Table of Contents - mac-tech.com · 2 Tel: 800.328.9646 Tel: 800.268.5573 Tel: 001.800.741.2510 U.S.A. Canada Mexico Fax: 800.222.0002 Fax: 800.668.9314 Fax: 001.800.544.2096 Tel:

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ORDER Minimum order is $50.00

CREDIT REQUIREMENTS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established.

PAYMENT TERMS Terms are net 10 days. Catalog prices are subject to change without notice.

FREIGHT Orders are shipped F.O.B. from our manufacturing facility.(International Shipments are Incoterms: Ex Works).

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RETURNED MATERIAL A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned.

CLAIMS All claims or product shortages must be made within 30 days of the invoice date.

Terms and Conditions

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Table of Contents

Basix and Basix ABS/WLS (A) Station . . . . . . . . . . . . 4

Basix and Basix ABS/WLS (B) Station . . . . . . . . . . . . 5

HP2 and HP2 ABS/WLS (A) Station . . . . . . . . . . . . . 6

HP2 and HP2 ABS/WLS (B) Station . . . . . . . . . . . . . 7

HPX 1/2” (A) Station . . . . . . . . . . . . . . . . . . . . . . . 8

HPX 1-1/4” (B) Station . . . . . . . . . . . . . . . . . . . . . . 9

EXP 1/2” [A) Station . . . . . . . . . . . . . . . . . . . . . . . 10

EXP 1-1/4” (B) Station . . . . . . . . . . . . . . . . . . . . . . 11

2” (C) Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3-1/2” (D) Station . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-1/2” (E) Station . . . . . . . . . . . . . . . . . . . . . . . . 14

Add On for Non-Standard Features . . . . . . . . . . . . . 15

Dura-Blade 3-1/2” (D) Station . . . . . . . . . . . . . . . . . 16

Dura-Blade 4-1/2” (E) Station . . . . . . . . . . . . . . . . 17

Dura-Die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Replaceable Insert Assembly . . . . . . . . . . . . . . . . . 19

Close to Clamp Tooling . . . . . . . . . . . . . . . . . . . . . 20

Non-Standard Keying . . . . . . . . . . . . . . . . . . . . . . . 21

Shear Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Standard Shapes & Keying Locations . . . . . . . . . . . . 23

Wilson’s Basix Thick Turret Tooling is an affordable solution for fabricators looking to improve productivity and reduce tool replacement costs . Stronger tool steels, an intelligent design and optional surface enhancements combine to make Wilson Basix the standard in low cost, high quality thick turret tooling .

Wilson’s HP2 Thick Turret Tooling offers the same features as Basix with the addition of the easiest punch length adjustment in the industry . The HP2 spring pack assembly delivers fast and easy tool-less punch length adjustments, in or out of the machine .

Wilson’s HPX Thick Turret Tooling system is a revolutionary approach to punch press tooling . HPX delivers the most technologically advanced thick turret tooling on the market by incorporating Wilson’s EXP punch technology into an assembly with HP2 adjustment and the ability to accept round or shaped punches . In addition, every EXP punch comes standard with Wilson Tool’s exclusive Ultima™ premium tool steel resulting in twice the tool life as most standard punches .

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NOTES:

Maximum ‘A’ DIM .500” [12.7mm]

Maximum Material Thickness .150” [3.81mm] *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.

Additional charges may apply to non-standard features. See page 15.

DESCRIPTIONBASIX BASIX ABS/WLS

CAT. NO. PRICE CAT. NO. PRICE

PUNCH & GUIDE

ASSEMBLY

Round Shape FittedOptima® Coating

1305713059

-

1385613858

-

PUNCHRoundShapeOptima® Coating

21832182

-

1382713870

-

GUIDERoundShape (0o)Shape (0o & 45o)Shape (0o & 90o)

13065130661306713068

13073130741307513076

STRIPPER RoundShape Fitted

1304413143

1304513152

DIE

Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative

2192 18081295918171818

21921808

1295918171818

BASIX 1/2” [A] STATION

BASIX BASIX ABS/WLS

THICKNESS QTY. CAT. NO. PRICE

DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

210127212104

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

252525

220827222172

PUNCH SHIM

.060 [1.5 mm]

.060 [1.5 mm]1

2518982167

5

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DESCRIPTIONBASIX BASIX ABS/WLS


