Manual Parts Suzuki LT-F160 Mod. 1997-2002

Suzuki Worldwide Motorcycle-ATV Page: 1 of 49LT-F160Y (LT-F160Y P24)Catalogue Title:

FIG1 GASKET SETBlock No. Block Title.

Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Part No

11401-0284411141-02C0111241-2440211482-02C1011483-02C1011495-02C1012837-3241014181-02C0109168-0602309168-0800809168-0801309168-0801509168-1400409280-0400409280-0900509280-1001609280-1200609280-1300409280-1600809280-1700309280-2100809280-2400309280-2600509280-3000109280-3000809280-5400209280-6000509280-70009

Description

Gasket Set• . Gasket, Cylinder Head• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Adjust Cap• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . Gasket (5.8x13x1.2)• . Gasket (8.2x14x1)• . Gasket (8.5x20x2.3)• . Gasket (8.2x14x1.6)• . Gasket (14.1x18x1.5)• . O Ring (d:1.2,id:4.0)• . O Ring (d:1.9,id:8.6)• . O Ring (d:1.9,id:9.8)• . O Ring• . O Ring (d:1.9,id:13)• . O Ring (d:3.2,id:15.8)• . O Ring (d:3.1,id:16.8)• . O Ring (d:2.5,id:21.0)• . O Ring (d:3.0,id:24.5)• . O Ring (d:2.4,id:26.2)• . O Ring (d:3.0,id:29.5)• . O Ring• . O Ring (d:2.4,id:53.6)• . O Ring• . O Ring (d:2.5,id:71.9)


FIG1A CYLINDER HEADBlock No. Block Title.


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Part No

11100-02C0011115-0527009381-1000409206-0800101550-0635301550-0660311141-02C0104211-1116909168-0602309159-0804908316-1008309160-0805309168-0802109482-0035409482-00355-11111175-1890009280-3000109241-2200213110-02C0109280-3000802112-3620309402-42208

Description

Cylinder Head Assy• . Guide, Valve• . Ring, Valve Guide• . Pin• . Bolt• . BoltGasket, Cylinder HeadPinWasherNutNutWasherGasket (8.5x17x2.3)Spark Plug (ngk,dpr7ea-9)Spark Plug (denso,x22epr-u9)Cap, InspectionO Ring (d:3.0,id:29.5)Plug, HeadPipe, IntakeO Ring (d:2.3,id:29.7)ScrewClamp


FIG2 CYLINDERBlock No. Block Title.


Ref No

1234567

Part No

11210-02C00-0F009108-0817009108-0822201421-0620808316-1006311241-2440204211-11149

Description

CylinderStud Bolt (l:147)Stud Bolt (l:142)Stud Bolt (white)NutGasket, CylinderPin


FIG3 CRANKCASEBlock No. Block Title.


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Part No

11301-3586104211-1318901547-0640301547-0650301547-0660301547-0675301547-0685309280-0400409493-2801009493-3200609280-1001609103-1011809103-1006109103-1023811621-35B0011610-02CA011610-4930008319-31103

Description

Crankcase Set• . Pin• . Bolt• . Bolt• . Bolt• . Bolt• . Bolt• . O Ring, Oil Gallery Jet (d:1.2,id:4.0)• . Jet, Oil Gallery• . Jet, Oil Gallery• . O Ring, Oil Gallery (d:1.9,id:9.8)Bolt (10x195)Bolt (10x90)Bolt (10x230)SpacerSpacer (l:60)Spacer (l:65)Nut


FIG4 CRANKCASE COVERBlock No. Block Title.


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Part No

11341-35B0011482-02C1004211-1318901547-0625301547-0635309103-0616501547-0655301550-0812309168-0801509259-2001909280-1700301550-0610309168-0602311410-18A1011971-3321011495-02C1001547-0625311351-35B0111483-02C1004211-1318901547-0625301547-0635301547-0645309247-1401509168-1400211360-02C0001547-0630318110-02C0068398-244A0-97V01547-0612312358-02C00

Description

Cover, ClutchGasket, Clutch CoverPinBolt (6x25)Bolt (6x35)Bolt (6x45)Bolt (6x55)Plug, Oil GalleryGasketPlug, Oil FillerO RingPlug, Oil GalleryGasketCap, Clutch Release Adjust• . Lens, Oil LevelGasket, Adjust CapBoltCover, MagnetoGasket, Magneto CoverPinBolt (6x25)Bolt (6x35)Bolt (6x45)Plug, T.d.cGasketCover, Engine SprocketBoltCover, Recoil• . Emblem (silver/black)BoltPlug


FIG5 CRANKSHAFTBlock No. Block Title.


