48
System Diagram SolvisMax Connection Diagrams and System Diagrams for the SolvisMax System Wärme. Leben. Zukunft • Gas und Öl • Fernwärme (with district hea- ting) • Pellet, third-party boiler • Teo • Vaero

System Diagram SolvisMax - Tava Sistēma€¦ · SAS Sludge separator SV Safety valve SOL-SKV Solar cap valve SV-SOL Solar safety valve TWK Drinking water network, cold connection

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

System DiagramSolvisMax

Connection Diagrams and System Diagrams for the SolvisMax System

Wärme. Leben. Zukunft

• Gas und Öl• Fernwärme (with district hea-

ting)• Pellet, third-party boiler

• Teo• Vaero

2 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

Contents 1 Information About These Instructions ...................................................................................................................... 3

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler ............................................................................... 4

2.1 SolvisMax Gas and Öl ................................................................................................................................................. 4 2.1.1 Basic equipment ............................................................................................................................................ 4 2.1.2 East/west roof ............................................................................................................................................... 6 2.1.3 Solid fuel boiler .............................................................................................................................................. 8 2.1.4 Swimming pool ............................................................................................................................................ 10 2.1.5 Additional storage tank ............................................................................................................................... 12

2.2 SolvisMax Fernwärme (with district heating) .......................................................................................................... 14 2.3 SolvisMax Solo with SolvisLino 4 .............................................................................................................................. 16

2.3.1 Basic equipment .......................................................................................................................................... 16 2.3.2 East/west roof ............................................................................................................................................. 18 2.3.3 Solid fuel boiler ............................................................................................................................................ 20 2.3.4 Additional storage tank ............................................................................................................................... 22

2.4 SolvisMax Solo with third-party boiler..................................................................................................................... 24 2.4.1 Basic equipment .......................................................................................................................................... 24 2.4.2 East/west roof ............................................................................................................................................. 26 2.4.3 Solid fuel boiler ............................................................................................................................................ 28

2.5 Connection Diagram ................................................................................................................................................ 30 2.5.1 Connection table (system status) ................................................................................................................ 30 2.5.2 Mains module .............................................................................................................................................. 31

3 Heating Pumps ...................................................................................................................................................... 32

3.1 SolvisMax Teo (brine/water) ................................................................................................................................... 32 3.2 SolvisMax Vaero (air/water) .................................................................................................................................... 34 3.3 Connection Diagram ................................................................................................................................................ 36

3.3.1 Connection table (system status) ................................................................................................................ 36 3.3.2 Mains module .............................................................................................................................................. 37 3.3.3 SolvisTeo connection ................................................................................................................................... 38 3.3.4 Connection of SolvisVaero........................................................................................................................... 40

4 Expansion Board .................................................................................................................................................... 44

4.1 Connection table ...................................................................................................................................................... 44 4.2 Connection Diagram ................................................................................................................................................ 44

5 Explanation of Symbols .......................................................................................................................................... 45

5.1 Hydraulic elements .................................................................................................................................................. 45 5.2 Electrical symbols .................................................................................................................................................... 46

1 Information About These Instructions

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 3

1 Information About These Instructions This brochure contains basic instructions for the proper installation and operation of the system and system com-ponents. We will give you tips on how to ensure that the system operates in an economical and environmentally friendly manner. We recommend that you participate in a Solvis training course to ensure safe and proper installation. As we are interested in improving our technical documen-tation, we appreciate feedback of any kind. Copyright All parts of this document are protected by copyright. Any unauthorised use outside of the narrow limits of the copy-right law is not permitted and is punishable by law. This especially applies to copying, translating, microfilming and storing and editing in electronic formats. © SOLVIS GmbH, Braunschweig.

A list of our interna�onal representa�ves is provided at www.solvis.com.Please understand that the telephone numbers are reserved for use by our installers.Interested system operators should contact their installer.

Symbols used DANGER Immediate danger, with serious health conse-quences and even death.

WARNING Danger, with potentially serious health conse-quences.

CAUTION Possible risk of moderate or light injury.

CAUTIONRisk of damage to unit or system.

Useful information, notes and work tips.

Change of document, referring to another docu-ment.

Energy-saving tip with suggestions on how to save energy. This reduces costs and helps protect the environment.

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

4 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler 2.1 SolvisMax Gas and Öl 2.1.1 Basic equipment

H VL

H RL

BD

S8

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Gas/Öl

S3

S9

STB

A12A13A14O 1

FA

SolvisControl

*

**

S10

S17

AG-xx

VS5

SP2

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1T

W

S18

S2

WWS

Fig. 1: SolvisMax Gas / SolvisMax Öl basic version with three mixed heating circuits – Part 1

* Only applies to SÖ, ** Only applies to SX Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Oil or gas condensing system • An additional temperature-limited or mixed heating

circuit Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 FA Automatic firing system H-RL Heating returnH-VL Heating flowSTB Safety temperature limiter

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 5

LA

SASH RL

H VL

SG-H

P

AG

3 bar

VTL-3

HKS-G

HK2

T TS13

A4A10

A11HKS-G

HK1

T TS12

A3

A9

A8MM

HKS-G

HK3

T TS16

A5A6

A7M

Fig. 2: SolvisMax Gas / SolvisMax Öl basic version with three mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

6 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.1.2 East/west roof

H VL

H RL

BD

S16

WOBD

S8

A6 A7

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Gas/Öl

S3

S9

STB

A12A13A14

O 1FA

SolvisControl

,9;*,9;