PUNCH & GUIDE

ASSEMBLY


1309013092

-

1386013862

-

PUNCHRoundShapeOptima® Coating

21852184

-

1382813872

-


13413134141341513416

13097130981309913100


18901917

24332432

DIE

Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape PositiveShape Negative

2194 2021 12961 2025 2026

2194 2021 12961 2025 2026

BASIX 1-1/4” [B] STATION

BASIX BASIX ABS/WLS

NOTES:

Maximum ‘A’ DIM 1.250” [31.75mm]




DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

209727232100

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

252525

220927242173

PUNCH SHIM

.060 [1.5 mm]

.060 [1.5 mm]125

15298

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NOTES: Maximum ‘A’ DIM .500” [12.7mm]


Additional charges may apply to non-standard features. See page 15. ** HP2 assemblies require a pinned round punch

HP2 1/2” [A] STATION


DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

210127212104

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

252525

220827222172

HP2 HP2 ABS/WLS

DESCRIPTIONHP2 GRAVITY HP2 ABS/WLS

CAT. NO PRICE CAT. NO PRICE

PUNCH & GUIDE

ASSEMBLY

Round Shape Fitted Optima® Coating

1405214053

-

1405414055

-

HP2 SPRING PACK ASSEMBLY 14153 14153

PUNCHPinned Round **Shape Fitted Optima® Coating

140482182

-

1386913870

-


14072140731407514074

14076140771407914078


1304413143

1304513152

DIE


219218081295918171818

21921808

1295918171818

7

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NOTES: Maximum ‘A’ DIM 1.250” [31.75mm]



** HP2 assemblies require a pinned round punch

HP2 1-1/4” [B] STATION


DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

209727232100

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

252525

220927242173

DESCRIPTIONHP2 GRAVITY HP2 ABS/WLS

CAT. NO PRICE CAT. NO. PRICE

PUNCH & GUIDE

ASSEMBLY


1405614057

-

1405814059

-

HP2 SPRING PACK ASSEMBLY 14172 14172

PUNCHPinned Round **ShapeOptima® Coating

140492184

-

1387113872

-


14080140811408314082

14084140851408714086


18901917

24332432

DIE


2194 2021

12961 2025 2026

2194 2021 12961 2025 2026

8

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NOTES:

Maximum ‘A’ DIM .500” [12.7mm] Maximum Material Thickness .150” [3.81mm]

Compatible with ABS and non-ABS machines

1. Includes guide assembly, punch and stripper

2. Guide assembly only. Punch and stripper purchased separately. Used for round or shape.

*Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.


DESCRIPTIONHPX

CAT. NO PRICE

PUNCH & GUIDE ASSEMBLY1


1402614012

-

GUIDE ASSEMBLY2 14027

PUNCHRoundShape FittedOptima® Coating

1390413905

-

GUIDERound Shape 0o

Shape 0o & 45o

Shape 0o & 90o

13073130741307513076


1304513152

DIE


21921808

1295918171818

HPX 1/2” [A] STATION

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NOTES: Maximum ‘A’ DIM 1.250” [31.75mm] Maximum Material Thickness .250” [6.35mm] Compatible with ABS and non-ABS machines 1. Includes guide assembly, punch and stripper.

2. Guide assembly only. Punch and stripper purchased separately. Used for round or shape..

*Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.


