.-,.-.-,,. , I ,,-.,--.,..,-.,..-,, I -.-.--.-. I-- -I----.------- I

!CARBON MI INOXIDE ! .001.0 ! . 79:336 ! 2C3.0 ! . 000 2

t -..,-.-,-,--.------.-. -,.- I ,..--.,. --...-.- I ,,--..--..,,,-,-- I -,..--. ---------------..- I

!CAR1301\1 D I I JXOUE ! . 0240 ! . 79336 ! 41. 0 ! . 838 I

I -,.,,,,-,-..-.-.----.I I ,,,-.,-,.,, t ,--.,..-,.,.,,,.,-.-I -.-"------.---------I---- I

! N I T R O G E N Pc I N E I I T S ! .8100 ! . 79336 ! 28.2 ! i8.122 I

I ,,-...-.,-,-,----- --- I ,-,I-,.,, I ,.,.,,-,.,.-,,.-,- I -.-..--.-.-----------.--I- I

AA. M AVERAGE MOi-.ECI.JI-At7 WE XGC1-1' ! 2 6 . 8 9 4 ! ------.----,--- S

EE.

FF.

WH.

JJ.

KK.

LL..

MM.

NN.

C P I T O T T U B E CURRECT'EUN IzACTOR - - P

V !3TACK VEL .OCITY AT CYCL,ONIG STACK CUNU. (SEE DA"fAz 5

V STACK VEl-. AT STD CDND. I DRY 1 , EE*528/29. 92*F/E*0= 5(stdf

DURAT J ON OF' SAMPL.. I NG - -

AVERAGE SAI'IPLTNG RA'TE ( DRY P /GG -.. -

S E L E C T E D N O Z Z L E DTAMElER - -

S A M P L I N G V E L O C I T Y A T S T D CONIC). t HW/ I I * ~ * 2 * 1 4 4 / C 1 0 * 4 / 3 .

I I S O M I NET I C VAR I AT I DIV, d J/I.'F'+ElUO - -

A AREA OF STACK 5

Q Fl.,QW R A T E A T Sl'D. CI.IMD. (DRY 1 , FF*L,L.*60 6 d

(4 FLOW R A S E A T C Y C L O N I C STACK COND. , EE.@LI ...* I50 - - 5

. 279 s c f m

UU. P A H U ICULATE EMISSION RA'TE, 0. 13084'?.a'r*MM - - 17. 97 l b / h r

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. west . .

. ' . port

- . PAGE 6

- north

south . '. Port . - - - . !

. - -.

Point Ristance

east port

i n s i d e diameter = 1061p

FIGURE 1

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Page .

SiW DIEGO C O U W AIR POLEUTIQN COKCROL DISTRICT . .

Nozzle

STACK Sensor . IBPINGERS Cord I

BACX-UP FIL'S

. .

Umbi l icsr f

Caxbon Dioxide Thermometers

. .

A H Press- - . .

. - D r y Gas Meter Vacuum Pump

- LEGESQ

ree en burg-smith Type Iqingers . No, 1 Mod- 106 ElL Deipnized Ifater

, * .

No. 2 ~ t d : 100 NL Deionized Water.

KO, 3 Mod- D r y ''

No. 4 Elod- Dry - . . .

Efod - Ebdificd Type ' -

Std - Standard Type -.'

. . FIELD DATA ABBREVIATIOSS - - .

.PT = Point Number T, = Stack Temperature, OF . . , . . P = Pitot Tube Pressure Differential, i ' n , ~ 1

VEb Stack LVe'2ocity, fps 2

.H = Orifice Meter Pressure Drop, in- H20 T~ = B S ~ ~ C Z . ~ n l e t ~cmperaturc. OF TZ = Rater Outlet Temptraturr. OF - P, = Pump Vacuum, in, Hg . . . Ti = Impinger Tem?erature, OF I ' 'bar = Barometric Pressure, 'in. Hg

1

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C O S U f f l r n m r n m Z Z Z Z Z Z E E Z f E E E T c 2 fi < g w w g w - + d m g ~ r + p 2 O b u @ < , a -4 Z < G

O w O r i t ) 0 I-. a -I * = -

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TEST NO. -

PAGE 10

COUNTY OF SAN DfECO - A I R POLLUTION CONTROL DISTRICT

PARTICULATE HATTER LABORATORY DATA

*

PARTICULATES ' J

A. ACETONE WASH Final 11 5slb g Net W t . . J Y ~ ? g NOZZLE* PROBE8 I tlP I NGERS.

Pan x .a- l3. WATER WASH ~ i n r l Ic(rbQ8g

NOZZLE, PROBE, IHP. r IMP. CATCH.

