48

TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter
Page 2: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Advent Tool & Manufacturing Inc., founded in 1974, is a premier

provider of carbide cutting tool solutions. Based in Antioch, IL,

Advent Tool proudly develops and manufactures all products in

the USA. Advent Tool began it's spline, gear, and custom milling

cutter product line in 2006. We have had successful implementation

of our cutters in various applications

ranging from one-off prototype jobs to

high volume production tooling. Advent

Tool is dedicated to supplying high quality

custom and standard spline, gear, and

form milling tools to customers around

the world.

The ultimate goal of our engineering

and manufacturing team is to provide

manufacturers and machine shops

across the globe with milling tools that can perform: spline, gear, and

custom form milling while maintaining the highest quality industry

standards and consistently allow companies to perform manufactur-

ing processes in-house that were not previously achievable.

Spline, gear, and form milling machining applications are now

easily achieved with our tools. When using our cutters in

conjunction with virtually any modern machining centers that are

regularly operated by manufacturers worldwide the parts are not

complicated to produce.

Companies that focus on lean-manufacturing find spline

milling provides for a smaller number of set-ups and

considerably less capital equipment outlay. The improvement

of reduced manufacturing cycle times is the most immediate

and tangible benefit enjoyed. All of our customers have

realized manufacturing cycle time

reductions, some as great as 1200%!

Single or multiple teeth cutters are

used to perform these machining

operations. The cost savings is

normally based on the production or

prototype quantity volumes needed

to be fulfilled. The highest premium

quality of solid carbide is used to

maximize performance and minimize

down time while still maintaining

faster machining parameters than

similar steel cutters used today. Additional cost saving

benefits come from the extended tool life of our product, thus

resulting in fewer insert changes. Straight-line milling is

utilized which vastly reduces programming and set-up times

when compared to traditional spline production methods.

Advent Tool strives to meet or exceed all customer’s needs

and demands in an ever evolving and fast paced field. Let us

engineer and produce a tool that will improve your spline, gear,

and form manufacturing process for you.

Typical Advent Spline Mill in VMC with Rotary Table

%

N5 O1234

N10 G90 G0 G17 G40 D0 G54 G20 G80 G94

(MILLING CODE FOR Fanuc 0M )

N10 T2 (*** SPLINE CUTTER 1.416 CUTTER DIAMETER ***)

N11 M6

N12 G00 X0.0000 Y0.0000

N13 G43 Z2.000 H2

N14 S1132 M3

(*** 4140 / 400 SFM/ RPM 1080 FEED PER FLUTE 0.004 / 21.6 IPM***)

N15 G00 X1.000 Y2.000 (** RAPID POSISITION ***)

N16 Z-0.9575 ( ***1/2 SHAFT DIAMETER + CENTER LINE

1st FORM 1.565 / 2 = 0.7825 + 0.175 = 0.9575***)

N17 G1 G41 D2 X0.708 Y1.410 M8 F50.0

(*** 1/2 CUTTER DIAMETER FROM END OF SHAFT***)

N18 X-2.708 F21.6 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)

N19 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)

N20 G00 X 0.708 M55 ( ** RAPID BACK TO START POINT AND M55

INDEX 20 DEGREES TO NEXT POINT **)

N21 G1 G41 Y1.410 (*** HIGH FEED ***)

N22 X-2.708F21.6 (*** MILL NEXT FORM ***)

N23 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)

N24 G00 X0.708 M55

( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)

(*** CONTINUE AROUND SHAFT UNTIL COMPLEATE ***)

(*** FINISH PASS ***)

N99 S1214 M3 (*** 4140 / 450 SFM/ RPM 1214 FEED PER FLUTE 0.003 / 18.0 IPM***)

N100 G00 Z2.0 M9 (** COOLANT OFF**)

N101 G00 X 1.000

N102 Z-2.1075 M8 ( ***1/2 SHAFT DIAMETER + CENTER LINE

2nd FORM 1.565 / 2 = 0.7825 + 0.175 +1.150 = 2.1075***)

N103 G01 G41 X0.708 Y1.393 (*** FINISH FORM ***)

N104 G1 X-2.708 F18.0 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)

N105 G40Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)

N106 G0 X0.708 M55

( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)

N107 G1G41 Y1.393 (*** FINISH FORM ***)

