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BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-1
BRAVO DRIVE UNIT TOOLS
BRAVO DRIVE UNIT
Page 2-2 90-806737--2 SEPTEMBER 2001
Bravo Drive Unit Tool Application Chart
Part Number Page Description BravoOne
BravoTwo
BravoThree
Black-hawk
91-805475A1 2-7 Alignment ToolAssembly
• • • •
91-53459 2-7 Backlash IndicatorRod
• •
91-805481 2-7 Backlash IndicatorRod
• •
91-805482 2-7 Backlash IndicatorRod
• •
91-90338A1 2-8 Bar Puller • •
91-864220 2-8
Bearing AdaptorNeedle Bearing andOuter RaceInstallation Tool
• • •
91-805456T 2-8 Bearing Adaptor Tool •
91-17275A1 2-8 Bearing and SealInstallation Tool
• • • •
91-61069T 2-9 Bearing CarrierRetainer Nut Wrench
•
91-17257 2-9 Bearing CarrierRetainer Tool
•
91-805377T 2-9 Bearing CarrierRetainer Tool
•
91-89865 2-9Bearing Carrier Sealsand Bearing CupDriver
• •
91-805356 2-10 Bearing Carrier Tool • •
91-805374 2-10 Bearing Carrier Tool • •
91-805374-1 2-10 Bearing Carrier Tool •
91-31106T 2-10 Bearing Cup Driver • •
91-63626 2-11 Bearing Cup Driver •
91-67443T 2-11 Bearing Cup Driver • • •
91-32325T 2-11 Bearing Driver • • • •
91-55918 2-11 Bearing Driver • • •
91-63638T 2-12 Bearing Driver • • •
91-89867T 2-12 Bearing Driver • • •
91-805347 2-12 Bearing Driver,Bearing Adaptor
•
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-3
Bravo Drive Unit Tool Application Chart
Part Number Page Description BravoOne
BravoTwo
BravoThree
Black-hawk
91-805352T 2-12Bearing Driver, OuterPropeller ShaftBearing
• •
91-31229A7 2-13Bearing Removal andInstallation ToolAssembly
• • • •
91-805382T 2-13 Bearing Retainer Tool •
91-17256 2-13 Bearing RetainerWrench
• • • •
91-45497A1 2-13 Bellows ExpanderTool
• • • •
91-43578A1 2-14 Bushing / Bearing /Seal Driver
• • • •
91-17273 2-14 Bushing RemovalTool
• • •
91-43559T 2-14 Clamp Plate • •
91-17301T1 2-14 Clutch AssemblyStand
• • • •
91-58222A1 2-15 Dial Indicator • • • •
91-83155 2-15 Dial Indicator AdaptorKit
• • • •
91-818836A1 2-15 Drill Bushing Tool Kit • •
91-61077T 2-15 Drive Shaft Adaptor • • • •
91-805451 2-16 Drive Shaft BoltTightening Tool
•
91-42840T 2-16 Drive Shaft PinionGear Shimming Tool
•
91-805453 2-16 Drive Shaft Race Tool •
91-805455 2-16 Drive Shaft RetainingNut Tool
•
91-805381 2-17 Drive Shaft RetainingTool
•
91-863738 2-17 Drive Shaft RetainingTool
•
91-805454 2-17 Driver Handle • • •
91-37323 2-17 Driver Rod • •
91-881150Q1 2-18Dual Water Pick-UpGear Case Flush Seal Kit
•
BRAVO DRIVE UNIT
Page 2-4 90-806737--2 SEPTEMBER 2001
Bravo Drive Unit Tool Application Chart
Part Number Page Description BravoOne
BravoTwo
BravoThree
Black-hawk
91-44357Q2 2-18 Flushing Device • • • •
91-84996T1 2-18 Flushing Kit • • • •
91-31229 2-18Forward GearBearing Cup PullerShaft
• • • •
91-96512 2-19 Gear Case PinionShimming Tool
•
91-30366T1 2-19Gimbal BearingInstallation CollarNumber 3
• • • •
11-24156 2-19 Hex Nut • • • •
91-78310 2-19 Hinge Pin Tool • • • •
91-805573T 2-20 Holding Fixture •
91-37299Q2 2-20 Lube Gun • • • •
