Teka Catalog En

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W e s e t a i r i n m o t i o n

Suction and filtering devicesfor fumes and dust

S P R I N G 2 0 0 9


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Suction table ..............................................

Welding bench ...........................................

Grinding bench ..........................................

Oxygen cutting bench ............................

Accessories ..................................................

3. Gas cutting benches / Welding and grinding benches .............................................................

Suction arm 150 mm ...........................

Suction arm 200 mm ..........................

Suction crane ..............................................

Telescopic suction arm ............................

Suction hood ............................................

Accessories ................................................

5. Suction and collecting elements .....................................................................................................

Fan ..............................................................

Mobile exhaust fan ................................

Accessories ................................................

Hoses and accessories ...........................

Pipes, moulding piecesand accessories ........................................

Pipes, moulding piecesand accessories ........................................

Pipes, silencer and accessories ...........

Welding saddles 45 ...............................

Welding saddles 90 ..............................

T-pieces .......................................................

Reductions ................................................

6. Fans and ducting ................................................................................................................................

7. Service ....................................................................................................................................................

HANDYCARTcartridge filter unit .........

PROTECTOR welding fume filter ..........

CAREMASTER-BGIAmechanical filter unitfitted with 1 suction element,BGIA-certified .............................................

CAREMASTERmechanical filter unitfitted with 2 suction elements .............

CLEANMASTER-BGIAmechanical filter unitfitted with 1 suction element,BGIA-certified .............................................

CLEANMASTERmechanical filter unitfitted with 2 suction elements .............

STRONGMASTER-BGIAcartridge filter unitfitted with 1 suction element,BGIA-certified .............................................

STRONGMASTER cartridge filter unit

fitted with 2 suction elements ............. CARTMASTER cartridge filter unitfitted with 1 suction element ...............

CARTMASTER cartridge filter unitfitted with 2 suction elements .............

OILCUBEoil mist filter..............................

STRONGMASTER MVmid vacuum system .................................

CARTMASTER MVmid vacuum system.................................

Accessories ..................................................

1. Mobile suction and filtering systems .............................................................................................

CAREMASTERstationary mechanical filter unitfitted with 1 suction element ...............

CAREMASTERstationary mechanical filter unitfitted with 2 suction elements .............

CARTMASTER-PF-Wstationary cartridge filter unitfitted with 1 suction element,EN DIN ISO 15012-1 certified ...................

CARTMASTER-PF-Wstationary cartridge filter unitfitted with 2 suction elements,EN DIN ISO 15012-1 certified ...................

FILTERCUBE2N / 2Hcentral filter unit,EN DIN ISO 15012-1 certified ...................

FILTERCUBE4N / 4Hcentral filter unit,EN DIN ISO 15012-1 certified ...................

FILTERCUBEMV mid vacuum system ....

FILTERCUBEHV high vacuum system ....

ZPF 6Hcentral suction and filter unit ...............

ZPF 9Hcentral suction and filter unit,BGIA-certified .............................................

Central suction and filter unitfor room exhausting ................................

AIRTECHcentral suction and filter unitfor room exhausting ................................

ROTA-OIL oil mist filter ...........................

OILMASTERoil mist filter .......................

Wet cyclone separator ............................

Accessories ..................................................

Filter cartridges .........................................

PULSE-CONTROLfilter steering ............

Accessory: Spark pre-separator ............

Accessory: Spark pre-separator ............

2. Stationary and central suction and filtering systems ..............................................................

W e s e t a i r i n m o t i o n ................................................................................................................4

Facts worth knowing ..................................

Welding procedures ....................................

Contents

4. BGIA-certified suction and filtering systems ..............................................................................

BG-Certificate ............................................

BGIA-certified productsin this brochure .........................................


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TEKA is an up-and-coming, modern company specialised in the field of

suction and filtering technology and can be found among most impor-

tant enterprises in Germany. We convince our customers with innovation

and cost effectiveness as well as reliability and quality. Our structures and

processes are definite and target-oriented they support the require-

ments of the modern business community.

Especially in the metal-working industry, clean air at the workplace is

a topic of vital importance. But also for companies in the me dical and

dental technology and in the electronics industry, clean air is essential for

smooth production processes and last but not least also for the health

of the employees.

Our range of products consists of standardised modules and complete

systems as well as of customised solutions. With competent advice,

individual solutions and perfectly fitting systems more than 100 TEKA

employees in Germany and abroad want to achieve one purpose:

optimal air and climate conditions for our cu stomers.

TEKA was founded in 1995 by the current directors Jrgen Kemper,

Erwin Telken and Ludger Hoffstdte. The company is located in Velen in

Westphalia. In the nearby Borken-Weseke , TEKA possesses an external

training centre for special seminars, product trainings and presentations.



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6 W e s e t a i r i n m o t i o n 7

Facts worth knowing

What is dust/fume?

The term of dust/fume applied in thiscontext describes the amount of dis-persed, firm particles in the air, whichare produced among other thingsduring mechanical processes such aswelding. In general you have to distin-guish between grit and fines. Fines canbe further classified into categoriesE-dust (dust which can be inhaled),A-dust (dust alveolar) and U-dust (ultrafine dust).

In general dust/fume below a particlesize of 10 m is being characterized asfines. Also welding fumes, solderingfumes and oil mist are part of thecategory fines. Since their particle sizeis smaller than 1 m they belong to thefraction of A-dust particles and requireparticular hygienic attention.

How is the dust/fume produced?

In welding engineering dust andtherewith hazardous substancesare produced by application of

base materials

filler materials

impurities

ambient air

during processes such asevaporation

condensation

oxidization

decomposition

pyrolysis

combustion

Why is dust/fume dangerous?

Generally speaking every kind of dust/fume can lead to respiratory diseases(Bronchitis, obstructive bronchitis)resulting from the inhaling of dust in ahigh concentration and during a longerperiod. Dust/fume is in par ticulardangerous if it contains hazardoussubstances.

Depending on the result of the riskevaluation, the German O rdinanceon Hazardous Substances prescribes

to realize safeguards according to aprotection class concept:

Protection class 1In case of a negligible risk, the basicmeasures according to 8 of the Ger-man Ordinance on Hazardous Sub-stances (protection class 1) must beadopted. They include for example:

Cleanliness of the workplace

No food at the workplace

Use of protective clothing

Limiting the quantity of hazardous

substances to the quantity requiredfor the activity

The protection class 1 has to befulfilled during welding at any time(cf. TRGS 500).

Protection class 2If the basic measures of the protectionclass 1 are not enough for the handlingof hazardous substances, additionalmeasures have to be adopted accord-ing to 9 of the German Ordinance onHazardous Substances:

SubstitutionReplacing hazardous substances

for substances, preparations andproducts which are less harmfulregarding health and safety

Choosing a different process, e.g.gas tungsten-arc welding instead ofMIG-welding or active-gas metal-arc welding

Evaluation of the charge (exposition)

Reduction of the charge in using a

local capturing device

Protection class 3For toxic (T) and extremely toxic (T+)substances and if the protectionclass 2 is not enough, the measures ofthe protection class 3 have to be real-ized. The following additional meas-ures are required according to 10 ofthe German Ordinance on HazardousSubstances:

Closed systems or

Access restriction

An example can be the welding ofgalvanized and coated materials.

Protection class 4For activities involving the use ofcarcinogenic, mutagenic or fertilityaffecting substances, additional safe-guards have to be realized if the limitvalues at the workplace according to 11 Ordinance on Hazardous Substances(protection class 4) are exceeded:

Separation of the danger zone

Recirculation of exhaust air only for ex-

ceptional cases (cf. german TRGS 560)Among others, the protection class 4has to be fulfilled during welding ofchromium-nickel steels .

Limit values of working environment

. .

