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IntroductionHMI MigrationController and I/O MigrationApplication
and Configuration MigrationVisit the Demo Room
Honeywell Migration Solutions
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Controller and I/O MigrationTDC and TPS controllers migrate to
the C300 ControllerPMIO supportedSeries C zero-footprint Signal
Match cables available 1Q06
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Data Hiway ReplacementNIMHGHMHPMCBTPSLCNAPPPlant Information
Network (Ethernet)Common Operator Interface
Seamless operational integration of Experion PKS and
TPSIntegrated data accessIntegrated alarms & events
Data Hiway Replacement
C300 ControllerHybrid controlRegulatoryDiscreteSequenceFully
redundantFaster control (50 ms)Built-in advanced control (Profit
Loop)Full integration with HART and Foundation FieldbusRedundant
Series C I/ORedundant PM I/OChassis and rail-Mounted I/OPreserves
field wiring and terminationsMigration of associated advanced
control applications need to be considered
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Zero footprint kits free Hiway cabinet spaceCables pre-built and
labeled Experion controllers can be mounted in Hiway cabinets Field
wiring is untouchedThere is exceptional value in reducing
footprintWhere possible, terminations should be managed at the
marshalling panel Fault Tolerant Ethernet
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CB, EC MFCCB, EC & MFC use same main panels MFC has
additional panelsCBECMFCMFC I/OMFC I/OZero footprint kits free
Hiway cabinet spaceCables pre-built and labeledExperion controllers
can be mounted in Hiway cabinetsImproved performance, robustness
and reliability provided by Experion controllerField wiring is
untouched
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Prototype in Demo Room
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AMCField wiring untouchedFront Terminal BlocksRemote Terminal
Panels Mini FTAs replace AMC I/O cardsXZero Footprint kits free
Hiway cabinet spaceCables pre-built and labeledExperion controllers
can be mounted in Hiway cabinetsImproved performance, robustness
and reliability provided by Experion controllerField wiring is
untouched
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HLPIU, LLPIUCables pre-built and labeledExperion controllers can
be mounted in Hiway cabinetsImproved performance, robustness and
reliability provided by Experion controllerField wiring is
untouched
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Completing the MigrationNIMHGHMHPMCBTPSLCNPlant Information
Network (Ethernet)APPC300C300C300PM / APM / HPM Replacement
C300 ControllerPreserves I/O, FTAs, and field wiringLCN
Replacement
Need to consider migration of APP functions
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UCNExperion PKS supports the PM family I/O linkI/O link is on
board C300 moduleField wiring and FTA/IOP wiring is
untouchedUCNField wiring untouchedXI/O link compatibilityX
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Series C C300 Controller Connection to PMIOI/O Link #1I/O Link
#2
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IntroductionHMI MigrationController and I/O MigrationApplication
and Configuration MigrationVisit the Demo Room
Honeywell Migration Solutions
*
Application MigrationController Configuration, AM CL, SOPL, PM
CLExperion TargetC200/C300 controllerACEFunction Blocks, SCM, CAB,
UCFExamples Covered BrieflySOPL to SCMAM CL to CABMore details -
Tuesday 2-4 pm Desert Conference Room 4 or Demo Room
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Application & Configuration Migration StrategyHoneywell
Global Knowledge and Consistent ProcessImport All Legacy Data
(Controller, AM, SOPL, PMCL)Customer InputParse, Cross
ReferencingSystem Architecture
Functional Design SpecMap Functions to ExperionAdditional
Advanced Application DesignIntegration Into System, Graphics and
Network DesignExperion configurationGraphics
configurationSimulationAdditional Advanced application
configurationFactory Acceptance Test
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SOPL SCM Migration Process step Analyze the SOPL Identify the
KeywordsDraw SOPL equivalent FlowchartReview the Flowchart and
baselineGenerate the SCM equivalent to SOPLFor Bulk SOPL Migration
Within ControlBuilderCreate SCM Templates if enough similar SOPL
programsCreate example SCMs that can be copied and edited
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SOPL Conversion - Timer SOPL TIME checking is mapped to ONE
SCM-TIMER & FLAG function block.SCMPre-built Function
Blocks
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SOPL Conversion Main BlockSOPLMain Execution startsExpression
handlingTransition ConditionSCM
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SOPL Conversion Main BlockSOPLSCMSCM refers to CM
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SOPL Conversion SubroutineSOPLSCM
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VLR_CALC CAB Getting startedCAB blocks are always generic.
