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SUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web

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Page 1: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

SUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE

Sumitomo Global Web

Page 2: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

970 mm

970

mm

60 m0

5380 kN4420 kN

8500 kN

10 20 30 40 50

Max. mold thickness: 800 mm(1000 mm in case of option)

Mold opening stroke: 950 mm

ning st

The figure of the product is 3Dillustration of actual works.

02 03

Wide platen and expanded mold opening strokeLarge molds accommodated on a small frame

Double Center Press PlatenReduces the required clamping force by evenlydistributing surface pressure against the mold

New plasticizing systemCompact machine size enabledby the latest plasticizing technology

The CL7000 incorporates a new plasticizing system that employs the latest technology to eliminate stress and waste in plasticizing operations. Because of this new system, the full machine length has been greatly shortened.

The Double Center Press Platen has greatly changed the concept of clamping force. Center Press Platens of extremely low flexing are provided on both the stationary and mobile sides. By evenly distributing surface pressure applied to the mold, the platens simultaneously eliminate center-lying burrs and short shots along the periphery, and enable molding at lower clamping forces than before.

Both complicated and large-sized modes are accommodated owing to a wide tie-bar spacing and ample opening stroke.

Product: Outer panelResin: PCNum. of cavities: 2 (1set)Product weight: 580 g (1pc.)Projected area: 2240 cm2

Cycle time: 65.0 sec

Mold parting: Opening between mold surfaces caused by injection pressure

[ Mold parting ]

ControllerComputer

InputSignal

Molds same product without flash

Flashformation

Hydraulic directpressure machine ofother manufacture

Clamping force feedback control

Clamping force feedback control

Accurate, stable clamping force maintained

Clamping force fluctuations are minimized by detecting actual clamping force with a sensor and feeding those readings back. Molding is stable and consistent because the prescribed clamping force is maintained without being effected by mold rigidity or thermal expansion. Because the set clamping force is applied to the mold, it is unnecessary to set a margin on clamping force, which helps to reduce the required clamping force.

The platen greatly flexeswhen applying forceto the top and bottom ends.

Because clamping force is evenly distributed,flash is prevented and gas is readily releasedeven at low clamping force.

Surface pressure measurement of 8-cavity mold for container.Double Center Press Platen demonstrates excellent performancethat similarly structured platens of other manufacturercannot compare with.

High

Low

Pressure

System chart

CompanyA

CompanyB

Full length comparison against same class clamping forceelectric machines of other manufacture

Comparison of actual clamping force and mold parting

Double Center Press Platen

Double Center Press PlatenSimilarly structured platensof other manufacturer

Conventional platen

Transmission of clamping force

Comparison of surface pressure distribution

Data

Clearance between tie-bars,mold opening stroke and mold thickness

Transition model of actual clamping force

By consolidating the latest molding technologies of all-electric machines,Sumitomo has condensed a plethora of advanced features and largermold mounting performance into a compact machine frame,to deliver a "compact large class electric machine". Even themolded products at right - and larger versions as well-- that previously were produced on 8500 kN classmachines can be made without defects, stress orwaste using the CL7000 and its actual moldingclamping force of 4420 kN.

When mold rigidity is low or the mold is thick,clamping force lowers.

Clamping force increasesduring automatic operation.

Conventional model

[ Shots ]

Set value

[ Act

ual c

lam

ping

forc

e ]

Tie-bar

Clamping force sensor

Data of actual clamping force

Data of Mold thickness

Encoder

Mold thicknessadjustment gear

Mold thicknessadjustment servo motor

Supporting molded productsin excess of 8500 kN class.

Page 3: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

(4/5/6tf)Set value

0.3 sec 0.3 sec

60 kWh

50

40

30

20

10

0

[ Noz

zle

touc

h fo

rce

]

[ Pow

er c

onsu

mpt

ion

]Same classclamping forcehydraulic machine

Same classclamping forceconventionalall-electric machine

[ Molding process ]Filling Filling

Plasticizing, cooling Mold opening, closing

PressurizingDepressurizing

04 05

Numerous high-tech features can be operated comfortably and safely.Moreover, advances in energy-saving technologyhelp to reduce energy costs and protect the global environment.