**

S10

S17

VS5

SP2

SÜS Max

SV

SV-SOL 6 bar

S7

I3

S6

SP1 AG xx

SOL-SKV

P

Fig. 3: SolvisMax Gas / SolvisMax Öl with east-west roof, two mixed heating circuits – Part 1

* Only applies to SÖ, ** Only applies to SX Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Oil or gas condensing system • Additional collector(field) on the opposite half of the

roof (east-west roof) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 FA Automatic firing system H-RL Heating returnH-VL Heating flowSTB Safety temperature limiter O Collector (field) on the east roof W Collector (field) on the west roof

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 7

H VL

H RL

LA

SAS

SG H

P

AG

3 bar

VTL 2

T

HKS G

HK1

T

S12

A3A8

A9 HKS G

HK2

T T

S13

A4

A11

A10

Fig. 4: SolvisMax Gas / SolvisMax Öl with an east-west roof, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

8 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.1.3 Solid fuel boiler

H/K RL

K RL

H/K VL

BD

S8

S17

AG-xx

VS5

SP2

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Gas/Öl

S3

S9

STB

A12A13A14O 1

FA

SolvisControl

*

**

S10

T

W

S18

S2

WWS

Fig. 5: SolvisMax Gas / SolvisMax Öl with a solid fuel boiler, two mixed heating circuits – Part 1

* Only applies to SÖ, ** Only applies to SX Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Oil or gas condensing system • additional solid fuel boiler Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveFA Automatic firing system HK1-3 Heating circuit 1 to 3 H-RL Heating returnH/K-VL Heating and boiler flow K-RL Boiler returnSTB Safety temperature limiter FBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 9

LA

SASH/K RL

H/K VL

K RL

T

PLAS

T

T

20mbar

50°C

A7

TWK

FBK

3 bar

TASS16

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

Fig. 6: SolvisMax Gas / SolvisMax Öl with a solid fuel boiler, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

10 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.1.4 Swimming pool

H VL

H RL

BD

S8

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Gas/Öl

S3

S9

STB

A12A13A14O 1

FA

SolvisControl

*

**

S10

S17

AG-xx

VS5

SP2

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1T

W

S18

S2

WWS

Fig. 7: SolvisMax Gas / SolvisMax Öl with swimming pool heating and two mixed heating circuits – Part 1

* Only applies to SÖ, ** Only applies to SX Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Oil or gas condensing system • Solar swimming pool heating Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-2 Distributor bar, 2-way RF Pool sensor BE-SC-2-O-SEN

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-2 Heating circuit 1 to 2 FA Automatic firing system H-RL Heating returnH-VL Heating flowSTB Safety temperature limiter Pool Swimming poolR3 Connection for room sensor 3 SC2 SolvisControl 2

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 11

H RL

H VLLA

SAS

S16SC2

R3

T

A5

V

V

Pool

T

RF1)

A7

A6

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

Fig. 8: SolvisMax Gas / SolvisMax Öl with swimming pool heating and two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

12 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.1.5 Additional storage tank

BD

S8

SR 10H VL

SR 11SR 1

SR 12

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG-xx

VS5

SP2

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Gas/Öl

S3

S9

STB

A12A13A14O 1

FA

SolvisControl

**

*

S10

Fig. 9: SolvisMax Gas/Öl, 2 storage tanks with a solid fuel boiler, two mixed heating circuits – Part 1

* Only applies to SÖ, ** Only applies to SX Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Oil or gas condensing system • additional solid fuel boiler • additional storage (SolvisStrato) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveFA Automatic firing system HK1-3 Heating circuit 1 to 3 H-VL Heating flowSR xx Connection to SolvisStrato STB Safety temperature limiter FBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 13

SolvisStrato

2

4

6

8

10

12

1

3

5

7

9

11

LA

SAS

SR 10H VLSR 11SR 1SR 12

TWK

FBK

3 bar

TASS16

T

PLAS

T

T

20mbar

50°C

A7

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

Fig. 10: SolvisMax Gas/Öl, two storage tanks with a solid fuel boiler, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

14 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.2 SolvisMax Fernwärme (with district heating)

BD

S8

A1

TWZ TWKTWW

S11

SV

S17

AG-xx

VS5

SP2

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1T

W

S18

S2

WWS

H/K VL

H/K RL

K RL

S1

S4

SolvisMax Fernwärme

S3

S9

SolvisControl

S10

A12S14

MmTW

FW RL

FW VL

T

T

P

WhP

P

Fig. 11: SolvisMax Fernwärme (with district heating) with a solid fuel boiler, two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Building control station for district heating • additional solid fuel boiler Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 FW-RL District heating return FW-VL District heating flow H/K-VL Heating and boiler return H/K-VL Heating and boiler flow K-RL Boiler returnmTW Mechanical temperature controller FBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 15

LA

SASH/K RL

H/K VL

K RL

T

PLAS

T

T

20mbar

50°C

A7

TWK

FBK

3 bar

TASS16

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

Fig. 12: SolvisMax Fernwärme (with district heating) with a solid fuel boiler, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

16 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.3 SolvisMax Solo with SolvisLino 4 2.3.1 Basic equipment