(. mm)

.

welding fumes

soldering fumes

cement dust

oilmist soot

vapors fines grit

tobacco fumes mist

aerosols pollencolour mist and pigments

viruses hairbacteria

Forms of dust/fume

hazardous s ubstance chemical

character

limit value

of working

environment

(in mg/m)

Aluminium oxide AIO 3

Barium compounds Ba 0.5

Lead compound Pb 0.15

Cadmium oxide CdO 0.002

Calcium oxide CaO cancelled

Chromium III compounds Cr 2

Chromium VI compounds Cr (VI) 0.05

Cobalt compounds Co 0.1

Ferric oxide FeO 3

Formaldehyde CHO 0.37Carbon dioxide CO 9100

hazardous s ubstance chemical

character

limit value

of working

environment

(in mg/m)

Carbon monoxide CO 35

Cupric Cu 0.1

Mangenese Mn 0.5

Nickel Ni 0.5

Nickel compounds NiO u.a. 0.05

Ozone O 0.2

Phosgene COCI 0.082

Nitrogen dioxide NO 6

Nitrogen monoxide NO 30

Zinc oxide ZnO 1Stannous compounds Sn 2


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8 W e s e t a i r i n m o t i o n 9

Welding procedures

welding procedures application method danger

manual electric arc

welding

(manual e-welding)

in particular in buildingconstruction, but also inprecision mechanics

electric arc burns between the electrode and thework piece (while feeding of direct or alternatingcurrent)stick electrode (filler material) depending on workpiece and welding job encased by a suitable fillermaterial

development of gas duringthe process of meltingoff high emission ratesof substances which arehazardous to health

active-gas metal-arcwelding (MAG)

alloyed and higher-alloyed steels

welding with pure carbon dioxide or with a gasmixture of carbon dioxide, argon and oxygenin order to influence the welding c ompound inaccordance with the particular technologicalrequirements

Increase of welding fumeemission according to theaugmentation of power,and decline after passageof a maximumdecline of emission ofwelding fumes due toincreasing fraction ofrare gas in the inert gas

inert-gas metal-arc

welding (MIG)

high-alloyed steels,aluminium, aluminiumalloys, copper, titan andother non-ferrite-metals

no active gas but instead induction of inert-gas(argon and helium and their compounds) to keepthe aerial oxygen away from the welding seam

lower amount of fumesproduced during MIGprocesses compared toMAG processes, but higheramount of ozoneduring MIG weldingprocesses of aluminiumhigh emissions of weldingfumes

inert gas tungsten arc

welding (WIG)universally applicable forall metallic work pieceswhich are suitable forfusion weldingwelding of root passesand down handwelding of aircraft andaeronautical equipment,units of nuclear techno-logy, as well as chemicalplant - and apparatusconstruction

work with non-melting tungsten electrodethere are two kinds of this method: WIG(Wolframinertgas- Schweien) inert gas tungstenarc welding and WP (Wolframplasma welding)tungsten plasma weldingwelding machine consisting of current source andwelding torch, which is connected with the currentsource through tube handswelding current line, induction of inert g as, controllead, and in case of bigg er burners intake and returnof cooling water in tube handelectric arc is burning between the tungstenelectrode and the work pieceuse of gases argon, nitrogen, helium or a compound

of those as inert gas (because of their characteris-tics they do not form chemical compounds)

very clean method, veryfew splatters, few harm-ful substances and fewemissions of fumespay attention to theproduction of ozonealmost no welding fumeemission

union melt-welding welding of long seamsnot appropriate formanual execution

fully mechanized method of electric arc weldingwith a high melting deposition ratewelding process is covered by a coat ofcoarse-grained, mineral welding powderwelding powder melts because of emitted heat ofelectric arc and forms liquid slag which stays ontop of the metallic melting bath because of its lowdensitythe liquid metal is protected by the slag coatagainst the access of atmosphereelectric arc burns underneath slag and powder in acavern filled with gasafter the welding process the slag coat often comesoff by itselfthe non-melted powder can be re-usedthis method has a high thermal efficie ncy, fur-thermore spatter free seams of high quality areachieved

to a large extent anemission-free methodbecause the electric arcburns under powder coatand only few amounts offumes are releasedno eye protectionnecessary

welding procedures application method danger

plasma cutting and

plasma welding (plasmajet plasma arc welding)

cutting or welding ofchromium nickel steelsor aluminiummicro weldingengineering (e.g. sheetsof 0.1 mm thickness)main fields of applica-tion: container andmachine construction,pipeline constructionand aerospace industry

work carried out with plasma jet (plasma: conduc-tive gas heated by electric arc) which enables acontact-free ignition of the electric arcthe plasma jet is surrounded by a protective gascoating (e.g. a compound of argon with hydro-gen), which protects the melting from oxidation,herewith resulting in higher energy concentra-tion as during the WIG process (gas tungsten-arcwelding)higher welding speeds possible and lesser distor-tion and tension, the work piece melts and one partvaporizes because of higher temperature of the

plasma jet (up to and higher than 20 000 C)

metal dusts, consisting ofnitrogen oxide, low ozoneconcentration

oxyacetylene welding universally applicable:electronic and fineryindustry, nearly all kindsof steel

oxidation of hydrocarbons while producing heatoxyacetylene welding procedures do not needelectricity or cooling watera burner and a combustion gas bottle are sufficientfor the electronic and finery industry, in case ofhigher need of energ y in flame (e. g. manufacturingindustry) oxygen or compressed air is fed to achievethe necessary temperature and intensity of theflamethe mostly applied methods of oxyacetylenewelding are: gas welding, torch brazing, oxyg entorch cutting and flame c leaning

nitrous gases (nitrousoxide) are very importantduring the process of hea-ting and welding of steelwith gases (e.g. acetylene,propane, oxygen)fumes and dusts prevailduring oxygen cutting

spot welding fusing of up to threesteel sheetsassembly of bodyparts of automotiveengineeringfabrication of electro-technical articles

the steel sheets are being compressed at one pointby means of two opposing electrodesthe welding current is being lead into the steelsheets by means of electrodes (mostly copper andcopper alloys), which results in melting of the basematerial at the transition between the steel sheets

only few amounts ofhazardous substances arebeing produced throughthe extrusion or meltingof the base material

laser-beam cutting andlaser welding

cutting, welding, drilling,surface hardening andthermal treatment

burning of heated metal by means of oxygen,execution mostly without induction of fillermaterialdistinction between laser deep welding and heatconduction welding, both methods differentiatemainly by the beam intensity

Nd: YAG laser and the CO laser are t he mostly usedbeam sources during the laser welding processesof metaldiode lasers are applied to achieve a higherefficiency

hazardous substancesdepending on the basematerial worked uponamount of dust varies inrelation to the cuttingspeed and the pressure of

the cutting gasincreasing speed of cuttingreduces the producedamount of dustincreasing cutting gaspressure increases theproduced amount of dustdanger because ofradiation

soldering steel, copper, brass,silver, gold and alu-minium (brazing)electro technology andelectronic soft-soldering

unlike the welding only liquefaction of solder(melts at low temperature), the base materialsremain in a solid stateit is differentiated between soldering(liquidus temperature < 450 C) and brazing(liquidus temperature > 450 C)

emissions depend on theleads, fluxing agents,bonding agents, the formof heat input (electricalsoldering bit or gas flame)used and the processrelated parameters suchas soldering temperature,soldering time and holdingtime


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EKA mobile suction and filter units enable

ou to flexibly adapt to changing conditions.

or situations that require dust and smoke

xtraction, we offer adequate solutions for

metal processing (welding, laser), electronic

dustry (soldering), dental and medical

echnology and also for the printing industry

plotting).

he TEKA HANDYCART, for instance, is a

ompact, space-saving unit used for welding

f small components. In a special version this

lter unit can be used for torch extraction.

n the other hand, we offer high end mobile

artridge filter units like our STRONGMASTER

nd CARTMASTER. These units allow long

asting extractions of welding processes with

on-alloyed metals and precious metals,

specially along with strong smoke emissions.

ot only smoke and dust can be extracted by

ur mobile units, also other health affecting

missions such as oil mist can be extracted by

uction units with e.g. the TEKA OILCUBE.