91-883983 2-20 MCM Tool BoardOverlay Update Kit
• • • •
91-805471T 2-20 Needle BearingInstallation Tool
•
91-805472 2-21 Needle BearingRemoval Tool
•
91-55916 2-21 Oil Seal Driver • •
91-805466 2-21 Pinion Inspection Tool •
91-29310 2-21 Plate Puller • • • •
91-806908A1 2-21 Power SteeringAdaptor Kit
• • • •
91-38053A4 2-22 Power Steering TestGauge Kit
• • • •
91-805457T1 2-22 Propeller Nut Tool • •
91-90244A1 2-22 Puller / DriverAssembly
• • •
91-63616T 2-22 Puller Head • • • •
91-34570 2-23 Puller Jaws • • • •
91-816242 2-23 Puller Jaws • • • •
91-76675T1 2-23 Reference Electrode • • • •
91-862546 2-23 Retention SleeveRemoval Tool
• • • •
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-5
Bravo Drive Unit Tool Application Chart
Part Number Page Description BravoOne
BravoTwo
BravoThree
Black-hawk
91-37292 2-24Roller BearingRemoval andInstallation Tool
• • • •
91-813653T 2-24 Seal Driver • • •
91-805372 2-24 Seal Driver, BearingCarrier Seal
• •
91-805358T 2-24 Seal Driver, OuterPropeller Shaft
• •
91-862064A1 2-25 Seal Removal Tool • •
91-12427 2-25 Shift CableAdjustment Tool
• • • •
91-17262A1 2-25 Shift Cable AnchorAdjustment Tool
• • • •
91-17302 2-25 Shift Handle Tool • •
91-805462T 2-25 Shimming Tool • •
91-818162 2-26 Sleeve InstallationTool
• • • •
91-34569A1 2-26 Slide Hammer Puller • • • •
91-821709T 2-26 Spanner Wrench • • • •
91-806192 2-26 Spline Backlash Tool • •
91-43579 2-27 Tapered Insert Tool • • • •
91-63209 2-27 Torch Lamp • • • •
91-66274 2-27 Torque Wrench, lb-in. • • • •
91-43693A2 2-27 Transom Cutout andDrill Fixture
• • • •
91-52915A6 2-28 Trim Pump TestGauge Kit
• • • •
91-38756 2-28 U-joint Adaptor • • • •
91-37241 2-28 Universal Puller Plate • • • •
91-805485 2-28 Vertical Driver •
91-80545891-805473
2-29Vertical Guide Tool
Guide Insert• • • •
91-805474 2-29 Vertical Shaft ServiceTool
• • • •
12-34961 2-29 Washer • • • •
BRAVO DRIVE UNIT
Page 2-6 90-806737--2 SEPTEMBER 2001
Bravo 2000 Drive Unit Tool Application Chart(S/N 0M100000 and Above)
Part Number Page Description Bravo1/2/3 Bravo X Bravo
XR, XZ
91-862530 2-30
Bearing AdaptorNeedle Bearing andOuter Race InstallationTool
• • •
91-840388 2-30 Bearing CarrierInstallation Tool
•
91-840385 2-30 Bearing Carrier OilSeal Installer
•
91-840393 2-30 Bearing Carrier Retainer Nut Wrench
•
91-805454 2-31 Driver Handle •
91-84996T1 2-31 Flushing Kit • • •
91-805470 2-31 Front Bearing Guide •
91-883083 2-20 MCM Tool BoardOverlay Kit
• • •
91-840393A1 2-31 Propeller ShaftTool Kit
•
91-90338A1 2-32 Puller Bar •
91-862064A1 2-32 Seal Removal Tool •*
91-862546 2-32Sleeve Removal Tool
(U-joint Bellows)• • •
91-862219A1 2-32Spanner Wrench forL-18 U-joint BearingRetainer
• •
91-862531 2-33 Steel BearingAdaptor Socket
• •
91-805458 2-33 Vertical Guide Tool • • •
*Bravo 3 only
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-7
Bravo One / Two / Three / Blackhawk Drive Unit ToolsAlignment Tool Assembly 91-805475A1
Description: Aligns the engine and thedrive unit during installation.