DESCRIPTIONHPX

CAT. NO PRICE

PUNCH & GUIDE ASSEMBLY1


1402914018

-

GUIDE ASSEMBLY2 14030

PUNCHRound Shape FittedOptima® Coating

1391613917

-

GUIDERound Shape 0o KeyShape 0o & 45o KeyShape 0o & 90o Key

13097130981309913100


24332432

DIE


2194 2021

12961 2025 2026

HPX 1-1/4” [B] STATION

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ROUND PUNCH Cat. No. 13904

HP ROUND PUNCH HOLDER

HP ABS/WLS ROUND PUNCH HOLDER

STANDARD SHAPE PUNCH HOLDER

METRIC SHAPE PUNCH HOLDER

METRIC ABS/WLS SHAPE PUNCH HOLDER

ULTRA PUNCH HOLDER

EXP™ 1/2" [A] STATION

DESCRIPTION CAT. NO PRICE

EXPPUNCH

Round Shape Optima© Coating

1390413905

-

PUNCH HOLDER

HP RoundHP Shape

HP ABS/WLS RoundHP ABS/WLS Shape

Standard RoundStandard Shape

Metric RoundMetric Shape

Metric ABS/WLS RoundMetric ABS/WLS Shape

Ultra

1397413975

1397613906

1397713947

1397813979

1398014024

15535

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PUNCH SHAPECat. No. 13917

HP SHAPE PUNCH HOLDER

HP ABS/WLS SHAPE PUNCH HOLDER

STANDARD SHAPE PUNCH HOLDER

METRIC SHAPE PUNCH HOLDER

METRIC ABS/WLS SHAPE PUNCH HOLDER

ULTRA PUNCH HOLDER

HP ABS/WLS SHAPE PUNCH HOLDER

EXP™ 1-1/4" [B] STATION

DESCRIPTION CAT. NO PRICE

EXP PUNCH

Round Shape Optima© Coating

1391613917

-

PUNCH HOLDER

HP RoundHP Shape

HP ABS/WLS RoundHP ABS/WLS Shape

Standard RoundStandard Shape

Metric RoundMetric Shape

Metric ABS/WLS RoundMetric ABS/WLS Shape

Ultra

1398813989

1399013918

1399113972

1399213993

1399414025

15537

12

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NOTES:


Maximum Material Thickness .250” [6.35mm]

All punches must be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply. Assemblies also available with quick-release stripper retention system (HP) #5555 (1/2-13) or #5577 (m-12)


DESCRIPTIONMETRIC METRIC ABS

CAT. NO. PRICE CAT.

NO. PRICE

GUIDE ASSEMBLY

Standard Standard (WLS®)

55835592

--

PUNCH

Round 1/2” - 13 ThreadRound M12 ThreadShape 1/2” - 13 ThreadShape M12 ThreadOptima® Coating

1847193318531934

-

-13614

-13615

-

STRIPPER RoundShape

18481854

51505151

DIE


2196 1850 12964 1855 1856

2196 1850 12964 1855 1856

METRIC 2” [C] STATION


DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

208927252092

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

10221027262174

13

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CAT. NO. PRICE CAT.

NO. PRICE

GUIDE ASSEMBLY

Standard Standard (WLS®)

55845593

--

PUNCH


1863193718681938

-

-13616

-13617

-

STRIPPER RoundShape

18641869

51525153

DIE


2198 1865

12965 1870 1871

2198 1865 12965 1870 1871

NOTES: Maximum ‘A’ DIM 3.500” [88.9mm]


1/16” [1.6mm] Rooftop shear is given to all punches with ‘A’ dimension greater than 50.8mm and width greater than 6.35mm, at no additional charge.

All punches .250” [6.35mm] and under in width will be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.

Assemblies also available with quick-release stripper retention system (HP) #5557 (1/2-13) or #5578 (m-12)


METRIC 3-1/2” [D] STATION


DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

208127272084

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

5221127282175

14

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GUIDE ASSEMBLY

StandardStandard WLS®

55855594

--

PUNCH


1876194118811942

-

-13618

-13619

-

STRIPPER RoundShape

18771882

51545155

DIE


2200 1878 12967 1883 1884

2200 1878 12967 1883 1884

NOTES:



Standard guide assemblies are keyed for shapes at 0o, 90o and 225o.

1/16” [1.6mm] Rooftop shear is given to all punches with ‘A’ dimension greater than 50.8mm and width greater than 6.35mm, at no additional charge.

All punches .250” [6.35mm] and under in width will be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply. Assemblies also available with quick-release stripper retention system (HP) #5559 (1/2-13) or #5579 (m-12)


METRIC 4-1/2” [E] STATION


DIE SHIM

.010 [0.25mm]

.030 [0.75mm].060 [1.5mm]

111

207327292076

.010 [0.25mm]

.030 [0.75mm].060 [1.5 mm]

5221227302176

15

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ADD ON CHARGES FOR NON-STANDARD FEATURES

NOTES:

• Add $7.00 to round or shape punch for extra straight before radius, extra back taper, or no back taper.

‘A’ Dimension = Longest distance across shape.