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Part No

12200-02C0012161-02C0012211-0523109263-28027-0B012221-02C0012261-02C0009262-1501409262-2801709262-3504516321-19B0004221-0408912111-02C01-0F012140-02C1012151-1890209381-1400112100-02C00-05012100-02C00-100

Description

Crankshaft Assy• . Rod, Connecting• . Pin, Crank• . Bearing• . Crankshaft, Rh• . Crankshaft, LhBearing, Rh (15x35x11)Bearing, Mdl (28x68x18)Bearing, Lh (35x72x17)Gear, Oil Pump Drive (nt:30)Pin (4x8)PistonRing Set, Piston (std)Pin, PistonCirclipPiston Set (os:0.5)Piston Set (os:1.0)


FIG6 STARTER CLUTCHBlock No. Block Title.


Ref No

123456

Part No

12611-35B1009206-1300912600-0283109263-2203707130-0816309180-13006

Description

Gear, Starter IdlePinClutch Set, Starter• . Bearing (22x28x20)Bolt (8x16)Spacer


FIG7 CAM SHAFT - VALVEBlock No. Block Title.


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Part No

12711-02C1012741-0520109261-0500512747-0520109111-0603209390-2200212850-25C0012842-3241112843-3240012861-0520109280-0900509164-1202109168-0602301550-0625312911-02C0012912-02C0012921-02C0012931-19B0012932-2440012933-19B0009289-05015

Description

Cam ShaftSprocket (nt:32)PinWasherBolt (6x10.5)C RingArm, Valve Rocker• . Screw• . NutShaft, Rocker ArmO Ring (d:1.9,id:8.6)WasherGasketBoltValve, IntakeValve, ExhaustSpring, ValveRetainer, SpringCotter, ValveSeat, SpringOil Seal (5.5x11x8.2)


FIG8 CAM CHAINBlock No. Block Title.


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Part No

12760-44A0012771-0520012811-0522012812-3240009168-0800812830-3245209440-1101812838-4500109280-0600508316-1008312837-3241001500-06203

Description

Chain, Cam (98le)Guide, Cam ChainTensioner, Cam ChainBoltWasherAdjuster Assy, Tensioner• . Spring• . Screw• . O Ring (d:1.9,id:5.7)• . NutGasket, AdjusterBolt


FIG9 CARBURETORBlock No. Block Title.


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Part No

13200-02C0313373-0523013573-1890113681-0401013551-02C0013411-1891013278-0233013417-0101013418-0233013267-2450013295-3301013268-3501002112-0306313373-4671013251-0532013394-1001009494-0054013383-02C0109491-8700513246-4301013385-41B0013250-0523013254-0101013370-02C0009492-2200813295-2990013291-2990013279-4708013268-4707013388-4701013601-0523013520-02C0113671-05A4013680-19B0113601-0414813259-1890013439-1891113278-0233013247-0234013382-4701013387-4701013681-3301009404-0643209440-1305109367-0800409359-50823-600

Description

Carburetor Assy• . Seat, Spring• . Spring• . Cap• . Valve, Piston (ca:2.5)• . Plunger• . O Ring• . Spring• . Cap, Plunger• . Screw• . O Ring• . Spring• . Screw• . Plate• . Gasket• . E Ring• . Jet, Needle (o-1)• . Needle, Jet (5fu96-3)• . Jet, Main (87.5)• . O Ring• . Pipe, Bleeder• . Float• . Pin• . Valve Assy, Needle• . Jet, Pilot (22.5)• . O Ring• . Gasket• . Screw, Pilot (1 5/8)• . Spring• . Spring• . Screw• . Valve Assy, Check•• .. Clip• . Cap• . Screw• . Plate• . Plunger Assy, Starter•• .. O Ring• . Screw• . Washer• . Ring• . CapClamp, Carb Overflow HoseSpring, Air Vent HoseUnion, 3 WayHose, Air Vent (5x8x600)


FIG10 AIR CLEANERBlock No. Block Title.


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Part No

13700-02C0113780-02C0013823-2040013796-2040013791-02C0013740-02C0002142-0520313881-02C0013826-3830009402-4620813810-02C0013891-02C0013898-02C0009402-4820813850-02C0009401-1440409401-1430113872-14D0013877-0019009118-06017

Description

Cleaner Assy, Air• . Filter• . Snap Pin• . Washer• . Holder, Filter• . Cap• . Screw• . Tube, Outlet• . Clamp• . Clamp• . Trap• . Tube, Inlet Joint• . Ring• . Clamp• . Tube, Breather• . Clip• . Clip• . Tube, Drain• . PlugBolt (6x16)


FIG11 RECOIL STARTER (OPTIONAL)Block No. Block Title.


Ref No

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Part No

18000-0282018120-2440018130-2440018142-2440008316-1006318200-2440068398-2441018299-18A0018411-18A0308310-0010308321-0110312359-18A0209280-1200909289-22008

Description

Starter Set, Recoil• . Reel• . Ratchet Set• . Spring, Spiral• . Nut• . Rope Assy• . Emblem• . Gasket, Recoil Starter• . Cup, Starter• . Nut• . Lock Washer• . Spacer• . O Ring (d:1.9,id:12.6)• . Oil Seal (22x35x7)


FIG12 MUFFLERBlock No. Block Title.


