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Page 1: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

W h a t a d a z z l i n g f u t u r e !

 EZ-32R23(2015.04)SBC

AutomotiveSystems & Products

English

Sumitomo (SEI) Electronic Wire, Inc.http://global-sei.com/ewp/E/Headquarter: 3-3 Satsuki-cho, Kanuma, Tochigi 322-8585 Japan Automotive Wire Engineering Section: TEL +81 289 76 0323 FAX +81 289 76 1628

Sumitomo Electric Hardmetal Corp.http://www.sumitool.com/Headquarter: 1-1-1 Koyakita, Itami, Hyogo 664-0016 Japan TEL +81 72 772 4531 FAX +81 72 772 4595

Nippon ITF Co., Ltd.http://www.nippon-itf.co.jp/Headquarter: 575 Tonoshiro-cho, Kuze, Minami-ku, Kyoto 601-8205 Japan TEL +81 75 931 6040 FAX +81 75 931 6166

Sumitomo Electric Toyama Co., Ltd.http://www.sei-toyama.co.jp/Headquarter: 10-2 Naganoe, Imizu, Toyama 934-8522 Japan TEL +81 766 84 7122 FAX +81 766 84 5961

Sumitomo Electric Sintered Alloy, Ltd.Headquarter: 2901 Nariwa, Nariwa-cho, Takahashi-city, Okayama 716-0192 JapanTEL +81 866 42 4161 FAX +81 866 42 4354

Sumitomo Electric Printed Circuits, Inc.http://www.sei-sect.co.jp/Headquarter: 30 Hinokigaoka, Minakuchi-cho, Kouga, Shiga 528-0000 JapanTEL +81 748 65 3392 FAX +81 748 65 3401

Sumitomo Electric Fine Polymer, Inc.http://www.sei-sfp.co.jp/Headquarter: 950-1 Asashiro-Nishi, Kumatori-cho, Sennan-gun, Osaka 590-0458 JapanTEL +81 724 52 1301 FAX +81 724 52 1302

A.L.M.T. Corp.http://www.allied-material.co.jp/Headquarter: 1-11-11 Shiba, Minato-ku, Tokyo 105-0014 Japan TEL +81 3 5418 1801 FAX +81 3 5418 1810

Sumitomo Electric Wintec, Inc.http://www.sei-wintec.com/Headquarter: 1073 Eda, Shigaraki-cho, Kouga, Shiga 529-1811 JapanTEL +81 748 82 7800 FAX +81 748 82 7810

Sumitomo Electric System Solutions Co., Ltd.http://www.seiss.co.jp/Headquarter: 1-43-5 Sekiguchi, Bunkyo-ku, Tokyo 112-0014 JapanTEL +81 3 5286 7661 FAX +81 3 5286 7651

Headquarter (Osaka): 4-5-33 Kitahama, Chuo-ku, Osaka 541-0041 Japan TEL +81 6 6220 4141Headquarter (Tokyo): 1-3-13 Motoakasaka, Minato-ku, Tokyo 107-8468 Japan TEL +81 3 6406 2600Automotive Business Unit Automotive New Business Planning & Development Division TEL +81 52 589 1624 FAX +81 52 589 1589 Sales Planning & Marketing Division TEL +81 52 589 1584 FAX +81 52 589 1588

http://global-sei.com/

Headquarter (Yokkaichi): 5-28 Hamada-cho, Yokkaichi, Mie 510-8528 Japan TEL +81 59 354 6200 FAX +81 59 354 6318Headquarter (Tokyo): Akasaka Center Building 11th Floor 1-3-13 Motoakasaka, Minato-ku Tokyo 107-0051 Japan TEL +81 3 6384 5600Tokyo Sales Department: TEL +81 3 6384 5604 FAX +81 3 6384 5608Nagoya Sales Department: TEL +81 52 582 6222 FAX +81 52 582 6228Osaka Sales Department: TEL +81 6 6229 1960 FAX +81 6 6229 1965

http://www.sws.co.jp/

AutoNetworks Technologies, Ltd.http://www.autonetworks.co.jp/Headquarter: 1-14 Nishisuehiro-cho, Yokkaichi, Mie 510-8503 Japan TEL +81 59 354 6320 FAX +81 59 354 6325

Headquarter: 3-1 Higashi, Komaki, Aichi 485-8550 Japan TEL +81 568 77 2121 FAX +81 568 77 5341Automotive Products Global Sales Headquarters: TEL +81 568 77 4251 FAX +81 568 77 4961

http://www.sumitomoriko.co.jp/

Page 2: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

P.9Connected Technology

P.1Environmental Correspondence

P.5Small Sized & Weight Reduction

Contents

Safety & ComfortableP.11

Evaluation & Analytic TechnologyP.12

The Sumitomo Electric Group supports an automotive society characterized by “Clean”, “safe”, and “Comfortable”.

“Ingenious” represents putstanding knowledge and unique creativity along with the customer-oriented determination of the Sumitomo Electric Group. “Dynamics” refers to the motivation (the Sumitomo Business Spirit), dynamism (diversified business and technology synergized for the overall strength of the group), and energy for transformation (enterprising spirit). For the Sumitomo Electric Group, “ID” stands for Ingenious Dynamics and at the same time stands for fulfilling and embodying the identity (ID) of the Sumitomo Electric Group and the determination to continually contribute to the infrastructure development (ID) of the greater society.Each company of the Sumitomo Electric Group combines its unsurpassed creativity with knowledge and experience to generate dynamics, that allow the group to contribute to society.

Sumitomo Electric Group's Tagline

<Superior capabilities and unique creativity> <Consolidated driving force>

High-voltageCable,

Connector

Hoses

High-voltageHarness

EngineeringPlastic

SinteredMaterials

Sintered SoftMagneticMember

Cutting Toolsfor Dry Cutting

HeatspreaderMaterials

Tab-lead

Gallium Nitride(GaN)

SubstrateReactor

High PorosityMetal

“CELMET”

Magnet Wiresfor Automotive

ElectricComponents

Ceramic CoatingProducts

Environmental Correspondence

EngineeringCeramics

HighPerformance

AlminiumAlloy

CompactRelay Module

FlexibleFlat Cable FPC

IrradiatedCross-linked

Products

Small Sized & Weight Reduction

TelematicsSoftware

CAN GatewayECU

MicroSmart Grid

DrivingSafety Support

Systems

Traffic ControlSystems

WiringHarness

VehicleDetector

ChargingConnector

Display Panels Optical FiberHarness

Various Kindsof Connectors

VehicleCommunication

Connected Technology

ZnS Lensesfor Far-infrared

Heat ControlPanel

Wheel SpeedSensor

Anti-vibrationRubber

Interior Product,Sound Insulators

Safety & Comfortable

The Sumitomo Electric Group has extended its expertise in copper wire production, which had evolved from the Sumitomo copper business. S tanding on the f i rm foundat ion o f our accumulated technologies, we have been developing our business into five business segments of “Automotive”, “Information & Communications”, “Electronics”, “Electric Wire & Cable, Energy” and “Industrial Materials.”

With the aim of serving as an interface between humans and vehicles, we offer a wide range of automotive components and systems.

As the paradigm change in the automotive industry cont inues, we wil l advance the development of products toward the realization of “wonderful automobiles in comfortable society,” focusing on the connection among electric power infrastructure, information and telecommunications networks, and homes.