73699
Backlash Indicator Rod 91-53459
Description: Checks the gear backlash onthe Bravo One and Bravo Two drive units.
73455
Backlash Indicator Rod 91-805481
Description: Indicates the inner propellershaft backlash on the Bravo Three andBlackhawk drive units.
73520
Backlash Indicator Rod 91-805482
Description: Indicates the outer propellershaft backlash on the Blackhawk and BravoThree drive units.
73517
BRAVO DRIVE UNIT
Page 2-8 90-806737--2 SEPTEMBER 2001
Bar Puller 91-90338A1
Description: Removes the bearing carrierfrom all the Bravo One and Bravo Two driveunits.
73525
Bearing Adaptor NeedleBearing and Outer RaceInstallation Tool
91-864220
Description:Used to install the needlebearing and outer radial bearing on newstyle gears in the older Bravo drive units(1999 and earlier).
77994
Bearing Adaptor Tool 91-805456T
Description: Removes and installs thebearing adaptor on the Blackhawk driveunits.
73502
Bearing and Seal InstallationTool 91-17275A1
Description: Installs the shift shaftbushings on all the Bravo and Blackhawkdrive units.
73464
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-9
Bearing Carrier RetainerNut Wrench 91-61069T
Description: Removes and installs thebearing carrier retainer nuts on the BravoOne drive units.
73605
Bearing Carrier Retainer Tool 91-17257
Description: Loosens and tightens thebearing carrier retainer on the Bravo Twodrive units.
74194
Bearing Carrier Retainer Tool 91-805377T
Description: Installs the bearing carrierretainer in the Blackhawk drive units.
73511
Bearing Carrier Seals andBearing Cup Driver 91-89865
Description: Installs the bearing carrierseals on the Bravo One and Bravo Two driveunits.
73463
BRAVO DRIVE UNIT
Page 2-10 90-806737--2 SEPTEMBER 2001
Bearing Carrier Tool 91-805356
Description: Installs the needle bearing inthe Bravo Three and Blackhawk drive unitbearing carriers.
73499
Bearing Carrier Tool 91-805374
Description: Installs and removes thebearing carrier on the Blackhawk driveunits. Also, use with 91-805382T BearingRetaining Tool to remove propeller shaftretainer nut in the Bravo Three drive units.
73495
Bearing Carrier Tool 91-805374-1
Description: Installs and removes thebearing carrier on the Bravo Three driveunits.
73500
Bearing Cup Driver 91-31106T
Description: Installs the driven gearbearing cup on the Bravo One and BravoTwo drive units.
74189
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-11
Bearing Cup Driver 91-63626
Description: Installs the bearing cup in theBravo Two bearing carriers.
73646
Bearing Cup Driver 91-67443T
Description: Installs the drive shaft bearingcup in the gear housing and bearing cup inthe bearing carrier of the Bravo One andBravo Two drive units.
73460
Bearing Driver 91-32325T
Description: Installs gimbal bearing inBlackhawk and all Bravo drive units. Usewith 91-30366T1 Gimbal BearingInstallation Collar Number 3.
73818
Bearing Driver 91-55918
Description: Installs the needle bearings inthe Bravo One, Bravo Two and Bravo Threedrive unit bearing carriers.
73466
BRAVO DRIVE UNIT
Page 2-12 90-806737--2 SEPTEMBER 2001
Bearing Driver 91-63638T
Description: Removes and installs thelower drive shaft pinion bearing on theBravo One, Bravo Two and Bravo Threedrive units.
73447
Bearing Driver 91-89867T
Description: Installs the drive shaft needlebearings on all the Bravo drive units.