Ref No

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Part No

14181-02C0109108-0820708361-1508314180-02C0001580-0610302112-0620314190-02C0014310-02C0109247-1210309168-1200209118-0813309180-0819509320-1203314170-02C00

Description

Gasket, Exhaust PipeStud Bolt (8x22)NutCover, Exhaust PipeBoltScrewClamp, Exhaust Pipe CoverMufflerPlug, DrainGasketBolt (8x75)Spacer (8.5x12x18.5)CushionCover, Exhaust Pipe Front


FIG13 OIL PUMP - FUEL PUMPBlock No. Block Title.


Ref No

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Part No

16400-0141216331-20B0009261-0200808332-1106302112-0620316520-0520202112-7512316523-0520009280-6000501547-0620309247-1402609168-1400216510-25C0009280-1300416512-22A0001550-0812309168-0801509280-5400209440-1800201421-0616808313-10063

Description

Pump, Engine OilGear, Driven (nt:47)PinCirclipScrewStrainer, Engine OilScrewCap, Oil StrainerO Ring (d:2.4,id:60.5)BoltPlug, DrainGasket (id:13.8,od:18.8,t:0.4)Filter, Engine OilO Ring (d:1.9,id:13)Cap, Oil FilterPlug, Oil CheckGasket (8.2x14x1.6)O Ring (d:2.4,id:53.6)SpringStud BoltNut


FIG14 CLUTCHBlock No. Block Title.


Ref No

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Part No

21110-02C0121631-19B1121273-19B1021500-02C0209140-1801209164-2000721200-02C0209180-2203509181-2225121410-18A0009140-2000109164-1800708211-2032321441-22A0121451-01B4021462-2450109440-1902201550-0620321465-2450023121-18A0309262-1200123231-18A0023211-18A0223250-2450023223-18A0009160-0612709169-0604609140-0602323220-18A0001500-0620323225-18A0123224-18A0009181-1019509443-0605309200-0700504111-1620809119-0606408310-0006309119-0606308313-2006308212-0612109168-06023

Description

Gear, Primary Drive (nt:19)Race, InnerClutch, One WayClutch AssyNutWasher (20.1x32x2)Gear Assy, Primary (nt:71)Spacer (22x28x23)Washer (22x36x1.0)Hub, ClutchNutWasher (18.3x31.5x1.80)WasherPlate, DrivePlate, DrivenDisk, PressureSpringBoltPlate, ReleasePiece, PushBearing (12x28x8.0)Ball Guide, OuterBall Guide, InnerBall, ReleaseBolt, AdjusterWasher (6.5x14x2.3)Washer (6.5x22x1.2)Nut, AdjusterArm, ReleaseBoltArm, Release No.2Boss, Release No.2Washer (10x20x1.0)SpringPinCotter PinBolt (6x55)NutBolt (6x35)NutWasherSeal, Bolt (5.8x13x1.2)


FIG15 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24121-18A0324221-02C0124231-02C0124241-02C0109181-2213909380-2200624251-18B0109167-2201309380-2200609262-2201824741-18A0009125-0611009263-1702624742-18A0002112-0610324131-35B1024311-02C0124332-2451009167-2501609380-2500324321-02C0009300-2502008211-2535109380-2500324331-02C0109169-2500109167-2501609167-2501309380-2500324341-02C0124351-18B0124571-18A0224333-18A0024581-18A0009167-2501709262-2005909262-3008424551-35B1024561-18A0209300-2003409181-2019524751-35B1009283-3801709280-7000901550-0820309100-0825909100-0826009160-0804327511-35B0009280-2100827531-35B1009140-1800809167-22012

Description

Countershaft (nt:12)Gear, 2nd Drive (nt:14)Gear, 3rd Drive (nt:17)Gear, 4th Drive (nt:20)Washer (22x28x1.0)CirclipGear, 5th Drive (nt:20)Washer (22.1x27x0.5)CirclipBearing, Rh (22x50x14)RetainerScrew (6x12)Bearing, Lh (17x30x14)RetainerScrewDriveshaftGear, 1st Driven (nt:38)BushLock WasherCirclipGear, 2nd Driven (nt:30)BushWasherCirclipGear, 3rd Driven (nt:27)Lock WasherLock WasherLock WasherCirclipGear, 4th Driven (nt:24)Gear, 5th Driven (nt:19)Gear, Reverse Driven (nt:34)BushDogWasher (25.1x40x1.5)Bearing (20x42x12)Bearing (30x62x16)Shaft, Reverse IdlerGear, Reverse Idler (nt:29)Bush, Reverse Idle GearThrust Washer (20x30x1.0)RetainerOil Seal (38x52x8)O Ring (d:2.5,id:71.9)BoltBolt (8x20)Bolt (8x30)Washer (8.5x18x1)Sprocket, Engine (nt:11)O Ring (d:2.5,id:21)Spacer (l:25.1)NutLock Washer


FIG15 TRANSMISSIONBlock No. Block Title.