N108 X-2.708 F19.0 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)

N109 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)

N110 G0 X0.708 M55

( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)

N111 (*** CONTINUE AROUND SHAFT UNTIL COMPLEATE ***)

N112 M9 (COOLANT OFF)

N113 G0 Z2.0 M5

N114 G28 W0.0

N115 G30 X0.0 Y0.0

N116 M30

%

TECHNICAL / PROGRAMMING INFORMATION

SPLINE MILLING TOOLS FOR THE FUTURE

CENTERLINE OF WORKPIECE AND INSERT TOOTH

MUST BE ALIGNED

DIRECTION OF WORKPIECE INDEX

20°=

INDEXANGLE

1.393=

CENTERLINE OFTOOL TO CENTERLINE

OF PART

1.5ø 65

0.175

1.150

TOUCH OFF CARBIDEINSERT END FACE

CARBIDED FACE

0.708

1/2CUT Ø

2.000

SPLINELENGTH

1.416

CUT Ø (d)

MOVE AWAY FROMWORK PIECE

Page 3: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Material

Solid Carbide

Replaceable Insert Thread Mill

Material

Hardness

Material

SFM

Chipload Per Flute (Feed in Inches)

Chipload Per Flute (Feed in Inches)

(BHN)

Machinability

Tool Diameter

Tool Diameter

1/2”

5/8”

3/4”

1”

1 1/4”

1/2”-3/4”

3/4”-1”

1”- 1 1/2”

1 1/2”-2”

2”- 2 3/4”