10 1. Mobile suction and filtering systems


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12 1. Mobile suction and filtering systems 13

HANDYCARTcartridge filter unit

1) Handle

2) AIRCONTROL steering forHD version

3) Turbine housing

4) Cartridge housing5) Suction nozzle

6) Maintenance door

7) Drawer

6

Unit for torch suction with

fully automatic dedusting

(art.-no. 97 904 666)

Example for application: version for continuous operation with suction hose and suction jet

Description

Mobile portable high-vacuum extrac-tion unit with manual dedusting orfully automatic pneumatic dedusting.

The filter cartridge remains in theunit to prevent dust from reachingthe working space. The filter cartridgeguarantees a separation efficiency 99 %.

The extracted dusts are collected in thedust collector. They can be disposed bymeans of an integrated polyethylenebag (optionally available).

Standard equipment

Automatic speed control

High quality GORE-TEX filter cartridge

2 suction nozzles

Service-friendly maintenance door

Dust collecting drawerOperating hours meter

Optical filter monitoring

Optionally available

Outlet silencer

Adaptable activated carbon cell

(use for gases)Large number of accessories

Included in delivery

HANDYCART incl. filter cartridge

5 m mains cable

2 connection nozzle 50 mm(1 with temporary cover)

Appropriate to: welding fumes and dusts generated atchanging working places (building sites, shipbuilding,

welding places for small pieces, automobile garages).


max. volumetric flow of the fan 280 320 m/h

max. pressure 14 100 22 600 Pa

engine performance 1.1 1.2 kW

separation efficiency 99%

sound level ca. 62 dB(A)

inlet nozzle 2 50 mm

filter equipment filter cartridge GORE-TEX

mo de of dr ivi ng c ar bon br us h t ur bi ne or con ti nuo us tur bin e

dimensions w: 300 mm d: 300 mm h: 679 mm

weight 25 28 kg

Technical data Available versions


dedusting type

manualheight: 670 mm

automaticheight: 797 mm

HANDYCART HKmode of driving: carbon brush turbine, pressure: 21 000 Pa, weight: 25 kgvolumetric flow of the fan: 280 m/h, engine performance: 1.1 kW

standard

HANDYCART HD

mode of driving: continuous run turbine, pressure: 14 10021 000 Pa, weight: 28 kgvolumetric flow of the fan: 320 m/h, engine performance: 1.2 kW

standard

for torch suction

3

4

1

2

5

Subject to modifications


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PROTECTOR welding fume filter

Technical data

PROTECTORwelding fume filter


max. pressure 2 500 Pa

engine performance 1.1 kW

separation efficiency 99 %


dime nsions (wdh) 665 681 995 mm

weight ca. 130 kg

Appropriate to: temporary suction during welding jobswith non-alloyed steels.

art.-no. 97 204

Available versions

PROTECTORwelding fume filter

length

2 meter 3 meter 4 meter

suction arm hose type

internal joints230 volts

400 volts

Description

Mobile, economic welding fume suctionfitted with suction arm that is pivotedby 360 degrees. It can take all positionswithin its range. Unsupported, the suc-

tion hood with integrated throttle canpivot in every direction.

Gross particles are separated in the pre-filter. Then the air is guided through theparticle filter where even finest fumesand dusts are separated.

The unit is fitted with a high-capacityfan that guarantees a high volumetricflow.

The air is evacuated on the backside ofthe unit through an outlet grill and risesup. Therefore, at a distance of 1 m, youcannot perceive a disturbing air flow

any more.

The stable steel plate construction withcontinuous powder-coating guaranteesan operation with minimum mainte-nance even under rough conditions.

Standard equipment

Extensive pre-filter mat

Particle filter with a separation

efficiency of 99%.Optical filter monitoring

Operation control lampMaintenance door for all control areas


Aluminium pre-filter


PROTECTOR welding fumes filter

incl. filter assemblySuction arm 150 mm hose version

with internal jointsSuction hood (synthetics) incl. throttle

5 m mains cable



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CAREMASTER-BGIAmechanical filter unitfitted with 1 suction element, BGIA-certified

Description

This mobile welding fumes filter isBGIA-certified for all TEKA suction arms( 150 mm). Separation efficiency is 99 %.

The unit corresponds to the securityrequirements for units of the weldingfume category W3 (high-alloyed steels).When handling the unit correctly, youcan use it for circulating air operationbecause it fulfils the requirements forthe exceptional rules according to thenew hazardous substances ordinance.

A stable construction made of steelplate with continuous powder coatingguarantees a low maintenance evenunder rough conditions.

The gross particles are separated in thepre-filter. Afterwards the air is guidedthrough the particle filter where evenfinest fumes and dusts are separated.

The lifting device guarantees an abso-lute impermeability and therefore theseparation efficiency of the filter unit.

The air is evacuated on the backsideof the unit through an outlet grill andrises up. Thus, at a distance of 1 m youcannot perceive a disturbing air flowany more.

The unit is fitted with a high-capacityfan with high negative pressure whichguarantees a high volumetric flow evenif the filter is saturated.

Available versions

CAREMASTER-BGIAmechanical filter unit fitted with 1 suction element, BGIA-certified

length

2 meter 3 meter 4 meter 12 meter

suction arm hose type internal joints

external joints

suction arm pipe type internal joints

external joints

hose

CAREMASTER-BGIAmechanical filter unit






dime nsions (w dh) 665 681 995 mm

weight ca. 122 kg

Technical data

Appropriate to: fumes suction during welding jobs with unalloyed steels andprecious metals. The unit is BGIA certified for welding fume category W3

(certification BGIA: 200520839 / 1140).

Standard equipment


Particle filter with separation

efficiency 99 %Optical and acoustic filter monitoring

Lifting deviceOperation hour meter

Mains plug with sense of rotation

display (for 400 V version)Operation control lamp

Optionally available(with BGIA certification)

Auto start-stop

Lighting equipment

On/off switch via suction hood


(without BGIA certification)


Activated carbon element


CAREMASTER welding fume filter

incl. filter equipmentSuction arm 150 mm respectively

suction hose 12 m, 150 mm

Suction hood (synthetics) incl. throttle5 m mains cable

CAREMASTER-BGIA with welding bench

505010

ffgeprftchklasse W3

art.-no. 97 300 101



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CAREMASTERmechanical filter unitfitted with 2 suction elements

Description

Mobile suction and filter unit appro-priate to up to two welding places. Thesuction arms can be easily regulated inall positions.

A stable steel plate construction withcontinuous powder coating guaranteesa low maintenance operation evenunder rough conditions.

The gross particles are separated in thepre-filter. Afterwards the air is guidedthrough the particle filter (separationefficiency 99 %) where even fine fumesand dusts are separated. The lifting de-vice guarantees an absolute impermea-bility as well as the separation efficiencyof the filter unit.

The air is evacuated on the backside ofthe unit through an outlet grill and risesup. Therefore at a distance of 1 m nodisturbing volumetric flow is perceivable

any more.

The unit is fitted with a high-capacityfan with a high negative pressure thatguarantees a high volumetric flow evenif the filter is saturated.

Standard equipment



efficiency 99 %Optical filter monitoring

Lifting device

Operation hours meter


display (for 400 V version)Operation control lamp

Appropriate to: fume suction during welding jobswith non alloyed steel.

Technical data

CAREMASTER mechanical filter unit




separation efficiency 99%


dimensions (wdh) 665 681 1 075 mm

weight ca. 130 kg

Available versions

CAREMASTERmechanical filter unit fitted with 2 suction elements

length 2



external joints


external joints


Aluminium filter

Activated carbon filter element

Auto start stop

Lighting equipment




incl. filter assembly2 suction arms 150 mm

2 suction hoods (synthetics)

incl. throttle5 m mains cable

art.-no. 97 320 111



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CLEANMASTER-BGIAmechanical filter unitfitted with 1 suction element, BGIA-certified

Description

Mobile welding fume filter for industrialsuction tasks which is certified byBGIA in combination with all TEKA suc-tion arms ( 150 mm). The separation

efficiency is 99 %.