Alminium Alloyfor Forging

Magnesium AlloySheet and Parts

AlminiumWiring Harnesses,

Wires

住友電工グループAPSカタログ2012(英語版)

Page 3: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

P.9Connected Technology

P.1Environmental Correspondence

P.5Small Sized & Weight Reduction

Contents

Safety & ComfortableP.11

Evaluation & Analytic TechnologyP.12

The Sumitomo Electric Group supports an automotive society characterized by “Clean”, “safe”, and “Comfortable”.

“Ingenious” represents putstanding knowledge and unique creativity along with the customer-oriented determination of the Sumitomo Electric Group. “Dynamics” refers to the motivation (the Sumitomo Business Spirit), dynamism (diversified business and technology synergized for the overall strength of the group), and energy for transformation (enterprising spirit). For the Sumitomo Electric Group, “ID” stands for Ingenious Dynamics and at the same time stands for fulfilling and embodying the identity (ID) of the Sumitomo Electric Group and the determination to continually contribute to the infrastructure development (ID) of the greater society.Each company of the Sumitomo Electric Group combines its unsurpassed creativity with knowledge and experience to generate dynamics, that allow the group to contribute to society.

Sumitomo Electric Group's Tagline

<Superior capabilities and unique creativity> <Consolidated driving force>

High-voltageCable,

Connector

Hoses

High-voltageHarness

EngineeringPlastic

SinteredMaterials

Sintered SoftMagneticMember

Cutting Toolsfor Dry Cutting

HeatspreaderMaterials

Tab-lead

Gallium Nitride(GaN)

SubstrateReactor

High PorosityMetal

“CELMET”

Magnet Wiresfor Automotive

ElectricComponents

Ceramic CoatingProducts

Environmental Correspondence

EngineeringCeramics

HighPerformance

AlminiumAlloy

CompactRelay Module

FlexibleFlat Cable FPC

IrradiatedCross-linked

Products

Small Sized & Weight Reduction

TelematicsSoftware

CAN GatewayECU

MicroSmart Grid

DrivingSafety Support

Systems

Traffic ControlSystems

WiringHarness

VehicleDetector

ChargingConnector

Display Panels Optical FiberHarness

Various Kindsof Connectors

VehicleCommunication

Connected Technology

ZnS Lensesfor Far-infrared

Heat ControlPanel

Wheel SpeedSensor

Anti-vibrationRubber

Interior Product,Sound Insulators

Safety & Comfortable

The Sumitomo Electric Group has extended its expertise in copper wire production, which had evolved from the Sumitomo copper business. S tanding on the f i rm foundat ion o f our accumulated technologies, we have been developing our business into five business segments of “Automotive”, “Information & Communications”, “Electronics”, “Electric Wire & Cable, Energy” and “Industrial Materials.”

With the aim of serving as an interface between humans and vehicles, we offer a wide range of automotive components and systems.

As the paradigm change in the automotive industry cont inues, we wil l advance the development of products toward the realization of “wonderful automobiles in comfortable society,” focusing on the connection among electric power infrastructure, information and telecommunications networks, and homes.

Alminium Alloyfor Forging

Magnesium AlloySheet and Parts

AlminiumWiring Harnesses,

Wires

住友電工グループAPSカタログ2012(英語版)

Page 4: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Environmental Correspondence Automotive

Systems & Products

1 2

A hybrid electric vehicle uses this high-voltage, three-phase AC harness under the floor to connect the inverter in the rear part and the motor in the engine room in the front part of the vehicle. The three-dimensional high-voltage harness is equipped with aluminium pipe for the exterior that functions as a shield and protector as well.

High-voltage Under-floor Harness for Hybrid Electric Vehicles1

Sumitomo Wiring Systems

In consideration of the environment, the high-voltage cable uses a halogen-free material for the insulator and lead-free PVC for the sheath. Moreover, the cable is so flexible that it is suitable to cars that require long-distance high-tension circuit, such as hybrid electic vehicles (HEVs).

High-voltage Cable for Hybrid Electric Vehicle3

Sumitomo Wiring Systems / Sumitomo (SEI) Electronic Wire

These high-voltage connectors, which are sealed against water and electromagnetic interference, are suited for use in high-voltage wiring of electric vehicles (including hybrid cars and fuel-cell powered cars).

High-voltage Sealed Connector2

Sumitomo Wiring Systems

HEV / EV

HEV / EV

HEV / EV INVERTER

INVERTERHEV / EV INVERTERHEV / EVHEV / EV

We have been developing the products applying magnetic dust cores, such as reactors by utilizing the proprietary technologies for electromagnetic, thermal, vibrational analysis that are based on computer aided engineering (CAE) and reliability evaluation, and realize small size, light weight and superior functions of the products.

Reactor4

Sumitomo Wiring Systems / AutoNetworks Technologies

CMSH, which consists of copper(Cu) or aluminium(Al) to ensure high heat conductivity and tungsten(W) or silicon carbide(SiC) to ensure low heat expandability, is used for semiconductor devices for variety of communications equipment and power devices for hybrid electric vehicles. CMSH products made of a variety of materials (e.g., AlN, Al-SiC, and Si-SiC) efficiently dissipate heat while making thermal expansion adjustment with peripheral components.

Heatspreader Materials (CMSH)5

A.L.M.T.

GaN semiconductors are used in blue-vioret lasers. By making use of the feature that the dielectric strength of the GaN semiconductor is higher than that of the conventional Si semiconductor, the manufacturer is advancing the development of GaN products including power semiconductors.

Gallium Nitride (GaN) Substrate6

Sumitomo Electric, Semiconductor Division

住友電工グループAPSカタログ2012(英語版)

Page 5: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Environmental Correspondence Automotive

Systems & Products

1 2

A hybrid electric vehicle uses this high-voltage, three-phase AC harness under the floor to connect the inverter in the rear part and the motor in the engine room in the front part of the vehicle. The three-dimensional high-voltage harness is equipped with aluminium pipe for the exterior that functions as a shield and protector as well.

High-voltage Under-floor Harness for Hybrid Electric Vehicles1

Sumitomo Wiring Systems

In consideration of the environment, the high-voltage cable uses a halogen-free material for the insulator and lead-free PVC for the sheath. Moreover, the cable is so flexible that it is suitable to cars that require long-distance high-tension circuit, such as hybrid electic vehicles (HEVs).

High-voltage Cable for Hybrid Electric Vehicle3

Sumitomo Wiring Systems / Sumitomo (SEI) Electronic Wire

These high-voltage connectors, which are sealed against water and electromagnetic interference, are suited for use in high-voltage wiring of electric vehicles (including hybrid cars and fuel-cell powered cars).

High-voltage Sealed Connector2

Sumitomo Wiring Systems

HEV / EV

HEV / EV

HEV / EV INVERTER

INVERTERHEV / EV INVERTERHEV / EVHEV / EV

We have been developing the products applying magnetic dust cores, such as reactors by utilizing the proprietary technologies for electromagnetic, thermal, vibrational analysis that are based on computer aided engineering (CAE) and reliability evaluation, and realize small size, light weight and superior functions of the products.