2 3/4”+

Titanium

320-370

Difficult

110-150

0.002-

0.002-

0.002-

0.002-

0.003-

0.002-

0.002-

0.002

0.003-

0.003-

0.003-

Alloys Annealed, Alloys STA

375-420

Difficult

80-100

0.004

0.005

0.006

0.006

0.006

0.005

0.006

0.006

0.006

0.006

0.006

Free Machining Steel

100-150

Easy

900

0.002-

0.003-

0.003-

0.004-

0.005-

0.002-

0.003-

0.003-

0.005-

0.005-

0.005-

1118, 1215, 12L14

150-200

Easy

700

0.003

0.005

0.006

0.006

0.008

0.003

0.005

0.006

0.008

0.008

0.008

200-250

Easy

500

Low Carbon Steel

85-125

Average

900

1010, 1020, 1025,

125-175

Average

700

0.002-

0.003-

0.003-

0.003-

0.005-

0.002-

0.003-

0.003-

0.005-

0.005-

0.005-

1522, 1144

175-225

Average

600

0.003

0.005

0.005

0.006

0.008

0.003

0.005

0.006

0.008

0.008

0.008

225-275

Average

500

Medium Carbon Steel

125-175

Average

575

1010, 1040, 1050,

175-225

Average

500

0.002

0.003

0.004

0.004

0.005

0.002

0.003

0.003

0.005-

0.005-

0.005-

1527, 1140

225-275

Average

450

0.003

0.005

0.006

0.008

0.008

0.003

0.005

0.006

0.008

0.008

0.008

275-325

Average

400

Alloy Steel

125-175

Average

575

4140, 5140, 8640

175-225

Average

500

0.002-

0.003-

0.003-

0.004-

0.004-

0.002-

0.003-

0.003-

0.004-

0.004-

0.004-

225-275

Average

450

0.003

0.005

0.005

0.006

0.006

0.003

0.005

0.006

0.006

0.006

0.006

275-325

Difficult

400

325-375

Difficult

375

High Strength Alloy

225-300

Average

450

0.002

0.003

0.004-

0.004-

0.005-

0.002-

0.004-

0.004-

0.005-

0.005-

0.005-

4340, 4330V, 300M

300-350

Difficult

400

0.003

0.004

0.005

0.005

0.008

0.004

0.005

0.005

0.008

0.008

0.008

350-400

Difficult

350

Structural Steel

100-150

Average

600

0.002-

0.003-

0.004-

0.004-

0.005-

0.002-

0.004-

0.004-

0.005-

0.005-

0.005-

A36, A285, A516

150-250

Average

500

0.003

0.004

0.005

0.005

0.008

0.004

0.005

0.005

0.008

0.008

0.008

250-350

Difficult

450

High Temperature Alloy

140-220

Difficult

120

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

0.0005-

Hastealloy B, Inconel 600

220-310

Difficult

90

0.0012

0.0015

0.0020

0.0025

0.0030

0.0012

0.0015

0.0020

0.0025

0.0030

0.0035

Stainless Steel

135-185

Difficult

250

0.0015-

0.0015-

0.0015-

0.0020-

0.0025-

0.0015-

0.0015-

0.0015-

0.0025-

0.0025-

0.0025-

303, 416, 420

185-275

Difficult

200

0.0025

0.0030

0.0035

0.0040

0.0050

0.0025

0.0030

0.0035

0.0050

0.0050

0.0050

Stainless Steel PH

185-275

Difficult

225

0.0015-

0.0015-

0.0015-

0.0020-

0.0025-

0.0015-

0.0015-

0.0015-

0.0025-

0.0025-

0.0025-

17-4

275-325

Difficult

150

0.0025

0.0030

0.0035

0.0040

0.0050

0.0025

0.0030

0.0035

0.0050

0.0050

0.0050

Tool Steel

150-200

Difficult

300

0.0015-

0.0015-

0.0015-

0.0020-

0.0025-

0.0015-

0.0015-

0.0015-

0.0025-

0.0025-

0.0025-

H-13, H21, A-4

200-250

Difficult

150

0.0025

0.0030

0.0035

0.0040

0.0050

0.0025

0.0030

0.0035

0.0050

0.0050

0.0050

Aluminum, Wrought

30

Easy

1100

0.001-

0.002-

0.003-

0.005-

0.006-

0.002-

0.003-

0.004-

0.004-

0.005-

0.006-

6061 T6

180

Easy

1000

0.004

0.005

0.006

0.012

0.012

0.004

0.005

0.006

0.010

0.012

0.012

Cast Aluminum -

120

Easy

625

0.004

0.005

0.006

0.001

0.012

0.004

0.005

0.006

0.008

0.010

0.012

up to 10% Silicon

Cast Iron

120-150

Easy

675

Gray, Ductile, Nodular

150-200

Easy

625

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

0.003-

200-220

Easy

575

0.006

0.006

0.006

0.006

0.006

0.006

0.006

0.006

0.008

0.008

0.010

220-260

Average

500

260-320

Average

475

Brass

30-125

Easy

1,100

0.004

0.005

0.006

0.010

0.012

0.004

0.005

0.006

0.010

0.012

0.012

RECOMMENDED STARTING CUTTING CONDITIONS

Page 4: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Column 1: = Standard Tool Style

HP = High Pressure Tool Style - New design to optimize high pressure

coolant by placing coolant exit holes directly in front of the inserts.

Column 2: Spline Milling Tool Size

Column 3: TA - Tool Assembly

Column 4: Tool Shank Size

= Shank Ø0.500"

= Shank Ø0.750"

= Shank Ø0.875"

= Shank Ø1.000"

= Shank Ø1.250"

= Shank Ø1.500"

= Shank Ø2.000"

Column 5: Number of Flutes

= 2 Flutes Tool

= 3 Flutes Tool

= 4 Flutes Tool

= 5 Flutes Tool

= 6 Flutes Tool

= 8 Flutes Tool

= 10 Flutes Tool

= 12 Flutes Tool

= 14 Flutes Tool

= 16 Flutes Tool

= 20 Flutes Tool

= 24 Flutes Tool

Column 6: Tool Length Weldon Shank Tools: Over All Length (OAL) (Extended Length Tools only)

= 9" OAL - Extended Length Tool

H P 1 2 5 T A 7 8 F 3 9––––

REPLACEABLE INSERT SPLINE MILL DESIGNATION

INSTALLATION INSTRUCTIONS

Ordering Information

Order of Installation

Procedure for installation with locating pin is the same as with locating disc.