73462
Bearing Driver, BearingAdaptor 91-805347
Description: Installs the bearings in theBlackhawk drive unit bearing adaptor.
73496
Bearing Driver, Outer PropellerShaft Bearing 91-805352T
Description: Installs the roller bearing inouter propeller shaft of the Bravo Three andBlackhawk drive units.
73510
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-13
Bearing Removal andInstallation Tool Assembly 91-31229A7
Description: Removes and installs thebearings in all the Bravo and Blackhawkgear cases. Includes:
91-36569T Driver Head91-37323 Driver Head Rod11-24156 Nut91-36571T Pilot Washer91-29610 Pilot Plate91-38628T Puller/Driver Head91-30366T1 Mandrel91-29310 Plate 91-32325T Driver Head91-31229 Puller Shaft12-34961 Washer 70615
Bearing Retainer Tool 91-805382T
Description: Installs the bearing retaineron the Bravo Three drive units.
73515
Bearing Retainer Wrench 91-17256
Description: Removes and installs thedrive shaft bearing retainer on theBlackhawk and all Bravo (excludes Bravo XSeries) drive units.
73482
Bellows Expander Tool 91-45497A1
Description: Installs the exhaust bellowson the Bravo One, Bravo Two andBlackhawk drive units.
73430
BRAVO DRIVE UNIT
Page 2-14 90-806737--2 SEPTEMBER 2001
Bushing / Bearing / Seal Driver 91-43578A1
Description: Installs the Bravo transomassembly bushings, bearings and seals.
73444
Bushing Removal Tool 91-17273
Description: Use to remove the shift shaftbushings on all the Bravo drive units.
73432
Clamp Plate 91-43559T
Description: Holds a preload whilechecking the backlash and bearing preloadon all the Bravo drive units.
73433
Clutch Assembly Stand 91-17301T1
Description: Holds the Bravo andBlackhawk clutch assemblies for servicing.
73434
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-15
Dial Indicator 91-58222A1
Description: Measures the gear backlashon all the drive units.
73429
Dial Indicator Adaptor Kit 91-83155
Description: Attaches a dial indicator to thegear case when checking backlash on theBravo One, Bravo Two and Bravo Threedrive units.
73643
Drill Bushing Tool Kit 91-818836A1
Description: Use when replacing a shiftcable in the Bravo One and Bravo Two bellhousing serial number 0D542204 andBelow, to enlarge the hole to 7/16 in. (11.113 mm) for new cable.
7037870376
Drive Shaft Adaptor 91-61077T
Description: Provides a wrench surface toturn the drive shaft on all the Bravo andBlackhawk drive units.
73427
BRAVO DRIVE UNIT
Page 2-16 90-806737--2 SEPTEMBER 2001
Drive Shaft Bolt TighteningTool 91-805451
Description: Removes and installs thedrive shaft retaining bolt and washer on theBlackhawk drive units.
73507
Drive Shaft Pinion GearShimming Tool 91-42840T
Description: Shims the pinion gear on theBravo One drive units.
73454
Drive Shaft Race Tool 91-805453
Description: Installs the bearing race onthe lower drive shaft of the Blackhawk driveunits.
73497
Drive Shaft Retaining Nut Tool 91-805455
Description: Removes and installs theBlackhawk drive unit lower drive shaftretaining nut.
73506
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-17
Drive Shaft Retaining Tool 91-805381
Description: Use to hold bearings anddrive shaft in Bravo Three drive units, SerialNumber 0L999999 and below, whilechecking backlash.
78078
Drive Shaft Retaining Tool 91-863738
Description: Use to hold the bearings andthe lower drive shaft while checkingbacklash on the Bravo Three drive units.
78078
Driver Handle 91-805454
Description: Driver handle for the91-805470 Front Bearing Guide of theBravo One, Bravo Three and Blackhawkdrive units.
73504
Driver Rod 91-37323
Description: Use with the various drivers toinstall the bearings on the Bravo One andBravo Two gear cases.