H/K RL

H/K VL

BD

S8

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG xx

VS5

SP2

SÜS Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

Fig. 13: SolvisMax Solo basic version with SolvisLino 4 and three mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisLino pellet boiler • Buffer load circuit without return increase with speed-

controlled load pump • An additional temperature-limited or mixed heating

circuit Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 17

LA

SASH/K RL

H/K VL

SG H

P

AG

3 bar

VTL 3

HKS G

HK2

T T

S13

A4

A10

A11HKS G

HK1

T T

S12

A3

A9

A8MM

HKS G

HK3

T T

S16

A5

A6

A7MT

PLASUGM

T

20mbar

SolvisLino 4

3 bar

A13

S14O 1

LP

Fig. 14: SolvisMax Solo basic version with SolvisLino 4 and three mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

Requirement for operating SolvisLino 4 without return increase: • Properly functioning speed control of the buffer

load pump by SolvisControl 2 in software version MA201 or later

• Using the PLAS (unmixed) buffer charging station• Connection of SolvisLino according to connection

diagram.

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

18 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.3.2 East/west roof

BD

S16

WOBD

S8

A6 A7

H/K RL

H/K VL

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

S17

VS5

SP2

SÜS Max

SV

SV-SOL 6 bar

S7

I3

S6

SP1

Ost West Dach

AG xx

SOL-SKV

P

Fig. 15: SolvisMax Solo with an east-west roof, SolvisLino 4 and two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisLino pellet boiler • Buffer load circuit without return increase with speed-

controlled load pump • Additional collector(field) on the opposite half of the

roof (east-west roof) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-2 Heating circuit 1 to 2 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow O Collector (field) on the east roof W Collector (field) on the west roof

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 19

LA

SASH/K RL

H/K VL

SG H

P

AG

3 bar

VTL 3

HKS G

HK2

T T

S13

A4A10

A11HKS G

HK1

T T

S12

A3

A9

A8MM

T

PLASUGM

T

20mbar

SolvisLino 4

3 bar

A13

S14O 1

LP

Fig. 16: SolvisMax Solo with an east-west roof, SolvisLino 4 and two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

Requirement for operating SolvisLino 4 without return increase: • Properly functioning speed control of the buffer

load pump by SolvisControl 2 in software version MA201 or later

• Using the PLAS (unmixed) buffer charging station• Connection of SolvisLino according to connection

diagram.

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

20 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.3.3 Solid fuel boiler

H/K RL

H/K VL

K RL

BD

S8

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG xx

VS5

SP2

SÜS Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

Fig. 17: SolvisMax Solo with SolvisLino 4, a solid fuel boiler and two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisLino pellet boiler • Buffer load circuit without return increase with speed-

controlled load pump • additional solid fuel boiler Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-2 Heating circuit 1 to 2 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow K-RL Boiler returnFBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 21

LA

SAS

H/K VL

H/K RL

K RL

T

PLAS

T

T

20mbar

50°C

A7

TWK

FBK

3 bar

TASS16

SG H

P

AG

3 bar

VTL 3

HKS G

HK2

T T

S13

A4A10

A11HKS G

HK1

T T

S12

A3

A9

A8MM

T

PLASUGM

T

20mbar

SolvisLino 4

3 bar

A13

S14O 1

LP

Fig. 18: SolvisMax Solo with SolvisLino 4, a solid fuel boiler and two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

Requirement for operating SolvisLino 4 without return increase: • Properly functioning speed control of the buffer

load pump by SolvisControl 2 in software version MA201 or later

• Using the PLAS (unmixed) buffer charging station• Connection of SolvisLino according to connection

diagram.

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

22 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.3.4 Additional storage tank

BD

S8

SR 10

H VL

SR 11

SR 1

SR 12

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG xx

VS5

SP2

SÜS Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

Fig. 19: SolvisMax Solo with SolvisLino 4, a second storage tank, a solid fuel boiler, two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisLino pellet boiler • additional solid fuel boiler • additional storage (SolvisStrato) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 H-VL Heating flowSR xx Connection to SolvisStrato FBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 23

SolvisStrato

2

4

6

8

10

12

1

3

5

7

9

11

LA

SAS

SR 10H VLSR 1

SR 11SR 12

TWK

FBK

3 bar

TASS16

SG H

P

AG

3 bar

T

PLAST

T

20mbar

50°C

A7

VTL 2

T

HKS G

HK1

T

S12

A3A8

A9 HKS G

HK2

T T

S13

A4

A11

A10

T

PLAST

T

20mbar

45°C

SolvisLino 4

3 bar

A13

S14O 1

Fig. 20: SolvisMax Solo with SolvisLino 4, a second storage tank, a solid fuel boiler, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

24 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.4 SolvisMax Solo with third-party boiler 2.4.1 Basic equipment

H/K RL

H/K VL

BD

S8

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG xx

VS5

SP2

SÜS Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

Fig. 21: SolvisMax Solo basic version with third-party boiler and three mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent customer-provided boiler (third-party boiler) • An additional temperature-limited or mixed heating

circuit Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow FA Automatic firing system FK Third-party boiler FSB Spring-loaded gravitational force brake

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 25

LA

SASH/K RL

H/K VL

SG H

P

AG

3 bar

FK

4-36l/min

FSB

TT

3 bar

FA

O 1

S14

VA13

A12 A14

VTL 3

HKS G

HK2

T T

S13

A4

A10

A11HKS G

HK1

T T

S12

A3

A9

A8MM

HKS G

HK3

T T

S16

A5

A6

A7M

Fig. 22: SolvisMax Solo basic version with third-party boiler and three mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

