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Advent Tool & Manufacturing Inc., founded in 1974, is a premier
provider of carbide cutting tool solutions. Based in Antioch, IL,
Advent Tool proudly develops and manufactures all products in
the USA. Advent Tool began it's spline, gear, and custom milling
cutter product line in 2006. We have had successful implementation
of our cutters in various applications
ranging from one-off prototype jobs to
high volume production tooling. Advent
Tool is dedicated to supplying high quality
custom and standard spline, gear, and
form milling tools to customers around
the world.
The ultimate goal of our engineering
and manufacturing team is to provide
manufacturers and machine shops
across the globe with milling tools that can perform: spline, gear, and
custom form milling while maintaining the highest quality industry
standards and consistently allow companies to perform manufactur-
ing processes in-house that were not previously achievable.
Spline, gear, and form milling machining applications are now
easily achieved with our tools. When using our cutters in
conjunction with virtually any modern machining centers that are
regularly operated by manufacturers worldwide the parts are not
complicated to produce.
Companies that focus on lean-manufacturing find spline
milling provides for a smaller number of set-ups and
considerably less capital equipment outlay. The improvement
of reduced manufacturing cycle times is the most immediate
and tangible benefit enjoyed. All of our customers have
realized manufacturing cycle time
reductions, some as great as 1200%!
Single or multiple teeth cutters are
used to perform these machining
operations. The cost savings is
normally based on the production or
prototype quantity volumes needed
to be fulfilled. The highest premium
quality of solid carbide is used to
maximize performance and minimize
down time while still maintaining
faster machining parameters than
similar steel cutters used today. Additional cost saving
benefits come from the extended tool life of our product, thus
resulting in fewer insert changes. Straight-line milling is
utilized which vastly reduces programming and set-up times
when compared to traditional spline production methods.
Advent Tool strives to meet or exceed all customer’s needs
and demands in an ever evolving and fast paced field. Let us
engineer and produce a tool that will improve your spline, gear,
and form manufacturing process for you.
Typical Advent Spline Mill in VMC with Rotary Table
%
N5 O1234
N10 G90 G0 G17 G40 D0 G54 G20 G80 G94
(MILLING CODE FOR Fanuc 0M )
N10 T2 (*** SPLINE CUTTER 1.416 CUTTER DIAMETER ***)
N11 M6
N12 G00 X0.0000 Y0.0000
N13 G43 Z2.000 H2
N14 S1132 M3
(*** 4140 / 400 SFM/ RPM 1080 FEED PER FLUTE 0.004 / 21.6 IPM***)
N15 G00 X1.000 Y2.000 (** RAPID POSISITION ***)
N16 Z-0.9575 ( ***1/2 SHAFT DIAMETER + CENTER LINE
1st FORM 1.565 / 2 = 0.7825 + 0.175 = 0.9575***)
N17 G1 G41 D2 X0.708 Y1.410 M8 F50.0
(*** 1/2 CUTTER DIAMETER FROM END OF SHAFT***)
N18 X-2.708 F21.6 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)
N19 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)