Page 5: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Ød

REPLACEABLE INSERT SPLINE MILLS

- Through Coolant - Additional Options

- Hardened and CNC Ground High Pressure (HP)

- Standard Weldon Shanks Shank Without Weldon

Cutter Diameter (d) Length Number Tool ShankPart Number (1) 3A & 3B Insert Heights Insert of Cut of Length Diameter

.250 .310 Size (l) Flutes (L) (D)

Dimensions in Inches (mm)

4A Insert Heights.310 .375 .408

Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)

Replaceable Parts

Ø d

L

Ø D

1

34

2

5

Page 6: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

REPLACEABLE INSERTSPLINE MILLS, METRIC SHANK

- Through Coolant - Additional Options

- Hardened and CNC Ground High Pressure (HP)

- Standard Weldon Shanks Shank Without Weldon

Cutter Diameter (d) Length Number Tool ShankPart Number (1) 3A & 3B Insert Heights Insert of Cut of Length Diameter

.250 .310 Size (l) Flutes (L) (D)

Dimensions in Inches (mm)

4A Insert Heights.310 .375 .408

Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)

Replaceable Parts

Ø d

L

Ø D

1

34

2

5

Page 7: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Cutter Diameter (d) Face Number Hole SlotPart Number (1)

4A Insert HeightsDiameter of Diameter Width

.310 .375 .408Flutes (D)

SHELL MILL REPLACEABLEINSERT SPLINE MILLS

- 1.5” Length of Cut (l) - 2.0” Over All Length

- Through Coolant Holders Available - Use 4A Insert Size

- Fits Standard Shell Mill Adaptors

Ø d

Ø DFACE

Ø

2.000

1.500

1

3

2

5

4

* Concentricity of cutters is subject to quality of tool holder used.

* For non-coolant thru applications specify “LDH” locating discs with thru hole.

Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)

Replaceable Parts

Page 8: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Ø d

Ø D

L

l

1

2

3

4

REPLACEABLE INSERT SPLINE MILLSWITH SUPPORT

- 1.5" Length of Cut (l) - Custom Support

- Through Coolant Behind Insert

- Standard Weldon Shank - Use 4S Insert Size

- Hardened and CNC Ground

Cutter Diameter (d) Number Tool ShankPart Number (1)

4S Insert Heightsof Length Diameter

.600 .700 .750Flutes (L) (D)

Replaceable Parts

Tool Number (1) Wedge (3) Wedge Screws (4)

Page 9: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SHELL MILL REPLACEABLEINSERT SPLINE MILLS WITH SUPPORT

- 1.5" Length of Cut (l) - 2.0" Over All Length

- Through Coolant - Custom Support Behind Insert

- Fits Standard Shell Mill Adaptors - Use 4S Insert Size

Cutter Diameter (d) Face Number Hole SlotPart Number (1)

4S Insert HeightsDiameter of Diameter Width

.600 .700 .750Flutes (D)

Ø DFACE

Ø

2.000

1.500

Ø d

1

2

3

4

5

6

Replaceable Parts

Tool Number (1) Locating Disc (5) Locating Disc Wedge (3) WedgeScrew (6) Screw (4)

Page 10: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

REPLACEABLE SPLINGMILLING INSERTS

COATINGS FOR INSERTS& SOLID CARBIDE TOOLING

- Advent offers various coatings to help with tool wear

during the machining process.

- These coatings can be used for cutting ferrous and

nonferrous materials.

- All coatings are Physical Vapor Deposition or PVD coatings.

Standard single point insert

example for 40/80 – 12/24

pitches, 20°, 30°, 37.5° and

45° pressure angles, flat

and fillet root splines. One effective cutting tooth with two

identical forms per insert to maximize insert life.

Standard single point insert

example for SAE 4, 6, 10,

16 Tooth Straight Sided

Splines. 1 effective cutting

tooth with two identical forms per insert to maximize insert life.

Special Flat Root, Side Fit,

30° Pressure Angle spline

milling insert. Insert cuts

an 8/16 Pitch, 27 Tooth,

3.500" Major Diameter Spline. 3 effective cutting teeth per insert.

Special Flat Root, Side Fit,

30° Pressure Angle spline

milling insert. Insert cuts

a 12/24 Pitch, 113 Tooth,

9.500" Major Diameter Spline. 5 effective cutting teeth per insert.

TiN - Titanium Nitride

(C) - General purpose

coating that increases

hardness & has a high oxidation temperature. It is Gold in color.

TiAlN - Titanium

Aluminum Nitride (Z) -

A formed layer of

aluminum oxide gives this coating the properties that improve

tool life in high heat applications (up to 1290°F). This coating is

primarily used for carbide tooling where little to no coolant is

being used. This coating is Purple/Blue in color.

