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Members: Ryan Bigelow, MEEN Sr Adam Tallman, CVEN So Iris Hill, ISEN So Andrew Ingram, MEEL Fr Ricky Palacios, CHEL Fr Graduate Mentor: James Hardy, MEEN

STP Team End of Semester Report

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Members: Ryan Bigelow, MEEN Sr Adam Tallman, CVEN So Iris Hill, ISEN So Andrew Ingram, MEEL Fr Ricky Palacios, CHEL Fr Graduate Mentor: James Hardy, MEEN. STP Team End of Semester Report. Presentation Outline. Model Description Modeling Assumptions Model Validation Analytical Results - PowerPoint PPT Presentation

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Page 1: STP Team End of Semester Report

Members:Ryan Bigelow, MEEN SrAdam Tallman, CVEN SoIris Hill, ISEN SoAndrew Ingram, MEEL FrRicky Palacios, CHEL Fr

Graduate Mentor:James Hardy, MEEN

Page 2: STP Team End of Semester Report

Model DescriptionModeling AssumptionsModel ValidationAnalytical ResultsRecommendations

Page 3: STP Team End of Semester Report

This semester attention was focused on simplifying the previous model, and expanding the model to the entire floor.

CFD efforts were focused on prioritizing techniques used to remove thermal energy from critical rooms on the floor.

Page 4: STP Team End of Semester Report

Model of floor 0 in SolidWorks Floor 0 modeled as one part Accurate dimensions per STP data

Each room contains: A centrally located heat block that uses

a specific heat generation rate provided by STP

Page 5: STP Team End of Semester Report

Figure 1. “Floor 0” Model of EAB Building

Can we describe here each room where we have a heat source?How about showing the block where the heat source is applied?

We need to describe here our modeling approach-what is included in our model ( all rooms and corridors?-where are the heat sources-are there any fans to bring in external air?

Overall, this is a good picture to use to explain our modeling approach

Penetration room

Page 6: STP Team End of Semester Report

Simulations were performed using various door and fan configurations to investigate the effect on room temperature.

A parametric analysis was carried out to determine the variables that had the greatest effect on room temperature.

Model assumptions were tested against results of the parametric analysis to produce a more accurate simulation.

Page 7: STP Team End of Semester Report

Various assumptions were made in the following areas: Adiabatic Wall Boundary Conditions Heat Source Location and Size Equipment Volumes Fan Specifications

Page 8: STP Team End of Semester Report

Walls, Floor & Ceiling Adiabatic walls (no heat loss through the

internal/external walls, ceiling, and floors)

Frictionless walls

Penetration Room (adjacent to EAB room) Ambient pressure & 68˚F

Page 9: STP Team End of Semester Report

Each heat source is modeled as a block that has a total surface area of 1 m2 on the five surfaces that have contact with the fluid

Each heat source is centrally located within each room

Page 10: STP Team End of Semester Report

CFD model from last semester included thermal mass from equipment in SGR.

Time to reach critical temperature was found to be 22.5 minutes.

Page 11: STP Team End of Semester Report

The door lids were shut in the SGR and a 85700W heat load was applied to the room to mimic conditions of last semester’s model

This semester, CFD model did not include thermal mass from equipment.

Time to reach critical temperature was found to be 10.5 minutes

Page 12: STP Team End of Semester Report

Switch Gear Room Analytical Approach - Expected time to reach

104F

CFD Results - Time for model to reach tcrit: 10.5 min Difference between CFD and analytical : 3%

Page 13: STP Team End of Semester Report

Spring 2009 Tc: 22.5 minutes Fall 2009 Tc: 10.5 minutes

Percent Difference: 53%

Page 14: STP Team End of Semester Report

Case 1 – “Sealed Floor” Model. No air flow in from penetration room (PR) or flow out from stairwells. All internal doors open, no fans active.

Case 2 – “Sealed Floor” Model. No air flow in from PR or flow out from stairwells. All internal doors open, 6 fans with 6000CFM flow rate placed as per STP procedure.

Case 3 – Air flow is introduced into the EAB from the PR by assigning the PR lid a volumetric flow rate of 6000CFM. All internal doors open, 6 fans with 6000CFM flow rate placed as per STP procedure.