74184
BRAVO DRIVE UNIT
Page 2-18 90-806737--2 SEPTEMBER 2001
Dual Water Pick-Up Flush GearCase Seal Kit 91-881150Q1
Description: Use to block-off the frontwater inlet holes on the dual water inlet gearcases.
77977
Flushing Device 91-44357Q2
Description: Attaches to the drive unitwater intakes, provides a fresh waterconnection when flushing the coolingsystem or operating the engine.
73440
Flushing Kit 91-84996T1
Description: Use for flushing drives withlow water inlet gear cases.
78135
Forward Gear Bearing CupPuller Shaft 91-31229
Description: 5/8 in. x 18 threaded rod.
75928
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-19
Gear Case Pinion ShimmingTool 91-96512
Description: Measures the pinion height onthe Bravo Two gear case.
73457
Gimbal Bearing InstallationCollar Number 3 91-30366T1
Description: Use along with the 91-29310Plate, 91-37323 Driver Rod and 91-32325Driver Head to install the Bravo transomgimbal bearing.
75931
Hex Nut 11-24156
Description: Use with the 91-31229Forward Gear Bearing Cup Puller Shaft topull in the bearing assembly.
75930
Hinge Pin Tool 91-78310
Description: Removes and installs thehinge pins from all Mercury MerCruiserdrive units.
73443
BRAVO DRIVE UNIT
Page 2-20 90-806737--2 SEPTEMBER 2001
Holding Fixture 91-805573T
Description: Holds the Blackhawk driveunit during servicing.
73848
Lube Gun 91-37299Q2
Description: Allows easy access to greasethe fittings.
73674
MCM Tool Board OverlayUpdate Kit 91-883983
Description: Update kit for the original91-877528 MCM Tool Board Overlay Kit.This sheet has 12 additional tools for theBravo XR, XZ and Bravo Three drive units.
Included in 91-877528-1 MCM Tool BoardOverlay Kit.
77976
Needle Bearing InstallationTool 91-805471T
Description: Installs the pinion gear needlebearings in the lower drive shaft bore of theBlackhawk drive units.
73505
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-21
Needle Bearing Removal Tool 91-805472
Description: Removes the pinion gearneedle bearings from the Blackhawk driveunit.
73512
Oil Seal Driver 91-55916
Description: Installs the oil seals in theBravo One and Bravo Two drive unit bearingcarriers.
73473
Pinion Inspection Tool 91-805466
Description: Draws the drive shaft into thebearing taper to facilitate the pinion heightmeasurement on the Blackhawk drive units.
73524
Plate Puller 91-29310
Description: Use as a guide for removingand installing the gimbal bearing on theBlackhawk and all Bravo drive units.
74190
Power Steering Adaptor Kit 91-806908A1
Description: Adapts the 91-38053A4Power Steering Test Gauge to test the latermodel power steering control valves.
74168
BRAVO DRIVE UNIT
Page 2-22 90-806737--2 SEPTEMBER 2001
Power Steering Test Gauge Kit 91-38053A4
Description: Tests the power steeringsystem pressure.
74167
Propeller Nut Tool 91-805457T1
Description: Installs and removes the frontpropeller nut on the Blackhawk and BravoThree drive units.
73514
Puller / Driver Assembly 91-90244A1Description: Removes and installs thedrive shaft housing bearings and sleeves onall the Bravo and Blackhawk drive units.Assembly includes the following and can bepurchased separately:
91-90777T1 Puller Jaws 91-90774 Puller Guide 91-90775 Puller Bolt 91-90244T Driver Guide 91-90773T Driver Head
73435
91-90774
91-90244T
91-90773T
91-90244T
91-90777T1
Puller Head 91-63616T
Description: Bravo One, Bravo Two andBravo Three High Performance drive unitshinge pin puller.
73428
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-23
Puller Jaws 91-34570
Description: Replacement jaw for the91-34569A1 Slide Hammer Puller Tool.
77890
Puller Jaws 91-816242
Description: Use with either the two prongor three prong puller on all MercuryMerCruiser drive units.