Reactor4

Sumitomo Wiring Systems / AutoNetworks Technologies

CMSH, which consists of copper(Cu) or aluminium(Al) to ensure high heat conductivity and tungsten(W) or silicon carbide(SiC) to ensure low heat expandability, is used for semiconductor devices for variety of communications equipment and power devices for hybrid electric vehicles. CMSH products made of a variety of materials (e.g., AlN, Al-SiC, and Si-SiC) efficiently dissipate heat while making thermal expansion adjustment with peripheral components.

Heatspreader Materials (CMSH)5

A.L.M.T.

GaN semiconductors are used in blue-vioret lasers. By making use of the feature that the dielectric strength of the GaN semiconductor is higher than that of the conventional Si semiconductor, the manufacturer is advancing the development of GaN products including power semiconductors.

Gallium Nitride (GaN) Substrate6

Sumitomo Electric, Semiconductor Division

住友電工グループAPSカタログ2012(英語版)

Page 6: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Environmental Correspondence

3 4

AutomotiveSystems & Products

The FM-CM material has excellent magnetic properties in a high frequency range and greatly contributes to the miniaturization of a variety of actuators for auto parts with improvement in their high-speed response performance. Moreover, with the development of unique material adjustment technique and high-density molding technique, the manufacturer aims at developing a low-loss component with a higher magnetic flux density.

FM-CM Material (Sintered Soft Magnetic Member with High Magnetic Property)13

Sumitomo Electric Sintered Alloy / Sumitomo Electric, Advanced Material R&D Laboratories

Sumiboron cBN manufactured by making excellent use of ultra-high pressure sintering technology only unique to us is an ideal tool material to satisfy the needs of high speed and precision cutting of hardened steel or cast iron. The application of Sumiboron cBN in hardened steel machining replaces grinding with cutting, reducing power consumption and minimizing waste by adopting dry cutting.

Cutting Tools “SUMIBORON”15

Sumitomo Electric Hardmetal

We offer hoses in a wide variety made from suitable materials for the systems in cars to connect each system of automobiles, such as the fuel, air, and water cooling system. In recent years, the manufacturer is concentrating on the development of products in compliance with the environmental regulations of each country of the world.

Hoses14

Sumitomo Riko

Total engineering services are offered to realize functional materials added with the characteristics of ceramics by gaseous phase coating. The selection of coating methods and coating materials for each purpose is possible (e.g., DLC coating for a reduction of friction with no lubricous material).

Ceramic Coating Products10

Nippon ITF

Teralink™ and Ganpla™ are engineering plastic, which have excellent toughness and low friction. They are suitable for automotive parts as gear. Teralink™ is also available for infrared-transparent lens and can be applied for SMT process.

Irradiated Cross-Linked Engineering Plastic “Teralink”/ Oil-Contained Engineering Plastic “Ganpla”11

Sumitomo Electric Fine Polymer

LOW FRICTION LOW FRICTION

RARE METAL FREE ECO-FRIENDLY

ECO-FRIENDLYECO-FRIENDLY

BATTERY

BATTERY

Tab-Lead is a terminal for lithium-ion batteries of automobile. This terminal realize excellent sealing reliability and insulation performance by high-temperature insulating resin based on our material technology of heat resistant wiring. These characteristics extend the life of battery and improve the performance.

Tab-lead9

Sumitomo (SEI) Electronic Wire

CELMET is a porous metal with a three-dimensional reticular structure. Due to its high porosity, large specific surface, low electric resistance and low pressure loss, it is widely used for nickel hideride battery polar plates for HEV, catalyst carriers and sound-deadening materials.

High Porosity Metal “CELMET”8

Sumitomo Electric Toyama

To avoid the risk of price increase and sourcing instability of Ni, newly developed Ni-free sintered material "DMC-44" and "HMC-81" have achieved strength equivalent to the conventional high strength material that contains 4% of Ni.

Ni-free High Strength Sintered Materials12

Sumitomo Electric Sintered Alloy

Magnet wires are widely used in automotive electric components, including the drive morors of hybrid vehicles. Our wire materials can withstand harsh coil winding process environments, so are used in high-efficiency motors and coils, such as alternators, starters, and wiper motors besides HEV motors as shown in the pictures.

Magnet Wires for Automotive Electric Components7

Sumitomo Electric Wintec

HEV / EV

HEV / EV

HEV / EVMOTOR

住友電工グループAPSカタログ2012(英語版)

Page 7: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Environmental Correspondence

3 4

AutomotiveSystems & Products

The FM-CM material has excellent magnetic properties in a high frequency range and greatly contributes to the miniaturization of a variety of actuators for auto parts with improvement in their high-speed response performance. Moreover, with the development of unique material adjustment technique and high-density molding technique, the manufacturer aims at developing a low-loss component with a higher magnetic flux density.

FM-CM Material (Sintered Soft Magnetic Member with High Magnetic Property)13

Sumitomo Electric Sintered Alloy / Sumitomo Electric, Advanced Material R&D Laboratories

Sumiboron cBN manufactured by making excellent use of ultra-high pressure sintering technology only unique to us is an ideal tool material to satisfy the needs of high speed and precision cutting of hardened steel or cast iron. The application of Sumiboron cBN in hardened steel machining replaces grinding with cutting, reducing power consumption and minimizing waste by adopting dry cutting.

Cutting Tools “SUMIBORON”15

Sumitomo Electric Hardmetal

We offer hoses in a wide variety made from suitable materials for the systems in cars to connect each system of automobiles, such as the fuel, air, and water cooling system. In recent years, the manufacturer is concentrating on the development of products in compliance with the environmental regulations of each country of the world.

Hoses14

Sumitomo Riko

Total engineering services are offered to realize functional materials added with the characteristics of ceramics by gaseous phase coating. The selection of coating methods and coating materials for each purpose is possible (e.g., DLC coating for a reduction of friction with no lubricous material).

Ceramic Coating Products10

Nippon ITF

Teralink™ and Ganpla™ are engineering plastic, which have excellent toughness and low friction. They are suitable for automotive parts as gear. Teralink™ is also available for infrared-transparent lens and can be applied for SMT process.

Irradiated Cross-Linked Engineering Plastic “Teralink”/ Oil-Contained Engineering Plastic “Ganpla”11

Sumitomo Electric Fine Polymer

LOW FRICTION LOW FRICTION

RARE METAL FREE ECO-FRIENDLY

ECO-FRIENDLYECO-FRIENDLY

BATTERY

BATTERY

Tab-Lead is a terminal for lithium-ion batteries of automobile. This terminal realize excellent sealing reliability and insulation performance by high-temperature insulating resin based on our material technology of heat resistant wiring. These characteristics extend the life of battery and improve the performance.

Tab-lead9

Sumitomo (SEI) Electronic Wire

CELMET is a porous metal with a three-dimensional reticular structure. Due to its high porosity, large specific surface, low electric resistance and low pressure loss, it is widely used for nickel hideride battery polar plates for HEV, catalyst carriers and sound-deadening materials.

High Porosity Metal “CELMET”8

Sumitomo Electric Toyama

To avoid the risk of price increase and sourcing instability of Ni, newly developed Ni-free sintered material "DMC-44" and "HMC-81" have achieved strength equivalent to the conventional high strength material that contains 4% of Ni.