26 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.4.2 East/west roof

BD

S16

WOBD

S8

A6 A7

H/K RL

H/K VL

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

S17

VS5

SP2

SÜS Max

SV

SV-SOL 6 bar

S7

I3

S6

SP1

Ost West Dach

AG xx

SOL-SKV

P

Fig. 23: SolvisMax Solo with third-party boiler, east-west roof, two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent customer-provided boiler (third-party boiler) • Additional collector(field) on the opposite half of the

roof (east-west roof) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow FA Automatic firing system FK Third-party boiler FSB Spring-loaded gravitational force brakeO Collector (field) on the east roof W Collector (field) on the west roof

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 27

LA

SASH/K RL

H/K VL

FK

4-36l/min

FSB

TT

3 bar

FA

O 1

S14

VA13

A12 A14

SG H

P

AG

3 bar

VTL 2

T

HKS G

HK1

T

S12

A3A8

A9 HKS G

HK2

T T

S13

A4

A11

A10

Fig. 24: SolvisMax Solo with third-party boiler, east-west roof, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

28 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.4.3 Solid fuel boiler

H/K RL

H/K VL

K RL

BD

S8

T

W

S18

S2

WWS

A1

TWZ TWKTWW

S11

SV

S17

AG xx

VS5

SP2

SÜS Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

I3

S6

SP1

S1

S4

SolvisMax Solo

S3

S9

SolvisControl

S10

Fig. 25: SolvisMax Solo with third-party boiler, solid fuel boiler, two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent customer-provided boiler (third-party boiler) • additional solid fuel boiler Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-3 Distributor bar, 3-way PLAS Buffer charging station

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-3 Heating circuit 1 to 3 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow K-RL Boiler returnFA Automatic firing system FK Third-party boiler FSB Spring-loaded gravitational force brakeFBK Solid fuel boilerTAS Thermal discharge safety device

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 29

LA

SASH/K RL

H/K VL

K RL

T

PLAS

T

T

20mbar

50°C

A7

TWK

FBK

3 bar

TASS16

FK

4-36l/min

FSB

TT

3 bar

FA

O 1

S14

VA13

A12 A14

SG H

P

AG

3 bar

VTL 2

T

HKS G

HK1

T

S12

A3A8

A9 HKS G

HK2

T T

S13

A4

A11

A10

Fig. 26: SolvisMax Solo with third-party boiler, solid fuel boiler, two mixed heating circuits – Part 2

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

30 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

2.5 Connection Diagram 2.5.1 Connection table (system status) SolvisMax Gas, Öl, FW and Solo Sensors (temperature sensors and volume flow encoders) Actuators (pumps, signals and control valves) Inputs

Designation (sensor) Outputs

Designation no. Option no. OptionS1 All Sto. tank, top A1 All Circulation pump S2 All Hot water A2 All (Unused) S3 All Sto. tank reference A3 All Pump for heating circuit 1 S4 All Heating buffer, upper A4 All Pump for heating circuit 2 S5 All Solar flow 2 A5 All Pump for heating circuit 3

S6 All Solar return 2 A6 East-west roof Valve 1 Solid fuel boiler (FBK) (Unused) HC 3 Heating circuit 3 mixer open

S7 All Solar flow 1 A7 East-west roof Valve 2 Solid fuel boiler (FBK) Load pump HC 3 Heating circuit 3 mixer closed

S8 All Collector A8 All Heating circuit 1 mixer (open)S9 All Heating buffer, lower A9 All Heating circuit 1 mixer (closed)S10 All Outdoor temperature A10 All Heating circuit 2 mixer (open)S11 All Circulation A11 All Heating circuit 2 mixer (closed)S12 All Flow for heating circuit 1 A12 All District heating valve3) / burner

S13 All Flow for heating circuit 2 A13 All LI-3/4 load pump or third-party boiler 1)/burner 2 2) / –––

S14 All LI-3/41) boiler/third-party boiler1)/district heating return3) / ––– A14 All District heating valve3) / burner 1) / interf.

supp.S15 All Cold water (optional) O-1 All Modulation4) (0 – 10 V) / –––2)

S16 East-west roof Collector 2

SP1 All PWM solar pump 1 Solid fuel boiler (FBK) Wood boiler Other Flow for heating circuit 3

S17 All Solar volume flow encoder SP2 All PWM solar pump 2 S18 All Water volume flow encoder W All PWM hot water pump I-1 All External burner requirement LP All PWM load pump LI-3/4 or third-party boiler I-2 All (Unused) I-3 All Solar pressure

R1 All Room control element for heating circuit 1 (optional)

R2 All Room control element for heating circuit 2 (optional)

R3 All Room control element for heating circuit 3 (optional)

ST1 All Jumper / mechanical safety temperature limiter (mSTL)2)

ST2 All Jumper * “All” = applies to “Normal”, “East-west roof”, “Solid fuel boiler” and “HC 3”. “Normal” = without option, “Solid fuel boiler” = additional solid fuel boiler or “HC 3” = additional mixed heating circuit 1) Only applies to SolvisMax Solo 2) Only applies to SolvisMax Öl 3) Only applies to SolvisMax Fernwärme (with district heating) 4) Burner requirement and modulation for SolvisLino 3

2 Gas, Öl, Fernwärme (District Heating), Pellet, Third-Party Boiler

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 31

2.5.2 Mains module

Prog.