N e t ~ t . .-g

pan # c-1 Tare 1 , 3 9 / ~ p

C. BACK-UP FILTER Ffnol ,-g N e t Kt. 1 ~ 1 3 6 g

Pan- # Tare - 9 C

Filter ~ a r . .a, D. Blanks 9

la1 Uatcr 0003 d100rnl i 00183 g w t e r ~ o r r e c t i o n

in1 ace tone d 0 - 2 ~ - q ~ ~ o ~ l f b 0 0 a g Acetone Correction

Water Pan t U!A A c e t o n e Pan # 1st

Total W e i g h t o f Particulate Matter 042-?9 g ( A + B + C - D l

1. CONDENSED PlOISTURE F i n a l s m l

N e t Gain 1-56 ml

See lab note book #Lpp&& 6t 70 &,W&\'RR

*

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Page 11

MECHANICAL ENGINEERING TEST .REPORT

Canyon Rock/V.R. Dennis Asphalt P lant 7500 Mission Gorge Road San Diego, Cal i f o r n i a

PERMIT TO OPERATE NO. 254: Renewal Compliance Test conducted by the APCD

TEST DATE: September 17, 1985

TEST PERIOD: 9:57 am t o 2:50 pm

ASPHALT HOT MIX: Each batch was 3 tons.

3/8 INCH 1/2 INCH

3/8" Aggragate

3/8 Agg. Sand Dust 011 1/2 Agg. 318 Agg. Rock Dust 011

LBS. 1956 1956 1656 432 804 2004 1410 1410 372 % 32.6 32.6 27.6 7.2 13.4 33.4 23.5 23.5 6.2

Only small amount % 1/2 inch mix was produced.

ROTARY DRUM BURNER FUEL: Natural Gas

BATCH COUNT: 1 batch per 0.83 minutes.

batch - Pemin = 217 tons/hr 0.83 min. batch hr.

P lant was operating a t f u l l 200 tons/hr capacity f o r duration o f tes t .

AGGRAGATE TEMPERATURE: 290 t o 310 '~ a t e x i t o f ro ta ry drum.

A/C OIL TEMPERATURE: 350-360'~ i n t o m i x i ng section

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Page 12

lxw!mm o The stack exhaust was v i s i b l y checked per iod ica l l y between 8:30 and 10:30

AM and appeared t o be predominately water vapor. It was not apparent t h a t

the detached plume contained pa r t i cu la te matter.

o "Blue smokev emissions from the drop zone under the storage s i l o s were

qu i t e s ign i f icant . Each drop t o e i t h e r the t ruck bed o r t r a i l e r bed

produced opacity leve ls ranging between 40 and 60% f o r a rough average of

23 seconds each drop. Since each drop was a continuous de l i ve ry of 12 o r

13 tons, the resu l t ing elongated p i l e exposed more surface area t o the 0

atmosphere. The asphalt i n the t ruck bed was measured t o be 290 F. The

magnitude of the emissions were 3 times t h a t observed elsewhere where the 0

load temperature was 300 F. It i s apparent t h a t some other parameter was

the cause for the la rger emissions, perhaps the qua l i t y o f A/C o i l being

used.

o The inverted conveyor b e l t on the undersfde o f the hot mix t ransport

(conveyor assembly) t o the storage s i l o exhibi ted "blue smoket1 emissions as

the r e s u l t o f hot mix I1cl ingingn t o the be l t . Pos i t ion ing o f the observer

w i th re l a t i on t o the sun i s very c r i t i c a l f o r observing Itblue smokew

emissions* especfal ly f o r l i n e emissions such as these b e l t emissions. A

special determination should be conducted t o evaluate the s ign i f icance of

these emissions w i th regard t o Rule 50. A water based surfactant i s being

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Page 13

employed t o l ub r i ca te the bel ts, It should be determined whether o r not

the surfactant i s cont r ibut ing t o the emissions. The apparent co lor of the

emissions i s the typ@l blue t i n t . A brown t i n t would be expected i f the

surfactant material was prominant i n the emissions.