Ref No

5455

Part No

27600-34A40-08427641-35B00

Description

Chain, Drive (rk520smo-z9)Plate, Front Chain Guide


FIG16 GEAR SHIFTINGBlock No. Block Title.


Ref No

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Part No

25211-18A0025221-18A0025241-18A0125411-1890025231-18A0125411-1433125310-35B0225322-3131025323-3420125324-3420109261-0500309440-0400325331-3740002122-0612325341-4000102122-0612325350-18A0009443-1002209223-0400125381-3740109167-3000704221-0406925320-18A0408211-1222325351-1101009440-0500725352-1101009168-1400225510-18A0125540-2420009444-2602525671-0101125600-02C0025652-2440109280-1200609160-1201108332-1110625621-02C0001500-0620309285-1200225520-02C0025525-4411009140-0601108310-0006701500-0620337600-19B0309280-1600837720-2450109280-2600502112-7520309209-0501109440-0401068392-24220

Description

Fork, Gear Shifting, No.1Fork, Gear Shifting, No.2Fork, Gear Shifting, No.4Shaft, No.1 (l:126)Fork, Gear Shifting, No.3Shaft, No.2 (l:85)Cam, Gear ShiftingGear, Cam DrivenPawl, No.1Pawl, No.2PinSpringLifter, PawlScrewGuide, CamScrewStopper, CamSpringHookPlate, StopperWasher (30x44x1.0)PinCam, Reverse ShiftingWasherStopper, CamSpringHolder, StopperGasket (13.8x18.8x0.4)Shaft, Gear ShiftingGear, Cam DriveSpringStopper, ArmLever Assy, Gear Shifting• . CoverO Ring (d:2.2,id:11.8)Washer (12.5x20x1)E RingLever, Reverse ShiftingBoltOil Seal (12x22x9)ArmRod (l:59.5)NutNutBoltSwitch Assy, ReverseO Ring (d:3.2,id:15.8)Switch, Gear ShiftingO Ring (d:2.4,id:26.2)ScrewContactSpringLabel, Gear Shift Pattern


FIG17 STARTING MOTOR (MODEL V/W/X)Block No. Block Title.


Ref No

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Part No

31100-02C0231311-19B1231132-19B1031130-19B1031143-4904031170-19B1031135-3130031150-19B1031280-19B1031143-4904031264-3130009280-2400308361-35068

Description

Motor Assy, Starting• . Armature• . Holder Set, Brush (-)• . Terminal Set, Brush (+)•• .. O Ring• . Washer Set• . Spring, Brush• . Bracket Assy, Front• . Bolt Set•• .. O Ring• . O Ring• . O RingNut


FIG17A STARTING MOTOR (MODEL Y/K1/K2)Block No. Block Title.


Ref No

1234567891011

Part No

31100-02C1031130-13E0031132-33E0031135-3130031143-4904031280-19F0031156-13E0031170-19B1031264-13E0009280-2500208361-35068

Description

Motor Assy, Starting• . Brush Terminal Set• . Brush Holder Set• . Spring, Brush• . O Ring• . Set Bolt Assy•• .. O Ring• . Washer Set• . O Ring• . O Ring (d:3.1,id:24.4)Nut


FIG18 MAGNETOBlock No. Block Title.


Ref No

1234567

Part No

32101-02C0032102-02C0032395-18A0002112-0512331792-18A0008341-3103909404-06432

Description

StatorRotorScrewScrewNutKeyClamp (l:80)


FIG19 ELECTRICALBlock No. Block Title.


Ref No

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Part No

32900-02C0002112-1620309159-0601509160-060G431800-4910033850-44B0131861-48B1031861-02C0003241-1512309148-0501908361-3506833410-02C0009180-0627102142-0635333510-4301033541-2451033542-38B0032800-19B1102112-1620309404-06432

Description

C.d.i UnitScrewNutWasher (6.5x16x2)Relay, Starting MotorLead Wire, Starting Motor• . Cap, Starting MotorCap, Relay TerminalScrewNutNutCoil Assy, IgnitionSpacer (6.5x9x18)ScrewCap, Spark PlugSeal, Spark PlugSeal, Hightension CordRectifier AssyScrewClamp (l:80)


FIG20 BATTERYBlock No. Block Title.


Ref No

123456789

Part No

33610-02C6033621-02C0033622-02C0033680-16A1033651-3700033651-3700009462-000E609407-1440333860-02C00

Description

Battery Assy (12v,9ah)Terminal, BatteryTerminal, BatteryHose, Battery Exhaust (l:780)Protector (170x95x3) Protector (170x95x3) Band, BatteryClamp (l:125)Lead Wire, Battery Minus


FIG21 HEADLAMPBlock No. Block Title.


Ref No

1234

Part No

35100-02C0035171-36X5009471-1208009403-06310

Description

Headlamp Assy• . Socket• . Bulb (12v 45/45w)Clamp


FIG22 TAIL LAMP (MODEL V/W/X/Y/K1)Block No. Block Title.