High performance nozzle touch system

Improved setup performance

Applicable for heavy load molding of thick-walled products

Heavy duty injection motor for retaining pressureover longer periods of time

Heavy duty plasticizing motor that can plasticizehigh viscosity resins over long periods of time

Heavy duty motors forinjection and plasticizing

Nozzle touch depressurizing and pressurizing

Heavy duty injection motor

2-axis arm nozzle touch system of the CL7000Despite the high power, mold clamping accuracy is maintainedwithout tiling of the stationary platen.

Mold thickness control

Emergency stop button lockout Heat cylinder with full cover

Comparison of power consumption

Low energy consuming, low running costsFar greater energy-saving performance than earlier all-electric machines

Conventional system

--78%

--27%

High performance,safe and energy-saving

High precision, high power nozzle touchand nozzle touch control

Mold thickness remote control

The CL7000 adopts a 2-axis arm supporting structure that is symmetrically positioned with nozzles. The highly accurate, high output nozzle touch mechanism does not tilt the stationary platen. And, control capabilities are provided to remotely set nozzle touch force according to the type of mold.

Mold thickness can be quickly and accurately set by one-touch operation from the controller display. This effectively improves setup performance by shorting mold changeover time.

In response to user demands, the CL7000 make a diversity of high-end features safer and easier to use. The machine is fully compliant with JIMS K-1001 (Safety Standard of Japan Society of Industrial Machinery Manufacturers).

The energy reducing effect is obvious when compared against hydraulic machines of the same class. Furthermore,technological progress has greatly reduced power consumption compared to earlier all-electric machines. Users can take full advantage of the sophisticated features at low running costs.

Because of the performance limitations of motors, existing electric machines could not retain high pressures for long periods of time. The SE7L comes standard with a high torque injection motor and can retain 3x the pressure loads of existing electric machines. Forexample, molding is possible without problems under the below harsh conditions.

With earlier electric machines, motor speed had to be reduced and cycles extended to mold high viscosity engineering plastics resin because of insufficient motor capacity. The CL7000 comes standard with a heavy duty plasticizing motor that supports stable molding of high viscosity resins.

Nozzle touch depressurizing and pressurizing are very high response and short. By lowering the nozzle touch force during mold opening and closing, the load placed on the stationary mold is lessened, which effectively extends the service life of the mold. It is also effective towards minimizing cycle loss in molding processes that require nozzle retraction.

The high power nozzle touch causes a tilt of the stationary platen.High clamping force is needed to compensate the tilting and maintain accuracy.

Comparison of nozzle touch systems

Safe operation

Enhanced safety

All figures above are theoretical.

Retains maximum injection pressure for 10 sec. (60-sec cycle) Retains 75% of the maximum injection pressure for 18 sec. (60-sec cycle) Retains 50% of the maximum injection pressure for 40 sec. (60-sec cycle)

Page 4: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

[Scr

een

switc

hing

tim

es ]

06 07

Start of mold platecontact

Entire parting surfacesmake contact

Clamping underhigh pressureMold closing

Equipmentchecks

Mass-productionsetup

Screen call key

Monitoring andControl setting

Mass-productionstart

Mold preparationsand purging

Conditionssetting SPS reduces screen switching for mold

preparations and purging by 68%.

Mold opening/closing

Plasticizing Temperature

Preparation Wave form

Plasticizing Temperature

Moldinstallation

Mold setting Protectionsetting

Purging

Example improvement in cavity balance

Platen and mold behavior in clamping process

Mold comparison after 1000 shots

Comparison of screen operation 1(Mold preparations and purging)

Example of improvedoperability

Comparison of screen operation 2(Mass-production setup)

Example clamping force reduction by FFC

SPS (Simple Process Setting) arranges settingsby process from the operator's position.