N20 G00 X 0.708 M55 ( ** RAPID BACK TO START POINT AND M55
INDEX 20 DEGREES TO NEXT POINT **)
N21 G1 G41 Y1.410 (*** HIGH FEED ***)
N22 X-2.708F21.6 (*** MILL NEXT FORM ***)
N23 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)
N24 G00 X0.708 M55
( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)
(*** CONTINUE AROUND SHAFT UNTIL COMPLEATE ***)
(*** FINISH PASS ***)
N99 S1214 M3 (*** 4140 / 450 SFM/ RPM 1214 FEED PER FLUTE 0.003 / 18.0 IPM***)
N100 G00 Z2.0 M9 (** COOLANT OFF**)
N101 G00 X 1.000
N102 Z-2.1075 M8 ( ***1/2 SHAFT DIAMETER + CENTER LINE
2nd FORM 1.565 / 2 = 0.7825 + 0.175 +1.150 = 2.1075***)
N103 G01 G41 X0.708 Y1.393 (*** FINISH FORM ***)
N104 G1 X-2.708 F18.0 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)
N105 G40Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)
N106 G0 X0.708 M55
( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)
N107 G1G41 Y1.393 (*** FINISH FORM ***)
N108 X-2.708 F19.0 (**** LENGTH OF SPLINE + 1/2 CUTTER DIAMETER ***)
N109 G40 Y2.0 F50.0 (*** MOVE Y AXIS AWAY FROM SHAFT HIGH SPEED ***)
N110 G0 X0.708 M55
( ** RAPID BACK TO START POINT AND M55 INDEX 20 DEGREES TO NEXT POINT **)
N111 (*** CONTINUE AROUND SHAFT UNTIL COMPLEATE ***)
N112 M9 (COOLANT OFF)
N113 G0 Z2.0 M5
N114 G28 W0.0
N115 G30 X0.0 Y0.0
N116 M30
%
TECHNICAL / PROGRAMMING INFORMATION
SPLINE MILLING TOOLS FOR THE FUTURE
CENTERLINE OF WORKPIECE AND INSERT TOOTH
MUST BE ALIGNED
DIRECTION OF WORKPIECE INDEX
20°=
INDEXANGLE
1.393=
CENTERLINE OFTOOL TO CENTERLINE
OF PART
1.5ø 65
0.175
1.150
TOUCH OFF CARBIDEINSERT END FACE
CARBIDED FACE
0.708
1/2CUT Ø
2.000
SPLINELENGTH
1.416
CUT Ø (d)
MOVE AWAY FROMWORK PIECE
Material
Solid Carbide
Replaceable Insert Thread Mill
Material
Hardness
Material
SFM
Chipload Per Flute (Feed in Inches)
Chipload Per Flute (Feed in Inches)
(BHN)
Machinability
Tool Diameter
Tool Diameter
1/2”
5/8”
3/4”
1”
1 1/4”
1/2”-3/4”
3/4”-1”
1”- 1 1/2”
1 1/2”-2”
2”- 2 3/4”
2 3/4”+
Titanium
320-370
Difficult
110-150
0.002-
0.002-
0.002-
0.002-
0.003-
0.002-
0.002-
0.002
0.003-
0.003-
0.003-
Alloys Annealed, Alloys STA
375-420
Difficult
80-100
0.004
0.005
0.006
0.006
0.006
0.005
0.006
0.006
0.006
0.006
0.006
Free Machining Steel
100-150
Easy
900
0.002-
0.003-
0.003-
0.004-
0.005-
0.002-
0.003-
0.003-
0.005-
0.005-
0.005-
1118, 1215, 12L14
150-200
Easy
700
0.003
0.005
0.006
0.006
0.008
0.003
0.005
0.006
0.008
0.008
0.008
200-250
Easy
500
Low Carbon Steel
85-125
Average
900
1010, 1020, 1025,
125-175
Average
700
0.002-
0.003-
0.003-
0.003-
0.005-
0.002-
0.003-
0.003-
0.005-
0.005-
0.005-
1522, 1144
175-225
Average
600
0.003
0.005
0.005
0.006
0.008
0.003
0.005
0.006
0.008
0.008
0.008
225-275
Average
500
Medium Carbon Steel
125-175
Average
575
1010, 1040, 1050,
175-225
Average
500
0.002
0.003
0.004
0.004
0.005
0.002
0.003
0.003
0.005-
0.005-
0.005-
1527, 1140
225-275
Average
450
0.003
0.005
0.006
0.008
0.008
0.003
0.005
0.006
0.008
0.008
0.008
275-325
Average
400
Alloy Steel
125-175
Average
575
4140, 5140, 8640
175-225
Average
500
0.002-
0.003-
0.003-
0.004-
0.004-
0.002-
0.003-
0.003-
0.004-
0.004-
0.004-
225-275
Average
450
0.003
0.005
0.005