75946
Reference Electrode 91-76675T1
Description: Senses an electrical current inthe water when testing the MerCathodesystem. Use to check hull potential.
73446
Retention Sleeve Removal Tool 91-862546
Description: Removes the aluminumsleeve from the U-joint bellows of all theBravo and Blackhawk drive units, SerialNumber 0L999999 and Below.
7
73484
BRAVO DRIVE UNIT
Page 2-24 90-806737--2 SEPTEMBER 2001
Roller Bearing Removal andInstallation Tool 91-37292
Description: Part of 91-31229A7 BearingRemoval and Installation Tool Assembly,use with the threaded puller rod or driverrod.
75935
Seal Driver 91-813653T
Description: Installs the U-joint oil seal intothe bearing carrier. Also use to pilot thepuller rod for the gear housing needlebearing installation on all the Bravo driveunits.
73453
Seal Driver, Bearing CarrierSeal 91-805372
Description: Installs the seals in theBlackhawk and Bravo Three drive unitbearing carriers.
73526
Seal Driver, Outer PropellerShaft 91-805358T
Description: Installs the seals in outerpropeller shaft of the Bravo Three andBlackhawk drive units.
73516
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-25
Seal Removal Tool 91-862064A1
Description: Use to remove the needlebearing and oil seals in the bearing carrier ofall the Bravo Three drive units.
25-805048 Replacement O-ring.
78062
Shift Cable Adjustment Tool 91-12427
Description: Attaches over the shift cable.Use for proper Bravo drive unit shift cableadjustment at the shift plate.
73479
Shift Cable Anchor AdjustmentTool 91-17262A1
Description: Use to install and remove shiftshaft bushings on all the Bravo drive units.
91-17262A1 Core Wire Locating Tool91-17263 Shift Cable Anchor Adjustment Tool
73478
91-17262
91-17263
Shift Handle Tool 91-17302
Description: Positions and removes theshift shaft on the Bravo One and Bravo Twodrive units.
73357
Shimming Tool 91-805462T
Description: Measures the pinion height onthe Blackhawk and Bravo Three drive units.
73503
BRAVO DRIVE UNIT
Page 2-26 90-806737--2 SEPTEMBER 2001
Sleeve Installation Tool 91-818162
Description: Installs the aluminum sleevein the U-joint bellows of all the Bravo andBlackhawk drive units.
73485
Slide Hammer Puller 91-34569A1
Description: Removes the bearings andbearing cups.
91-34570 Replacement jaw
73655
Spanner Wrench 91-821709TDescription: Removes trim cylinder endcap on all Mercury MerCruiser trimcylinders. Uses interchangeable pin sets:
91-811907 Large pin set: 0.235 in.(5.97 mm)91-811908 Medium pin set: 0.180 in.(4.57 mm)91-811909 Small pin set: 0.150 in.(3.81 mm)
71233
Spline Backlash Tool 91-806192
Description: Measures the Bravo Threeand Blackhawk propshaft-to-gear splinebacklash while on V-blocks.
73520
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-27
Tapered Insert Tool 91-43579
Description: Installs the tapered insertretainer into the water inlet hose on all theBravo and Blackhawk drive units.
73456
Torch Lamp 91-63209Description: 120v Torch Lamp, heatsbearing bores to make bearing removal andinstallation easier.
91-63210 Replacement bulb 120v 88-68664 Replacement bulb 240v
NOTE: 91-74042 Torch Lamp 240v is nolonger available. 88-68664 Replacementbulb 240v is available. 73437
Torque Wrench, lb-in. 91-66274
Description: Sets torques from 9 to150 lb-in. 3/8 in. drive.
73430
Transom Cutout and DrillFixture 91-43693A2
Description: Use when cutting and drillingboat transom for sterndrive installation.
22056
BRAVO DRIVE UNIT
Page 2-28 90-806737--2 SEPTEMBER 2001
Trim Pump Test Gauge Kit 91-52915A6
Description: Use in various trim pumptests.