ST1

N

M

M 6,3 A T 1,0 A

L´ N´ N L L N PE

A1

A2

A3

A4

A5

A6

A7

A8A9

A13

A10A11

ST2

A12S3 T2 T1 L PE

A1 N PE

A2 N PE

A3 N PE

A4 N PE

A5 N PE

A6 N PE

A7 N PE

A8 A9

N

PE

A13 N PE

A10 A11 N PE

S18 S17 S16 S15 S14 S13 S12 S11 S10

Solar 1/2 O1

LP

-R3+ -R2+ -R1+

-I3+ -I2+ -I1+ VCC

A14

WW

S9 S8 S7 S6 S5 S4 S3 S2 S1

n

ϑ

ϑ

ϑS8

ϑ

n

ϑ

ϑ

ϑ

S7

S6

S5

S14

S15

S16

S17

S18

ϑ

ϑR1

R2

ϑ

ϑ

S4ϑ

ϑ

ϑ

ϑ

S3

S1

S2 WWS

EP

S13

S12

S11

S10ϑ

ϑ

S

PENL 1

M A5

PENL 1

M A4

A8/9

M A10/11

PENL 1

M

PWM

PWM

PWM

A1

LNPE

N'L'

SX

01/A14

Al. SX

Al. SÖ

SÖ SX

A12

A13/14

S9ϑ

ϑR3

pI 3

I 1

SolarLPWWS

PENL 1

M A3

PENL 1

M

M A6/7

NL PE

NL PE

Al. OW-D

Al. OW-D

Al. FBK

o. ASTB*

mSTB o.

Al. SL

Al. SÖ

PWMSolar

PENL

MA13 1

KKB LI3 SC 2 Al. SL-LI

KBB SC 2

ZR-Schni�stelle

Alarm

BR

KBB SÜS

KBB Netz 7 SC 2

Reset

RS232

BR

Fig. 27: SolvisControl 2 mains module for SolvisMax Gas, Öl, Fernwärme (with district heating) and Solo

* Exhaust safety temperature limiter (ESTL) only required in Switzerland AL FBK Solid fuel boiler alternative KBB-LI3-SC2 Burner cable for SolvisLino 3/4 AL OWD East-west roof alternative KBB SC-2 SolvisControl 2 sensor cable harness AL SL-LI Alternative: SolvisSolo with SolvisLino 3/4 KBB-SÜS Sensor cable harness for solar heat transfer stationAL SÖ Alternative connection for SolvisMax Öl mSTL Mechanical safety temperature limiter AL SX Alternative connection for SolvisMax Gas WWS Hot water stationESTL Exhaust safety temperature limiter ZR Central controller interface BR Jumper EP Expansion board, see Fig. 42, p. 44

3 Heating Pumps

32 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

3 Heating Pumps 3.1 SolvisMax Teo (brine/water)

BD

S8

H VLWW VL

WP RL

H RL

T

A2

S18

S2

WWS

*S16

A5

TWZ TWKTWW

S11

SV

S17

AG-xx

VS5

O 3

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

S6

O 2

S1

S4o

SolvisMax Teo

S3

S4u

SolvisControl

S10

Fig. 28: SolvisMax Teo with SolvisTeo and two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisTeo brine/water heating pump Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-2 Distributor bar, 2-way SOS-SW Brine station Heat exchanger (brine support, option) 1 From SolvisMax 2 To heating pump 3 From heat source 4 To collector

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-2 Heating circuit 1 to 2 S-RL Solar returnDW Brine pressure controller H-RL Heating returnH-VL Heating flowWP-RL Heating pump return WQ-RL Heat source return WQ-VL Heat source flow WW-VL Hot water flow

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 33

LA

S14 S15

WP RL

H RL

H VL

WQ VL WQ RL

WQ RLWQ VL

MA

B

ABA3.2

WW VL

SAS

10-40l/min

Solvis Teo

A12A3.3

MB

AAB

S9

*

O 1

SOS-SW

V

P

AG

DW(ST2)

I P

3 bar

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

S-RL

1 2

34

Fig. 29: SolvisMax Teo with SolvisTeo and two mixed heating circuits – Part 2

* Brine support optional

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

3 Heating Pumps

34 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

3.2 SolvisMax Vaero (air/water)

BD

S8

H/K VL

H/K RL

WP RL

WP VL

SAS

SV

T

A2

S18

S2

WWS

S1

S4

SolvisMax Vaero

S3

S9

SolvisControl

S10

A5

TWZ TWKTWW

S11

SV

10-40l/min

Alarm

O 1

PLAS-WP

V

S17

AG-xx

VS5

O 3

SÜS-Max

SOL-SKV

SV

P

SV-SOL6 bar

S7

S6

O 2

Fig. 30: SolvisMax Vaero with SolvisVaero, third-party boiler and two mixed heating circuits – Part 1

Equipment • SolvisControl 2 system controller • Drinking water heating • Two mixed heating circuits • Solar circuit with one collector (field) • Adjacent SolvisVaero air/water heating pump • Adjacent customer-provided boiler (third-party boiler) Modules: BD Lightning protection boxHKS-G Heating circuit station, mixed AG-xx Solar expansion vessel WWS Hot water station SG-H Heating circuit safety group SÜS-MAX Solar heat transferstation VTL-2 Distributor bar, 2-way