ZrN- Zirconium Nitride

(X) - Coating is mostly

used with nonferrous

material such as aluminum. This coating is Pale Yellow in color.

TiCN - Titanium

Carbonitride (Y) – Thin

film coating that provides

superior wear resistance enabling increased speeds and

feeds in almost all applications. Coolant is beneficial when

using this coating. The addition of carbon adds hardness and

better surface lubricity to the Titanium Nitride. This coating is

Pinkish/ Copper in color.

AlTiN - Aluminum

Titanium Nitride -

Hardmill (V) - Thin film

coating that is specially designed for use in high temperature

operations (up to 1650°F). It is also used on materials that are

difficult to machine. AlTiN offers a higher surface hardness

than TiAlN along with different percentages of aluminum

and titanium. This coating is Blueish/ Black in color.

AlTiN/Si3N4 -AluminumTitaniumNitride/SiliconNitride (NT) -

Coating consists of an inner layer of AlTiN for durability and

an outside layer Si3N4 for lubricity. It is ideal for machining

Titanium and Hardened Materials.

AlCrN - Aluminum Chromium Nitride (NR) - Superb hot

hardness with extraordinary wear resistance even under extreme

mechanical stress. The combination of hardness and heat

resistance permits tooling to reach new performance levels.

Special Fillet Root, Side Fit,

30° Pressure Angle spline

milling insert. Insert cuts

a 48/96 Pitch, 44 Tooth,

0.9455" Major Diameter Spline. 6 effective cutting teeth with two

identical forms per insert to maximize insert life.

Special Fillet Root, Side Fit,

30° Pressure Angle spline

milling insert. Insert cuts

a 40/80 Pitch, 24 Tooth,

0.623" Major Diameter Spline. 4 effective cutting teeth with three

identical forms per insert to maximize insert life.

Close up of

Advent Spline

Milling Tool

in Cut

Standard single point insert

example for 4/8 – 10/20

pitches, 20°, 30°, 37.5° and

45° pressure angles, flat

and fillet root splines. One

effective cutting tooth per insert due to the form’s size.

Workpiece Material Suggested Coating

General Steels TiN (C), TiAlN (Z), AlTiN (V)

Alloyed Steels TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)

Magnesium Alloys TiN (C), TiAlN (Z), AlTiN (V)

Cast Iron TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)

Titanium Alloys TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)

The following text and pictures

serve to outline projects

that Advent has completed

successfully and what

experience they have had thus

far. Please visit our website,

www.advent-threadmill.com,

and have a look for yourself

what we at Advent can do

for you!

Page 11: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Column 1: Spline Spec Information

= ANSI B92.1 Standard Form

= ANSI B92.2M Standard Form

= DIN 5480 Standard Form

= DIN 5482 Standard Form

= S.A.E. Standard Straight-Sided B Fit

Column 2: Insert Size

= 410A 0.130” Insert Thickness

1.500” Insert Length

0.310, 0.375 & 0.408 Insert Height

= 410A 0.130” Insert Thickness

1.500” Insert Length

0.600, 0.700 & 0.750 Insert Height

= Broaching Style Inserts

Column 3: Spline Form Information

= Pitch designation for ANSI

standard spline forms

= Module designation for DIN 5480

& ANSI B92.2M standard spline forms

= Straight sided spline with XX

number of teeth

Column 4: Tooth Range Information

= 55-134 Teeth = 17-20 Teeth

= 35-54 Teeth = 14-16 Teeth

= 26-34 Teeth = 12-13 Teeth

= 21-25 Teeth = 10-11 Teeth

*DIN 5482 Inserts are Tooth Specific*

*SAEB Inserts Use major / Reference Diameter

Column 5: Root Type

= Flat Root

= Full Fillet Root

*DIN 5482 Inserts are Flat Root*

Column 6: Coating

“ “ = Uncoated

= TiN – (Titanium Nitride)

= TiCN – (Titanium Carbonitride)

= TiAlN (Titanium Aluminum Nitride)

= Hardmill (Aluminum Titanium Nitride)

= ZrN (Zirconium Nitride)

A N S I F F4 A 16/32 B C–

STANDARD SINGLE POINT INVOLUTE SPLINE MILLINGINSERT DESIGNATION

/

Page 12: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.1 Standard - 30° Pressure Angle, Fillet Root, Side Fit