Ref No

12345678910111213

Part No

35710-41B0235712-18A3235713-18A3009471-1214003212-0416935627-4301009160-0607709160-0607109180-0600609320-0901209320-1401008310-0006309407-14403

Description

Lamp Assy, Tail• . Lens• . Gasket• . Bulb (12v,5w)• . Screw• . GasketWasher (6.5x20x1.2)Washer (6.5x30x1.2)Spacer (6.8x10x11.5)CushionCushionNutClamp (l:125)


FIG22A TAIL LAMP (MODEL K2)Block No. Block Title.


Ref No

1234567891011

Part No

35710-02C2035712-18A3235713-18A3009471-1214003212-0416935627-4301009160-0607709180-0626309320-0901808316-1006309407-14403

Description

Lamp Assy, Tail• . Lens• . Gasket• . Bulb (12v,5w)• . Screw• . GasketWasher (6.5x20x1.2)Spacer (6.5x9x9)CushionNutClamp (l:125)


FIG23 WIRING HARNESS (MODEL V/W/X/Y/K1)Block No. Block Title.


Ref No

1233345678910111213141516171818

Part No

36610-02C3033624-02C0009407-1440309407-1840209407-2540138740-24X5036740-0470109481-1510136320-02C0036321-4300009471-1200136360-02C0036361-4320009471-1200136367-02C0036367-02C1037110-02C0037142-19B0037139-02C0137146-19B0037146-19B10

Description

Wiring Harness• . Cap, Battery (+) TerminalClamp (l:125)Clamp (l:165)Clamp (l:235)Relay, Neutral StartBox Assy, Fuse• . Fuse (15a)Lamp Assy, Neutral• . Lens• . Bulb (12v,3.4w)Lamp Assy, Reverse• . Lens• . Bulb (12v,3.4w)Label, NeutralLabel, ReverseSwitch Assy, Ignition• . Mascot, KeyLabel, Contral IdentificationKey, Blank Type C (a-68)Key, Blank Type D (a-69)


FIG23A WIRING HARNESS (MODEL K2)Block No. Block Title.


Ref No

123444567891011121314151617181920212222

Part No

36610-02C6032800-16A0033624-02C0009407-1440309407-1840209407-2540109407-1240238740-24X5036740-0470109481-1510136320-02C0036321-4300009471-1200136360-02C0036361-4320009471-1200136367-02C0036367-02C1037110-02C0037142-19B0037139-02C0137740-25C0009443-0607937146-19B0037146-19B10

Description

Wiring Harness• . Rectifier Assy• . Cap, Battery (+)Clamp (l:125)Clamp (l:165)Clamp (l:235)ClampRelay, Neutral StartBox Assy, Fuse• . Fuse (15a)Lamp Assy, Neutral• . Lens• . Bulb (12v,3.4w)Lamp Assy, Reverse• . Lens• . Bulb (12v,3.4w)Label, NeutralLabel, ReverseSwitch Assy, Ignition• . Mascot, KeyLabel, Contral IdentificationSwitch Assy, Stop LampSpring, Stop LampKey, Blank (typec,a-68)Key, Blank (typed,a-69)


FIG24 FRAMEBlock No. Block Title.


Ref No

1234567

Part No

41100-02C02-01951661-40B0041911-18A00-01901550-0880308319-3108342510-02C01-01901550-08123

Description

Frame (black)Bush,steering ShaftPlate, Mounting Front (black)BoltNutProtector, Engine (black)Bolt


FIG25 REAR BRAKEBlock No. Block Title.


Ref No

123456

Part No

43110-02C20-01943120-02C0043211-02C0009280-1700401550-0825309321-100B2

Description

Pedal, Brake (black)Arm, Brake PedalSpring, ReturnO RingBoltCushion


FIG26 FOOTRESTBlock No. Block Title.


Ref No

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Part No

43510-02C10-01943520-02C10-01909103-1020109321-100A743590-02C00-01909111-0606008319-2106309443-1301708322-0108309160-0650243990-02C00-01901550-0812343978-02C0043980-02C00-01901550-0816308316-10083

Description

Footrest, Front Rh (black)Footrest, Front Lh (black)BoltCushion, StopperGuard, Footrest Rh (black)Bolt, GuardNutSpringWasher, FrontWasher, RearGrip, Front (black)Bolt, FrontCapGrip, Gear (black)Bolt, RearNut, Rear Grip Gear


FIG27 CARRIERBlock No. Block Title.


Ref No

123456789101112131415

Part No

46410-02C1046441-02C1046442-02C1001550-0816346455-02C1046456-02C1068381-02C0046310-02C1001550-0825309320-1500809180-0814101550-0840346392-02C1008316-1008368391-02C00

Description

Carrier, FrontStay, Rear RhStay, Rear LhBoltGrommet, RhGrommet, LhLabel, WarningCarrier, RearBolt, FrontCushionSpacerBolt, RearSpacerNutLabel, Warning


FIG28 FUEL TANKBlock No. Block Title.