Abbreviations LA Air separatorAG Expansion vesselSAS Sludge separator SV Safety valveSOL-SKV Solar cap valveSV-SOL Solar safety valve TWK Drinking water network, cold connectionTWW Drinking water network, hot connectionTWZ Drinking water network, circulation connection

V Adjusting valveHK1-2 Heating circuit 1 to 2 H/K-VL Heating and boiler return H/K-VL Heating and boiler flow WP-RL Heating pump return WP-VL Heating pump flow HE House infeedFA Automatic firing system FK Third-party boiler FSB Spring-loaded gravitational force brake

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 35

*A6V

*

FA

A63 bar

T T

FSB

FK

4-36l/min

FK*

H/K VL

H/K RL

WP RL

WP VL

LA

SAS

HE

WP-XX

A12 A14S14

S15

A13A6

S3/A12

I1

SG-H

P

AG

3 bar

VTL-2

T

HKS-G

HK1

TS12

A3A8

A9 HKS-G

HK2

T TS13

A4

A11

A10

Fig. 31: SolvisMax Vaero with SolvisVaero, third-party boiler and two mixed heating circuits – Part 2

* Customer-provided boiler optional (third-party boiler)

This diagram is not a substitute for detailed technical planning. To ensure the correct function of the system, our installation, operating and maintenance instructions must be followed. When connecting a third-party boiler, do not rely solely on the information provided – consult the manufacturer of the boiler.

We reserve all copyright and protection rights for this drawing. This drawing may only be duplicated or made accessible to third parties with our express written permission. SOLVIS GmbH

3 Heating Pumps

36 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

3.3 Connection Diagram 3.3.1 Connection table (system status) SolvisMax Teo, SolvisMax Vaero Sensors (temperature sensor and volume flow encoder) Actuators (pumps, signals and control valves)

Input no. Designation Output

no. Designation

S1 Sto. tank, top A1 (Unused)S2 Hot water A2 PWM hot water pump S3 Sto. tank reference A3 Pump for heating circuit 1

S4 [Upper heating buffer (S4o) and lower heating buffer (S4u)]* / upper heating buffer** A4 Pump for heating circuit 2

S5 Solar flow 2 A5 Circulation pumpS6 Solar return 2 A6 ––* / Heating cartridge requirement** S7 Solar flow 1 A7 (Unused)S8 Collector A8 Heating circuit 1 mixer (open) S9 Heating pump return* / lower heating buffer** A9 Heating circuit 1 mixer (closed)

S10 Outdoor temperature A10 Heating circuit 2 mixer (open) S11 Circulation A11 Heating circuit 2 mixer (closed) S12 Flow for heating circuit 1 A12 Compressor requirement S13 Flow for heating circuit 2 A13 ––* / Heating cartridge 2 requirement** S14 Brine flow* / heating pump return** A14 ––* / Interf. supp.**

S15 Brine return* / heating pump flow** O-1 Brine pump* / buffer charging station heating pump (PLAS-WP)**

S16 Solar return 1 O-2 PWM solar pump 1S17 Solar volume flow encoder O-3 PWM solar pump 2S18 Water volume flow encoder

S3/A12 Low/high press. add-on* / defrosting signal** I-1 Integrated heating pump controller (IWS) malfunction**I-2 Block time I-3 (Unused) R1 Room control element for heating circuit 1 (optional)R2 Room control element for heating circuit 2 (optional)ST1 Brine pressure controller* / jumper** ST2 Brine leak* / jumper**

* Only applies to SolvisMax Teo ** Only applies to SolvisMax Vaero

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 37

3.3.2 Mains module

Prog.

A

ST1

N

M

S Ö

M 12V

M 6,3 A T 1,0 A

L´ N´ N L L N PE

A1

A2

A3

A4

A5

A6

A7

A8A9

A13

A10A11

ST2

A12S3 T2 T1 L PE

A1 N PE

A2 N PE

A3 N PE

A4 N PE

A5 N PE

A6 N PE

A7 N PE

A8 A9 N PE

A13 N PEL 13 12

A10 A11 N PE

S18 S17 S16 S15 S14 S13 S12 S11 S10

-O3+ -O2+ -O1+

M S17 VCCDFG 1

-R3+ -R2+ -R1+

-I3+ -I2+ -I1+ VCC

A14

M S18 VCCDFG 2

S9 S8 S7 S6 S5 S4 S3 S2 S1

br ws

n

ϑ

ϑ

ϑS9*

ϑ

ϑ

n

ϑ

ϑ

ϑ

S8S7S6S5

S14S15S16S17S18+ ws- br

0-10V

ϑ

ϑR1R2

ϑ

ϑS4**

ϑ

ϑ

ϑ

ϑ

S3S2S1

S13S12S11S10

ϑ

ϑ

S

PENL 1

M A5

PENL 1

M A4

A8/9

p

M A10/11

A3.3

A12

A3.3

A12

PENL 1

M A3.1NL

NL PE

A3.2 AAB

B

A1

A2

AP SÜS

GNDPWM VCC

O3+O2-

O3

O2 GNDPWM

O2+

A2

EP

AP WWS

A2NPE

-I1 VCC

PWWGND

AB (P1)Vaero

LNPE

N'L'