0.006
0.006
0.003
0.005
0.006
0.006
0.006
0.006
275-325
Difficult
400
325-375
Difficult
375
High Strength Alloy
225-300
Average
450
0.002
0.003
0.004-
0.004-
0.005-
0.002-
0.004-
0.004-
0.005-
0.005-
0.005-
4340, 4330V, 300M
300-350
Difficult
400
0.003
0.004
0.005
0.005
0.008
0.004
0.005
0.005
0.008
0.008
0.008
350-400
Difficult
350
Structural Steel
100-150
Average
600
0.002-
0.003-
0.004-
0.004-
0.005-
0.002-
0.004-
0.004-
0.005-
0.005-
0.005-
A36, A285, A516
150-250
Average
500
0.003
0.004
0.005
0.005
0.008
0.004
0.005
0.005
0.008
0.008
0.008
250-350
Difficult
450
High Temperature Alloy
140-220
Difficult
120
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
0.0005-
Hastealloy B, Inconel 600
220-310
Difficult
90
0.0012
0.0015
0.0020
0.0025
0.0030
0.0012
0.0015
0.0020
0.0025
0.0030
0.0035
Stainless Steel
135-185
Difficult
250
0.0015-
0.0015-
0.0015-
0.0020-
0.0025-
0.0015-
0.0015-
0.0015-
0.0025-
0.0025-
0.0025-
303, 416, 420
185-275
Difficult
200
0.0025
0.0030
0.0035
0.0040
0.0050
0.0025
0.0030
0.0035
0.0050
0.0050
0.0050
Stainless Steel PH
185-275
Difficult
225
0.0015-
0.0015-
0.0015-
0.0020-
0.0025-
0.0015-
0.0015-
0.0015-
0.0025-
0.0025-
0.0025-
17-4
275-325
Difficult
150
0.0025
0.0030
0.0035
0.0040
0.0050
0.0025
0.0030
0.0035
0.0050
0.0050
0.0050
Tool Steel
150-200
Difficult
300
0.0015-
0.0015-
0.0015-
0.0020-
0.0025-
0.0015-
0.0015-
0.0015-
0.0025-
0.0025-
0.0025-
H-13, H21, A-4
200-250
Difficult
150
0.0025
0.0030
0.0035
0.0040
0.0050
0.0025
0.0030
0.0035
0.0050
0.0050
0.0050
Aluminum, Wrought
30
Easy
1100
0.001-
0.002-
0.003-
0.005-
0.006-
0.002-
0.003-
0.004-
0.004-
0.005-
0.006-
6061 T6
180
Easy
1000
0.004
0.005
0.006
0.012
0.012
0.004
0.005
0.006
0.010
0.012
0.012
Cast Aluminum -
120
Easy
625
0.004
0.005
0.006
0.001
0.012
0.004
0.005
0.006
0.008
0.010
0.012
up to 10% Silicon
Cast Iron
120-150
Easy
675
Gray, Ductile, Nodular
150-200
Easy
625
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
0.003-
200-220
Easy
575
0.006
0.006
0.006
0.006
0.006
0.006
0.006
0.006
0.008
0.008
0.010
220-260
Average
500
260-320
Average
475
Brass
30-125
Easy
1,100
0.004
0.005
0.006
0.010
0.012
0.004
0.005
0.006
0.010
0.012
0.012
RECOMMENDED STARTING CUTTING CONDITIONS
Column 1: = Standard Tool Style
HP = High Pressure Tool Style - New design to optimize high pressure
coolant by placing coolant exit holes directly in front of the inserts.
Column 2: Spline Milling Tool Size
Column 3: TA - Tool Assembly
Column 4: Tool Shank Size
= Shank Ø0.500"
= Shank Ø0.750"
= Shank Ø0.875"
= Shank Ø1.000"
= Shank Ø1.250"
= Shank Ø1.500"
= Shank Ø2.000"
Column 5: Number of Flutes
= 2 Flutes Tool
= 3 Flutes Tool
= 4 Flutes Tool
= 5 Flutes Tool
= 6 Flutes Tool
= 8 Flutes Tool
= 10 Flutes Tool
= 12 Flutes Tool
= 14 Flutes Tool
= 16 Flutes Tool
= 20 Flutes Tool
= 24 Flutes Tool
Column 6: Tool Length Weldon Shank Tools: Over All Length (OAL) (Extended Length Tools only)
= 9" OAL - Extended Length Tool
H P 1 2 5 T A 7 8 F 3 9––––
REPLACEABLE INSERT SPLINE MILL DESIGNATION
INSTALLATION INSTRUCTIONS
Ordering Information
Order of Installation
Procedure for installation with locating pin is the same as with locating disc.