Ni-free High Strength Sintered Materials12

Sumitomo Electric Sintered Alloy

Magnet wires are widely used in automotive electric components, including the drive morors of hybrid vehicles. Our wire materials can withstand harsh coil winding process environments, so are used in high-efficiency motors and coils, such as alternators, starters, and wiper motors besides HEV motors as shown in the pictures.

Magnet Wires for Automotive Electric Components7

Sumitomo Electric Wintec

HEV / EV

HEV / EV

HEV / EVMOTOR

住友電工グループAPSカタログ2012(英語版)

Page 8: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Small Sized & Weight Reduction

5 6

AutomotiveSystems & Products

WEIGHT REDUCTION

DOWNSIZING DOWNSIZING

DOWNSIZING

WEIGHT REDUCTION

DOWNSIZING

WEIGHT REDUCTION

WEIGHT REDUCTION

WEIGHT REDUCTION

WEIGHT REDUCTION

It is a wiring harness lightened by using thin aluminium wire of stranded structure. The reliability of its electrical connection is ensured with improvements such as revised terminal structures.

Aluminium Wiring Harnesses20

Sumitomo Wiring Systems

The newly developed high-performance compact relay module with low heat generation and high-efficiency heat dissipation technology has realized downsized relay boxes with a great weight reduction, thus allowing the high-density integration of fuses and relays, the required number of which is rapidly increasing with the constantly advancing computerization of automobiles.

Compact Relay Module19

Sumitomo Wiring Systems

Using the flat square conductor, this flat cable SUMI-CARD® reduces its thickness and allows multi-wiring assembly. We have various types of SUMI-CARD®, such as whisker-free, halogen free and terminal-processed types.

Flexible Flat Cable16

Sumitomo (SEI) Electronic Wire

FPCs are the flexible wiring boards that use film bases made of such materials as polyimide or polyester, and are suitable for high-density wiring applications. FPCs are used in various electronic products including sensors and audio equipment, and can also be mounted on components.

Flexible Printed Circuit (FPC)17

Sumitomo Electric Printed Circuits

Sumitube™ heat-shrinkable tubes, Irrax™ tubes, Irrax™ tapes and other irradiated cross-linked products provide excellent heat resistance and electrical characteristics. They are used for insulating wiring harnesses and other electrical equipment as well as for protecting pipes from corrosion.

Irradiated Cross-Linked Products18

Sumitomo Electric Fine Polymer

It is aluminium wire for vehicles. Its conductor is made of aluminium replacing conventionally used copper. As aluminium weighs about one third of copper, this wire will materialize further lightened wire harness.

Aluminium Wires22

Sumitomo Wiring Systems

Among structural metals, magnesium alloys are the lightest, and they are energy efficient and recyclable. It contributes for environmental load reduction. Our AZ91 magnesium alloy sheet features outstanding strength, corrosion resistance and press workability. Application will be expanded to many fields like mobile devices, automobiles, trains, and medical equipment.

Magnesium Alloy Sheet and Parts21

Sumitomo Electric, Magnesium Alloy Development Division

Aluminium alloy wires and rods for forging are processed in a unique continuous casting and rolling method, and contribute to a weight reduction of auto parts. Moreover, the wear resistance technology of the 4000 series (Hi-Si) has been established as well. A further size extension and the betterment of the quality of aluminium alloy wires and rods greatly contribute to yield rate and productivity improvements.

Aluminium Alloy Wires and Rods for Forging24

Sumitomo Electric Toyama

Our unique manufacturing process enables the manufacturing of silicon nitride ceramics that have higher strength (1.5 times) and higher impact value (2 times) than standard silicon nitride. Silicon nitride ceramics are used in a wide range of applications where high wear-resistance and high reliability are required, including automotive engine parts and precision machinery components like high-speed bearings.

Silicon Nitride Ceramics23

A.L.M.T.

SUMI ALTOUGH series aluminium alloys, which are fabricated using rapidly solidified alloy powders, have better mechanical strength, wear resistance, heat resistance and machinability than conventional aluminium alloys. SUMI ALTOUGH aluminium alloys are the best new materials for weight reduction of mechanical parts such as automotive components.

High Performance Aluminium Alloy “SUMI ALTOUGH”25

Sumitomo Electric Sintered Alloy

住友電工グループAPSカタログ2012(英語版)

Page 9: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

Small Sized & Weight Reduction

5 6

AutomotiveSystems & Products

WEIGHT REDUCTION

DOWNSIZING DOWNSIZING

DOWNSIZING

WEIGHT REDUCTION

DOWNSIZING

WEIGHT REDUCTION

WEIGHT REDUCTION

WEIGHT REDUCTION

WEIGHT REDUCTION

It is a wiring harness lightened by using thin aluminium wire of stranded structure. The reliability of its electrical connection is ensured with improvements such as revised terminal structures.

Aluminium Wiring Harnesses20

Sumitomo Wiring Systems

The newly developed high-performance compact relay module with low heat generation and high-efficiency heat dissipation technology has realized downsized relay boxes with a great weight reduction, thus allowing the high-density integration of fuses and relays, the required number of which is rapidly increasing with the constantly advancing computerization of automobiles.

Compact Relay Module19

Sumitomo Wiring Systems

Using the flat square conductor, this flat cable SUMI-CARD® reduces its thickness and allows multi-wiring assembly. We have various types of SUMI-CARD®, such as whisker-free, halogen free and terminal-processed types.

Flexible Flat Cable16

Sumitomo (SEI) Electronic Wire

FPCs are the flexible wiring boards that use film bases made of such materials as polyimide or polyester, and are suitable for high-density wiring applications. FPCs are used in various electronic products including sensors and audio equipment, and can also be mounted on components.

Flexible Printed Circuit (FPC)17

Sumitomo Electric Printed Circuits

Sumitube™ heat-shrinkable tubes, Irrax™ tubes, Irrax™ tapes and other irradiated cross-linked products provide excellent heat resistance and electrical characteristics. They are used for insulating wiring harnesses and other electrical equipment as well as for protecting pipes from corrosion.

Irradiated Cross-Linked Products18

Sumitomo Electric Fine Polymer

It is aluminium wire for vehicles. Its conductor is made of aluminium replacing conventionally used copper. As aluminium weighs about one third of copper, this wire will materialize further lightened wire harness.

Aluminium Wires22

Sumitomo Wiring Systems

Among structural metals, magnesium alloys are the lightest, and they are energy efficient and recyclable. It contributes for environmental load reduction. Our AZ91 magnesium alloy sheet features outstanding strength, corrosion resistance and press workability. Application will be expanded to many fields like mobile devices, automobiles, trains, and medical equipment.

Magnesium Alloy Sheet and Parts21

Sumitomo Electric, Magnesium Alloy Development Division

Aluminium alloy wires and rods for forging are processed in a unique continuous casting and rolling method, and contribute to a weight reduction of auto parts. Moreover, the wear resistance technology of the 4000 series (Hi-Si) has been established as well. A further size extension and the betterment of the quality of aluminium alloy wires and rods greatly contribute to yield rate and productivity improvements.

Aluminium Alloy Wires and Rods for Forging24

Sumitomo Electric Toyama

Our unique manufacturing process enables the manufacturing of silicon nitride ceramics that have higher strength (1.5 times) and higher impact value (2 times) than standard silicon nitride. Silicon nitride ceramics are used in a wide range of applications where high wear-resistance and high reliability are required, including automotive engine parts and precision machinery components like high-speed bearings.