73835
U-joint Adaptor 91-38756
Description: Supports the yoke whendisassembling the U-joint on all the driveunits, excluding the Bravo X series.
74229
Universal Puller Plate 91-37241
Description: Pulls the gears and bearings.
73652
Vertical Driver 91-805485
Description: Use with the various drivers toremove the Blackhawk drive unit bearings.
73494
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-29
Vertical Guide Tool andGuide Insert
91-80545891-805473
Description: 91-805458 Aligns the tools inthe vertical bore of all the Bravo andBlackhawk drive units.
91-805473 Guide Insert use with VerticalGuide Tool and 91-805474 Vertical ShaftService Tool to set the drive shaft preload onBlackhawk drive unit.
7350191-805458
91-805473
76044
Vertical Shaft Service Tool 91-805474
Description: Use with the various drivers toinstall the Bravo and Blackhawk drive unitbearings.
73493
Washer 12-34961
Description: Use on the threaded puller rodbetween the nut and plate when removingthe bearings.
75934
BRAVO DRIVE UNIT
Page 2-30 90-806737--2 SEPTEMBER 2001
Bravo 2000 Drive Unit ToolsBearing Adaptor NeedleBearing and Outer RaceInstallation Tool
91-862530
Description: Use to install the needlebearing and outer radial bearing on all Bravo2000 and X, XR and XZ drive units.
78066
Bearing Carrier InstallationTool 91-840388
Description: Use to install the bearingcarrier on the Bravo One withHi-Performance Propeller Shaft Kit installedon the lower unit, and the Bravo XZ, XRdrive units.
78070
Bearing Carrier Oil SealInstaller 91-840385
Description: Use to install the needlebearing and oil seals in the Bravo XZ, XRbearing carrier.
78061
Bearing Carrier Retainer NutWrench 91-840393
Description: Use to install the bearingcarrier retainer nut on the Bravo One withHi-Performance Propeller Shaft Kit installedon the lower unit, and Bravo XZ, XR driveunits.
78059
BRAVO DRIVE UNIT
90-806737--2 SEPTEMBER 2001 Page 2-31
Driver Handle 91-805454
Description: Driver handle for the91-805470 Front Bearing Guide of theBravo 2000 drive units.
73504
Flushing Kit 91-84996T1
Description: Use for flushing drives withlow water inlet gear cases.
78135
Front Bearing Guide 91-805470
Description: Guides installation of frontbearing into Bravo One, Bravo Three andBlackhawk drive units.
7418974189
Propeller Shaft Tool Kit 91-840393A1
Description: Use to install the bearingcarrier retainer on Bravo One withHi-Performance Propeller Shaft Kit installedon the lower unit, and Bravo XZ, XR driveunits.
77898
BRAVO DRIVE UNIT
Page 2-32 90-806737--2 SEPTEMBER 2001
Puller Bar 91-90338A1
Description: Removes the bearing carrierfrom all the Bravo XR and XZ drive units.
73525
Seal Removal Tool 91-862064A1
Description: Use to remove the needlebearing and oil seals in the bearing carrier ofall the Bravo Three drive units.
25-805048 Replacement O-ring.
78062
Sleeve Removal Tool (U-joint Bellows) 91-862546
Description: Use to remove the U-jointbellows retention sleeve on all the Bravo2000 transom assemblies.
78063
Spanner Wrench For L-18U-joint Bearing Retainer 91-862219A1
Description: Removes and installs thedrive shaft bearing retainer on the Bravo XZ,XR and Diesel Bravo drive units.
91-862218 Replacement pins (5)
78065
78064
BRAVO DRIVE UNIT
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Steel Bearing Adaptor Socket 91-862531
Description: Removes and installs thesteel bearing adaptor on the Bravo X Seriesdrive units.
78067
Vertical Guide Tool 91-805458
Description: Aligns the tools in the verticalbore of Bravo 2000 One/Two/Three and XSeries drive units.
73501
BRAVO DRIVE UNIT
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