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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Infor LN: v10.3 – v10.4 ManufacturingNon-conformance Handling DifferencesRollout Training
Campus Course Code: 02_0021040_EEN0471_ELN
July 2014
Robert Nooder
2
Copyright © 2012. Infor. All Rights Reserved. www.infor.com
• Introduction
• Overview Non-conforming Handling
• Reject production material
• Reject production end-item
Agenda
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Objective new quarantine functionality:
• Support processes for handling a non-conforming item
• purchase, warehousing, production (SFC)
• Support Quarantine Inventory
• multiple locations, planning
• Enhance consistency
• terminology, processes
Introduction
Pre-requisite:
• Rollout Training: 02_0021040_EEN0441_ELN
Warehouse Management, Inspection & Quarantine Differences
4
Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Overview non-conformance Handling LN 10.3
Materials / ComponentsWarehouse
End itemsWarehouse
Material Issue
End item Receipt
Operation20
Operation30
Operation10
Production order
End item Issue
Material Receipt
Scrap ScrapScrapScrapScrap
Reject
Return
Scrap
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Overview non-conformance Handling LN 10.4
Materials / ComponentsWarehouse
End itemsWarehouse
Material Issue
End item Receipt
Operation20
Operation30
Operation10
Production order
End item Issue
Material Receipt
Scrap Scrap ScrapScrapScrapScrap
QuarantineQuarantineQuarantineQuarantineQuarantine
ReturnReturn
ReworkRework Rework*
Return
Rework
Scrap
**
*
**
*
*
*
*
* Quarantine
Rework *
*
Return *
* new
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Overview non-conformance Handling LN 10.4
Materials / ComponentsWarehouse
End itemsWarehouse
Material Issue
End item Receipt
Operation20
Operation30
Operation10
Production order
End item Issue
Material Receipt
Scrap Scrap ScrapScrapScrapScrap
QuarantineQuarantineQuarantineQuarantineQuarantine
ReturnReturn
ReworkRework Rework*
Return
Rework
Scrap
**
*
**
*
*
*
*
* Quarantine
Rework *
*
Return *
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Set-up Reject Production End-item / Material
Warehouse
• Inventory Handling Parameters: Quarantine implemented
• Inventory Handling Parameters: Quarantine Inventory available for planning
• Warehouse: Quarantine implemented
• Warehouse: Designated quarantine warehouse
• Warehouse / Locations: Quarantine locations
Item:
• Item Warehouse Data: Rejects Handling: Scrap, Quarantine, Both
• Item Warehouse Data: Disposition Due Lead Time
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
• Scenario
• Production order has been created and released
• Material has been issued from the warehouse to the shop floor
• A non-conforming material is found
• In the session “Material to issue for Production Orders”
• Reject a quantity of the applicable material
• Scrap and / or quarantine a quantity of the material
• Initiate the re-issue of the scrapped and /or quarantined material
• In the session “Quarantine Inventory”
• Decide on the disposition
• Handle the quarantined inventory
Handling non-conforming Material
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
• Scenario
• Production order has been created and released
• On an operation a non-conformance is found
• In the session “Report Operations Complete”
• Reject a quantity of the manufactured item
• Scrap and / or quarantine the manufactured item
• In the session “Quarantine Inventory”
• Decide on the disposition (rework )
• Maintain and release the generated production (rework) order
• Issue the applicable quarantined item
Handling non-conforming End-item
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Production non-conforming Material
Operation20
Operation30
Operation10
Production order
Receipt
Inspection
Bulk/Pick
Quarantine
Warehouse
Staging
the material can be moved to quarantine
If the disposition is “return to supplier”
a return purchase order is created
the material can be scrapped
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Copyright © 2012. Infor. All Rights Reserved. www.infor.com
Production order
Quality Inspection
order
Receipt Inspection Bulk/Pick
Quarantine
Warehouse
Staging
If the disposition is “rework to existing specification”
or“rework to new specification”
a production (rework) order is created
When QM is implementedand
if applicable the quality inspection order
(type “routing (TI)”)is created
Depending on the outcome of the Quality Inspection Order
or a decision outside LNthe unfinished manufactured item
can be moved to quarantine
Production non-conforming manufactured Item
Operation20
Operation30
Operation10
Production (rework)
order
Depending on the outcome of the Quality Inspection Order
or a decision outside LNthe unfinished manufactured item
can be scrapped)