Unlike some forms of CL, specific point names are never directly
used in CAB code. The connections to specific point names are made
when a CAB block is configured.sensed values &
constantsVLR_CALCvapor/liquid ratioWe shall create a CAB block, and
place it in a test system.Our steps:
Create a CAB type.
Copy in the CL code as comment code.
Create the inputs and outputs.
Create the CAB code.
Instantiate the CAB type as a part of a test Control Module.CAB
is generic
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VLR_CALC CAB Creating a CAB typeFrom Control Builder, using
File->New->Type->Custom Algorithm Block, we get the dialog
below, and create a CAB named VLR_CALC and put it in the library
FRACT.
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VLR_CALC CAB Inputs and OutputsThe CL EXTERNAL statement, and
the PVCALC parameter, are the I/O. We are also going to enable
per-instance configuration of the heat capacity and the heat of
vaporization.We click on the Parameter Definition Editor tab to
define these parameters.
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VLR_CALC CAB PDEUsing PDE, we define the parameters:
CP & LAMBDA are constants, and we marked them as load to
enable configuration.
PVCALC is output.
The rest are input.
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VLR_CALC CAB Creating the CAB codeNow we translate from the CL
language constructs to MS Visual Basic. MS Visual Studio has many
modern assists for the coder, and a great debugger, come to the
demo room for more details
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VLR_CALC CAB Function Block Config.VLR_CALCA is like any other
function block. Here we are configuring the pin arrangements for
inputs and output, and the faceplate configuration parameters.
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VLR_CALC CAB Function Block Config.VLR_CALCA is ready for use,
in the CM_VLRATIO Control Module. It receives input (in this case
from numerics), and produces output to be used as the PV in a PID
algorithm.
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View CAB details from InterfaceSelect the [Source] TAB
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Global Honeywell Knowledge and Experience Used to Optimize
Migration Process
Consistent Processes Used Globally
Smooth Transition Enabled by Experion Products specifically
designed for Migration
System Enriched by Experion Features
Visit the Demo Room for more Details
2004 Users Group Americas Symposium Partners in Innovation
Thank You!
There are a number of critical factors that define the potential
for a successful relationship. These include:Cultural compatibility
and a willingness to consider alternative business solutions, e.g.
co-sourcingA compelling event to cause change in way of doing
businessRecognized value of automationAutomation not a strategic
core competency for the client
There must also be obvious opportunities to generate benefits
for the client. These value drivers can include:APC and
Optimization opportunitiesIncident and lost production
opportunitiesMaintenance cost opportunitiesLimited resourcesCapital
funding constraintsHuman resource skill-sets
Finally, since this relationship is predicated on a high degree
of trust and interdependency, a proven Relationship with Honeywell
is an advantage.
Improve Consistency and Productivity of Project Implementation
and DeliverablesHigher quality, Lower CostDelighted CustomersGlobal
Standard Tool setUser Interface is Consistent across internal and
product toolsReduction in training costs by increasing usability
Scalable for large and small teams Database on LAN or local
laptopEnables Concurrent Engineering for Front and Back OfficesData
package offsiteEnter the data once Duplication reduced or
eliminatedTPC importLegacy System data importStandards and
templateslinks to solution binders/standards/templates downloaded
with toolsEnhanced Scope and Change ManagementDatabase
trackingadd/change/deleteold and new valueswho made change8.
Improved documentation methodsGenerated from templatesCreated from
data in the database9. Support for low cost engineeringData
packaging tracking and data integrity conflict management10.
Hardware drawingsDrag and drop functionalityAuto generate from
standards (.dwg, .dxf)
The key concept is Enter Data Once,.. This is a major time saver
for project engineering to begin with.