Page 13: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H

C

C

Page 14: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.1 Standard - 30° Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 15: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H

C

C

Page 16: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

MeasurementsSUP-

C Z V

Pitch Part NumberPressure Tooth

A B C PORT TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.1 Standard - 37.5° Pressure Angle, Fillet Root, Side Fit

B A

1.150 0.175

C

4 0 / 8 0 - 1 2 / 2 4 P I T C H

Page 17: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

MeasurementsSUP-

C Z V

Pitch Part NumberPressure Tooth

A B C PORT TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.1 Standard - 45° Pressure Angle, Fillet Root, Side Fit

B A

1.150 0.175

C

4 0 / 8 0 - 1 2 / 2 4 P I T C H

Page 18: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.2M Module Standard - 30 Pressure Angle, Fillet Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

Page 19: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

B AB A

1.150 0.175

0.750

C

C

2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 20: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.2M Module Standard - 30 Pressure Angle, Flat Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 21: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

C

C

2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E

Page 22: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.2M Module Standard - 37.5° Pressure Angle, Fillet Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

B A

1.150 0.175

C

0 . 5 0 - 2 . 0 0 M O D U L E

Page 23: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARDSPLINE REPLACEABLE INSERTS

ANSI B92.2M Module Standard - 37.5° Pressure Angle, Fillet Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

B A

1.150 0.175

C

0 . 5 0 - 2 . 0 0 M O D U L E

Page 24: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

ANSI B92.2M Module Standard - 45° Pressure Angle, Fillet Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

B A

1.150 0.175

C

0 . 5 0 - 2 . 0 0 M O D U L E

Page 25: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARDSPLINE REPLACEABLE INSERTS

ANSI B92.2M Module Standard - 45° Pressure Angle, Fillet Root, Side Fit

** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **

B A

1.150 0.175

C

0 . 5 0 - 2 . 0 0 M O D U L E

Page 26: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS

DIN 5480 Module Standard - 30 Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 27: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

C

C

2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E

Page 28: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

MULTIPLE FORMSTANDARD SPLINEREPLACEABLE INSERTS

DIN 5482 Standard - 4A,

Flat Root; Side Fit,

30° Pressure Angle

B A0.3500.800

C

8 - 2 1 T E E T H

0.750B A

C

2 2 - 4 4 T E E T H

X = In Stock ; O = Special Order

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 29: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Column 1: Spline Spec Information

= ANSI B92.1 Standard Form

= ANSI B92.2M Standard Form

= DIN 5480 Standard Form

= DIN 5482 Standard Form

Column 2: Spline Form Information

= Pitch designation for ANSI

standard spline forms

= Module designation for DIN 5480

& ANSI B92.2M standard spline forms

Column 3: Tooth Range Information

= 55-134 Teeth

= 35-54 Teeth

= 26-34 Teeth

= 21-25 Teeth

= 17-20 Teeth

= 14-16 Teeth

= 12-13 Teeth

= 10-11 Teeth

*DIN 5482 Tools are Tooth Specific*

Column 4: Root Type

FL = Flat Root

FF = Full Fillet Root

*DIN 5482 Tools are Flat Root*

Column 5: Shank Size

= Shank Ø0.500

= Shank Ø0.625

= Shank Ø0.750

Column 6: Coating

“ “ = Uncoated

= TiN – (Titanium Nitride)

= TiCN – (Titanium Carbonitride)

= TiAlN (Titanium Aluminum Nitride)

= Hardmill (Aluminum Titanium Nitride)

= ZrN (Zirconium Nitride)

A N S I 5 8F L16/32 B C

STANDARD SINGLE POINT INVOLUTE SPLINE MILLINGSOLID CARBIDE TOOL DESIGNATION

/

Page 30: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM SPLINESOLID CARBIDE TOOLS

ANSI B92.1 Standard - Fillet Root, Side Fit, 30 Pressure Angle

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 31: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

L

0.175

ØD Ød

X = In Stock ; O = Special Order

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 32: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS

ANSI B92.1 Standard - Flat Root, Side Fit, 30° Pressure Angle

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 33: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