Ød
REPLACEABLE INSERT SPLINE MILLS
- Through Coolant - Additional Options
- Hardened and CNC Ground High Pressure (HP)
- Standard Weldon Shanks Shank Without Weldon
Cutter Diameter (d) Length Number Tool ShankPart Number (1) 3A & 3B Insert Heights Insert of Cut of Length Diameter
.250 .310 Size (l) Flutes (L) (D)
Dimensions in Inches (mm)
4A Insert Heights.310 .375 .408
Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)
Replaceable Parts
Ø d
L
Ø D
1
34
2
5
REPLACEABLE INSERTSPLINE MILLS, METRIC SHANK
- Through Coolant - Additional Options
- Hardened and CNC Ground High Pressure (HP)
- Standard Weldon Shanks Shank Without Weldon
Cutter Diameter (d) Length Number Tool ShankPart Number (1) 3A & 3B Insert Heights Insert of Cut of Length Diameter
.250 .310 Size (l) Flutes (L) (D)
Dimensions in Inches (mm)
4A Insert Heights.310 .375 .408
Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)
Replaceable Parts
Ø d
L
Ø D
1
34
2
5
Cutter Diameter (d) Face Number Hole SlotPart Number (1)
4A Insert HeightsDiameter of Diameter Width
.310 .375 .408Flutes (D)
SHELL MILL REPLACEABLEINSERT SPLINE MILLS
- 1.5” Length of Cut (l) - 2.0” Over All Length
- Through Coolant Holders Available - Use 4A Insert Size
- Fits Standard Shell Mill Adaptors
Ø d
Ø DFACE
Ø
2.000
1.500
1
3
2
5
4
* Concentricity of cutters is subject to quality of tool holder used.
* For non-coolant thru applications specify “LDH” locating discs with thru hole.
Tool Number (1) Locating Locating Disc Wedge (3) WedgeDisc (2) Screw (5) Screw (4)
Replaceable Parts
Ø d
Ø D
L
l
1
2
3
4
REPLACEABLE INSERT SPLINE MILLSWITH SUPPORT
- 1.5" Length of Cut (l) - Custom Support
- Through Coolant Behind Insert
- Standard Weldon Shank - Use 4S Insert Size
- Hardened and CNC Ground
Cutter Diameter (d) Number Tool ShankPart Number (1)
4S Insert Heightsof Length Diameter
.600 .700 .750Flutes (L) (D)
Replaceable Parts
Tool Number (1) Wedge (3) Wedge Screws (4)
SHELL MILL REPLACEABLEINSERT SPLINE MILLS WITH SUPPORT
- 1.5" Length of Cut (l) - 2.0" Over All Length
- Through Coolant - Custom Support Behind Insert
- Fits Standard Shell Mill Adaptors - Use 4S Insert Size
Cutter Diameter (d) Face Number Hole SlotPart Number (1)
4S Insert HeightsDiameter of Diameter Width
.600 .700 .750Flutes (D)
Ø DFACE
Ø
2.000
1.500
Ø d
1
2
3
4
5
6
Replaceable Parts
Tool Number (1) Locating Disc (5) Locating Disc Wedge (3) WedgeScrew (6) Screw (4)
REPLACEABLE SPLINGMILLING INSERTS
COATINGS FOR INSERTS& SOLID CARBIDE TOOLING
- Advent offers various coatings to help with tool wear
during the machining process.
- These coatings can be used for cutting ferrous and
nonferrous materials.
- All coatings are Physical Vapor Deposition or PVD coatings.
Standard single point insert
example for 40/80 – 12/24
pitches, 20°, 30°, 37.5° and
45° pressure angles, flat
and fillet root splines. One effective cutting tooth with two
identical forms per insert to maximize insert life.
Standard single point insert
example for SAE 4, 6, 10,
16 Tooth Straight Sided
Splines. 1 effective cutting
tooth with two identical forms per insert to maximize insert life.
Special Flat Root, Side Fit,
30° Pressure Angle spline
milling insert. Insert cuts
an 8/16 Pitch, 27 Tooth,
3.500" Major Diameter Spline. 3 effective cutting teeth per insert.
Special Flat Root, Side Fit,
30° Pressure Angle spline
milling insert. Insert cuts
a 12/24 Pitch, 113 Tooth,
9.500" Major Diameter Spline. 5 effective cutting teeth per insert.
TiN - Titanium Nitride
(C) - General purpose
coating that increases
hardness & has a high oxidation temperature. It is Gold in color.
TiAlN - Titanium
Aluminum Nitride (Z) -
A formed layer of
aluminum oxide gives this coating the properties that improve
tool life in high heat applications (up to 1290°F). This coating is
primarily used for carbide tooling where little to no coolant is
being used. This coating is Purple/Blue in color.
