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2014 Honeywell Users Group Europe, Middle East and Africa

Migration Solutions for TDC 2000 Hiway Customers Marjorie Ochsner & Jean Goovaerts, Honeywell

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Agenda

• Upgrade Overview • Featured New Products • Summary

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Hiway Transformation

• Modernize – Improve Business Results – Enable Expansions – Sustainability

• Protect – Existing Production – Intellectual Property

• Applications • Graphics

– Infrastructure

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Rely on Honeywell

• Industry-leading Automation Solutions – State-of-the-art control system technology – Modern and robust safety architecture – Confidence from a single, reliable vendor – Solutions ensuring compliance with the latest standards – True integration of Honeywell and third-party DCSs – Overall lower cost of ownership

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Honeywell’s Commitment

• Proven Support – Not Just Promises! – Continuous technology evolution – No need to “rip and replace” – Support for legacy equipment – Maintain installed assets – Protect intellectual property – Freedom of choice for

new installations – Upgrade at your own pace

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Approach to Modernization

• Secure Path to Current Technology – Seamless integration with Experion PKS architecture – Standards-based functionality – Regulative-supportive capabilities – Integrated operation from the field, through

the plant, to the business level

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Modernize and Protect Your Investment

• Experion Hiway Bridge – Modernize and Protect Intellectual Property – Retain Graphics – Retain Applications

• Enhanced TPS Node • Universal Hiway I/O (UHIO)

– Retain Field Wiring

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Opportunity to Optimize Modernization

PI20118.71

PSI

TI201280.03

FFC201

4608.23BPD

LC20425%

LI21485%

FC2141308.29

BPD

FC23413.29KBPD

PC10615.73PSIG

PC10518.70PSIG

TI21389.03

F

TI223440.06

F

AI241320.78AMPS

D200

T203

T200

E209 E210

C205

P211

P212P210

P209

TI202281.53DEGF TI203

200.09DEGF

LI22495%

NAPHTHA

VRU

FLARE

SOURWTR

SLOP

CSR

CWSFUELGAS

FI226400.312MSCFD

PI11510.77PSIG

FI204000.00

MSCFD

T200 FRAC OVRHD

T200 TEMPS1-281.53 DEGF2-280.03 DEGF3-271.89 DEGF4-266.00 DEGF5-255.44 DEGF6-254.99 DEGF7-266.92 DEGF

50%

100%

0%85%

15%

65%

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TDC/TPS Evolution to Experion

History Module

Network Interface Module Hiway Gateway

Application Module

ACE-T / E-APP Experion Server -TPS

HPM

Logic Manager

Basic Controller

C300 C300

Safety Manager

Experion Orion Console Experion Station –TPS

GUS Application

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

C300-UHIO

ELMM

EHPM Universal Control Network

Basic Hiway

ENIM EHB

Control Firewall

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TDC/TPS Evolution to Experion (Cont’d)

History Module Application Module

ACE-T / E-APP Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

ELMM

EHPM

ENIM EHB

Control Firewall

Experion Orion Console Experion Station –TPS

GUS Application

C300-UHIO

Peer-to-Peer Below the Firewall

FTE Data Access Offloads the LCN

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The Journey: TDC3000/TPN/TPS – 1983+

LCN

UC

N

NIM

HM/AM

Culture of Paced Migrations

PM/APM/HPM

FSC

Hiw

ay

HG

Triconex

LM CB/EC/PIU

MFC/AMC

US GUS

TDC/TPN/TPS 1. 1983 - Launch 2. Contract supported

PM, APM, LM, HG, US CB, EC, PIU, MFC, AMC

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Steps to Transform Your Hiway

• Upgrade to PCUS or TPS-connected Nodes – Sustainable Hardware – Virtualize

• Add C300 or EHPM • Prepare for Experion Control

– Retain Field Wiring – Retain Cabinets – Change Power Supply – Check Grounding

• Install EHB • Hot Cutover One Basic Controller at a Time

– Install UHIO

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Enhanced TPS Node

ES-T

ACE-T

ACE-T / E-APP

Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch LCN

Fault Tolerant Ethernet

ELMM

EHPM

ENIM

EHB

Control Firewall

Experion Orion Console Experion Station –TPS

GUS Application

C300-UHIO

ESVT Experion Station

Thin Client

HM

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Virtualization for TPS Connected Nodes

Enhanced TPS Node

Can be in LCN or Dell Cabinet

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Solutions for Hiway Migration

• Experion Hiway Bridge (EHB) – Retain native graphics and advanced control applications

Hiway Gateway

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Solutions for Hiway Migration

• Universal Hiway I/O (UHIO) – Migrate Hiway to C300 while retaining wiring and cabinets

Single C300 and CF9 for the first CB UIO is optional redundant

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Solutions for Hiway Migration (Cont’d)

• Universal Hiway I/O (UHIO)

Redundant C300 and CF9 Additional UIO for second CB is optional redundant

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Solutions for Hiway Migration (Cont’d)

• Universal Hiway I/O (UHIO)