Process up to mass-production start

SPS

Conventional molding

Z-Screen

Molding at low clamping force

Conventionalmolding

Conventional molding

Molding byFFC

Molding by FFC

--68%

Stable sound quality products via smooth fillingby FFC (Injection system)

FFC (Flow Front Control) optimizes the flow front by restricting screw movement to match flash control. This enables molding at low internal pressures inside cavities, which, besides preventing flash, eliminates short shots by effectively releasing gases when filling.

The CL7000 builds in detection capabilities for sensing the minimum force (home position) required to clamp the mold. Even with molds for the complicated profiles of heat shields, springs, sliding cores or angular pins, the clamping force required for actual molding can be set by measuring the home position, so molding is performed effectively without applying unnecessary force. Moreover, the difference in mold sitting before and after maintenance can be easily identified.

With conventional molding, flash forms because of complete filling. FFC molding offers good cavity balance, therefore complete filling can be done without raising peak pressure, hence preventing flash from forming.

In tests conducted by Sumitomo, a table disc was molded with a clamping force of 70 kN by FCC molding, whereas 1100 kN were required in conventional molding.

MCM (Minimum Clamping Molding) enables molding with the detected minimum required clamping force. Gas is greatly reduced to the following benefits.

By reducing the mold clamping force, users can expect reductions in power consumption and shorter cycles, besides avoiding damage such as broken pins.

Setting screens have been created according to process operations rather than the conventional setup of functions. A series of setting operations can be completed on a single screen.

In conventional molding systems, resin is fully charged into mold cavitiesand consequently is apt to suffer excessive compression.

Flash formed in complete filling.

No flash formed in FFC molding.

Product: Table disc Resin: PC

FFC is a viscoelasticity-assisted injection molding schemewhere resin is not exposed to high pressures.

Clamping force reduced by 90% !

General programmed control

Insidecylinder

Resin pressureInsidecavities

Insidecylinder

Resin pressureInsidecavities

Flash formation

Overfilling occursat inner cavities

Poor gas release

No flash formation

Completeconsistent filling

Good gas release

Low pressure clamping without unnecessary forceby MCM (Clamping system)

PAT. P.

PAT. P.

by SPS (Setting system) PAT. P.

Simple operation without mistakes and oversights

process screen1 1

Complicated molding made simple. Innovative molding processesonly Sumitomo can offer.Imagine no defects, loss or faults! Zero!

Restart from the origin.Mold deforms resultingin poor gas release.

Excessive clamping forcecompresses the moldmore than necessary.

Home position is measured using clamping force detection.

Gas burning occurs in flow end. Gas burning is avoided because gas is releasedfrom entire parting surfaces.

Whereas the conventional screens that were arrangedby function required frequent switching between screens,SPS reduces operations to a minimum by arrangingsetting parameters according to process.

Even the fine-adjustments used in moldchangeover and parameter setting forproduction launches with new molds can behandled with this one Z-Screen.

Home position

Burning and short shots are eliminatedMold maintenance is required less frequently

Conventional operation(Screens arranged by function)

Conventional operation

Conventional operation(Screens arranged by function)

SPS (Screens arranged by process)

Preparation

Page 5: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

Cable lead-in portIV cable 175mm2 or 50mm2 x2 more

08 09

Main specifications

Selection of injection module Screw assembly

1 2

Clamping unit

Items unit

Clamping system Double toggle (5 points)

Electric (21 points)

kN {tf}

kN {tf}

kN {tf}

MPa{kgf/cm2}

215{2200}

148{1510}

186{1900}

153{1560}

215{2200}

148{1510}

186{1900}

153{1560}

MPa{kgf/cm2}

cm3

mm

mm

mm

t

g

OZ

mm

mm

L

cm3/s

kg/h

(rpm)

rpm

kW

mm/s

mm

mm

mm

mm

mm

5390 {550}

58 {6.0} 58 {6.0}

680 (100) 680 (100)

100 100

128 {13}

200

63 76 76 84

982 1429 1633 1995

943 1372 1568 1915

33.3 48.4 55.3 67.6

182 201 201 274

(250) (200) (200) (200)

499 726 726 887

250 200 200 200

25.6 29.9 29.9 34.2

CL CL

160 160

6 6

315 360

970 x 970

8440 x 2334 x 2573( 8540 x 2334 x 2573)( 8640 x 2334 x 2573)

8440 X 2334 X 2573( 8540 X 2334 X 2573)( 8640 X 2334 X 2573)

35.7 36.7

1410 x 1390

1750( 1850/ 1950)

950

400

800( 900/ 1000)o/ 150

mm

mm

Max. clamping force

Clearance between tie-bars (L x H)

Platen size (L x H)

Daylight

Mold opening/closing stroke

Mold spaceMin.