o nBluett smoke emissions t h a t would v i o l a te Rule 50 were not observed a t the

s i 1 o load-i n area as was observed before the f a c i 1 i t y management i n s t a l l e d

the fan and ducting t o t rans fe r the suspended l i q u i d medium t o the roat ry

drum burner.

o The source t e s t team encountered extreme d i f f i c u l t y i n obtain ing v a l i d

measurements i n the wet co l l ec to r exhaust stack, due p r imar i l y t o exhaust

gas turbulence.

CONCLUSIONS

The p lan t was operating a t f u l l capacity.

"Blue smoken emissions a t the s i l o load out area exceeded 40% opacity.

Detached pa r t i cu la te matter i n the stack exhaust plume was not apparent. ,'I

RO~ERT L . BATTEN Associate A i r Po l l u t i on Control Engineer

RLB: j o

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u g 2 > mcn 4

.J z 0 0

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SAN DIEGO COIJbITY AIF! POLi-UTION CONTROL DISTRICT

ABSOLUTE PRESSURE I N PIETEE: 34 *a7

AE9SOLUTE PRESSURE IN STACK: 3.9-%

4,BSOLUTE TEMP. IN PIETE-R: - ~ % ~ 1 I

% MOISTURE OF STACK GAS: 3e 30 3.0 CDRRECTION FACTOR: .?35 TTACK TEHPERTURE: )7zBF

!ZEAL NCZZLE DIAMESER: , 98t

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29, r Y (sfi>(r%f@ Dn(..r) = .382 rpqb ,87 2 ( . ~ r * ] ( t t 7 ) ( 1 6 ~ ~ ) )' \ 34,,8 ( ~ 3 2 . - (la 09

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MECHANICAL ENGINEERING TEST REPORT

Canyon Rock/V.R. Dennis Asphalt P l a n t 7500 Miss ion Gorge Road San Diego, C a l i f o r n i a

PEFWIT TO OPERATE NO. 254: Renewal Compliance Test conducted by t h e APCD

TEST DATE: September 17. 1985

TEST PERIOD: 9:57 am t o 2:50 pm

ASPHALT HOT M I X : Each batch was 3 tons.

3/8 INCH 1/2 INCH

3/811 Aggragate

3 /8 Agg. Sand Dust O i l 1 /2 Agg. 3 /8 Agg. Rock Dust O i l

LBS. 1956 1956 1656 432 804 2004 1410 1410 372 % 32.6 32.6 27.6 7.2 13.4 33.4 23.5 23.5 6.2

Only small amount % 1/2 i nch mix was produced.

ROTARY DRUM BURNER FUEL: Natura l Gas

BATCH COUNT: 1 batch per 0.83 minutes. - -batch = 217 tons /hr 0.83 min. batch hr.

P l a n t was operat ing a t f u l l 200 tons/hr capac i ty f o r dura t ion o f t e s t .

AGGRAGATE TEMPERATURE: 290 t o 3 1 0 ' ~ a t e x i t o f r o t a r y drum.

A/C OIL TEMPERATURE: 350-360'~ i n t o mixing sec t ion

Page 27: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

COMMENTS

o The stack exhaust was v i s i b l y checked pe r i od i ca l l y between 8:30 and 10:30

AM and appeared t o be predominately water vapor. It was not apparent t h a t

the detached plume contained pa r t i cu l a te matter.

o "Blue smoken emissions from the drop zone under the storage s i l o s were

qu i t e s ign i f i can t . Each drop t o e i t h e r the t ruck bed o r t r a i l e r bed

produced opaci ty leve ls ranging between 40 and 60% f o r a rough average of

23 seconds each drop. Since each drop was a continuous de l i ve ry o f 12 o r

13 tons, the resu l t i ng elongated p i l e exposed more surface area t o the 0

atmosphere. The asphalt i n the t ruck bed was measured t o be 290 F. The

magnitude-of the emissions were 3 times t h a t observed elsewhere where the 0

load temperature was 300 F. It i s apparent t h a t some other parameter was

t he cause f o r the larger emissions, perhaps the q u a l i t y o f A/C o i l being

used.