Ref No

1234567891011121314151617

Part No

44110-02C0044200-19A0144199-19A0009352-50823-60044261-22A0047157-02C0009407-1840201570-0835309160-0814009180-080G709320-1205009180-080G709320-1201644300-22A0109352-50823-60009401-0840102112-36163

Description

Tank, FuelCap, Fuel TankTube, InletHose, Breather (l:600->10)Rubber, FrontMudguard, Cleaner InletClampBolt, FrontWasherSpacerCushionSpacer, RearCushionCock Assy, FuelHose, Fuel Cock (l:600->20)ClipScrew


FIG29 HEADLAMP HOUSINGBlock No. Block Title.


Ref No

1234567

Part No

51811-02C00-29151530-02C0051540-02C0001580-0816309118-0813609180-0800751827-02C00

Description

Housing, Headlamp (black)Bracket, Headlamp RhBracket, Headlamp LhBolt, SideBolt, UpperSpacerCushion


FIG30 FRONT FENDER (MODEL V/W/X/Y)Block No. Block Title.


Ref No

12345678910111213141516171819202124

Part No

53111-02C11-1LH53210-02C0001570-0612353118-02C00-0LP53119-02C00-0LP53145-02C0053146-02C0009116-0602509180-061C009118-0602001580-0635309320-1100803241-1512309148-0501953311-02C0053312-02C0009136-0600409146-0600109136-0502401570-0612309169-0602668151-02C70-L9J

Description

Fender, Front Center (blue)Brace, Front FenderBolt, BraceFender, Center Front (charcoal)Fender, Center Rear (charcoal)Cushion, RhCushion, LhBolt, Fender FrontSpacerBolt, Fender CenterBolt, Fender RearCushion, FrontScrew, Center FenderNutMud Flap, RhMud Flap, LhScrewNutScrew, UpperBolt, SideWasherEmblem, Front Fender


FIG30A FRONT FENDER (MODEL K1/K2)Block No. Block Title.


Ref No

112344556789101112131415161718192021222323

Part No

53111-02C11-1LH53111-02C11-25Y53210-02C0001570-0612353118-02C00-0LP53118-02C00-29153119-02C00-0LP53119-02C00-29153145-02C0053146-02C0009116-0602509180-061C009118-0602009112-0600809320-1100803241-1512309148-0501953311-02C0053312-02C0009136-0600409146-0600309136-0502401570-0612309169-0602668151-02C90-YN868721-05D00-DW668721-05D00-DW5

Description

Fender, Front Center (blue)Fender, Front Center (yellow)Brace, Front FenderBolt, BraceFender, Center Fr (charcoal)Fender, Center Fr (black)Fender, Center Rear (charcoal)Fender, Center Rear (black)Cushion, RhCushion, LhBolt, Fender FrontSpacerBolt, Fender CenterBolt, Fender RearCushion, FrontScrew, Center FenderNutMud Flap, RhMud Flap, LhScrewNutScrew, UpperBolt, SideWasherEmblem, Front FenderEmblem, "suzuki"Emblem, "suzuki"


FIG31 HANDLE BARBlock No. Block Title.


Ref No

123456788a8b9101112131415161718192021

Part No

56110-02C01-29156171-02C00-29156172-02C0002142-0610358100-02C0158300-02C0158400-02C0158840-02C0158860-18A0058842-18A0058871-02C0058872-02C0002112-7612309200-0500109160-0612704111-2015809407-1840256200-0281102122-0640356274-3340056271-3340056275-3440109320-06503

Description

Handle Bar (black)Cover, Steering Head (black)Bracket, CoverScrewCable Assy, BrakeCable Assy, ThrottleCable Assy, StarterCable, Reverse• . Knob•• .. BootBracket, LowerBracket, UpperScrewPinWasherPin, CotterClampBalancer Set, Handle Bar• . Screw• . Cap• . Balancer• . SpacerWasher


FIG32 HANDLE SWITCHBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

57211-22A01-29157100-19B0257151-2430101500-0616308321-0106309160-0601902112-0512302132-0530709125-0506609140-0500657300-02C0057311-02C0001500-0630308319-2106357441-05A0057442-05A0001550-0620357313-02C0001580-0630357623-24B0009250-0600557211-22A01-29137400-02C0037571-19B0137576-19B0102112-0545702112-05407

Description

Grip (black)Case Assy, Throttle• . Lever• . Bolt• . Lock Washer• . Washer• . Screw• . Screw• . Screw• . NutLever Assy, Brake• . Lever• . Bolt• . Nut• . Adjuster• . Nut• . Bolt• . Equalizer• . Bolt• . SpacerPlugGrip (black)Switch Assy, Handle,lh• . Lever, Choke• . Cover, Choke• . Screw• . Screw