Max.

Ejector type

Locating ring diameter

Ejection force

Ejection stroke

Heater capacity

Nozzle touch force

Displacing stroke (Ejection quantity)

Hopper capacity

Injection unit

Injection unit type

Injection unit

Screw diameter

Max. injection pressure

Max. hold pressure

Machine dimensions and weight

The max. injection pressure and hold pressure are calculated values,which are the outputs of the machine, but not the resin pressures.The max. injection pressure and hold pressure are not pressures that can begenerated continuously.Plasticizing capacity is the same level as when the SD screw is installed.The total length of the machine is the value measured up to the advance positionof the injection unit with a smallest screw installed.

Dimensions when the optional 100 mm mold thickness extension is selected.Dimensions when the optional 200 mm mold thickness extension is selected.The value in { } is given for reference.The specifications may be subject to change for performance improvement without notice.

Contact Sumitomo about using resins that contain 30% or more wear-pronecompounding ingredients or highly corrosive compounding ingredients.

Resin not containing wear-prone additive / Resin of lowwear-prone additive and no

corrosive additive

Resin containing less than30% wear-prone additive /

Resin containingcorrosive additive

Dimensions (L x W x H)

Weight

Theoretical injection volume

MPa{kgf/cm2}

215{2200}

148{1510}

cm3mm

63 982

76

76

1429

186{1900}

153{1560}

1633

84 1995

Screw dia.Model

Specifications

Wear and corrosion resistant ( II ) Wear and corrosion resistant ( II )

Wear and corrosion resistant ( II )

Wear and corrosion resistant ( II )Wear resistant ( I )

Wear resistant ( I )

Wear and corrosion resistant ( II ) Wear and corrosion resistant ( II )

Screw

Barrel

Screw tip

Resin

(No corotation) (No corotation)

Max. injectionpressure

Theoreticalinjection volume

Injection rate

Screw stroke

Max. injection speed

Max. screw rotation speed

Number of temperature control zones

Plasticizing capacity (GPPS)(Screw rotation speed)

Injection weight (GPPS)

8-M8 screw depth 21

B Moving platen

Ejector Screw hole layoutfor installing take-out robot

Hopper mounting plate

ABC

M24 screw depth 40

M16 screw depth 40 Locating ringEjection start position: 3

Safety door

Max. 800+Mold thickness extension (OP)

100150 (Option)

Min. 400Max. 950680

25

o /150

o /50

o /30

H7

250

205

240

95 9523

035

050

065

085

090

510

5012

5014

10

o /80

o /30

o /50

H7

Stroke: 0--200

Mold space Mold space

A

A

120-M24 screw depth 48

8-M10 screw depth 20(For heat insulating plate)

Stationary platen

12-M20 screw depth 40

110

145

(317

)

970

1017

070

013

90

400

200

520

50

150

100

315

47

50

100

55385

3

Rotating plate : o/93Water cooling jacket : o/74

o/63 Open type 1193 866 8264o/63 Needle valve type 1353 1026

2370

2141

420

420

680

680

1157

1157

372 383

284

2116

2191

2573 257

2573

1405

1563

--417

13

8424o/76 Open type 1353 1026 8424o/76 Needle valve type 1513 1186 8584o/76 Open type 1353 1026 8195o/76 Needle valve type 1513 1186 8355o/84 Open type 1513 1186 8355o/84 Needle valve type 1673 1346

--32--32128128 8515

299299459459

468

436436276276

8770

8686868688468846

AInjection unit Screw dia. and nozzle B C D E F G H J L S K M N P U

Machine dimensions and Installation diagrams

Mold mounting diagram

C

383 (C2300)299 (C3200 o/76)459 (C3200 o/84)