Gross particles are separated in thepocket filter. Afterwards, the air isguided through the pre-filter into theparticle filter where even finest fumesand dusts are separated.

The long-lasting pocket filter extractsthe gross particles from the air flow andincreases the lifetime of the particlefilter. This minimizes considerably theconsequential costs.

The lifting device for the filter elementscloses the filters airtight and forces theair through the filter elements.

The air is evacuated on the backside ofthe unit through an outlet grill and risesup. Thus, at a 1 m distance no disturbingair flow is perceivable any more.


The unit is fitted with a high-capacityfan with high negative pressure thatguarantees a high volumetric flow evenif the filter is saturated.

Appropriate to: fume suction during welding jobs with non alloyed steels andprecious metals generating large amounts of dust. The unit is BGIA-certified for

welding fumes category W3 (BGIA certification 200520840/1140).

Available versions

CLEANMASTERmechanical filter unit fitted with 1 suction element, BGIA-certified

length



external joints


external joints

hose

Standard equipment

Pocket filter


Particle filter

Optical and acoustic filter monitoring

Lifting deviceOperation hours meter


display (for 400 V version)


Auto start stop

Lighting equipment


Optionally available(without BIA certification)

Aluminium filter



CLEANMASTER welding fume filter

incl. filter assemblySuction arm 150 mm respectively

12 m suction hose 150 mm


CLEANMASTERmechanical filter unit






dimensions (w dh) 665 681 1 365 mm

weight ca. 130 kg

Technical data

505009

ffgeprftchklasse W3

art.-no. 96 410 111



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CLEANMASTERmechanical filter unitfitted with 2 suction elements

Description

Mobile suction and filter unit appro-priated for up to two welding places.The suction arms can be easily regu-lated in all positions.

The gross particles are separated inthe pocket filter. Afterwards the air isguided through the pre filter into theparticle filter (separation efficiency 99 %) where even finest dusts andfumes are separated.

The long lasting pocket filter extractsthe gross particles from the air flow andtherefore increases the lifetime of theparticle filter. This minimizes consider-ably the consequential costs.

The lifting device for the filter elementscloses the filter airtight and forces theair through the filter elements.

The air is evacuated on the backside ofthe unit through outlet grills and risesup. Thus, at a 1 m distance, no disturb-ing air flow is perceivable any more.

A stable steel plate construction witha continuous powder coating guaran-tees a low maintenance operation evenunder rough conditions.

The unit is fitted with a high-capacityfan with high negative pressure thatguarantees a high air flow even if thefilter is saturated.

Appropriate to: dust suction during welding jobs usingnon alloyed steels with very strong smoke emission.

Available versions

CLEANMASTERmechanical filter unit fitted with 2 suction elements

length 2



external joints


external joints

CLEANMASTERmechanical filter unit






di me ns ion s ( wd h) 665 68 1 1 3 65 mm

weight ca. 185 kg

Technical data

Standard equipment

Pocket filter

Extensive pre filter mat

Particle filter








Auto start stop

Lighting equipment



CLEANMASTER welding fume filter

incl. filter assembly2 suction arms 150 mm



art.-no. 96 430 121



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Description

Mobile cartridge filter unit BGIA-certified in combination with allTEKA suction arms for welding fumecategory W3 (certification BGIA:

200422876/1140). The separationefficiency is 99 %.

As the filter cartridge, fitted with aPTFE membrane and a big filter area,is dedustable, the unit only generatesminimal consequential costs. The filtercartridge remains in the unit duringdedusting which guarantees that nodust can reach the working space.

The unit corresponds to the securityrequirements for units of the weldingfume category W3 (high alloyed ste els).If you handle the unit correctly, youcan use it for circulating air operationbecause it fulfils the requirements forthe exceptional rules according to thenew german hazardous substancesordinance.

A stable sheet steel construction withcontinuous powder coating guaranteesa low maintenance operation evenunder rough conditions.

A baffle plate serves to pre-separategross particles. Afterwards, the filtercartridge separates the remaining dustsand fumes. The filters are dedusted ata maintenance door by means of a com-pressed air pistol on the clean air side.The particles are collected in a dustcollecting drawer and can be disposedafterwards.

The air is evacuated on the backside ofthe unit through an outlet grill and risesup. Thus, at a 1 m distance, no disturb-ing air flow is perceivable.


Appropriate to: long lasting fume suction for welding jobs with non alloyedsteels and precious metals, galvanized material and aluminium when large

amounts of smoke are generated.

STRONGMASTER-BGIA cartridge filter unitfitted with 1 suction element, BGIA-certified

Technical data

STRONGMASTER-BGIA cartridge filter unit






dimensions (w dh) 665 7 76 1 265 mm

weight ca. 130 kg

Available versions

STRONGMASTER-BGIA cartridge filter unit fitted with 1 suction element, BGIA-certified

length



external joints


external joints

hose

Standard equipment

Pre-separator

Long lasting, dedustable filter cartridge


Lifting device

Operation hours meterSense of rotation display




Dedusting set (special air jet and com-

pressed air hose)Auto start stop


Lighting equipment

Optionally available(without BGIA certification)

Activated carbon extension kit



incl. filter cartridgeSuction arm 150 mm or 12 m suction

hose 150 mm


Polyethylene bag for the dust

collecting drawer

405011

ffgeprftchklasse W3

art.-no. 97 030 101



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STRONGMASTER cartridge filter unitfitted with 2 suction elements

Description

Mobile cartridge filter unit appropriatedfor up to two welding places. The suc-tion arm can easily be regulated in allpositions. The consecutive costs for this

unit are very low because the cartridgesare dedustable.

A baffle plate serves as pre-separator forgross particles. Two extensive cartridgesof the filtering category BGIA M sepa-rate the rest of the fumes and dusts(separation efficiency 99 %). The filtersare dedusted at a maintenance door bymeans of the compressed air pistol onthe clean air side.

The dedusted particles are collectedin a dust collecting drawer and can bedisposed afterwards.

The air is evacuated on the backside ofthe unit trough outlet grills and rises up.Thus, at a 1 m distance no disturbing airflow is perceivable any more.

The unit is fitted with a high-capacityfan with high negative pressure thatguarantees a high volume flow even ifthe filter is saturated.

A stable steel plate construction withcontinuous powder coating guaranteesa low-maintenance operation evenunder rough conditions.

Standard equipment

Pre-separator

2 long lasting, dedustable filter

cartridgesOptical and acoustic filter monitoring

Lifting device




Technical data







dimensions (wdh) 665 7 76 1 62 5 mm

weight ca. 150 kg

Available versions

STRONGMASTER cartridge filter unit fitted with 2 suction elements

length 2



external joints


external joints

Appropriate to: long lasting fume suction during welding jobs with nonalloyed steels, galvanized material and aluminium when large amounts

of smoke are generated.


Dust collecting bag

Dedusting kit (special air jet and

compressed air hose)Auto start-stop

On/off switch via suction hoodLighting equipment




incl. 2 filter cartridges2 suction arms 150 mm



art.-no. 97 050 131



15/63


CARTMASTER cartridge filter unit fitted with 1 suction element

Description

Mobile cartridge filter unit with suctionarm or 12 m suction hose.

The specially developed dedusting

system guarantees optimal separationefficiency during the whole operation.The advantage of the Power-Spray-System is not only its low mainte-nance construction without abrasionsusceptible rotating jets but also thelow dedusting pressure respectivelylow consumption of compressed air.The dedusted particles are collectedin the dust collecting drawer and canbe disposed afterwards.

The control contains a subsequentcleaning if the fan stands still.