ZrN- Zirconium Nitride
(X) - Coating is mostly
used with nonferrous
material such as aluminum. This coating is Pale Yellow in color.
TiCN - Titanium
Carbonitride (Y) – Thin
film coating that provides
superior wear resistance enabling increased speeds and
feeds in almost all applications. Coolant is beneficial when
using this coating. The addition of carbon adds hardness and
better surface lubricity to the Titanium Nitride. This coating is
Pinkish/ Copper in color.
AlTiN - Aluminum
Titanium Nitride -
Hardmill (V) - Thin film
coating that is specially designed for use in high temperature
operations (up to 1650°F). It is also used on materials that are
difficult to machine. AlTiN offers a higher surface hardness
than TiAlN along with different percentages of aluminum
and titanium. This coating is Blueish/ Black in color.
AlTiN/Si3N4 -AluminumTitaniumNitride/SiliconNitride (NT) -
Coating consists of an inner layer of AlTiN for durability and
an outside layer Si3N4 for lubricity. It is ideal for machining
Titanium and Hardened Materials.
AlCrN - Aluminum Chromium Nitride (NR) - Superb hot
hardness with extraordinary wear resistance even under extreme
mechanical stress. The combination of hardness and heat
resistance permits tooling to reach new performance levels.
Special Fillet Root, Side Fit,
30° Pressure Angle spline
milling insert. Insert cuts
a 48/96 Pitch, 44 Tooth,
0.9455" Major Diameter Spline. 6 effective cutting teeth with two
identical forms per insert to maximize insert life.
Special Fillet Root, Side Fit,
30° Pressure Angle spline
milling insert. Insert cuts
a 40/80 Pitch, 24 Tooth,
0.623" Major Diameter Spline. 4 effective cutting teeth with three
identical forms per insert to maximize insert life.
Close up of
Advent Spline
Milling Tool
in Cut
Standard single point insert
example for 4/8 – 10/20
pitches, 20°, 30°, 37.5° and
45° pressure angles, flat
and fillet root splines. One
effective cutting tooth per insert due to the form’s size.
Workpiece Material Suggested Coating
General Steels TiN (C), TiAlN (Z), AlTiN (V)
Alloyed Steels TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)
Magnesium Alloys TiN (C), TiAlN (Z), AlTiN (V)
Cast Iron TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)
Titanium Alloys TiAlN (Z), AlTiN (V), AlTiN/Si3N4 (NT)
The following text and pictures
serve to outline projects
that Advent has completed
successfully and what
experience they have had thus
far. Please visit our website,
www.advent-threadmill.com,
and have a look for yourself
what we at Advent can do
for you!
Column 1: Spline Spec Information
= ANSI B92.1 Standard Form
= ANSI B92.2M Standard Form
= DIN 5480 Standard Form
= DIN 5482 Standard Form
= S.A.E. Standard Straight-Sided B Fit
Column 2: Insert Size
= 410A 0.130” Insert Thickness
1.500” Insert Length
0.310, 0.375 & 0.408 Insert Height
= 410A 0.130” Insert Thickness
1.500” Insert Length
0.600, 0.700 & 0.750 Insert Height
= Broaching Style Inserts
Column 3: Spline Form Information
= Pitch designation for ANSI
standard spline forms
= Module designation for DIN 5480
& ANSI B92.2M standard spline forms
= Straight sided spline with XX
number of teeth
Column 4: Tooth Range Information
= 55-134 Teeth = 17-20 Teeth
= 35-54 Teeth = 14-16 Teeth
= 26-34 Teeth = 12-13 Teeth
= 21-25 Teeth = 10-11 Teeth
*DIN 5482 Inserts are Tooth Specific*
*SAEB Inserts Use major / Reference Diameter
Column 5: Root Type
= Flat Root
= Full Fillet Root
*DIN 5482 Inserts are Flat Root*
Column 6: Coating
“ “ = Uncoated
= TiN – (Titanium Nitride)
= TiCN – (Titanium Carbonitride)
= TiAlN (Titanium Aluminum Nitride)
= Hardmill (Aluminum Titanium Nitride)
= ZrN (Zirconium Nitride)
A N S I F F4 A 16/32 B C–
STANDARD SINGLE POINT INVOLUTE SPLINE MILLINGINSERT DESIGNATION
/