1/2” (A) Station & Multi-Tool Add Ons

Add ons for Round

Small Diameter Punch Die Stripper

.031 - .061 (0.79 - 1.56mm) N/C

.062 - .092 (1.57 - 2.34mm) N/C N/C

Clearance < .004 (.10mm)

Add ons for Shape

Small Width Punch Die Stripper

.031 - .039 (0.79 - 1.0mm)

.040 - .092 (1.01 - 2.34mm) N/C

Clearance < .004 (.10mm) N/C

2” (C) Station Add Ons

Add ons for Round


<1.000 (25.4mm) N/C N/C


Add ons for Shape


.031 - .039 (0.79 - 1.0mm)

.040 - .092 (1.01 - 2.34mm)

Small ‘A’ Dimension

< 1.150 (29.21mm) N/C N/C


4-1/2” (E) Station Add Ons

Add ons for Round


< 3.400 (86.36mm) N/C N/C


Add ons for Shape


.031 - .039 (0.79 - 1.0mm)

.040 - .092 (1.01 - 2.34mm)


< 3.400 (86.36mm) N/C N/C


1-1/4” (B) Station Ons

Add ons for Round


.031 - .061 (0.79 - 1.56mm) N/C

.062 - .092 (1.57 - 2.34mm) N/C N/C

.093 - .249 (2.35 - 6.32mm) N/C N/C


Add ons for Shape


.031 - .039 (0.79 - 1.0mm)

.040 - .092 (1.01 - 2.34mm) N/C

‘A’ Dimension < .437 (11.10mm) N/C N/C


3-1/2” (D) Station Add Ons

Add ons for Round


<1.900 (48.26mm) N/C N/C


Add ons for Shape


.031 - .039 (0.79 - 1.0mm)

.040 - .092 (1.01 - 2.34mm)


< 1.900 (48.26mm) N/C N/C


Radius or 45˚ Chamfer 4 Corners

Punch

Radius or Chamfer Size Total Add On

.001 - .062 (0.02 - 1.57mm)

.063 - .250 (1.58 - 6.35mm)

Greater than .250 (6.35mm)

Die Any Size

16

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NOTES: HP™ Dura Blade™ Guide Assys. are keyed for shapes at 0˚, 45˚, 90˚.

One-sided relief stripper plates and dies available upon request.

Single 90˚ die key option available upon request.

Ultima™ Premium Tool Steel is available on dies. Maximum width for blade insert is .750 (19.05mm).

* Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.

Maximum Material Thickness .250" (6.35mm)

DESCRIPTIONHP ABS/WLS


GUIDE ASSEMBLY 5663 5653

PUNCH BladeOptima® Coating

5657-

5657-

STRIPPER One Sided ReliefTwo Sided Relief

56655656

56665664

DIESlug Hugger®2* Positive Negative

550053285329

550053285329

Relief 2 sides, shape at 0 & 90˚

DURA-BLADE 3-1/2” [D] STATION

17

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NOTES:

HP™ Dura Blade™ Guide Assys. are keyed for shapes at 0˚ and 90˚.

One-sided relief stripper plates and dies available upon request.

Single 90˚ die key option available upon request.

Ultima™ Premium Tool Steel is available on dies.

Maximum width for blade insert is .750 (19.05mm).


DURA-BLADE 4-1/2” [E] STATION

DESCRIPTIONHP ABS/WLS


GUIDE ASSEMBLY 5639 5626

PUNCH BladeOptima® Coating

5630-

5630-

STRIPPER One Sided ReliefTwo Sided Relief

56415629

56425640

DIESlug Hugger®2* Positive Negative

550353385339

550353385339

Relief 2 sides, shape at 0 & 90˚

18

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DURA-DIE

C Station Slitting

D Station Slitting

D Station Close to Clamps

E Station Slitting

E Station Close to Clamps

Description Cat. No Qty. Price Size Limitations

C Station Slitting Dura-Die

Insert - Positive 12991 1 Max length = 2.008" [51mm] Max width = .276" [7mm]Max clearance for max length= .020" [.51mm]

Insert - SlugHugger 2 12992 1

Shim Pack 12995 1

*Die Base Assy 12989 1

D Station Slitting Dura-Die

Insert - Positive 13008 1 Max length = 3.386" [86mm] Max width = .250" [6.35 mm]Max clearance for max length= .040" [1.02mm]


Shim Pack 13012 1


D Station Close-to-Clamp Slitting Dura-Die

Insert - Positive (relief 2 sides) 13281 1 Max length = 3.189" [81mm]

Max width = .276" [7mm]Max clearance for max length= .020" [.51mm]