FIG33 REAR FENDERBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728293031323334

Part No

63111-02C21-1LH63171-02C00-29109118-0601763140-02C0063150-02C0001550-0612302142-0620363330-02C10-29163340-02C10-29109136-0600409160-0610909146-0600108319-3106702142-0512308322-0105308319-3105309320-0802102142-0520309160-0503709180-0624809320-0801309160-0550108319-3105301550-0516309160-0550109180-0624809320-0801309160-0503708313-1005309800-2101909822-0000409462-000E694980-01C0196200-18A01

Description

Fender, Rear (blue)Cover, Fender (black)BoltReinforcement, RhReinforcement, LhBoltScrewBody, Mud Guard Rh (black)Body, Mud Guard Lh (black)ScrewWasherNutNut, CenterScrewWasherNutCushionScrewWasherSpacerCushionWasherNutBoltWasherSpacerCushionWasherNutTool AssyClamp, WrenchBandBag, Manual (150x296)Gauge, Air


FIG34 LABELBlock No. Block Title.


Ref No

122344556677899101112

Part No

68392-2422068332-02C7068332-02C8068617-02C4068366-02C1068366-02C5068921-09F0068921-09F5068367-09F0068367-09F5068931-09F0068931-09F5068623-01B0068341-02C0068341-02C5068928-09F0068929-09F0099011-02C69-01S

Description

Label, Gear Shift PatternLabel, Tire Air (english)Label, Tire Air (spanish)Label, Warning TrailerLabel, Warning ReverseLabel, Warning ReverseLabel, General WarningLabel, General WarningLabel, No PassengerLabel, No PassengerLabel, Age,16Label, Age,16Label, FuelLabel, Notice Choke LimiterLabel, Notice Choke LimiterWasherRivetManual, Owner's


FIG35 SEATBlock No. Block Title.


Ref No

123456789101112131415

Part No

45100-02C00-E3E09321-100B209321-0800945210-02C0045135-2430108332-1106345119-02C0043300-02C0008322-0106309150-0601409209-130A609440-090B309200-060B308322-0106304111-20208

Description

Seat Assy (gray/white)• . Cushion• . Cushion• . Clamp, Seat• . Spring• . E RingPlate, Seat Rear HookRod Assy, Rear Brake• . Washer• . Nut• . Pin• . Spring• . Pin• . Washer• . Cotter Pin


FIG36 STEERING SHAFTBlock No. Block Title.


Ref No

12345678910111213141516171819

Part No

51650-02C0051662-1890009380-3100251670-2450051678-2450051680-02C0009103-0811604111-2020856211-27200-29101570-0855309280-1401109160-1012809162-1000808319-2110304111-2020851661-40B0051530-02C0051540-02C0001580-08163

Description

Shaft, SteeringDust Seal, Steering Shaft (25.4x35x13)Clip, Dust SealHolder, Steering ShaftDust Seal, Steering (27x38x8.5)Reinforcement, HolderBolt (8x80)Cotter PinClamp, Handlebar (black)BoltO Ring (id:13.8,d:2.50)Washer, Steering Shaft LowerLock WasherNutCotter PinBush, Shaft LowerBracket, Head Lamp RhBracket, Head Lamp LhBolt


FIG37 SUSPENSION ARMBlock No. Block Title.


Ref No

123456789101112

Part No

52100-02C00-01961181-02C1061181-02C0008319-3110752410-02C00-01951236-40B0052420-02C00-01951236-40B0009319-1004909103-1017308316-2010308351-21008

Description

Absorber Assy, Front Shock (black)Bolt, Upper (10x45)Bolt, Lower (10x40)NutArm, Suspension Rh (black)• . BushArm, Suspension Lh (black)• . BushBush, Suspension Arm Pivot (10x28.1x28)Bolt, Suspension Arm Pivot (10x80)NutGrease Nipple


FIG38 KNUCKLE ARMBlock No. Block Title.


Ref No

123456789101112131415

Part No

51281-02C0051230-02C0151240-02C0151260-02C0051270-02C0009140-1004308319-3110308314-4010309162-1000809140-1002704111-2020804111-2020851251-1890151255-1890009103-10202

Description

Tie Rod, SteeringKnuckle Arm, RhKnuckle Arm, LhRod End (rh Thread)Rod End (lh Thread)Nut (rh Thread)NutNutLock WasherNut, Tie Rod (lh Thread)Cotter PinCotter PinSpacer, KingpinDust Seal (28.6x38x10.5)Bolt, Knuckle Arm (10x132)


FIG39 FRONT WHEELBlock No. Block Title.