Silicon Nitride Ceramics23

A.L.M.T.

SUMI ALTOUGH series aluminium alloys, which are fabricated using rapidly solidified alloy powders, have better mechanical strength, wear resistance, heat resistance and machinability than conventional aluminium alloys. SUMI ALTOUGH aluminium alloys are the best new materials for weight reduction of mechanical parts such as automotive components.

High Performance Aluminium Alloy “SUMI ALTOUGH”25

Sumitomo Electric Sintered Alloy

住友電工グループAPSカタログ2012(英語版)

Page 10: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

7 8

Connected Technology Automotive

Systems & Products

確認中

Signal ControlTraffic Signals Traffic Information Board

Information Provision

AnalysisTraffic Control Center

Information CollectionVehicle Detectors

CommunicationNetwork

Mobile phone PC

Center

Vehicle

Upload routeinformation

Information distributionfrom the center

Information processing by SEI's software

Mobile phone

NavigatorTerminal

事故多発注意!!

信号が変わります

Ignoring a SignalSudden braking

Distance: about 33kmDuration: about 51 minCO2: about 3.7k�ETC: 1,260 yen

Route Search Example

Route that minimizes the amount of carbon dioxide emission

*numbers vary depending on the departure time and traffic conditions.

SuperconductorElectric Vehicles

DC/DC Converter DC/DC Converter

DC/DC ConverterBi-DirectionalConverter

Central Control Server

(EMS Server)

Intelligent Tap

Smart Distributor Inverter

Photovoltaic

Redox Flow Battery ConcentratedPhotovoltaic

Small Wind Turbine

EV Charging Station

Display/OperationTerminal

The demonstration system has been tested at our Osaka Works since June 2011.

DC power AC power Information

Communication interface specs under standardizationby CHAdeMO

Communication interface specs under standardization by ISO/IEC (EU), SAE(USA) and JARI/JSAE (Japan)

DC EV charge(Quick Charge)

Cable

Chargingstation

for charging &(communication)Cable

for charging &(communication)

AC EV charge

Sumitomo Electric provides a wide range of products, from detectors, signal controllers, central devices, to data transmission devices. These products are employed in many facilities across the country including the Metropolitan Tokyo Traffic Control Center, the world’s largest traffic control center.

Integrated Traffic Control Systems (ITCS)26

Sumitomo Electric System Solutions

Sumitomo Electric will realize driving comfortable condition by monitoring matching situations between road spaces and vehicles with ITS technologies.

Vehicle Detector27

Sumitomo Electric System Solutions

SEI's Telematics Software is system building software for supporting economical and safe driving, location management, and information supplement such as traffic congestion prediction and optimal routes.

Telematics Software (Traffic Information Related Software)29

Sumitomo Electric System Solutions

To ensure standardized communication between vehicle and charging station, ISO, IEC and SAE are in the process of setting international standards for vehicle-to-grid communication. Sumitomo Electric has joined with ISO, IEC and SAE, in leading the activities of JARI/JSAE in Japan.

Vehicle Communication Technology32

Sumitomo Electric, Advanced Automotive Systems R&D Center

This connector is used to charge electric vehicles and plug-in hybrid electric vehicles at home, complying with the international standard of IEC62196-1, SAE J1772 and UL2251.

Standard Charging Connector (Inlet)31

Sumitomo Wiring SystemsWe have developed a micro smart grid system and started a demonstration test at the company's Osaka Works. This system incorporates three types of solar power and one wind power. To ensure stable electricity, the system uses redox flow battery technology. Generated electricity is transmitted via 1km DC power cables to a DC/AC inverter and then converted AC power is consumed by lighting in some areas of the works as well as electronic appliances. It is also used to charge electric vehicles with a superconducting motor.

Micro Smart Grid System30

Sumitomo Electric, Power System R&D Center

SEVD-01 is a quick EV charger connector compliant with the CHAdeMO specifications. The good weight balance and lightweight aluminium alloy body make excellent operability. Equipped with our proprietary multiple locking mechanisms, SEVD-01 ensures a high level of safety.

Quick EV Charger Connector Compliant with the CHAdeMO Specifications

33

Sumitomo Electric, Power Cable Division

The DSSS is designed to prevent traffic accidents. This system transmits traffic information through optical beacons to on-board devices, to warn drivers about unexpected situations. Based on the incoming data from beacons and driving status, on-board devices provide information to drivers.

Driving Safety Support Systems (DSSS)28

Sumitomo Electric System Solutions

PHEV / EVSMART GRID

E VSMART GRIDPHEV / EVSMART GRID

SMART GRID

R & D

R & DI T S I T S

I T S TELEMATICS

住友電工グループAPSカタログ2012(英語版)

Page 11: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

7 8

Connected Technology Automotive

Systems & Products

確認中

Signal ControlTraffic Signals Traffic Information Board

Information Provision

AnalysisTraffic Control Center

Information CollectionVehicle Detectors

CommunicationNetwork

Mobile phone PC

Center

Vehicle

Upload routeinformation

Information distributionfrom the center

Information processing by SEI's software

Mobile phone

NavigatorTerminal

事故多発注意!!

信号が変わります

Ignoring a SignalSudden braking

Distance: about 33kmDuration: about 51 minCO2: about 3.7k�ETC: 1,260 yen

Route Search Example

Route that minimizes the amount of carbon dioxide emission

*numbers vary depending on the departure time and traffic conditions.

SuperconductorElectric Vehicles

DC/DC Converter DC/DC Converter

DC/DC ConverterBi-DirectionalConverter

Central Control Server

(EMS Server)

Intelligent Tap

Smart Distributor Inverter

Photovoltaic

Redox Flow Battery ConcentratedPhotovoltaic

Small Wind Turbine

EV Charging Station

Display/OperationTerminal

The demonstration system has been tested at our Osaka Works since June 2011.

DC power AC power Information

Communication interface specs under standardizationby CHAdeMO

Communication interface specs under standardization by ISO/IEC (EU), SAE(USA) and JARI/JSAE (Japan)

DC EV charge(Quick Charge)

Cable

Chargingstation

for charging &(communication)Cable

for charging &(communication)

AC EV charge

Sumitomo Electric provides a wide range of products, from detectors, signal controllers, central devices, to data transmission devices. These products are employed in many facilities across the country including the Metropolitan Tokyo Traffic Control Center, the world’s largest traffic control center.

Integrated Traffic Control Systems (ITCS)26

Sumitomo Electric System Solutions

Sumitomo Electric will realize driving comfortable condition by monitoring matching situations between road spaces and vehicles with ITS technologies.

Vehicle Detector27

Sumitomo Electric System Solutions

SEI's Telematics Software is system building software for supporting economical and safe driving, location management, and information supplement such as traffic congestion prediction and optimal routes.

Telematics Software (Traffic Information Related Software)29

Sumitomo Electric System Solutions

To ensure standardized communication between vehicle and charging station, ISO, IEC and SAE are in the process of setting international standards for vehicle-to-grid communication. Sumitomo Electric has joined with ISO, IEC and SAE, in leading the activities of JARI/JSAE in Japan.

Vehicle Communication Technology32

Sumitomo Electric, Advanced Automotive Systems R&D Center

This connector is used to charge electric vehicles and plug-in hybrid electric vehicles at home, complying with the international standard of IEC62196-1, SAE J1772 and UL2251.