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.1 Standard - 30° Pressure Angle, Fillet Root, Side Fit
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H
C
C
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.1 Standard - 30° Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H
C
C
Coatings Available
MeasurementsSUP-
C Z V
Pitch Part NumberPressure Tooth
A B C PORT TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.1 Standard - 37.5° Pressure Angle, Fillet Root, Side Fit
B A
1.150 0.175
C
4 0 / 8 0 - 1 2 / 2 4 P I T C H
Coatings Available
MeasurementsSUP-
C Z V
Pitch Part NumberPressure Tooth
A B C PORT TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.1 Standard - 45° Pressure Angle, Fillet Root, Side Fit
B A
1.150 0.175
C
4 0 / 8 0 - 1 2 / 2 4 P I T C H
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.2M Module Standard - 30 Pressure Angle, Fillet Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
B AB A
1.150 0.175
0.750
C
C
2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.2M Module Standard - 30 Pressure Angle, Flat Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
C
C
2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.2M Module Standard - 37.5° Pressure Angle, Fillet Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
B A
1.150 0.175
C
0 . 5 0 - 2 . 0 0 M O D U L E
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARDSPLINE REPLACEABLE INSERTS
ANSI B92.2M Module Standard - 37.5° Pressure Angle, Fillet Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
B A
1.150 0.175
C
0 . 5 0 - 2 . 0 0 M O D U L E
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
ANSI B92.2M Module Standard - 45° Pressure Angle, Fillet Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
B A
1.150 0.175
C
0 . 5 0 - 2 . 0 0 M O D U L E
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARDSPLINE REPLACEABLE INSERTS
ANSI B92.2M Module Standard - 45° Pressure Angle, Fillet Root, Side Fit
** Do Not Use For DIN 5480 Spec Spline - See Pages 25 & 26 **
B A
1.150 0.175
C
0 . 5 0 - 2 . 0 0 M O D U L E
SINGLE FORM STANDARD SPLINEREPLACEABLE INSERTS
DIN 5480 Module Standard - 30 Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
C
C
2 . 2 5 - 5 . 0 0 M O D U L E 0 . 5 0 - 2 . 0 0 M O D U L E
MULTIPLE FORMSTANDARD SPLINEREPLACEABLE INSERTS
DIN 5482 Standard - 4A,
Flat Root; Side Fit,
30° Pressure Angle
B A0.3500.800
C
8 - 2 1 T E E T H
0.750B A
C
2 2 - 4 4 T E E T H
X = In Stock ; O = Special Order
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
Column 1: Spline Spec Information
= ANSI B92.1 Standard Form
= ANSI B92.2M Standard Form
= DIN 5480 Standard Form
= DIN 5482 Standard Form
Column 2: Spline Form Information
= Pitch designation for ANSI
standard spline forms
= Module designation for DIN 5480
& ANSI B92.2M standard spline forms
Column 3: Tooth Range Information
= 55-134 Teeth
= 35-54 Teeth
= 26-34 Teeth
= 21-25 Teeth
= 17-20 Teeth
= 14-16 Teeth
= 12-13 Teeth
= 10-11 Teeth
*DIN 5482 Tools are Tooth Specific*
Column 4: Root Type
FL = Flat Root
FF = Full Fillet Root
*DIN 5482 Tools are Flat Root*
Column 5: Shank Size
= Shank Ø0.500
= Shank Ø0.625
= Shank Ø0.750
Column 6: Coating
“ “ = Uncoated
= TiN – (Titanium Nitride)
= TiCN – (Titanium Carbonitride)
= TiAlN (Titanium Aluminum Nitride)
= Hardmill (Aluminum Titanium Nitride)
= ZrN (Zirconium Nitride)
A N S I 5 8F L16/32 B C
STANDARD SINGLE POINT INVOLUTE SPLINE MILLINGSOLID CARBIDE TOOL DESIGNATION
/
SINGLE FORM SPLINESOLID CARBIDE TOOLS
ANSI B92.1 Standard - Fillet Root, Side Fit, 30 Pressure Angle
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
L
0.175
ØD Ød
X = In Stock ; O = Special Order
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS
ANSI B92.1 Standard - Flat Root, Side Fit, 30° Pressure Angle
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
X = In Stock ; O = Special Order