AB (P5)Vaero

AB (P2)Vaero

DW

KBB-SC-2

ZR-Schnittstelle

Alarm

RBSUM

BR

RB

KBB-SÜS

KBB-Netz-7-SC-2

Fig. 32: SolvisControl 2 mains module for SolvisMax Vaero and SolvisMax Teo 1 Connection, see KBB SC-2 SolvisControl 2 sensor cable harness 2 No power AB-B KBB-SÜS Sensor cable harness for solar heat transfer stationEP Expansion board, see Fig. 42, p. 44 R1, R2 Room control element for heating circuits 1 and 2AP WWS Hot water station adapter plate RB Relay box, see AP SÜS Solar heat transfer station adapter plate R Main switchAB(Px) Junction box outlet strip (SolvisVaero) ST2 BR or brine circuit pressure controller (SolvisTeo)BR Jumper via L and 13 SUM Sensor switching module, see br Brown connection cable ws White connection cable DW Pressure controller (optional, remove jumper at ST2) ZR Central controller interface

3 Heating Pumps

38 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

3.3.3 SolvisTeo connection Brine pump controls

+ws-br

-O3+ -O2+ -O1+

230 V ~ 0 - 10 V =L1 N PE

WQP

NBG

M1 ~

16A

Fig. 33: Version 1: Pump with connection for O-1 control line (analogue, 0 – 10 V, brine station)

+ws-br

-O3+ -O2+ -O1+

0 - 10 V =

WQP

NBG

M1 ~

Kxx

230 V ~L1 N PE

16A

Fig. 34: Version 2: Pump without connection for O-1 control line (ana-logue, 0 – 10 V)

Kxx

230 V ~

L2L1

NPE

L3

+ws-br

-O3+ -O2+ -O1+

0 - 10 V =N

WQP

NBG

M1 ~

3x16A

Sch

Fig. 35: Version 3: Pump with AC motor

br Brown connection cable N Neutral conductorKxx Brine pump junction box NBG Mains moduleL1 Phase PE Protective earthL2 Phase Sch ContactorL3 Phase WQP Heat source pumpM Motor ws White connection cable

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 39

Relay box connection

A3Hz-RL

WW

PELT1 NB4

NBG

X2

X26

230V

T2S3A12

PEA3 N

PELL NL' NN'

L2L1

NPE

L3

12V

Relaisbox 1 2 3 4 5 6 7 8 9 10 11 12 13

KleinspannungΩ

230 V ~

B1 B1 B2 B2 "+"LFernb

. 3H LFe

rnb. 1

T (WW

)T (

A)T (

MK)

Fig. 36: Connection of relay box between SolvisControl 2 and SolvisTeo L1 Phase NBG SolvisControl 2 mains module L2 Phase X2 Low voltage terminal strip for SolvisTeo L3 Phase X26 Earthing terminal for SolvisTeo N Neutral conductor Hz-RL Heating return sensor for SolvisControl 2 PE Protective earth HW Hot water sensor for SolvisControl 2

Connection of sensor switching module

SUM

PE

LT1

N

B4

T2S3

A12S4

A114

A2

12

11

S4u S4o

Fig. 37: Sensor switching module on SolvisControl 2 for SolvisMax Teo

3 Heating Pumps

40 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

3.3.4 Connection of SolvisVaero

Junction box

I1+ VCC

I2+ O1-

O1+

Alar

m M

Alar

m +1

2V

PWM

LP

M LP

SL SC 2 (12V)

SLLP

N L-Au

f

L-Zu

SLKH

1 2 3

K33

21

85

94

67

10

31

42

105

78 PE

N

L1

Reset

DHC 2

WP ON

DHC 1

ABTAUEN

Störung

Speerzeit

PE / A12

N / A12

L1 / A12

A14

A13

T2 / A12

A6

S3 / A12

SL SC 2 (230V) SL

WP9 x 1.0 mm²

K2

K1

K3

PWMWandler

K1 K2

bl we brwe br2 1 3 5 4 6 7

EVU L` vom RSE

P5

P6P1

P2

Fig. 38: Junction box br Brown PE Protective earthbl Blue WP ON Heating pump onwe White Block time Power supply company’s L' from RSE L Phase DHC Electrical auxiliary heaterL’ Release phase from power supply company RSE Ripple control receiverM LP Load pump earth PWM Pulse width modulation (speed control) N Neutral conductor KH Ball valveLP Load pump WP Heating pumpSL Control line SC-2 SolvisControl 2

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 41

Power connection

RSE RSE

L1L2L3NPE

3 x 1.5 mm²

PE

LN AB(P6)

2 x 0.5 mm²

3 x 1.5 mm²

6 x 16 A

9 x 2.5 mm²

SC2

1 x 16 A

1 x 16 A1

M

HE

LP

DHC

WP

Fig. 39: Power connection AB(Px) Junction box outlet strip PE Protective earthDHC Tankless water heater RSE Ripple control receiverIWS Integrated heating pump controller SC2 SolvisControl 2HE House infeed WP Heating pumpL Phase 1 to 3 WM Maintenance managerLP Load pump X22 Maintenance manager for mains connector N Neutral conductor

3 Heating Pumps

42 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

Integrated heating pump controller (IWS)

AB(P4)