Ref No

123456789101112131415161718

Part No

54111-02C10-13L54124-02C0009119-0807354265-02C0008120-6203709284-2200254731-02C0054741-189A008322-0116308314-4016304111-4030854725-39D0064726-40B0055310-02C00-13L08316-1008308322-0108355100-02C3043130-78030

Description

Hug, Front (silver)Dust Seal, Drum Brake (133x158x15.8)Bolt, Front Hub (8x22)Plug, Brake HoleBearingDust Seal (22.2x40x8)Spacer, Front Hub (17.6x22.2x16)Spacer, Front AxleWasherNutCotter PinCap, Wheel, CenterHolder, Center CapRim, Front Wheel (8x5.5at) (silver)Nut, Wheel SetWasherTire, Front (at20x7-8) (golden Boy)Valve Assy, Wheel Rim,tr413


FIG40 FRONT WHEEL BRAKEBlock No. Block Title.


Ref No

1123456789910111212

Part No

54511-02C0054811-02C0009100-0615708321-0106354400-0281009443-0702554492-02C0054441-02C0009280-1400454451-02C0054461-02C0009103-0613508316-1006354484-02C0054494-02C00

Description

Plate, Front Brake RhPlate, Front Brake LhBolt, Plate (6x8)WasherShoe Set, Front BrakeSpringPlate, Lining IndicatorCam, Front BrakeO Ring (id:13.8,d:1.90)Lever, Front Brake Came RhLever, Front Brake Came LhBolt, Came Lever (6x32)NutSpring, Came Lever Return RhSpring, Came Lever Return Lh


FIG41 REAR SWINGING ARMBlock No. Block Title.


Ref No

123456789101112131415161718192021222324

Part No

61000-02C00-13L09285-2200161261-41B0061282-02C0061251-41B0008211-1534161262-22A0061211-02C0009160-1400909159-1401961273-22A0061310-02C0001580-0616361380-02C0001550-0812361390-02C0001550-0812361396-19A0161397-02C0002142-0510308318-1105662100-02C00-01961181-02C0008319-31107

Description

Swingingarm Assy, Rear (silver)• . Seal, Oil (22x29x4)• . Bush (22x29x43)Spacer, Pivot CenterSpacer, PivotWasher, ThrustSeal, Pivot DustShaft, PivotWasherNutBuffer, Touch DefenseCase, ChainBoltGuard, Rear BrakeBoltGuard, SprocketBoltBuffer, Sprocket GuardBuffer, Sprocket GuardScrewNutAbsorber Assy, Rear Shock (black)Bolt (10x40)Nut


FIG42 REAR WHEELBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950515253

Part No

64110-02C0009119-1004865310-02C00-13L08322-0110308316-1010309164-1800409141-1800804111-4040864726-19B0054725-39D0064710-02C0064720-02C01-13L09119-1202109262-3503209283-4201164731-02C0009159-3200209140-3200109103-120D909160-1201708319-3112864130-02C00-13L09364-070A101550-0612309280-3200664135-02C0064160-2440064214-02C0064120-2440164400-0283055420-02C0064440-2440264443-2430064451-02C0064484-02C0064492-02C0009103-0610808316-1006364275-02C0009407-1440309161-1000709247-1000961410-35B0009104-0803408310-0008364511-02C0109119-1003108319-3110765100-02C3043130-7803095210-02C0095220-02C0001570-08253

Description

Hub, Rear• . Bolt (10x23)Rim, Rear Wheel (8x8.0at) (silver)WasherNutWasher, HubNutPin CotterHolder, CapCap, CenterAxle, RearHousing, Rear Axle (silver)• . BoltBearing (35x62x14)Seal, Dust (42x62x7)Spacer, Bearing (36.3x42.7x140)Nut, RhNut, LhBolt, Housing Set, Lh (12x28)Washer, Upper, RhNut, RhCover, Brake Drum (silver)• . UnionBolt, CoverO Ring, Cover (id:31.7,d:2.40)Seal, Cover Outer (42x59x10.2)Packing, CoverCollar, CoverDrum, Rear BrakeShoe Set, Rear BrakeSpring, ShoeCam, Rear BrakeO Ring (id:14.8,d:1.7)Lever, Brake CamSpring, Lever ReturnPlate, IndicaterBolt, Lever (6x35)NutHose, Breather (6x10x980)Clamp, HoseWasher, PlugPlug, DrainAdjuster, ChainBolt (8x50)NutSprocket, Rear (nt:39)Bolt (10x25)NutTire, Rear (at22x10-8) (golden Boy)Valve Assy, Wheel Rim,tr413Plate, Trlr TowPlate, Trlr Tow JointBolt


FIG43 OPTIONALBlock No. Block Title.


Ref No

11112334566

Part No

99000-3203099000-3205099000-3210099000-3202099000-3204099000-3111099000-3114099000-2503099000-2514099000-10209-13L99000-10109-019

Description

Thread Lock, Super (1303b)Thread Lock, Super (1342)Thread Lock, Super (1305)Thread Lock, Super (1333b)Thread Lock CementSuzuki Bond (1215)Suzuki Bond (1207b) BlackSuzuki Super GreaseSuzuki Moly PastePaint (bright Silver Metallic)Paint (black)

Documents

Manual Parts Suzuki LT-F160 Mod. 1997-2002