Insert - SlugHugger 2 (relief 2 sides) 13282 1

Die Base Assy @ 0&90 13276 1

E Station Slitting Dura-Die

Insert - Positive 13013 1 Max length = 4.400” [111.8mm] Max width = .375” [9.52mm]Max clearance for max length= .030” [.76mm]


Shim Pack 13017 1


E Station Close-to-Clamp Slitting Dura-Die

Insert - Positive (relief 2 sides) 13289 1 Max length = 4.400” [111.8mm]

Max width = .375” [9.52mm]Max clearance for max length= .030” [.76mm]

Insert - SlugHugger 2 (relief 2 sides) 13290 1

Die Base Assy @ 0&90 13284 1

All die assemblies include the die base and knock out tool.* These assemblies also include a shim pack.

Insert ordered separately.

19

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FOR “OLD STYLE”

REPLACEABLE INSERT ASSEMBLY

Replaceable Insert Assembly

Station Body (1/2” - 13) Body (M - 12) Punch Insert Set (1/2” - 13) Set (M - 12)

Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price

2” (C) 2623 2625 2590 2568 2624

3-1/2” (D) 1966 2286 1967 1965 2372

4-1/2” (E) 1969 2287 1970 1968 2373

Parts Description Cat. No. Price

Socket Head Cap Screw – 3/8” - 16 x 1-1/2” long for 2” (C) station 6391

Socket Head Cap Screw – 3/8” - 16 x 1” long for 3-1/2” (D), 4-1/2” (E) & 6” (F) stations 6019

High Collar Lock Washer for 3/8" screw 2129

Dowel Pin – 1/4” Dia. x .450” long (All Stations) 6004

NOTES: • Optima® is standard on punch inserts.• Blade insert punches under .375” (9.53mm) in width will be shipped with no shear unless specified.

• Double Valley Shear is recommended for widths of .187” (4.75mm) thru .375” (9.53mm) and minimum lengths of 2.000” (50.8mm) when used for nibbling.

• Undersized dimensions will incur additional charges. Please consult the fee schedule for the appropriate station to determine the charge.

• For widths less than .093” (2.36mm), consult the sales desk.

• Maximum width .750” (19mm).

• Inserts are available as obround to be used with rectangle dies, to eliminate “Saw Tooth Effect.”

20

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CLOSE TO CLAMP TOOLING

• All punches will be shipped with no shear unless specified.


'A' Dimension = Longest distance across shape.

3-1/2” [D] STATION [S80+]DESCRIPTION Cat. No. Price.

PUNCH

Thin ClampsThick ClampsOptima® Coating

50275114

-

STRIPPER

Thin ClampsThick Clamps

51005115

DIE

Slug Hugger® 2* (relief 2 sides, shp at 90˚) Slug Hugger® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger® 2* (relief 1 side, shp at 90˚) Slug Hugger® 2* (relief 1 side, shp at 0 -̊90 )̊

Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0 -̊90 )̊

Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0 -̊90 )̊

5499

5500

12966

5501

5101

5328

2462

5331

5156

5329

2463

5332

4-1/2” [E] STATION [S80+]DESCRIPTION Cat. No. Price.

PUNCH

Thin ClampsThick ClampsOptima® Coating

50295109

-

STRIPPER

Thin ClampsThick Clamps

50945110

DIE

Slug Hugger® 2* (relief 2 sides, shp at 90˚) Slug Hugger® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger® 2* (relief 1 side, shp at 90˚) Slug Hugger® 2* (relief 1 side, shp at 0 -̊90 )̊

Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0 -̊90 )̊

Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0 -̊90 )̊

5502

5503

12968

5504

5095

5338

2465

5341

5158

5339

2466

5342

21

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When ordering shapes at non-standard angles, use the diagrams below.

This key location matches Amada’s® turret punch press programming

method.