A baffle plate serves as pre-separatorfor gross particles. The filter cartridge ofthe filter category BGIA M separates theremaining fumes and dusts (separa-

tion efficiency 99 %). The cartridge isprecoated ex works with a special filtermedium. Thus, the lifetime increasesconsiderably compared to that of stand-ard filter cartridges.

The unit is fitted with a high-capacityfan with high negative pressure thatguarantees a high volumetric flow evenunder rough conditions.

The enormous advantage of this unitis its user-friendly construction withmaintenance doors for all control areasand very low consequential costs be-cause the cartridge is dedustable.

Technical data

CARTMASTER cartridge filter unit







weight ca. 160 kg

Available versions

CARTMASTER cartridge filter unit fitted with 1 suction element

length



external joints


external joints

hose

Appropriate to: The professional solution for long lasting fume suctionduring welding jobs with non alloyed steels, galvanized material and

aluminium when large amounts of smoke are generated.

Standard equipment

Fully automatic dedusting,

independent from degree of con-tamination, via Power-Spray-SystemPre-separator

Long-lasting filter cartridge with largefilter surfaceControl with display

Compressed air container


Lifting device



display


Dust collecting bag


Auto-start-stop

Lighting equipment

On-off switch via suction hood



incl. filter cartridgeSuction arm 150 mm respectively

12 m suction hose 150 mm

Suction hose (synthetical) incl. throttle5 m mains cable

art.-no. 97 000 101



16/63


CARTMASTER cartridge filter unit fitted with 2 suction elements

Description

Mobile cartridge filter with 2 suctionarms or 2 suction hoses of 12 m each

The specially developed dedusting

system guarantees an optimal suctionperformance during the whole opera-tion. The advantage of the Power-Spray-System is not only i ts low maintenanceconstruction but also the use of a lowdedusting pressure respectively lowconsumption of compressed air. Thededusted particles are collected ina dust collecting drawer and can bedisposed afterwards.

The control includes a subsequentcleaning if the ventilator stands still.


A baffle plate serves as pre-separatorfor gross particles. Two filter cartridgesof the filter category BGIA M separatethe remaining fumes and dusts (separa-

tion efficiency 99 %). These filter car-tridges are precoated by a special filtermedium. This considerably increasesits life time compared to standard filtercartridges

The unit is fitted with a high capacityfan with high negative pressure thatguarantees a high volumetric flow evenif the filter is saturated.

The enormous advantage of this unitis its user-friendly construction withmaintenance doors for all control areasas well as very low consecutive costsbecause the cartridges are dedustable.

Technical data







dime nsions (wdh) 665 981 1 625 mm

weight ca. 190 kg

Available versions

CARTMASTER cartridge filter unit fitted with 2 suction elements

length 2



external joints


external joints

hose

Appropriate to: professional solutions for long lasting fume suctionduring welding jobs with non alloyed steels, galvanized material

and aluminium with large amounts of smoke.

Standard equipment

Fully automatic dedusting

independent from contaminationvia Power-Spray-SystemPre-separator

2 long-lasting filter cartridges withlarge filter surfaceControl with display


Lifting device


Mains plug with rotation sense display


Dust collecting bag


Auto-start-stop

Lighting equipment




incl. 2 filter cartridges2 suction arms 150 mm or 212 m

suction hose 150 mm

2 suction hoods (synthetics)incl. throttle5 m mains cable

art.-no. 97 015 131



17/63


Appropriate to: suction of oil and emulsion mist as well assuction of fumes containing oil by means of oil burning.

OILCUBEoil mist filter

Description

Mobile suction unit including threefilter stages. The cleaned air can bereturned to the working space.

An aluminium filter forms the first filterstage. This is where a majority of theextracted oils and emulsions alreadycondense.

A pocket filter with a large surface,specially developed for oil mist, formsthe second filter stage and ensures theseparation of the finest oil drops. Thelarge filter surface ensures excellentseparation efficiency.

The final filter stage consists of aspecial filter appropriated for oil andemulsion mist.

The extracted oils and liquids arecollected in a tank and can bedischarged by a ball valve.



Available versions


including suction armhose, external joints

2 meter 2 500 m/h 1 .1 KW

3 meter 2 500 m/h 1 .1 KW

with suction nozzle 1 part 2 500 m/h 1 .1 KW

2 part 3 000 m/h 1 .5 KW


max. volumetric flow of the fan 2 500 3 000 m/h





dime nsions (wdh) 665 681 1 87 2 mm

weight ca. 135 kg

Technical data

Standard equipment

Filter monitoring

Maintenance doors for all control

areas


Suction hose

Second suction arm (in connection

with a stronger fan)


OILCUBE oil mist filter incl. filter

assemblySuction arm hose type 150 mm

with external joints and suction hood(synthetics) incl. throttleor1 or 2 suction nozzles 160 mm to be

connected to ducting or suction hose

art.-no. 97 700 160



18/63


Description

Mobile cartridge filter unit with a largefilter surface (separation efficiency 99 %). As the cartridge is dedustable,this unit only generates minimal subse-

quent costs. The filter cartridge remainsin the unit so that no dusts can reachthe working space.


A baffle plate serves to pre-separatethe gross particles. Afterwards, thefilter cartridge separates the remainingfumes and dusts. The filters are dedust-ed via a maintenance door by means ofa compressed air pistol on the clean airside. The particles are collected in a dustcollecting drawer and can be disposedafterwards.

The air is evacuated on the backside ofthe unit via an outlet grill and rises up.Thus no disturbing air flow is perceiv-able any more at a 1 m distance.

The unit is fitted with a high-capacityturbine with high negative pressure thatguarantees a high volumetric flow evenif the filter is saturated.

Standard equipment

Pre-separator

Long-lasting dedustable filter

cartridgeOptical filter monitoring

Lifting device



displaySilencer

Appropriate to: long-lasting fume suction during welding jobs using nonalloyed steels when large amounts of smoke are generated, especially

appropriate to selective suction with a small diameter (e. g. slit nozzle).

STRONGMASTER MVmid vacuum system


Dedusting kit (special air jet and

compressed air hose)Auto-start-stop

Activated carbon extension set


STRONGMASTER MV cartridge filter

unit incl. filter cartridgeCover for connection of 3 hoses of

45 mm each5 m mains cable

Dust collecting bag

Technical data


max. volumetric flow of the fan 500 m/h





dimensions (w dh) 665 7 78 1 497 mm

weight ca. 135 kg

Available version


art.-no. 97 030 300



19/63


Technical data

CARTMASTER MV mid vacuum system

max. volumetric flow of the fan 500 m/h






weight ca. 170 kg

Description

The mobile cartridge filter unit with aspecially developed dedusting systemguarantees optimal separation effi-ciency during the whole operation. The

advantage of the Power-Spray-System isnot only its low maintenance construc-tion without abrasion susceptible rotat-ing jets but also in the low dedustingpressure respectively low consumptionof compressed air. The dedusted parti-cles are collected in the dust collectingdrawer and can be disposed after wards.

The control includes a subsequentcleaning when the fan stands still.


A baffle plate serves as pre-separatorfor gross particles. The filter cartridge ofthe filter category BGIA M separates theremaining fumes and dusts (separa-

tion efficiency 99 %). The cartridge isprecoated ex works with a special filtermedium. This considerably increasesits life time compared to usual filtercartridges.

The unit is fitted with a high-capacityturbine with a high negative pressurethat guarantees a high volumetric floweven if the filter is saturated.

The enormous advantage of this unit isits user-friendy contruction with main-tenance doors for all control areas andthe very low consecutive costs becausethe cartridge is dedustable.

Appropriate to: long lasting fume suction during welding jobs using nonalloyed steels that generate a large amount of smoke especially selective

extraction by means of hoses with a small diameter.


