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Introducing an innovation that will forever transform building and planning Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hassle- free construction process.

Standard Shapes Introducing an innovation that will ...sunviksteels.com/images/documents/pdf/readyfix_technical.pdf · in BS 8666 / IS 2502 . The 1350 angle bend and 75 mm length

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Introducing an innovation that will forever transform building and planning

Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hassle-free construction process.

Standard Shapes

Introducing an innovation that will forever transform building and planning

Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hassle-free construction process.

Standard Shapes

How is made?

On-site Installation

01BBS Entry

02 Scheduling / Planning

03

04

Cut and Bend

Quality control check

05

06

07

Tagging

Delivery

SUNVIK READYFIX are made with accurate angles and lengths specied

in BS 8666 / IS 2502 .

0The 135 angle bend and 75 mm length cut helps the stirrups to hold

on tightly with the straight rods in columns which inturn will give much

more withstanding capacity to the structure in the events like earth quakes,

which does not happen in traditional way.

How is better? ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-bend services over and above the more conventional approach.

75mm

0135

Traditional Way

Straight TMT bars are not customised to the size in

which they are needed, leading to huge wastage on-site.

Labor intensive activity.

Time Consuming, As Purchase planning require time ahead of construction.

Space required on-site to accommodate and store

the bars, increasing the risk of theft.

Equipments required for processing.

Cutting and bending is done manually, leaving the process

susceptible to inefciencies and inconsistent quality,

Each bar would need to go through a strict quality check at

every level. Even after that though, there is a margin for error.

Readyx Way

Bars stay exposed to the elements, running the risk of

being adversely affected by the weather.

The rebar is manually measured, which can lead to

inaccuracy. The cutting is not cleanly done, since it is

done by hand, leading to questionable quality.

Uncertain Consumption until completion

of work.

Zero wastage since the cutting is done in-house.

Quick delivery at the site.

No equipments required.

Readyx is delivered to the site according to the work

scheduled, thus not affected by the weather.

Rebar is accurately measured using the computerised

machines. Thus user gets perfectly shaped columns

and beams with correct amount of cover concrete.

Knowledge of steel used in every stage or any time

from the rst day.

Dubious quality of TMT bar.

No Accountability.

Good quality.

Accountability.

Less labor required so Less construction cost.

No theft or pilferage.Possibility of theft and pilferage.

Better utilization of space, logistics and reduction

of inventory on site.

Mechanised processes that assured consistency in quality,

and complete accuracy. The cutting and bending is done

to the specications outlined by the client.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be

programmed to accelerate or slow down by just simply

reprogramming the delivery schedule.

How is made?

On-site Installation

01BBS Entry

02 Scheduling / Planning

03

04

Cut and Bend

Quality control check

05

06

07

Tagging

Delivery

SUNVIK READYFIX are made with accurate angles and lengths specied

in BS 8666 / IS 2502 .

0The 135 angle bend and 75 mm length cut helps the stirrups to hold

on tightly with the straight rods in columns which inturn will give much

more withstanding capacity to the structure in the events like earth quakes,

which does not happen in traditional way.

How is better? ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-bend services over and above the more conventional approach.

75mm

0135

Traditional Way

Straight TMT bars are not customised to the size in

which they are needed, leading to huge wastage on-site.

Labor intensive activity.

Time Consuming, As Purchase planning require time ahead of construction.

Space required on-site to accommodate and store

the bars, increasing the risk of theft.

Equipments required for processing.

Cutting and bending is done manually, leaving the process

susceptible to inefciencies and inconsistent quality,

Each bar would need to go through a strict quality check at

every level. Even after that though, there is a margin for error.

Readyx Way

Bars stay exposed to the elements, running the risk of

being adversely affected by the weather.

The rebar is manually measured, which can lead to

inaccuracy. The cutting is not cleanly done, since it is

done by hand, leading to questionable quality.

Uncertain Consumption until completion

of work.

Zero wastage since the cutting is done in-house.

Quick delivery at the site.

No equipments required.

Readyx is delivered to the site according to the work

scheduled, thus not affected by the weather.

Rebar is accurately measured using the computerised

machines. Thus user gets perfectly shaped columns

and beams with correct amount of cover concrete.

Knowledge of steel used in every stage or any time

from the rst day.

Dubious quality of TMT bar.

No Accountability.

Good quality.

Accountability.

Less labor required so Less construction cost.

No theft or pilferage.Possibility of theft and pilferage.

Better utilization of space, logistics and reduction

of inventory on site.

Mechanised processes that assured consistency in quality,

and complete accuracy. The cutting and bending is done

to the specications outlined by the client.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be

programmed to accelerate or slow down by just simply

reprogramming the delivery schedule.

REBAR SHOP

State-of-the-art TechnologyReadyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute

precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders

and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,

which characterize Schnell European production.

SCHNELL PRIMA+

8 – 12m wire diameter, Automatic machines for

construction of stirrups and shaped parts from coils,

particularly suitable for medium production runs.SCHNELL SHEAR LINE -500

8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S

8-20 mm straight bars bending

SCHNELL ROBOMASTER 45

Bending up to 40 mm wire diameter, allow fully automatic 4-

directions bending and the production of any type of shapes, including

those with positive and negative bends.

Manual Cutters

Cutting up to 32mm

Manual Bender

Bending up to 40 mm diameter.

REBAR SHOP

State-of-the-art TechnologyReadyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute

precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders

and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,

which characterize Schnell European production.

SCHNELL PRIMA+

8 – 12m wire diameter, Automatic machines for

construction of stirrups and shaped parts from coils,

particularly suitable for medium production runs.SCHNELL SHEAR LINE -500

8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S

8-20 mm straight bars bending

SCHNELL ROBOMASTER 45

Bending up to 40 mm wire diameter, allow fully automatic 4-

directions bending and the production of any type of shapes, including

those with positive and negative bends.

Manual Cutters

Cutting up to 32mm

Manual Bender

Bending up to 40 mm diameter.

Sample BBS Precision Tags

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports

Screen Grab 3- Rebar Shop

Bar Bending Schedule Conform To IS 2502

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

375

375

375

675

550

550275

275

Sample BBS Precision Tags

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports

Screen Grab 3- Rebar Shop

Bar Bending Schedule Conform To IS 2502

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

375

375

375

675

550

550275

275