L

0.175

ØD Ød

Page 34: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

SINGLE FORM SPLINESOLID CARBIDE TOOLS

ANSI B92.1 Standard - 37.5° Pressure Angle, Fillet Root, Side Fit

L

0.175

ØD Ød

Page 35: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

Coatings Available

C Z V

Pitch Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

SINGLE FORM SPLINESOLID CARBIDE TOOLS

ANSI B92.1 Standard - 45° Pressure Angle, Fillet Root, Side Fit

L

0.175

ØD Ød

Page 36: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS

ANSI B92.2M Module Standard - Fillet Root, Side Fit; 30° Pressure Angle

** Do Not Use For DIN 5480 Spec Spline - See Pages 39 & 40 **

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 37: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

L

0.175

ØD Ød

Page 38: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS

ANSI B92.2M Module Standard - Flat Root; Side Fit, 30° Pressure Angle

** Do Not Use For DIN 5480 Spec Spline - See Pages 39 & 40 **

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 39: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

L

0.175

ØD Ød

Page 40: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS

DIN 5480 Module Standard - Flat Root; Side Fit, 30° Pressure Angle

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 41: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

X = In Stock ; O = Special Order

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

L

0.175

ØD Ød

Page 42: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

MULTIPLE FORM STANDARD SPLINESOLID CARBIDE TOOLS

DIN 5482 Standard - Flat Root; Side Fit, 30° Pressure Angle

L

Ø d

0.750

Ø D

X = In Stock ; O = Special Order

Coatings Available

C Z V

Module Part NumberPressure Tooth Cutter Shank Length Number

Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill

Page 43: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARDGEAR REPLACEABLE INSERTS

ANSI Standard - 20° Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

C

C

1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H

Page 44: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARD GEAR REPLACEABLE INSERTS

ANSI Standard - 20° Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Pitch Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

SINGLE FORM STANDARD GEAR REPLACEABLE INSERTS

Module - 20° Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

Page 45: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SINGLE FORM STANDARDGEAR REPLACEABLE INSERTS

Module - 20° Pressure Angle, Flat Root, Side Fit

Coatings Available

Measurements C Z V

Module Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

B AB A

1.150 0.175

0.750

C

C

2 . 0 0 - 3 . 0 0 M O D U L E 0 . 7 5 - 1 . 5 0 M O D U L E

Page 46: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

STRAIGHT SIDED SPLINES

S.A.E. Standard Straight Sided - Fit - B - To Slide - No Load

Coatings Available

Measurements C Z V

Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

6 SPLINES - FIT - B - TO SLIDE - NO LOAD

Coatings Available

Measurements C Z V

Part NumberPressure Tooth

A B CSUPPORT

TIN TiAlN HardmillAngle Range

10 SPLINES - FIT - B - TO SLIDE - NO LOAD

AB

C

A

C

B

0.2501.000

0.750

Page 47: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter

SPLINE and GEAR TABLEDrawing Preferred: Email to [email protected]

External or Internal

Spline Spec

Root Type: Fit Type

Number of Teeth

Diametral Pitch - P

Module - M

Pressure Angle

Pitch Diameter - Pd REF

Major Diameter - Di , De Max- Min-

Form Diameter - Fdi , Fde

Minor Diameter - di , de Min-

Effective - Si , Te Max- Min-

Actual - Se , Ti Max- Min-

Chamfer/Fillet Requirements - CF

Pin Diameter - Pin Ø

Meas. Between Pin - MBP Max- Min-

Meas. Over Pins - MOP Max- Min-

Tool Cut Dia. / Exit Arc Radius

Material Hardness/Designation (Durring Machining)

PIN

Ø

PIN Ø M

BP

MO

P

Fd

i

Fd

e

Pd

de

di

De c

f

cf

INTERNALSPLINE

EXTERNALSPLINE

Si,TeSe,Ti

STRAIGHT-SIDED SPLINE TABLEDrawing Preferred: Email to [email protected]

Number of Teeth

Major Diameter - D Max- Min-

Minor Diameter - d Max- Min-

Tooth Width - W Max- Min-

Chamfer/Fillet Requirements - cf Crest- Root-

Tool Cut Dia. / Exit Arc Radius

Material Hardness/Designation (Durring Machining)

d D

W

cf (Root)

cf (Crest)

Page 48: TECHNICAL / PROGRAMMING INFORMATION - advent …Advent Tool proudly develops and manufactures all products in the USA. Advent Tool began it's spline, gear, and custom milling cutter