Standard equipment


independent from contaminationvia Power-Spray-SystemPre-separator

Long-lasting filter cartridge with largefilter surfaceControl with display

Compressed air container


Lifting device


Mains plug with rotation sense display

Silencer


Dust collecting bag


Auto-start-stop


CARTMASTER MV cartridge filter unit

incl. filter cartridgeCover for connection of 3 hoses of

45 mm each

5 m mains cable

Available version


art.-no. 97 000 300



20/63


HANDYCARTcartridgefilterunit

PROTECTORweldingfumefilter

CAREMASTER-BGIAfittedwith1suctionelement

CAREMASTERfittedwith2suctionelements

CLEANMASTER-BGIAfittedwith1suctionelement

CLEANMASTERfittedwith2suctionelements

STRONGMASTER-BGIAfittedwith1suctionelement

STRONGMASTERfittedwith2suctionelements

CARTMASTERfittedwith1suctionelement

CARTMASTERfittedwith2suctionelements

OILCUBEoilmistfilter

STRONGMASTERMVmidvacuumsystem

CARTMASTERMVmidvacuumsystem

designation art.-no.

Hopper nozzle 45 mm,flexible, with magnetic base

Round nozzle 45 mm,flexible, with magnetic base

Slit nozzle 45 mm,with magnetic base

width 300 mm

width 600 mm

Suction hose 45 mm,with hard connectionnozzles

length 2.5 m

length 5 m

length 10 m

Filter cartridge PTFE0.5 m

(for units untilAugust 2003)

(for units from Sep-tember 2003 on)

Filter cartridge 327600 mm,10 m, BGIA M

Filter cartridgewith PTFE membrane

Auto start-stop withmagnetic field sensor

Midi Control

Midi Controlfor 400 V

Midi Controlfor 230 V

Kit of 10 dust collecting bags

Dedusting kit (includes special air jet andcompressed air hose)

Activated carbon filter incl. housing(unit is 127 mm higher)

Extension kit for activated carbon filterconsisting of additionally housing andactivated carbon filter 610610100 mm(unit is 270 mm higher)

Activated carbon filter in replaceable housing610610100 mm

HANDYCARTcartridgefilterunit

PROTECTORweldingfumefilter

CAREMASTER-BGIAfittedwith1suctionelement

CAREMASTERfittedwith2suctionelements

CLEANMASTER-BGIAfittedwith1suctionelement

CLEANMASTERfittedwith2suctionelements

STRONGMASTER-BGIAfittedwith1suctionelement

STRONGMASTERfittedwith2suctionelements

CARTMASTERfittedwith1suctionelement

CARTMASTERfittedwith2suctionelements

OILCUBEoilmistfilter

STRONGMASTERMVmidvacuumsystem

CARTMASTERMVmidvacuumsystem

designation art.-no.

Spark latch with copper lamellas

Silencer with outlet grills

Particle filter 610610292 mm(separation efficiency 99 %)

Particle filter 610610186 mm(if used with activated carbon cassette)

Pre-filter mats kit of 10,61061020 mm

Pocket filter 595595300 mm

595595275 mm

Aluminium pre-fil ter 61061015 mm

610610100 mm

Main filter, Type MP 592592292 mm


Lighting kit for 1 suction arm

for 2 suction arms

Precoat for filter cartridgespacking unit 1 kg

Ground suction nozzle, width 500 mm

Suction pipe for ground suction nozzle,length 1 250 mm

Connection socket 38 mmfor hose 45 mm

Kit: ground suction nozzle, suction hose,connection socket

Accessories



21/63

the field of stationary and central units

we offer devices for mid and high amount of

missions with fully automatic dedusting.

ur range of products includes different wall-

mounted models that can be fitted with up

o 2 suction elements.

dditionally, you find high-capacity units in

his field that can be installed to fix places in

roduction halls and allow a simultaneous

uction for many different working places via

ucting and hoses. The different components

re optimally adapted to every client by our

echnicians.

ll central units are fitted with automatic

lter control. The modern, user-friendly

ULSE-CONTROL corresponds to highest

echnical requirements.

ur AIRTECH filter units offer a supporting

ompartment air cleaning, especially for jobs

with high smoke emission that ejects the

ltered air through big jets on the upper side.

40 2. Stationary and central suction and filtering systems


22/63

42 2. Stationary and central suction and filtering systems 43

CAREMASTER stationary mechanical filter unitfitted with 1 suction element

Description

Stationary welding fume filter whosestable steel plate construction withcontinuous powder coating guaranteeslow maintenance operation even under

rough conditions.

The gross particles are separated in thepre-filter. Afterwards, the air is guidedthrough the particle filter (separationefficiency 99 %) where even finestfumes and dusts are separated. Thelifting device guarantees absoluteimpermeability and also the separationefficiency of the filter unit.

The unit is fitted with a high-capacityfan with high negative pressure thatguarantees high volumetric flow evenif the filter is saturated.

From a length of 5 m on, the suctionarm / suction crane is delivered with anadditional wall bracket.

Standard equipment








Auto-start-stop

Lighting equipment


Appropriate to: fume suction for welding jobswith non alloyed metals.


External control


incl. filter assemblyWall bracket

5 m connection cableSuction arm 150 mm with suction

hood (synthetics) incl. throttlealternativeSuction crane 160 mm with suctionhood (metal) incl. throttlealternativeSuction nozzle

CAREMASTER stationary mechanical filter unit






dimensions (wdh) 665 681 940 mm

weight ca. 122 kg


CAREMASTERstationary mechanical filter unit fitted with 1 suction element

length

w it h 2 5 00 m/ h ( fa n) , 1 .1 kW (en gi ne ) w it h 3 0 00 m / h ( fa n) , 1 .5 kW (en gi ne )

2 meter 3 meter 4 meter 4.5 meter 5 meter 6 meter 7 meter 8 meter

suction arm

hose type

internal joints

external joints

suction armpipe type

internal joints

external joints

crane 160

nozzle 160 with 2 500 m/h (fan), 1.1 kW (engine)

art.-no. 97 400 101 Example for application: CAREMASTER wall-

mounted with additional nozzle plate at the

suction hood



23/63


CAREMASTERstationary mechanical filter unitfitted with 2 suction elements

Description

Stationary welding fume filter for up totwo welding places

A stable steel plate construction with

continuous powder coating guaranteesa low maintenance operation evenunder rough conditions.

The gross particles are separated in thepre-filter. Afterwards the air is guidedthrough the particle filter (separa-tion efficiency 99 %) where even thefinest fumes and dusts are separated.The lifting device guarantees absoluteimpermeability and therefore the highseparation efficiency of the filter unit.

The unit is fitted with a high-capacityfan with high negative pressure thatguarantees high volumetric flow evenif the filter is saturated.

From a length of 5 m on, the suctionarms / suction cranes are delivered withadditional wall brackets.

Standard equipment







Activated carbon filter element

Auto-start-stop

Lighting equipment


CAREMASTERstationary mechanical filter unit






dimensions (w dh) 665 681 930 mm

weight ca. 142 kg


CAREMASTERstationary mechanical filter unit fitted with 2 suction elements

length 2


suction arms hose

type

internal joints

external joints

suction arms pipetype

internal joints

external joints

cranes 160

nozzle 2 160

1 250

Appropriate to: fume suction for welding jobswith non alloyed metals.


External control


incl. filter assemblyWall bracket

5 m connection cable2 suction arms 150 mm with suction

hoods (synthetics) incl. throttlesalternative2 suction cranes 160 mm withsuction hoods (metal) incl. throttlesalternative2 suction nozzles 160 mm or1 suction nozzle 250 mmart.-no. 97 420 101



24/63


CARTMASTER-PF-Wstationary cartridge filter unit






dimensions (wdh) 665 681 2 057 mm

weight ca. 130 kg


CARTMASTER-PF-Wstationary cartridge filter unit fitted with 1 suction element, BGIA-certified

length



external joints


external joints

crane 160

nozzle 160

CARTMASTER-PF-Wstationary cartridge filter unitfitted with 1 suction element, EN DIN ISO 15012-1 certified

Description

Stationary cartridge filter unitthat is BGIA-certified accordingto DIN EN 15012-1 (test certificate200820266/1140) in combination

with all TEKA suction arms or cranes.The separation efficiency is 99 %.