Standard Charging Connector (Inlet)31

Sumitomo Wiring SystemsWe have developed a micro smart grid system and started a demonstration test at the company's Osaka Works. This system incorporates three types of solar power and one wind power. To ensure stable electricity, the system uses redox flow battery technology. Generated electricity is transmitted via 1km DC power cables to a DC/AC inverter and then converted AC power is consumed by lighting in some areas of the works as well as electronic appliances. It is also used to charge electric vehicles with a superconducting motor.

Micro Smart Grid System30

Sumitomo Electric, Power System R&D Center

SEVD-01 is a quick EV charger connector compliant with the CHAdeMO specifications. The good weight balance and lightweight aluminium alloy body make excellent operability. Equipped with our proprietary multiple locking mechanisms, SEVD-01 ensures a high level of safety.

Quick EV Charger Connector Compliant with the CHAdeMO Specifications

33

Sumitomo Electric, Power Cable Division

The DSSS is designed to prevent traffic accidents. This system transmits traffic information through optical beacons to on-board devices, to warn drivers about unexpected situations. Based on the incoming data from beacons and driving status, on-board devices provide information to drivers.

Driving Safety Support Systems (DSSS)28

Sumitomo Electric System Solutions

PHEV / EVSMART GRID

E VSMART GRIDPHEV / EVSMART GRID

SMART GRID

R & D

R & DI T S I T S

I T S TELEMATICS

住友電工グループAPSカタログ2012(英語版)

Page 12: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

9 10

Connected Technology Automotive

Systems & Products

Waterproof connectors provide satisfactory connection performance in a moistened condition. These connectors are ideal for enhanced applications like use in vehicle engine compartments.

Waterproof Connector41

Sumitomo Wiring Systems

An in-vehicle HFC connector is used to connect a coaxial cable and a VICS, GPS, or TV receiver. The connector reduces reflection and transmission loss and suppresses noise radiation from the connector. Moreover, the downsized connector saves the mounting space of in-vehicle equipment.

Automotive Coaxial Connector(HFC series)40

Sumitomo Wiring Systems

ONBOARD MODULE

WIRING HARNESS

CONNECTOR

CONNECTOR

CONNECTOR

CONNECTORWIRING HARNESS

Wiring harnesses are a wiring system that conveys power and information. Their constituent electronic components are required to be smaller, lighter and more reliable. With an increase in the number of computerized control functions of automobiles, the wire harness is becoming a still more important auto part.

Wiring Harness34

Sumitomo Wiring Systems

The wiring harnesses used for the sliding doors of minivans supply electricity uninterruptedly so that the electrical components accommodated within the door can be operated irrespective of the status of the door. These wiring harness units contain the twisted bending-resistant cables in the caterpillar type cable protector and the stainless rail case.

Wiring Harness for Power Sliding Doors35

Sumitomo Wiring Systems

It is an optical wiring harness component applying All Glass Fiber (AGF) cable for the very first time within vehicles. Thin and lightweight, yet properly protected cables offer high flexibility and easy handling as an automotive harness. AGF cable is optimal for navigation or audio system which needs Gbps-range high speed communication.

Optical Fiber Harness38

Sumitomo Wiring Systems / AutoNetworks Technologies

Module connectors for automobile modules are connected automatically on completion of the assembly of the automobile modules. Multi-pole low insertion force connectors provided with a lever-type double-power mechanism ideally connects to multi-pole wire harnesses or electrical equipment. Besides, connectors in a wide variety ranging from 0.64 to 9.0 mm in size for a broad range of fields including the cutting-edge area are offered in response to customers.

Module Connector Multi-pole Low Insertion Force Connector39

Sumitomo Wiring Systems

Based on the elemental technologies like wiring, resin molding, pressing, connecting and sealing, we have originally developed interconnecting products for automotive components in car electronic systems such as powertrains, brakes, vehicle body electrical systems, fuel systems and sensors.

Interconnecting Products for Automotive Electrical Components42

Sumitomo Wiring Systems

ONBOARD MODULE

The B&W and color display panels and other apparatus installed in the instrument panel center are advanced information devices that collect sophisticated “in-car contents” through automotive LANs to communicate information to drivers.

Display Panels37

Sumitomo Wiring Systems / AutoNetworks Technologies

This ECU functions as an intermediate point to transmit data of CAN bus within a vehicle. The amount of the ECU that can connect with one unit of CAN communication bus is limited. When it is exceeded, the waveform of communication data is disturbed and exact data exchange will be impossible. Therefore, it is essential to divide a unit of CAN communication bus into some parts. CAN gateway ECU transmits only the necessary data between divided buses.

CAN Gateway ECU36

Sumitomo Wiring Systems

WIRING HARNESS

住友電工グループAPSカタログ2012(英語版)

Page 13: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

9 10

Connected Technology Automotive

Systems & Products

Waterproof connectors provide satisfactory connection performance in a moistened condition. These connectors are ideal for enhanced applications like use in vehicle engine compartments.

Waterproof Connector41

Sumitomo Wiring Systems

An in-vehicle HFC connector is used to connect a coaxial cable and a VICS, GPS, or TV receiver. The connector reduces reflection and transmission loss and suppresses noise radiation from the connector. Moreover, the downsized connector saves the mounting space of in-vehicle equipment.

Automotive Coaxial Connector(HFC series)40

Sumitomo Wiring Systems

ONBOARD MODULE

WIRING HARNESS

CONNECTOR

CONNECTOR

CONNECTOR

CONNECTORWIRING HARNESS

Wiring harnesses are a wiring system that conveys power and information. Their constituent electronic components are required to be smaller, lighter and more reliable. With an increase in the number of computerized control functions of automobiles, the wire harness is becoming a still more important auto part.

Wiring Harness34

Sumitomo Wiring Systems

The wiring harnesses used for the sliding doors of minivans supply electricity uninterruptedly so that the electrical components accommodated within the door can be operated irrespective of the status of the door. These wiring harness units contain the twisted bending-resistant cables in the caterpillar type cable protector and the stainless rail case.

Wiring Harness for Power Sliding Doors35

Sumitomo Wiring Systems

It is an optical wiring harness component applying All Glass Fiber (AGF) cable for the very first time within vehicles. Thin and lightweight, yet properly protected cables offer high flexibility and easy handling as an automotive harness. AGF cable is optimal for navigation or audio system which needs Gbps-range high speed communication.

Optical Fiber Harness38

Sumitomo Wiring Systems / AutoNetworks Technologies

Module connectors for automobile modules are connected automatically on completion of the assembly of the automobile modules. Multi-pole low insertion force connectors provided with a lever-type double-power mechanism ideally connects to multi-pole wire harnesses or electrical equipment. Besides, connectors in a wide variety ranging from 0.64 to 9.0 mm in size for a broad range of fields including the cutting-edge area are offered in response to customers.

Module Connector Multi-pole Low Insertion Force Connector39

Sumitomo Wiring Systems

Based on the elemental technologies like wiring, resin molding, pressing, connecting and sealing, we have originally developed interconnecting products for automotive components in car electronic systems such as powertrains, brakes, vehicle body electrical systems, fuel systems and sensors.