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
L
0.175
ØD Ød
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
SINGLE FORM SPLINESOLID CARBIDE TOOLS
ANSI B92.1 Standard - 37.5° Pressure Angle, Fillet Root, Side Fit
L
0.175
ØD Ød
Coatings Available
C Z V
Pitch Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
SINGLE FORM SPLINESOLID CARBIDE TOOLS
ANSI B92.1 Standard - 45° Pressure Angle, Fillet Root, Side Fit
L
0.175
ØD Ød
SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS
ANSI B92.2M Module Standard - Fillet Root, Side Fit; 30° Pressure Angle
** Do Not Use For DIN 5480 Spec Spline - See Pages 39 & 40 **
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
X = In Stock ; O = Special Order
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
L
0.175
ØD Ød
SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS
ANSI B92.2M Module Standard - Flat Root; Side Fit, 30° Pressure Angle
** Do Not Use For DIN 5480 Spec Spline - See Pages 39 & 40 **
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
X = In Stock ; O = Special Order
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
L
0.175
ØD Ød
SINGLE FORM STANDARD SPLINESOLID CARBIDE TOOLS
DIN 5480 Module Standard - Flat Root; Side Fit, 30° Pressure Angle
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
X = In Stock ; O = Special Order
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
L
0.175
ØD Ød
MULTIPLE FORM STANDARD SPLINESOLID CARBIDE TOOLS
DIN 5482 Standard - Flat Root; Side Fit, 30° Pressure Angle
L
Ø d
0.750
Ø D
X = In Stock ; O = Special Order
Coatings Available
C Z V
Module Part NumberPressure Tooth Cutter Shank Length Number
Angle Range Dia (d) Dia (D) (L) of Flutes TIN TiAlN Hardmill
SINGLE FORM STANDARDGEAR REPLACEABLE INSERTS
ANSI Standard - 20° Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
C
C
1 0 / 2 0 - 6 / 1 2 P I T C H 4 0 / 8 0 - 1 2 / 2 4 P I T C H
SINGLE FORM STANDARD GEAR REPLACEABLE INSERTS
ANSI Standard - 20° Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Pitch Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARD GEAR REPLACEABLE INSERTS
Module - 20° Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
SINGLE FORM STANDARDGEAR REPLACEABLE INSERTS
Module - 20° Pressure Angle, Flat Root, Side Fit
Coatings Available
Measurements C Z V
Module Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
B AB A
1.150 0.175
0.750
C
C
2 . 0 0 - 3 . 0 0 M O D U L E 0 . 7 5 - 1 . 5 0 M O D U L E
STRAIGHT SIDED SPLINES
S.A.E. Standard Straight Sided - Fit - B - To Slide - No Load
Coatings Available
Measurements C Z V
Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
6 SPLINES - FIT - B - TO SLIDE - NO LOAD
Coatings Available
Measurements C Z V
Part NumberPressure Tooth
A B CSUPPORT
TIN TiAlN HardmillAngle Range
10 SPLINES - FIT - B - TO SLIDE - NO LOAD
AB
C
A
C
B
0.2501.000
0.750
SPLINE and GEAR TABLEDrawing Preferred: Email to [email protected]
External or Internal
Spline Spec
Root Type: Fit Type
Number of Teeth
Diametral Pitch - P
Module - M
Pressure Angle
Pitch Diameter - Pd REF
Major Diameter - Di , De Max- Min-
Form Diameter - Fdi , Fde
Minor Diameter - di , de Min-
Effective - Si , Te Max- Min-
Actual - Se , Ti Max- Min-
Chamfer/Fillet Requirements - CF
Pin Diameter - Pin Ø
Meas. Between Pin - MBP Max- Min-
Meas. Over Pins - MOP Max- Min-
Tool Cut Dia. / Exit Arc Radius
Material Hardness/Designation (Durring Machining)
PIN
Ø
PIN Ø M
BP
MO
P
Fd
i
Fd
e
Pd
de
di
De c
f
cf
INTERNALSPLINE
EXTERNALSPLINE
Si,TeSe,Ti
STRAIGHT-SIDED SPLINE TABLEDrawing Preferred: Email to [email protected]
Number of Teeth
Major Diameter - D Max- Min-
Minor Diameter - d Max- Min-
Tooth Width - W Max- Min-
Chamfer/Fillet Requirements - cf Crest- Root-
Tool Cut Dia. / Exit Arc Radius
Material Hardness/Designation (Durring Machining)
d D
W
cf (Root)
cf (Crest)