The unit corresponds to security re-quirements for devices of the weldingfume category W3 (high-alloyed steels).When handling the unit correctly, youcan use it for circulating air operationbecause it fulfils the requirements forthe exceptional rules according to thenew hazardous substances ordinance.

The unit is fitted with a high-capacitysteel plate fan attached onto the unitand with a consecutive cleaning whenthe fan stands still. The fan is fittedwith high negative pressure that guar-antees a high volumetric flow even ifthe filter is saturated.


The specially developed dedustingsystem guarantees an optimal suctionefficiency during operation. The advan-tage of the Power-Spray-System is notonly its low-maintenance constructionwithout abrasion susceptible rotating

jets but also the low dedusting pressurerespectively low consumption of com-pressed air. The dedusted particles arecollected in the dust collecting drawerand can be disposed afterwards.

A baffle plate made of copper serves asprotection device for the filter cartridge.The fumes and dusts are separatedfrom the filter cartridges. They areprecoated ex works with a special filtermedium. This increases the lifetimecompared to standard cartridges.

From a length of 5 m on, the suctionarm is delivered with an additional wallbracket.

Appropriate to: Professional solution for long-lasting fume suctionduring welding jobs using non alloyed metals and precious metals,

galvanized material and aluminium generating high amounts of smoke.

Standard equipment


independent from dedusting viaPower-Spray-System2 long-lasting filter cartridges

Dust collecting containerWall bracket



with 2 filter cartridges (7.8 m filtersurface each)External control with control

elementsSilencer

Connection material (K nozzle, snap

fastener, hose clip)Exhaust air ducting 160 mm made

of multilayer aluminium foil(1.25 5.0 m)Hose clip 160 mm

Suction arm 150 mm with suction

hood (synthetics) incl. throttlealternativeSuction crane 160 mm with suctionhood (metal) incl. throttlealternativeSuction nozzle 160 mmDust collecting bag


Auto-start-stop

Lighting equipment


Filter cartridges 2 10 mFilter cartridges Easy-Clean-Plus

(2 12.5 m)



BGIA 0805006

efahrstoffgeprftchweirauchklasse W3

art.-no. 97 500 101



25/63


Description

Stationary cartridge filter unit for up to2 welding places that is BGIA-certifiedaccording to DIN EN 15012-1 (test certifi-cate 200820266/1140) in combination

with all TEKA suction arms and cranes.Separation efficiency is 99 %.

The unit corresponds to the securityrequirements for units of the weld-ing fume category W3 (high-alloyedsteels). If you handle the unit correctly,

you can use it for circulating air opera-tion because it fulfils the requirementsfor the exceptional rules according tothe new hazardous substances ordi-nance.

The unit is fitted with a high-capacitysteel plate fan attached onto the unitand with a consecutive cleaning whenthe fan stands still. The fan is fittedwith high negative pressure that guar-antees a high volumetric flow even ifthe filter is saturated.

A stable steel plate construction withcontinuous powder coating guaranteesa low-maintenance operation evenunder rough conditions.

The specially developed dedustingsystem guarantees an optimal suctionefficiency during operation. The advan-tage of the Power-Spray-System is not

only its low-maintenance constructionwithout abrasion susceptible rotating

jets but also the low dedusting pressurerespectively low consumption of com-pressed air. The dedusted particles arecollected in the dust collecting drawerand can be disposed afterwards.

A baffle plate made of copper servesas protection device for the filtercartridges. The fumes and dusts areseparated by the filter cartridges. Theyare precoated ex works with a specialfilter medium. This increases consider-ably the lifetime compared to st andardcartridges.

From a length of 5 m on, the suctionarms are delivered with additional wallbrackets.

CARTMASTER-PF-W stationary cartridge filter unit







weight ca. 165 kg


CARTMASTER-PF-W stationary cartridge filter unit fitted with 2 suction elements, BGIA-certified

length 2


suction arms hosetype

internal joints

external joints

suction arms pipe

type

internal joints

external joints

cranes 160

nozzle 2 x 160

1 x 250

CARTMASTER-PF-Wstationary cartridge filter unitfitted with 2 suction elements, EN DIN ISO 15012-1 certified

Appropriate to: Professional solution for long-lasting fume suctionduring welding jobs using non-alloyed metals and precious metals,

galvanized materials and aluminium with large amounts of smoke.

Standard equipment


independent from dedusting viaPower-Spray-System2 long-lasting filter cartridges

Dust collecting containerWall bracket

BGIA 0805006

efahrstoffgeprftchweirauchklasse W3


CARTMASTER Cartridge filter unit

with 2 filter cartridges (10 m filtersurface each)External control with control

elementsSilencer

Connection material (K nozzle, snap

fastener, hose clip)2 x air outlet ducting 160 mm made

of multilayer aluminium foil(1.25 5.0 m)2 hose clips 160 mm

2 suction arms 150 mm with suction

hoods (synthetics) incl. throttlealternative2 suction cranes 160 mm withsuction hood (metal) incl. throttlesalternative2 suction nozzles 160 mm or1 suction nozzle 250 mmDust collecting bag


Auto-start-stop

Lighting equipment

On-off switch via suction hood

Filter cartridges Easy-Clean-Plus(2 12.5 m)



art.-no. 97 510 101



26/63


FILTERCUBE2N / 2Hcentral filter unit,EN DIN ISO 15012-1 certified

Appropriate to: Many suction tasks for several working places at the same time for jobsusing non-alloyed metals and precious metals, galvanized material and aluminium.

Description

The stationary filter units FILTERCUBE2N and 2H are certified according toDIN EN ISO 15012-1 BGIA (test certifi-cate BGIA: 200622719). The separation

efficiency is 99 %.


you can use it for circulating air opera-tion because it fulfils the requirementsfor the exceptional rules accordingto the new hazardous substancesordinance.

The released fumes and dusts areextracted via appropriate suction ele-ments and guided into the filter unit.A baffle plate with large surface servesas pre-separator and distributes theparticles on the whole filter surface.

All filter units are fitted with hangingfilter cartridges. Thus, the admission ofthe cartridges is carried out on the side.Heavy particles fall down directly intothe dust collecting container.

The filter cartridges are precoated exworks with a special filter medium.This increases considerably the lifetimecompared to standard cartridges.

The dedusting is controlled by amicroprocessor by means of the PULSE-CONTROL via the POWER-SPRAY-System(power spray system).

The advantages of the TEKA POWER-SPRAY-System compared to jet orrotating nozzle dedusting systems

Low-wear and gentle for the car-

tridges because dedusting onlyrequires 4 bar (compared to 8 barfor rotating nozzles)No follow-up costs due to wearing

rotating nozzlesThus lower follow-up costs and higher

lifetime of the filter cartridgesOptimal distribution of the air in the

cartridge via displacement bodies(absent for jet dedusting)

Low consumption of compressed air

because no rotating nozzles are in-tegrated and the cartridge volume isreduced by the special TEKA displace-ment bodies.No rotating and wearing bearings

High security during operationExtension of the filter lifetime via

precoating them with a special filtermedium by standard

Standard equipment

Fully-automatic dedusting via

POWER-SPRAY-SystemFilter steering PULSE-CONTROL

2 extensive filter cartridges each

600 mm long (Type 2N) or 1 200 mm(Type 2H)Dust collecting container with

lifting deviceFan in silencer housing

Integrated container for

compressed airControl for the fan


areasMaintenance door for housing of

the filter cartridges with inspectionwindow made of laminated glass


Continuous precoating device

Particle sensor

Filter cartridge Easy-Clean-Plus

2 12.5 m for 2N version, 2 25 mfor 2H version




FILTERCUBE 2N or 2H

incl. 2 filter cartridgesSuction nozzle depending from

version 160 315 mm

FILTERCUBE 2N / 2H central filter unit






d im ens ions (w d h) 6 65 9 83 2 070 2 67 0 m m

weight ca. 280 350 kg


FILTERCUBE 2N / 2H central filter unit, BGIA-certified

max. volumetric flow of the fan 2 500 m/h 3 500 m/h 4 000 m/h 5 000 m/h

max. pressure 2 800 Pa 3 000 Pa 3 000 Pa 3 000 Pa

engine performance 1.5 kW 2.2 kW 3.0 kW 4.0 kW

FILTERCUBE 2N 2500

FILTERCUBE 2N 3500

FILTERCUBE 2H 4000

FILTERCUBE 2H 5000

0605013

toffgeprftauchklasse W3

inlet nozzle

precoat

particles

filter element

displacement element

FILTERCUBE 2N



27/63


FILTERCUBE4N / 4H central filter unit,EN DIN ISO 15012-1 certified

Appropriate to: Various suction tasks for multiple working places at the sametime during jobs using non-alloyed metals and precious metals, for galvanized

materials and aluminium.