Interconnecting Products for Automotive Electrical Components42

Sumitomo Wiring Systems

ONBOARD MODULE

The B&W and color display panels and other apparatus installed in the instrument panel center are advanced information devices that collect sophisticated “in-car contents” through automotive LANs to communicate information to drivers.

Display Panels37

Sumitomo Wiring Systems / AutoNetworks Technologies

This ECU functions as an intermediate point to transmit data of CAN bus within a vehicle. The amount of the ECU that can connect with one unit of CAN communication bus is limited. When it is exceeded, the waveform of communication data is disturbed and exact data exchange will be impossible. Therefore, it is essential to divide a unit of CAN communication bus into some parts. CAN gateway ECU transmits only the necessary data between divided buses.

CAN Gateway ECU36

Sumitomo Wiring Systems

WIRING HARNESS

住友電工グループAPSカタログ2012(英語版)

Page 14: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

11 12

Safety & Comfortable Evaluation & Analytic TechnologyAutomotive

Systems & Products

Analysis of surface current inducting electromagnetic waveRadiation field analysis Anechoic chamber

0.0 0.2 0.4 0.6

Radi

al d

istri

butio

n fu

nctio

n

Measurement by SPring-8 X-raysMolecular dynamics simulation

0.136nm

Si [110] dumbbell structure

STEM Image0.5µm HAADF

Incident electrons

Annular dark-field detector(HAADF)

Thin-filmspecimen

High-anglescatteredelectrons

CharacteristicX-ray

Secondary/Back-scattered electron

SE/BSE detector

Probe diameter:0.1 nm

Transmittedelectrons

EDX detector

Bright-field detector

Scanning transmission electron microscope (STEM)

・INTEL Xeon X5570 2.93GHz・128CPU (8CPU×16Nodes)

IBM System p570・CPU: 16-core, 4.7GHz clock speed・Memory: 384 GB

IBM Blade Center HS22

High-speed networks

General computation server In-house Affiliates

YokohamaGeneral computation server

Itami

1. Motion Analysis (FEM) 2. Strain Clculation 3. Fatigue Analysis

Courtesy: Japan Synchrotron Radiation Research Institute

Large synchrotron radiation facility (SPring-8)

Electrons revolve in storage ring 500min diameter.

High-intensity X-rays

SAFETY SAFETY

COMFORT

COMFORT

COMFORT

The use of CAE is not simply intended to improve product development efficiency. We regard it as a key technology for attaining increased market competitiveness. Our efforts are directed toward infrastructure development to enhance the core CAE functionality of the Sumitomo Electric Group.

Strategic CAE Infrastructure Development48

Sumitomo Electric, Analysis Technology Research Center

The product improvement is done by testing in our in-house big anechoic chamber and by analyzing radiation field and surface current inducing electromagnetic wave for wireless communication between vehicles and outside.

High-Frequency CAE(Computer Aided Engineering)51

Sumitomo Wiring Systems / AutoNetworks Technologies

We develop new analysis technologies using synchrotron radiation and neutrons, for such applications as structure analyses on an atomic scale and in-situ measurements of chemical reactions. We also explore high performance materials, combining the above analyses with simulation technologies of first-principles calculation and molecular dynamics.

Atomic Scale Analyses Using Synchrotron Radiation, First-principles Calculation, etc52

Sumitomo Electric, Analysis Technology Research Center

Mobile phone hinges, automotive doors and robot arms have electric wires and cables installed in their moving parts. We work on the development of a computer simulation technology for predicting the service life of such wires and cables until breakage due to twisting and bending.

Electric Wire Service Life Prediction50

Sumitomo Electric, Analysis Technology Research Center

Our efforts are directed toward developing a nanometerlevel structural analysis technology in order to establish an analytical technology and its applications, principally using scanning transmission electron microscopes and conducting crystal structure analyses.

Nanometer-level Structural Analysis49

Sumitomo Electric, Analysis Technology Research Center

The heat control panel has a security alarm indicator besides air conditioner control and display functions, thus providing a user-friendly operating environment. Besides, the built-in microcomputer performs heat control and communication.

Heat Control Panel44

Sumitomo Wiring Systems

Our wheel speed sensors, which are manufactured using our solid technologies of sensor and wiring harness, achieve high reliability and high cost-performance. Our lineup includes a wide variety of sensor types; magnetic-generating type, semi-conductor type, and heat resistance type. Wheel speed sensors support the safety driving systems like ABS and ESC systems.

Wheel Speed Sensor43

Sumitomo Wiring Systems / Sumitomo (SEI) Electronic Wire

Interior products are mainly made from urethane in pursuit of safety, functionality, and design performance, including engine covers and spacers that suppress engine room noise and realize a comfortable driving environment.

Interior Product(Urethane-made Sound Insulators)47

Sumitomo Riko

Anti-vibration rubber is an important functional component that absorb and control the vibrations of automobile engines and road surface, and realizes a safe comfortable drive. In recent years, the number of high-function products under electronic control is on the increase.

Anti-vibration Rubber46

Sumitomo Riko

ZnS lenses (spherical & aspherical) can transmit far-infrared light with a wavelength 8 ~12µm. Our unique molding process makes it possible to reduce the mass-production cost. The ZnS lenses have low temperature dispersion and maintain good optical characteristics at low and high temperatures.

ZnS Lenses for Far-infraredCamera45

Sumitomo Electric, Hybrid Products Division

住友電工グループAPSカタログ2012(英語版)

Page 15: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

11 12

Safety & Comfortable Evaluation & Analytic TechnologyAutomotive

Systems & Products

Analysis of surface current inducting electromagnetic waveRadiation field analysis Anechoic chamber

0.0 0.2 0.4 0.6

Radi

al d

istri

butio

n fu

nctio

n

Measurement by SPring-8 X-raysMolecular dynamics simulation

0.136nm

Si [110] dumbbell structure

STEM Image0.5µm HAADF

Incident electrons

Annular dark-field detector(HAADF)

Thin-filmspecimen

High-anglescatteredelectrons

CharacteristicX-ray

Secondary/Back-scattered electron

SE/BSE detector

Probe diameter:0.1 nm

Transmittedelectrons

EDX detector

Bright-field detector

Scanning transmission electron microscope (STEM)

・INTEL Xeon X5570 2.93GHz・128CPU (8CPU×16Nodes)

IBM System p570・CPU: 16-core, 4.7GHz clock speed・Memory: 384 GB

IBM Blade Center HS22

High-speed networks

General computation server In-house Affiliates

YokohamaGeneral computation server

Itami

1. Motion Analysis (FEM) 2. Strain Clculation 3. Fatigue Analysis

Courtesy: Japan Synchrotron Radiation Research Institute

Large synchrotron radiation facility (SPring-8)

Electrons revolve in storage ring 500min diameter.

High-intensity X-rays

SAFETY SAFETY

COMFORT

COMFORT

COMFORT

The use of CAE is not simply intended to improve product development efficiency. We regard it as a key technology for attaining increased market competitiveness. Our efforts are directed toward infrastructure development to enhance the core CAE functionality of the Sumitomo Electric Group.

Strategic CAE Infrastructure Development48

Sumitomo Electric, Analysis Technology Research Center

The product improvement is done by testing in our in-house big anechoic chamber and by analyzing radiation field and surface current inducing electromagnetic wave for wireless communication between vehicles and outside.