Only additional UIO for the third CB (and fourth CBs) Connection is to the first C300

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Solutions for Hiway Migration (Cont’d)

• Universal Hiway I/O (UHIO)

Cabinet after migration to C300 and UIO

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Solutions for Hiway Migration (Cont’d)

• Hiway Power Supply Replacement – Use existing Series C power supply

Replaces Existing Power Supply

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Hot Cutover Process

CB/EC Interim Controller Standby Manual

UHIO

Start Reserve Control Duration ~10-20 minutes

End

Native Window or GUS for Operations

Native Window or GUS for Operations

HMIWeb or Native Window or GUS for Operations

Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products

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Summary

• Flexible Solutions You Can Live With and Grow With… – Secure, well-planned modernization path for Hiway users – Migrations tailored to unique site requirements – No need to “rip and replace” existing control systems – Protect intellectual property – Retain physical assets – Leverage the value of

technology investments

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Thank You

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Services to Protect Investments

• Control Match Services – Tool to extract and convert control strategies from legacy controllers

to C300 and EHPM

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Services to Protect Investments (Cont’d)

• Hiway Care Program – Hiway Care Full

• Provides best protection available for installed assets and is determined at the moment of contract enrollment based on individual site requirements

– Hiway Care Basic • Allows users to add features or even upgrade to Hiway Care Full at

any time

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Services to Protect Investments (Cont’d)

• Assurance 360 – Assurance 360 Optima

• Offers dedicated resources for preventive and corrective maintenance, replacement parts, cyber security tools, and a written guarantee against system failures

– Assurance 360 Performa • Provides oversight on all aspects of system management with a focus on

meeting or exceeding performance metrics through visualization, planning and targeted support

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Typical Hiway Configuration

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Multi-generation Co-existence

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Journey Through Time

• Technology Development History – 1975: TDC 2000 – 1983: TDC 3000 Universal Station – 1988: Process Manager – 1996: FSC Integrated in TPS/TPN – 2004: Experion® Station TPS – 2007: C300 and SM Integrated

in Experion PKS – 2010: Unified HMI using Experion PKS – 2013: Ethernet-based EUCN and EHPM – NEW: 2014 – Integrated Hiway

Migration Solutions

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Modernize and Protect

• Honeywell users worldwide need to migrate their legacy TDC 2000 Hiway systems to the latest technology, while leveraging their existing investments.

• For more than 40 years, Honeywell has stood behind customers with a secure path to modernization. We offer proven solutions to help you protect intellectual property, maintain physical infrastructure, avoid costly downtime, and extend the value of installed assets.

• In this presentation, we will discuss Honeywell’s “Evolution Vision” for the Hiway installed base, including current and soon-to-be-released migration solutions.

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Solutions for Hiway Migration (Cont’d)

• Wiring Kits – Options to optimize your I/O inventory

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Today’s Operating Environment

• Operating demands in the process industries are placing ever-greater importance on plant automation solutions – Control system performance can impact

efficiency and operating costs – Every DCS requires upgrading to ensure

reliability and avoid downtime – Controls modernization is also needed

to achieve a flexible production platform

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Understanding Your Needs

• Investments in modern technology are critical to the bottom line – Reduce cost of ownership – Improve availability – Increase production rates – Meet regulatory standards – Manage risk – Extend asset life – Respond to market demands

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The Journey: Unified HMI

LCN FTE

UC

N

C300

NIM

HM/AM

ACE ESV-T

Modernize while Protecting Production and Intellectual Property

PM/APM/HPM

FSC

Hiw

ay

HG

Triconex

LM CB/EC/PIU

MFC/AMC

US PCUS GUS

ES-T

SM

HMI integration 1. 2005 – ES-T access to

TDC 2. 2010 – TPS/EPKS

software integration

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Hiway Migration Solutions – End of 2015

LCN FTE

C300

HM/AM

ACE ESV-T

Multi-generation Evolution

US PCUS GUS

ES-T

ENIM

EHPM

EUCN EHB

SM

SM

Hiw

ay

HG

CB/EC/PIU

MFC/AMC

Hiw

ay

CB/EC/PIU

MFC/AMC

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Solutions for Hiway Migration

• Experion Hiway Bridge (EHB) – Migrate Hiway to C300 while retaining applications and graphics

• Universal Hiway I/O (UHIO) – Migrate Hiway to C300 while retaining wiring and cabinets

• Hot Cutover Process with UHIO – Use UHIO to migrate while process is live

• Hiway Power Supply Replacement – Use existing Series C power supply

• Wiring Kits – Options to optimize your I/O inventory

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The Journey: TDC3000/TPN/TPS – 1983+

LCN

UC

N

NIM

HM/AM

Culture of Paced Migrations

PM/APM/HPM

FSC

Hiw

ay

HG

Triconex

LM CB/EC/PIU

MFC/AMC

US GUS

TDC/TPN/TPS 1. 1983 - Launch 2. Contract supported

PM, APM, LM, HG, US CB, EC, PIU, MFC, AMC