Description

The stationary central units of thetype FILTERCUBE 4N and 4H areBGIA-certified according to DIN EN ISO15012-1 (protection of work and health

for welding and related processes requirements, certification and markingof air cleaning systems, test certificateBGIA: 200622718). The separationefficiency is 99 %.


you can use it for circulating air opera-tion because it fulfils the requirementsfor the exceptional rules accordingto the new hazardous substancesordinance.

The released fumes and dusts areextracted via appropriate suctionelements and guided into the filterunit. A perforated plate functions aspre-separator of the heavy and roughparticles which fall down into the dustbin. The smaller and lighter particles arebeing dispersed evenly upon the wholefilter surface.

All filter units are fitted with hangingfilter cartridges. Thus, the cartridges areadmitted on the side. Heavy particlesfall directly into the dust collecting

container.

The filter cartridges are precoated exworks with a special filter medium.This procedure considerably increasestheir lifetime compared to standardcartridges.

The dedusting is controlled by amicroprocessor by means of thePULSE-CONTROL via the POWER-SPRAY-System.

The advantages of the TEKA POWER-SPRAY-System compared to jet orrotating nozzle dedusting systemssee page 50 + 51 (FILTERCUBE 2N / 2H)

Standard equipment

Fully-automatic dedusting via

POWER-SPRAY-SystemPULSE-CONTROL-steering

4 extensive filter cartridges each

600 mm long (Type 4N) or 1 200 mm(Type 4H)Dust collecting container with snap

fastenersFan

Integrated compressed air container

Control for the fan


areasMaintenance door for the filter

cartridge housing with inspectionwindow made of laminated glass.


Continuous precoating device

Particle sensor

Filter cartridges Easy-Clean-Plus

(4 x 12.5 m for 4N version,4 x 25 m for 4H version)Silencer housing for fan

Silencer link (only in combination

with silencer housing)




FILTERCUBE 4N or 4H incl. 4 filter

cartridgesSuction nozzles according to type

250 400 mm

FILTERCUBE 4N / 4H central filter unit






dimensions (w dh) 800 800 2 320 2 920 mm


FILTERCUBE 4N / 4H central filter unit, BGIA-certified

max. volu-metric flowof the fan 3 500 m/h 4 000 m/h 5 000 m/h 6 000 m/h 7 500 m/h 10 000 m/h

engineperformance

2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 11.0 kW

dimensions(wdh)

8 00 80 0 2 320 mm 80 0 800 2 320 mm 800 800 2 370 mm 8 00 8 00 2 920 mm 80 0 80 0 2 920 mm 800 800 2 920 mm

FILTERCUBE 4N 3500

FILTERCUBE 4N 4000

FILTERCUBE 4N 5000

FILTERCUBE 4H 6000

FILTERCUBE 4H 7500

FILTERCUBE 4H 10000

0605012

toffgeprftauchklasse W3

FILTERCUBE 4N (left) andFILTERCUBE 4H (right)

FILTERCUBE 4H



28/63


FILTERCUBEMV mid vacuum system

Appropriate to: Selective suction with hoses and jets with small diameter(diam. 50 mm) more flexible solution if it is not possible to set up suction

arms for lack of space.

Description

Compact, space-saving centralmid-vacuum filter and suction unit forseveral suction places (e.g. changingworking places on shipyards.)

The dedusting is controlled by amicroprocessor-controlled PULSE-CON-TROL and the POWER-SPRAY-System.The extracted dusts fall into the dustcollecting drawer and can be removedwithout danger by means of an inte-grated PE-bag.

The advantages of the system arethe optimal dedusting performance(high cartridge lifetime, high suctionperformance), its user-friendliness andlow maintenance.

The housing is made of a stable steelplate construction and fitted with apowder coating inside and outside.

The filter cartridges are precoatedex works by a special filter medium.This procedure considerably increasestheir lifetime compared to standardfilter cartridges.

The combination of PULSE-CONTROL-steering and POWER-SPRAY-systemensures a high dedusting performanceso that the low dedusting pressureguarantees an optimal suction per-formance during operation.

Standard equipment

Filter cartridges application category

BGIA M (separation efficiency 99 %)PULSE-CONTROL steering

POWER-SPRAY-System

Maintenance doors for all controlareasMaintenance door for the filter

cartridges housing with inspectionwindow made of laminated glass.Dust collecting container

Integrated mid-vacuum turbine


Mobile versions with protection frame

Flap valve

Particle sensor


FILTERCUBE MV with filter cartridges

PULSE-CONTROL steering

Suction nozzle

FILTERCUBE MV mid vacuum system

max. volumetric flow of the fan 500 2 000 m/h





d im ens ions (w d h) 80 0 80 0 2 32 0 2 66 4 mm


FILTERCUBE MV mid vacuum system

max. volumetric flow of the fan 500 m/h 1 000 m/h 2 000 m/h

engine performance 3.0 kW 5.5 kW 11.0 kW

dimensions 800 800 2 664 mm 800 800 2 720 mm 800 800 2 720 mm

FILTERCUBE 4N 500 MV





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FILTERCUBEHV high vacuum system

Appropriate to: selective suction using hoses and jets withlow diameter, especially appropriate for torch extraction.

Description

Central high vacuum suction and filterunit for several suction places (e.g.changing working places on shipyards).

The dedusting is controlled by amicroprocessor by means of thePULSE-CONTROL via the POWER-SPRAY-System. The extracted dusts fall intothe dust collecting drawer and can beremoved without danger by means ofan integrated PE-bag.

The advantages of the system arethe optimal dedusting performance(high cartridge lifetime, high suctionperformance), its user-friendliness andthe low maintenance.

The housing is made of a stable steelplate construction and fitted with apowder coating inside and outside.

The filter cartridges are precoatedex works by a special filter medium.This procedure increases the lifetimecompared to standard filter cartridges.

The combination of PULSE-CONTROL-steering and POWER-SPRAY-systemensures a good dedusting performanceso that the low dedusting pressureguarantees an optimal suction per-formance during operation.

Standard equipment

PULSE-CONTROL steering

POWER-SPRAY-System


areas

Dust collecting containerHigh-vacuum fan placed next to

the unit


Particle sensor

Spark pre-separator


FILTERCUBE HV fitted with filter

cartridgesPULSE-CONTROL steering

Suction nozzle

FILTERCUBE HV high vacuum system



e ngine p er formance 18.5 37.0 kW




FILTERCUBE HV high vacuum system

max. volumetric flow of the fan 1 000 m/h 2 000 m/h 3 000 m/h

engine performance 18.5 kW 22.0 kW 37.0 kW

FILTERCUBE 4N 1000 HV



Further technical information suchas layout and detailed drawings areavailable upon request.

Ducting leading to the high vacuumfan at side (not to be seen on pictures)




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ZPF 6H central suction and filter unit

Appropriate to: Various suction tasks for several working places at the same time.Especially appropriate to large amounts of air.

Description

The central, self

Documents

Teka Catalog En