Front of Press

Die View

Note: Please refer to non-standard key locations by the following method: • Example 1 “Shape at 60˚”• Example 2 “Shape at 30˚”

Wilson Tool Keying Diagram

NON STANDARD KEYING

SHAPE at single angles other than standard

Station Punch Die Guide or Stripper

1/2” (A)1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)

N/CNot AvailableNot AvailableNot AvailableNot Available

NOTE: No additional charge on A & B stations for shape at 45o increments)

STANDARD keying, plus extra pins or keys for shapes at other than 45o increments

Station Punch Die Guide or Stripper

1/2” (A)1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)

Not AvailableNot AvailableNot AvailableNot AvailableNot Available

Not AvailableNot AvailableNot AvailableNot AvailableNot Available

____per key______ per keyNot AvailableNot AvailableNot Available

STANDARD keying, plus extra pins or keys for shapes at 45o incrementsStation Punch Die Guide or

StripperAvailable Options

Add On Price Available Options

Add On Price

1/2” (A)1-1/4” (B)

2” (C)3-1/2” (D)4-1/2” (E)

Not Available0˚ & 45˚

0˚ & 180˚45˚ increments45˚ increments45˚ increments

Not Available

____ per pin____ per pin____ per pin

Not Available0˚ & 45˚

0˚ & 180˚45˚ increments45˚ increments45˚ increments

Not Available

____ per key____ per key____ per key

____ per key____ per key____ per key

Not ApplicableNot ApplicableNot Applicable

22

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1/16" (1.6mm) rooftop shear is given to all punches with 'A' dimension† greater than 2.000" (50.8mm) and width greater than .250" (6.35mm) at no extra charge. All punches .250" (6.35mm) and under in width will be shipped with no shear unless specified. 'A' Dimension = Longest distance across shape.

NOTE: In some instances, inverted rooftop is substituted for single and double concave shears.

Rooftop

Concave or Double Concave

Inverted Rooftop

When nibbling, bite must be 75% of punch dimension or excessive side loading will result.

The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.

More susceptible to breakage because of a sharp focal point for stresses—use great care.

Type of Shear Benefit Limitation

Double Valley Shear

JK Shear

Best shear for nibbling when shape is long and narrow.

The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.

A special punch tip shear that allows you to punch high strength materials with a reduced risk of breakage.

Can only be used on punches up to 1.000" (25.4mm) diameter or 'A' dimension†.

Also good shear for nibbling because it inverts stresses.

Best shear for nibbling because it inverts stresses.

Best shear for punching at maximum tonnages.

SHEAR OPTIONS

SPECIAL SHEARS

Station‘A’

Dimensions †

Inverted RooftopSingle Concave

Double ValleyDouble Concave

1/16” Shear[1.6mm]

1/8” Shear[3.2mm]

1/16” Shear[1.6mm]

1/8” Shear[3.2mm]

1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)

Within 1.250” [31.75mm]Within 2.000” [50.8mm]Within 3.500” [88.9mm]

Within 4.500” [114.3mm]

JK Shear

Shape Add On Price

Round

Rectangle, Square, Hexagon, Singe ‘D’, Double ‘D’

ObroundNOTE: If specified: 1/8” (3.2mm) maximum rooftop shear can be given at N/C for any round or shape in 2”(C), 3-1/2”(D), 4-1/2”(E) or 6”(F) stations. For rooftop shear on any round or shape in 1/2”(A) or 1-1/4”(B) stations, add $17.25.

DIE CLEARANCE SELECTION INFORMATION

Total Clearance

Material Minimum Best Maximum

Copper, 1/2 Hard 8 % 12 % 16 %

Brass, 1/2 Hard 6 % 11 % 16 %

Mild Steel 10 % 15 % 20 %

Steel 0.50C 12 % 18 % 24 %

Aluminum, Soft 5 % 10 % 15 %

Stainless Steel 15 % 20 % 25 %

% x Material Thickness = Total Clearance

23

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PUNCH VIEW

DIE VIEW

1/2” [A] & 1-1/4” [B] STATION

1/2” [A] & 1-1/4” [B] STATION

2” [C], 3-1/2“ [D] & 4-1/2” [E] STATION

2” [C] STATION

3-1/2“ [D] STATION 4-1/2” [E] STATION

STANDARD KEYING LOCATIONS

STANDARD SHAPES

STANDARD SHAPES & KEYING LOCATIONS

OB Obround RT Rectangle OT Octagon DD Double-D QD Quad-D

SQ Square HX Hexagon SD Single-D LD Long-D ET Equilateral

WILSON TOOL INTERNATIONAL

WORLD HEADQUARTERS

Wilson Tool International - United StatesTel (Free): 800-328-9646 | Tel: 651-286-6001 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Email: [email protected]

NORTH AMERICA

Wilson Tool - CanadaPunching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected]

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SOUTH AMERICA

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P260C 2015

© 2015 Wilson Tool International

Documents

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