>d d

>

32

9 x 1,0 mm²

10987654321

DHCWPL3L2L1NL3L2L1N76543210

WP

ON

DHC

2

DHC

1

PENL1

21

F5T >

P3=3200WP2=3000W

P1=2600W

E1

32

31

22

21

12

11X31

5

64

3

2

1

WVU

M1

K2

K1

R1R2R3

6

5

4

3

2

1

K7

K6

K5

3

13

13

1

X31

Y1

E2F2N2

AB

K7

K6

K5

K2

K1

654321

X1

M3

BHZ

A

A

A2

B

B

A1

A2 A1

Δ

X23

X29

456789

101112

123

ABTA

UEN

Stör

ung

Rese

t

3

12

X38

Fig. 40: Integrated heating pump controller (IWS), mains voltage side AB(Px) Junction box outlet strip K7 DHC relay level 2 (A13)BHZ Drain-line heater L Phase 1 to 3DHC Tankless water heater M1 Compressor motorE1 Tankless water heater N Neutral conductorE2 Oil sump heater N2 Differential pressure switch for defrosting F2 High pressure controller PE Protective earthF5 DHC safety temperature limiter WP Heating pumpK1 Contactor for resistor start-up X1 Connection terminalsK2 Contactor for compressor start-up X4 Controller connection terminal K5 DHC relay level 1 (A6) X23 Earth connection block for mains connection K6 DHC relay level 2 (A13) X31 Oil sump heater connection terminal

3 Heating Pumps

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 43

2

M M 1

A2

M6P1B1 B2 B9 B10 B8 B7 B6 B5

M7

X3623

X35

X30

X33

M8

X40

1

654321

321

7654321

54321

X34

X375431

X391234

p pT T T T T T T T

3 312 2 1

M NL

X40

P3

Fig. 41: Integrated heating pump controller (IWS), low voltage side A2 Integrated heating pump controller P1 High pressure sensorB1 KTY heating pump (WP) flow sensor P3 Low pressure sensorB2 KTY heating pump (WP) flow sensor WM Maintenance managerB5 KTY hot gas sensor X2 Low voltage terminal strip B6 Pt1000 intake air sensor X29 IWS plug, 12 pin – controller B7 Pt1000 compressor inlet sensor X30 IWS plug, 3 pin – busB8 Pt1000 compressor outlet sensor X33 IWS plug, 5 pin – elec. expansion valve B9 KTY antifreeze sensor X34 IWS plug, 7 pin – sensorsB10 Pt1000 injection sensor X35 IWS plug, 6 pin – temperature sensors L Phase X36 IWS plug, 3 pin – fanM6 Fan motor X37 IWS plug, 5 pin – elec. injection valve M7 Stepper motor for elec. expansion valve X38 IWS plug, 3 pin – DHCM8 Stepper motor for elec. injection valve X39 Connection terminal for pressure sensors N Neutral conductor X40 Earth connection terminal for temperature sensor

4 Expansion Board

44 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

4 Expansion Board 4.1 Connection table SolvisMax Actuators (pumps) Output no. Designation (230 V mains connection)1 Solar pump 1 2 Solar pump 2 3 Hot water pump

4.2 Connection Diagram

LN

PE PE

LN

PE

LN

L'N'LN

PE

LN

PE PE

LN

PEL N

1 2

3 4 5

NB SC2S

NETZKBB Netz 7 SC 2 NBG

230V50Hz

N PEL1

PENL

1M230V

PENL

1M230V

PENL

1M230V

PENL

1M230V

PENL

1M230V

Fig. 42: Expansion board for SolvisControl 2 mains module KBB Cable harness NB-SC2 SolvisControl 2 mains module NBG SolvisControl 2 mains module

5 Explanation of Symbols

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 45

5 Explanation of Symbols 5.1 Hydraulic elements Valves Symbol Meaning

Manometer

Thermometer

Components Symbol Meaning

Membrane expansion vessel

Oil or gas burner

Solar collector

Consumers in the heating circuit

General heat generator

Heat exchanger

Wh

Heat quantity counter

FBK

Solid fuel boiler (FBK) or pellet boiler (Lino 3)

FA

Oil or gas boiler

Compressor (heating pump aggregate)

Electric heating cartridge

Valves Symbol Meaning

Shut-off valve or valve

VAdjusting valve

Bleeding tap

Motor-driven mixing valve

Gravity brake

SiV Safety valve

Thermostatic mixing valve

SOL-SKV Solar cap valve

Boiler filling and draining valve

Thermal discharge safety device (TAS)

Three-way switching valve

P Differential pressure control valve

5 Explanation of Symbols

46 SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN SOLVIS

Other hydraulic components Symbol Meaning

Pressure controller, brine circuit

Volume flow encoder

Pump

Sludge separator

Drinking water filter

5.2 Electrical symbols Actuators Symbol Meaning

General actuator (pump / control valve / mixing valve / connection)

Servomotor (e.g. on the three-way mixing valve)

Motor (e.g. of a pump)

Sensors Symbol Meaning

General sensor (temperature sensor, volume flow encoder, etc.)

Volume flow encoder

Temperature sensor

Other electrical components Symbol Meaning

Jumper

On/off switch (button with lock function)

FA

Automatic firing system

BD

Lightning protection box

RF

Room control element

S3/A12

Terminal S3 at output A12

SOLVIS SolvisMax Subject to technical changes 08.16 ALS-MAX-7-EN 47

Notes

Art.-

Nr.:

278

85 -

ALS-

MAX

-7-E

N -

Subj

ect t

o te

chni

cal c

hang

es -

Dok

umen

t-N

r.: 2

7885

-3b

/ Sta

nd: 0

8.16

SOLVIS GmbH Grotrian-Steinweg-Straße 12 D-38112 Braunschweig

+49 (0) 531 28904-0 +49 (0) 531 28904-100 [email protected]

www.solvis.com *27885*