SwitchesModel SW 96

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 1 of 13

Features• Circular design• Very small dimensions, Ø2.54 mm/[0.1”]• SW96withflanges• Differentplasticcolorsavailable

Contents1. HistoryRevision 32. MechanicalSpecifications 43. ElectricalSpecifications 54. MaterialSpecifications 55. EnvironmentalConditions 56. Recommended Process Parameters 67. Mechanical Dimensions 78. Housing Styles 89. Toggle Styles 1010. Plastic Colors 1211. Color Coding 1212. ProductSpecificationForm 13

Sonionreservestherighttomakechangesatanytimetoimprovereliability,functionordesign,inordertoprovidethebestproductpossible.

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 2 of 13

1. History RevisionRevision Number/Date Change from last revision06 / Jan. 02 HistoryRevisionadded.Solderterminalsgoldflashplated.Housingstyle03

added. Toggle style 02, 06, 07 and 09 added.

07 / Apr. 08 Forcedefinitiondrawingadded.Storagehumidityadded.Operationaltemperatureandhumidityremoved.Newlay-out.Newdatasheetdesign.

MT1024.A (07/08) Notechnicalupdates

008/JUL-22-2009 Notechnicalupdates

009/2014-01-10 UpdateddesignandnewRoHSlogodirective(2011/65/EU)

010/2014-08-22 DiscontinueSW97withoutflange

011/2015-06-09 Delete toggle style 04

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 3 of 13

2. MechanicalSpecificationsToggle angle 50° ±5°

Switch operating torque Min.5cNcm,max.15cNcm

Terminal retention force Min.6N

Durability of toggle:Fa, max. 20 cycles 4N

Fb, max. 20 cycles 2N

Lifetime Min. 50,000 cycles

Bending of terminals Min.3bendingcycles90˚,min.0.5mm[0.02]frombottom

Definitionofshearforceandtoggleretentionforce:Fb:Attackpointis0.75mmfromtopoftoggle

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 4 of 13

3. ElectricalSpecificationsSwitch contact resistance Max.150mΩ

Switch insulation resistance Min.1MΩ

Switching current Max.10mA

Continuous current Max.100mA

Switching Diagram

4. MaterialSpecificationsAll materials comply with RoHS directive (2011/65/EU)Terminals AgCu3,goldflashplated

Detent spring Stainless steel

Housing PA6.6,glassreinforced

Base PEEK

Lubricant,glue/seal,andpaintspecificationsareproprietaryinformation.

5. Environmental ConditionsStorage temperature -40to+60˚C

Storage humidity 10 to 95% RH

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 5 of 13

6. Recommended Process ParametersGluingTypes of glue Cyanoacrylates(non-blooming),i.e.Loctite401,

408, 460 and Sicomet 50, 63, 77

Non-blooming types must be used to ensure that residuals from the curing process do not degrade the component.

SolderingSoldering temperature and time 300˚C[572˚F]for3sor350˚C[662˚F]for1s

Soldering distance Min. 0.5 mm [0.02”] from housing

Exceeding temperature, time and distance recommendations may damage the compo-nent. Mechanical stress on soldering terminals must be avoided during soldering.

CleaningCleaning solvents Aquawash(Alpha2110),Benzine

Ultrasonic cleaning must be avoided as it may remove the lubricant inside the component.

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 6 of 13

Note: Thestandardmeasurementtoleranceonthedrawingsis±0.05mm/[0.002”].Toleranceswhichdifferfromthisvaluewillbeindicatedonthedrawings.

7. Mechanical DimensionsSW 96

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Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 7 of 13

8. Housing StylesSW 96 No. 01

SW 96 No. 02

SW 96 No. 03

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Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 8 of 13

SW 96 No. 04

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Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 9 of 13

9. Toggle StylesNo. 01

No. 02

No. 03

2.00[0.079][0.047]

1.20

50.0

º

[0.079][0.047]1.20

50.0

°

2.00 [0.037]0.95

50.0

º

[0.067]1.20

[0.047]1.70

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 10 of 13

No. 05

No. 06

No. 07

[0.106]1.20

[0.047]

50.0

°

2.70

50.0

°

1.20[0.047]

2.3[0.091]

1.20[0.047] [0.117]

2.98

50.0

°

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 11 of 13

10. Plastic ColorsPleaserefertotheseries100includedintheSonion‘PlasticColorAssortment’binder

11. Color Coding

No. 08

No. 09

Housing Color Coding Bottom Color Coding

1.20[0.047] [0.082]

50.0˚

2.09

1.20[0.047] [0.125]

50.0

º

3.18

B

A

C

Position B

Position A

Position C

Position 1

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 12 of 13

Parameters Look at Page Enter your choices GuidelinesModel 2 Please enter SW 96

Housing

Styles

8-9

Toggle Styles 10-12

Plastic Colors 12 Please refer to the series 100 included in the Sonion‘PlasticColorAssortment’binder

Color Coding Housing

12 Onlyavailableonhousingstyle03ofSW96

Please enter color

Color Coding Bottom

12 PositionA,pleaseentercolor

PositionB,pleaseentercolor

PositionC,pleaseentercolor

12.ProductSpecificationFormName

Company

Customer Part No.

Data Sheet

Switches Model SW 96

DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100

Document Code: SW 96 - DSVersion: 011Release date: 2015-06-08 Page 13 of 13