--417

(C23

00)

13 (C

3200

)

257 (C2300)--32 (C3200 o/76)128 (C3200 o/84)

1045

(C23

00)

1563

(C32

00)

A

8356

1625690

265 690 1625 610 820 460 385 950

20

1555

43663990

1390

9 ejector rods are provided(o/50 x 4 and o/30 x 5)

141012501050905850650500350

250

750

225 225

250

284 518970700400

200150100

980942 1176

775

775

221

296 610 820 4604211

677

385 950 1555

84401280

980

2302

Stationary platen punching surface

Mold thickness extension

Stationary platen top surfaceHopper mounting surface

Injection stroke

324021 A JB

C S

L1268 1034

317

640 640 31 H53 Before turning

FL.

2231

1268

1034

1280

1130

565

943

817.

5

320

667.

532

.532

.513

35

1400

50

7575

2374

2121

D

E

FG

1416

486

Cooling water jacket supplyRc1/2 FL+*294mm

Option: Compressed air inlet(For cavity ventilator / pneumatic ejector)

Rc1/2 FL+*852mm Cooling water jacket drainRc1/2 FL+*294mm

M30

M20

3

4

43

278

Note

The values marked with * arenot included level pad height.

Note

65

56

56

6

6

5

5

1

1 2

Page 6: SUMITOMO ALL-ELECTRIC INJECTION MOLDING …tomenai.net/general/pdf/06_ctg/CL7000_en.pdfSUMITOMO ALL-ELECTRIC INJECTION MOLDING MACHINE Sumitomo Global Web 970 mm 970 mm 0 60 m 5380

10 11

Optional equipment'Zero-molding equipment

Standard equipment

'Zero-molding Main screen: Simple process setting

External views appearing in this catalog may differ from the actual equipment.

1Zero-molding Main Screen : Product molding monitor (Product count, Process, Abnormal, Detect)Screen for confirm spec. and functions (STD., Option, Abnormal transaction, Peripheral device signal)Minimum clamping force detectSetup guidance: Mold installation setting screenSetup guidance: Mold condition setting screenSetup guidance: Mold protection setting screenSetup guidance: Multiple purgeSetup guidance: Supervise and warning for resin remaining Setup guidance: Nozzle and heating cylinder heating-up mode (Step/Nozzle delay)Setup guidance: Nozzle, heating cylinder, water cooling jacket temp. profile graphic display'Zero-molding: Molding condition setting screen-- Z-Screen(Fill., HP, Plast.,Time, Temp.,Clamping force)'Zero-molding: Flash Control

Plasticizing and injection unit

2345678

1314

9101112

12345678

131415

9101112

'Zero-molding: Short shot mode by Flash Control

15 Decompression by reverse after plasticizing 'Zero-molding: Clamping force feedbackMultiple clamping force control (Cross head position control)'Zero-molding: Molding condition guidance monitor (Peak clamping force, Pack Pres., Situation monitor)Detection monitor change (Detect, Detail, Process, Detect and real time)Protection for molding conditionInitial molding by auto change (Condition)Protection: Screw protectionWave form: Display by process (IJ,HP, Plast.,Mold open, Mold close, EJ)Wave form: Display by process (Preservation message)Quality Control: Wave form distinctionQuality Control: Molding process monitor loggingProduction control: Operation status control (Operation time, Motor over load monitor)