o The inver ted conveyor be1 t on the underside o f the hot mix t ranspor t

(conveyor assembly) t o the storage s i l o exh ib i ted "blue smokew emissions as

the r e s u l t o f hot mix wclfngfngl~ t o the be l t . Pos i t ion ing o f the observer

w i th r e l a t i on t o the sun i s very c r i t i c a l f o r observing "blue smokev

emissionsr espec ia l ly f o r l i n e emissions such as these b e l t emissions. A

special determination should be conducted t o evaluate the s ign i f icance of

these emissions wi th regard t o Rule 50. A water based surfactant i s being

Page 28: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

employed t o l u b r i c a t e t h e be l t s . It should be determined whether o r n o t

t h e su r fac tan t i s c o n t r i b u t i n g t o t h e emissions. The apparent c o l o r o f t h e

emissions i s the t y p c i a l b lue t i n t . A brown t i n t would be expected i f t h e

su r fac tan t mater ia l was prominant i n t h e emissions.

o wBluetl smoke emissions t h a t would v i o l a t e Rule 50 were n o t observed a t t h e

s i l o load- in area as was observed before the f a c i l i t y management i n s t a l l e d

t h e fan and duct ing t o t r a n s f e r t h e suspended 1 i q u i d medium t o t h e r o a t r y

drum burner.

o The source t e s t team encountered extreme d i f f i c u l t y i n ob ta in ing v a l i d

measurements i n the wet c o l l e c t o r exhaust stack, due p r i m a r i l y t o exhaust

gas turbulence.

(=ONCLUSIONS

The p l a n t was operat ing a t f u l l capaci ty .

"Blue smokew emissions a t t h e s i l o load ou t area exceeded 40% opacity.

Detached p a r t i c u l a t e matter i n t h e stack exhaust plume was n o t apparent.

ROBERT L. BATTEN Associate A i r P o l l u t i o n Contro l Engineer

RLB: j o

Page 29: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

TEST

TEST

TEST

LOCAT

NO.:

DATE :

S I TE :

'I ON :

~ ! Y ^ o L D C . 7- Me-

I

APCD ENGINEER: R. ~ o f f c h

t%k?bs APCD INSPECTOR: , *

3t/ SAMPLE BOX NO. : --

METER BOX NO. : b-337 -- FILTER NO. : 2c-3 NOZZLE DIAMETER: r 3 6 2 & ~ b \

, STACK SIZE: by/{ 3

AMBIENT TEMP., OF: 7 1 * ~

ASSUMED MOISTURE, %: 3?% NO. OF SAMPLE POINTS: UP'

STOP TIME.

TOTAL TEST TIME : .ql?-, h . I N I T I A L VOLUME, F T ~ : 7 5 4 r 3 ~ a FINAL VOLUME, FT3: 7 fgt 800

O l B t

SWCD WRD 10/17/84

Page 30: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 31: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 32: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

I

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Tw+f:, 6 p -=Qmd!L sta-4

Page 33: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 34: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 35: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

SITE. Gt ~ \ I Q

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Page 36: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

SITE. ChbVOM I

--

CYCLONIC now FIELD DATA WORK SHEET

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Page 37: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

-

CYCLONIC now FIELD DATA WORK SHEET

I AGE^ OF 4 - i DATE 9- 17-86 1

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Page 38: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

PAGE OF Y -1

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Page 39: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 40: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 41: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

m V

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Page 42: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on

AMB A 1 R #

AIR POLLUTION CONTROL DEPARTMENT - COUNTY OF $AN DIEGO

ORSAT FIELD DATA

Tes t NO. 84-26 0 - ua t e ~ / / 4 ' & r

S i t e L . 4 y w dWAG2p Y

Leak Check

% 1 s t 2nd 3 rd 4 t h 5 t h S t a b l e

I Reading .Reading ,Reading Reading Reading Reading

0 I I C02 0 C) 0 C) 8 28.7 O2 / 2 0 , p 20, 7 2-&,7 Jc! 7

CO

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Page 43: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on
Page 44: TESTNO.: 85260 SOURCE TEST: Canyon Rock Company … · This report presents the results of velocity profile and particulate loading tests performed at V.R. Dennis - Canyon Rock on