High-Frequency CAE(Computer Aided Engineering)51

Sumitomo Wiring Systems / AutoNetworks Technologies

We develop new analysis technologies using synchrotron radiation and neutrons, for such applications as structure analyses on an atomic scale and in-situ measurements of chemical reactions. We also explore high performance materials, combining the above analyses with simulation technologies of first-principles calculation and molecular dynamics.

Atomic Scale Analyses Using Synchrotron Radiation, First-principles Calculation, etc52

Sumitomo Electric, Analysis Technology Research Center

Mobile phone hinges, automotive doors and robot arms have electric wires and cables installed in their moving parts. We work on the development of a computer simulation technology for predicting the service life of such wires and cables until breakage due to twisting and bending.

Electric Wire Service Life Prediction50

Sumitomo Electric, Analysis Technology Research Center

Our efforts are directed toward developing a nanometerlevel structural analysis technology in order to establish an analytical technology and its applications, principally using scanning transmission electron microscopes and conducting crystal structure analyses.

Nanometer-level Structural Analysis49

Sumitomo Electric, Analysis Technology Research Center

The heat control panel has a security alarm indicator besides air conditioner control and display functions, thus providing a user-friendly operating environment. Besides, the built-in microcomputer performs heat control and communication.

Heat Control Panel44

Sumitomo Wiring Systems

Our wheel speed sensors, which are manufactured using our solid technologies of sensor and wiring harness, achieve high reliability and high cost-performance. Our lineup includes a wide variety of sensor types; magnetic-generating type, semi-conductor type, and heat resistance type. Wheel speed sensors support the safety driving systems like ABS and ESC systems.

Wheel Speed Sensor43

Sumitomo Wiring Systems / Sumitomo (SEI) Electronic Wire

Interior products are mainly made from urethane in pursuit of safety, functionality, and design performance, including engine covers and spacers that suppress engine room noise and realize a comfortable driving environment.

Interior Product(Urethane-made Sound Insulators)47

Sumitomo Riko

Anti-vibration rubber is an important functional component that absorb and control the vibrations of automobile engines and road surface, and realizes a safe comfortable drive. In recent years, the number of high-function products under electronic control is on the increase.

Anti-vibration Rubber46

Sumitomo Riko

ZnS lenses (spherical & aspherical) can transmit far-infrared light with a wavelength 8 ~12µm. Our unique molding process makes it possible to reduce the mass-production cost. The ZnS lenses have low temperature dispersion and maintain good optical characteristics at low and high temperatures.

ZnS Lenses for Far-infraredCamera45

Sumitomo Electric, Hybrid Products Division

住友電工グループAPSカタログ2012(英語版)

Page 16: Automotive Systems · PDF fileAutomotive Systems & Products / Sumitomo Electric, Nippon ITF Sumitomo (SEI) Electronic Wire Sumitomo Electric Toyama Sumitomo Electric Sintered Alloy

W h a t a d a z z l i n g f u t u r e !

 EZ-32R23(2015.04)SBC

AutomotiveSystems & Products

English

Sumitomo (SEI) Electronic Wire, Inc.http://global-sei.com/ewp/E/Headquarter: 3-3 Satsuki-cho, Kanuma, Tochigi 322-8585 Japan Automotive Wire Engineering Section: TEL +81 289 76 0323 FAX +81 289 76 1628

Sumitomo Electric Hardmetal Corp.http://www.sumitool.com/Headquarter: 1-1-1 Koyakita, Itami, Hyogo 664-0016 Japan TEL +81 72 772 4531 FAX +81 72 772 4595

Nippon ITF Co., Ltd.http://www.nippon-itf.co.jp/Headquarter: 575 Tonoshiro-cho, Kuze, Minami-ku, Kyoto 601-8205 Japan TEL +81 75 931 6040 FAX +81 75 931 6166

Sumitomo Electric Toyama Co., Ltd.http://www.sei-toyama.co.jp/Headquarter: 10-2 Naganoe, Imizu, Toyama 934-8522 Japan TEL +81 766 84 7122 FAX +81 766 84 5961

Sumitomo Electric Sintered Alloy, Ltd.Headquarter: 2901 Nariwa, Nariwa-cho, Takahashi-city, Okayama 716-0192 JapanTEL +81 866 42 4161 FAX +81 866 42 4354

Sumitomo Electric Printed Circuits, Inc.http://www.sei-sect.co.jp/Headquarter: 30 Hinokigaoka, Minakuchi-cho, Kouga, Shiga 528-0000 JapanTEL +81 748 65 3392 FAX +81 748 65 3401

Sumitomo Electric Fine Polymer, Inc.http://www.sei-sfp.co.jp/Headquarter: 950-1 Asashiro-Nishi, Kumatori-cho, Sennan-gun, Osaka 590-0458 JapanTEL +81 724 52 1301 FAX +81 724 52 1302

A.L.M.T. Corp.http://www.allied-material.co.jp/Headquarter: 1-11-11 Shiba, Minato-ku, Tokyo 105-0014 Japan TEL +81 3 5418 1801 FAX +81 3 5418 1810

Sumitomo Electric Wintec, Inc.http://www.sei-wintec.com/Headquarter: 1073 Eda, Shigaraki-cho, Kouga, Shiga 529-1811 JapanTEL +81 748 82 7800 FAX +81 748 82 7810

Sumitomo Electric System Solutions Co., Ltd.http://www.seiss.co.jp/Headquarter: 1-43-5 Sekiguchi, Bunkyo-ku, Tokyo 112-0014 JapanTEL +81 3 5286 7661 FAX +81 3 5286 7651

Headquarter (Osaka): 4-5-33 Kitahama, Chuo-ku, Osaka 541-0041 Japan TEL +81 6 6220 4141Headquarter (Tokyo): 1-3-13 Motoakasaka, Minato-ku, Tokyo 107-8468 Japan TEL +81 3 6406 2600Automotive Business Unit Automotive New Business Planning & Development Division TEL +81 52 589 1624 FAX +81 52 589 1589 Sales Planning & Marketing Division TEL +81 52 589 1584 FAX +81 52 589 1588

http://global-sei.com/

Headquarter (Yokkaichi): 5-28 Hamada-cho, Yokkaichi, Mie 510-8528 Japan TEL +81 59 354 6200 FAX +81 59 354 6318Headquarter (Tokyo): Akasaka Center Building 11th Floor 1-3-13 Motoakasaka, Minato-ku Tokyo 107-0051 Japan TEL +81 3 6384 5600Tokyo Sales Department: TEL +81 3 6384 5604 FAX +81 3 6384 5608Nagoya Sales Department: TEL +81 52 582 6222 FAX +81 52 582 6228Osaka Sales Department: TEL +81 6 6229 1960 FAX +81 6 6229 1965

http://www.sws.co.jp/

AutoNetworks Technologies, Ltd.http://www.autonetworks.co.jp/Headquarter: 1-14 Nishisuehiro-cho, Yokkaichi, Mie 510-8503 Japan TEL +81 59 354 6320 FAX +81 59 354 6325

Headquarter: 3-1 Higashi, Komaki, Aichi 485-8550 Japan TEL +81 568 77 2121 FAX +81 568 77 5341Automotive Products Global Sales Headquarters: TEL +81 568 77 4251 FAX +81 568 77 4961

http://www.sumitomoriko.co.jp/