16171819202122

27

23242526

16171819202122

12345678

131415

9101112

1617

1234567

12345

8

131415

9101112

16

1819202122

23

2829303132

2425

1234

123

5678

12345678

131415

9101112

1617181920212223

2627

12345678

131415

9101112

1617181920212223

2829303132

2425

12345678

131415

9101112

2627

12345678

131415

9101112

1617181920212223

282930

24252627

Plasticizing and injection unit

Control unit

Clamping unit

Monitor unit

Miscellaneous

Plasticizing selection

Control and monitor unit

Clamping unit

Spare parts and accessories

Wear resistant ( I ) Screw assemblyZone1 High capacity heaterProgramming control of injectionProgramming control hold pressureScrew pull back (After screw rotating/after holding pressure)Screw position digital indicatorStep timer for hold pressure to 0.01 sec.V-P switchover controller (Pressure, Position)Injection start delay timerAutomatic purging program Interlock attaching (Select between nozzle touch and plasticizing unit withdraw limit)Heater 6 division control2-mode temperature control (Production/Standby)Cold screw startup protection (Interlock variable timer attaching)Injection unit retraction delay selector (With delay timer)Sprue break stroke remote setting (Detection of nozzle touch, Moving time)Screw speed digital indicatorFlow indicator for water cooling jacketProtective purge shield (With limit switch)Swivel injection unit (with nozzle core adjuster)Remaining cooling timer indicatorPlasticizing start delay timerInjection/Holding response 10-modeHold pressure speed settingPull back delay controlSynchro-plast controlTemperature controller for nozzleEnergy-saving heating cylinder cover (2-layer structure)High-precision, high-output nozzle touch systemScrew centering mechanismMold open operation during plasticizing (Needle nozzle drive control)Multi-step filling pressure controlManual one-touch plasticizing

12.1-inch TFT Color LCD screenInput setting device : Sheet-key and touch panelInternal memory of mold conditions (200 conditions)Operation guide for beginnersProduction guide for beginnersMolding profiles display functions (Mold profiles storage, Cursor, Display, etc.)Screen hard copyPrinter connection circuitTake-out robot connection circuitThree languages screen changeover (Japanese/English/Chinese)Operation guide for maintenanceAutomatic starting system (Heater warming, Heater start, Machine stop)Molding process indicationSSR control circuit for heater bandsInput expressed in industrial units of velocity, position, pressure & screw revolutionSignal output for machine condition (5 ch)Automatic startup function (Heater, External output signal)USB ports (Printer, Memory card)PC connection circuit (RS232C)Molding condition protectionAlarm sequence selectionInitial rejection and short stop rejection

Programmed control of mold opening/closing speed (5-step/3-step)Mold protectionLow pressure mold clampTemporary stop of mold opening/closingRemote control of clamp forceRemote control of mold spaceEjector protrusion delay timerEjector remote control (Speed, Stroke, Pressure)Ejector 2-speed controlEjector protrusion holding deviceInterlock for ejector (In manual operation, only the mold open limit is available)Ejector protrusion during mold openingEjector protrusion during mold closingEjector plate return signal (Input signal for molding machine) Metal connectorMold close and mold opening signals (Spear control signal) No-voltage dry contactValve gate drive circuit (Control circuit only)Standby mode for mold mounting (Low mold closing/opening speed)Safety doors with clear PMMA windowsEmergency stop switch with lockout ring (Operation sides)Emergency stop switch (Non-operation sides)Toggle covers with clear PMMA windows sidesTapped hole for take-out robot installationGrease central lubrication for clamping and injectionInterlocked safety doors (Electrically, Mechanically)Mold opening/closing mode selection (Low vibration/High speed)Moving platen support (Sliding type)Double Center Press PlatenEjected products sensor circuitMulti-togglesEjector with break mechanism

Actual operating values indicatorHeater band burnout monitorAuxiliary facility monitor (1 ch)Alarm monitor (6 items)Automatic setting of monitor high/low valueAbnormal history (Item and time)Statistics product quality control (Actual value control, Quality transition graph)Production controlAutomatic starting system (Heater, External output signal)Cylinder heater temperature monitor (All zones)Self-diagnosisAudible alarmShot counterMolding cycle time monitor (Attended/Unattended selection)Low fluid level monitorMonitor setting fail protection

Automatic centralized greasing deviceMold cooling water block (2 lines) (Flow indicator and valve are optional)Standard tools (Nozzle ring spanner)Standard spare parts (Touch-up paint, Fuses)File folder (Inside control panel)

Wear and corrosion resistant ( II ) Screw assemblyNeedle valve nozzle (Pneumatic nozzle actuating cylinder)Extension nozzle (protrusion: 150mm)