Case 4 – Air flow is introduced into the EAB from the PR by assigning the PR lid a ambient pressure, 68°F boundary. A 6000CFM fan was placed directly in front of lid to provide flow. All internal doors open, 6 fans with 6000CFM flow rate placed as per STP procedure.

Case 5 – Same as Case 4 with additional 6000CFM fan added at Switchgear Room (SGR) doorway. Fan blows air from hallway into SGR.

Case 6 – Same as Case 5, all fans now have 15,000CFM flow rates. Case 7 – Same as Case 6, additional 15,000CFM fan added to SGR at other

doorway. Fan blows air from SGR to hallway.

Page 15: STP Team End of Semester Report

Initial conditions: All air is at initial temperature of 64°F

No penetration room air flow in

Case 1 – no fans Case 2 – six identical

fans (6000CFM) placed in model as shown on right.

Page 16: STP Team End of Semester Report

Case 1- Time to reach 104°F (average room) with no forced circulation (no fans): 8.22 minutes

Case 2- Time to Reach 104°F with six fans configured as per STP procedure: 8.62 minutes

5% Difference

Page 17: STP Team End of Semester Report
Page 18: STP Team End of Semester Report

Case 2- ( with fans) From the sealed heat up analysis, the following rooms showed fastest temperature rise

SGR heated up 60% faster than any other room

Room Time to 104° F (min) Heat Load (w) Air Volume (ft3)

Switchgear Room 010 8.62 126,255 69,876

Equipment Room 012A 14.00 7,477 1,836

Equipment Room 012 18.78 1,785 3,876

Distribution Room 007 19.11 15,488 6,660

Page 19: STP Team End of Semester Report

Case 4 - In second method, lid was assigned ambient pressure and temperature (68°F). A fan was placed directly in front of the lid. Differences were negligible. Second method was used in subsequent tests.

Fan placed in front of lidTime to reach 104°F: 8.66 min

Case 3 - Air flow from penetration room was modeled in two ways. A specified volume flow rate boundary condition was established at the lid as seen in figure below.

Volume flow rate assigned to lidTime to reach 104°F: 8.60 min

Page 20: STP Team End of Semester Report

Introducing flow from the penetration room did not have great effect on the heat up rate.

Time to reach 104°F with no PR flow: 8.62 min Time to reach 104°F with PR flow: 8.60 min 8.60 minutes is the estimated time to reach

critical temperature with current “Loss of EAB HVAC Response Improvements” document procedures.

It was found that there was minimal air exchange in the SGR

Page 21: STP Team End of Semester Report
Page 22: STP Team End of Semester Report

Although not in the current procedure, the team investigated adding a fan to the entrance of the SGR. It was found that the heat up rate was decreased by approximately 15%

Time to 104°F without fan in front of SGR: 8.66 min

Time to 104°F with fan in front of SGR: 10.05 min

Strong correlation was found between air velocity and fluid temperature

Page 23: STP Team End of Semester Report
Page 24: STP Team End of Semester Report

Velocity profile of EAB floor with 15,000 cfm fan

Case 6 investigated increasing all fan sizes to 15,000 cfm

Case 5 - Time to reach 104°F with 6,000 cfm fan: 10.05 min

Case 6 - Time to reach 104°F with 15,000 cfm fan: 10.37 min

Increasing fan size reduced heat up rate by 3%

Page 25: STP Team End of Semester Report

A second fan was added that pulled air from SGR.

Time to 104°F fan in front of SGR: 10.37 min

Time to 104°F with fan in front and at exit of SGR: 11.12 min

Time to reach critical temperature was increased by 7%

Page 26: STP Team End of Semester Report

Figure on left shows velocity profile with all fans set to 15,000 cfm. Figure on right shows an additional fan added to draw air from

switchgear room.

Page 27: STP Team End of Semester Report
Page 28: STP Team End of Semester Report

Current fan placement by STP procedure had minimal effect on SGR heat up rate.

Addition of fans to Switch Gear Room produced greatest effect on heat up rate of critical rooms.

Modeling approach is very conservative. However results can be used to update the safety procedures.

Page 29: STP Team End of Semester Report

Future work will focus on improving the accuracy of the model Evaluate more case studies Conduct further sensitivity analyses on

parameters Add thermal mass to the rooms.

▪ Accurate equipment volumes and weights are needed

Page 30: STP Team End of Semester Report

Matt King, STP

Mrs. Lagoudas, SEI

Ernie Kee, STP