Resin temperature finder (Only for needle type nozzle)Standard type hopperV/P switchover by mold cavity pressureNeedle valve nozzle drive circuit (Pneumatic cylinder)Hopper swivel mounting platePurging saucer (Stainless steel)Hopper stageEmergency stop switch on injection unit side (Operation and non-operation sides)

Leak circuit breaker (AC200V, 220V 3o/3W+E For Japan and Asia only)Mold temperature monitor 2 zones (Without thermocouple and type K/J)Mold temperature monitor 4 zones (Without thermocouple and type K/J)Auxiliary facility monitor (Standard+2ch)Analog data output connection circuitMold temperature. controller (type K/J 2 zones) 3kWMold temperature. controller (type K/J 4 zones) 3kWMold temperature. controller (16 zones) 1kW For Hot runner systemAutomatic starting system (Heater, Water supply, External output signal)Revolving alarm lamp (On the toggle support, non-operation side)Revolving alarm lamp (On the toggle support, operation side)Revolving alarm lamp (On the injection unit, operation side)Multi-function 3-color LED alarm lamps (On the toggle support, non-operation side)Multi-function 3-color LED alarm lamps (On the toggle support, operation side)Multi-function 3-color LED alarm lamps (On the injection unit, operation side)Closed circuit type cooling water piping 4 lines (Back side of the injection unit)Electric power supply sockets (Area 1--4, Type 1--4) 150A in TotalElectric power supply socket for tools (1kWA, Operation side)Electric power supply socket for tools (1kWA, Non-operation side)Electric power supply socket for tools (1kWA, Both sides of Operation and Non-operation)Key-lock switch for molding setupiii-System Standard editionMotion07

Pneumatic ejector 1 linePneumatic ejector 2 linesCavity ventilatorHydraulic core pull control circuit 1 line (Control circuit, Piping connection)Hydraulic core pull control circuit 2 lines (Control circuit, Piping connection)Hydraulic core pull control circuit 4 lines (Control circuit, Piping connection)Pneumatic core pull control circuit 1 line (Control circuit, Piping connection)Pneumatic core pull control circuit 2 lines (Control circuit, Piping connection)SPI take-out robot connection circuitHeat insulating plate (10mm, Rectangle type)Mold clamp control unitSlide core return signal (Input signal for molding machine) Metal connectorAuto grease lubrication on liner guidePneumatic valve gate drive circuit 1 line (Control circuit, Pneumatic circuit)Pneumatic valve gate drive circuit 2 lines (Control circuit, Pneumatic circuit)Pneumatic valve gate drive circuit 8 lines (Control circuit, Pneumatic circuit)Hydraulic valve gate drive circuit 1 line (Control circuit, Hydraulic circuit)Hydraulic valve gate drive circuit 2 lines (Control circuit, Hydraulic circuit)Hydraulic valve gate drive circuit 4 lines (Control circuit, Hydraulic circuit)Hydraulic drive circuitHydraulic drive packageLocating ring (Fixed with bolts) I.D. o/100Locating ring (Fixed with bolts) I.D. o/120Automatic opening/closing of safety door (Operation side)Mold thickness extension 200mmMold thickness extension 100mmTie-bar grease adherence preventionCircuit for magnet clamping systemFull metallic toggle coverTie-bar protectorClosed circuit type cooling water piping 1 line, 8/12/16/20/28 divergence (Clamping side)Closed circuit type cooling water piping 2 lines, 16/20 divergence (Clamping side)

Spare parts A (Mechanical parts : Lubricant parts)Spare parts A (Electrical parts : Thermocouple)Spare parts for export. (Encoder, Limit switch, Proximity sensors)Leveling pads (For one machine)Anchor bolts (for one machine)Locating ring (Fixed with bolts) I.D. o/100Locating ring (Fixed with bolts) I.D. o/120Tools AEjector rodsGrease gunLubricant cartridge for automatic greasing (700cc x 6pcs./set)Lubricant cartridge for automatic greasing (400cc x 6pcs./set)Handle for the swiveling plasticizing unitEmergency stop button release prevention keyTools for exchange the screw tips