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ST H9SOI_FEM: 0.13um RF SOI Technology for Front End Module Monolithic Integration
Pietro Maestri, RF Product Line Director
SOI Consortium Forum, Tokyo, January 21st , 2016
Mobile RF Evolution driven by LTE RF band proliferation• The exponential growth of mobile data has driven up wireless spectrum need• 3GPP Release 12 standardized in Q1’15 : > 40 RF bands• 3GPP Release 13: RF spectrums from 600 MHz to ~6 GHz (LTE)
Antenna proliferation / challenge• Primary & secondary antennas to support 3G Rx Diversity & 4G MIMO• Extended RF bands support forcing to LB / MB / HB / multi-feed antennas• Transmit antenna swap to optimize uplink performance at cell edges,
avoiding dropped calls
2
Carrier Aggregation (CA) combinations are prolifera ting• Carriers in within the same RF band or across multiple RF bands • Current LTE CA FEM degrading RF performances Vs classical LTE FEM • CA band combinations : 28 for 3GPP Release 11
115 for 3GPP Release 12
January 26, 2016
RF SOI adoption in FEM• RF SOI market growth (> 25% AGR) still driven
by the RF Switch ! • RF SOI is the most viable technology
• RF SOI widely used for Antenna Switches, Diversity path, PAD, Antenna tuner
• RF SOI quickly gaining ground against GaAs in PA market
• RF SOI is driving the FEM integration thanks to:• Fully Integrated solution
• Smart and reconfigurable Front End
• Better Insertion loss and linearity for RF Switch
• Better matching capability
• Cheap process using large volume CMOS fabs
3
Source: ST Internal Data
0
200
400
600
800
1000
1200
1400
1600
1800
2011 2012 2013 2014 2015 2016 2017 2018
WW
RF S
OI
TA
M (
KW
afe
rs)
December 2015 update
RF Switches
Antenna Tuner
PA *
Total
January 26, 2016
RF SOI FEM Integration: The Next Step 4
Benefits of Monolithic Integration• Reduced size and cost
• Improved performance
• Reducing inter-die signal routing and constrains of MCM
• Taking advantage of shorter and faster on die interconnection
• Avoiding non predictable behavior in interfacing devices independently designed
• Simplified supply-chain
• Reduced and simplified product development cycle time
Front-End integration is the path for small, high performing and cost effective solutionsto address 3G LTE/4G CA and Wi-Fi 802.11ac
LB Super PAD
MB Super PAD
HB Super PAD
H9SOI_FEM
RF cellular
Transceiver
MIPI
RFFE
PPA
Main RxLNA
LNA
LNA
LNA
High
Band
Mid
Band
LNA
LNA
Low
Band
PPA
PPA
PPA
PPA
High
Band
Mid
Band
GSM-H
Low
Band
GSM-L
Div/MIMO Rx
Low
Band
Mid
Band
High
Band
PA
GSM LB
GSM HB
PA
PA
HB 3G/LTE
PA
PA
MB 3G/LTE
PA
PA
LB 3G/LTE
PA
HB PA mode
switch
MB PA mode switch
LB PA mode
switch
HB Main
antenna switch
MB Main
antenna switch
LB Main
antenna switch
DPDT
RX/Tx
LB & MB
Primary
Antenna
RxLB & MB
Secondary
Antenna
HB
Primary
Antenna
RX/Tx
HB
Secondary
Antenna
Antenna
swap switch
Rx
MIPI
RFFEHB Rx MIMO
antenna switch
LB Rx MIMO
antenna switch
MB Rx MIMO
antenna switch
LNA
LNA
LNA
LNA
LNA
LNA
Lowest Harmonics and IL on the Low Band Switch Tx path Benefit by integrating LNA/Switch
on the diversity side January 26, 2016
• Technology RoadmapSubstrate, IP, Process
• Design Expertise
• Design ServicesModeling, Packaging,
Testing
TechnologyPartner
• High quality fabs
• Scalable Capacity
• Best in Class TTM & customer service
Top ClassManufacturing
• Switch Ron.Coff, Linearity
• Power Amplifier Efficiency
• LNA low noise figure
• On-board Filtering
Performance& Integration
ST is fully committed to RF SOI technology with its H9SOI_FEMproviding to the market
a long term technology roadmap and high capacity foundry services
ST Value Proposition 5
January 26, 2016
H9SOI_FEMHigh performance Technology developed for FEM integration
6
ST H9SOI_FEM maintains best RF Switches performances
when integrating PA and LNA devices
January 26, 2016
H9SOIFEM Roadmap
Switch
Device
Switch
Device
2015
Production Validation Development Plan
GO2 RF MOS Gen 30.18µm/3.3V Vg
GO2 RF MOS Gen 30.18µm/3.3V Vg
GO2 RF MOS Gen 10.22µm/2.5V Vg
GO2 RF MOS Gen 10.22µm/2.5V Vg
GO2 RF MOS Gen 2
0.18um/3.3V Vg
GO2 RF MOS Gen 2
0.18um/3.3V Vg
2016
Cellular SP9TCellular SP9T
Ron*Coff 185fs 140fs 120fs
GO2 RF MOS Gen 2
0.18um/2.5V Vg
GO2 RF MOS Gen 2
0.18um/2.5V Vg
170fs
I.LH2/H3
Cellular
LTE 3G/4G
Cellular
LTE 3G/4G
Cellular
LTE 5G CA
Cellular
LTE 5G CA
0.4dB @1GHz-75/-75dBm (**)
0.3dB @1GHz-85/-80dBm (**)
0.25dB @1GHz-90/-85dBm (*)
Cellular
Power
PA
Cellular
Power
PA
LNALNA
Interleaved
Cascode Gen 1
Interleaved
Cascode Gen 1
NLDEMOS
0.3um
NLDEMOS
0.3um NLDEMOS
0.4um
NLDEMOS
0.4um
Interleaved
Cascode Gen 3
Interleaved
Cascode Gen 3
Interleaved
Cascode Gen 2
Interleaved
Cascode Gen 2
maxPAEGain3G PA FoM
73%14dB
77%14dB
75%>20dB80 FoM
NFmin
GO1 MOS 0.13um/1.2VGO1 MOS
0.13um/1.2V
0.4dB @2GHz, fully compatible with all Switch optio ns
0.4dB @1GHz-75/-75dBm (*)
0.3dB @1GHz-85/-80dBm (*)
Beyond Device FoM, ST roadmap is driven by
standards evolution and performances in application
>80 FoM
Switch
Perf
Switch
Perf
(*) Pin : 26dBm
ILH2/H3
January 26, 2016
7
H9SOI_FEM BEOL Stacks 8
January 26, 2016
M4TC
M1
M254 mΩ/
155 mΩ/
M412 mΩ/
2.5 µm
M354 mΩ/
M4ALU
M1
M254 mΩ/
155 mΩ/
M312 mΩ/
2.5 µm
M3ALU
M1
M254 mΩ/
155 mΩ/
M47.5 mΩ/
4 µm
M354 mΩ/
25 mΩ/
1.2 µm
M4
5 mΩ/
4 µm Cu
M5
M1
M254 mΩ/
155 mΩ/
M47.5 mΩ/
4 µmM3
5 mΩ/
4 µm Cu
M47.5 mΩ/
4 µmM4
7.5 mΩ/
4 µm
M3TCTA
Aluminium BEOL Thick Copper Options
R=9.23 mΩ/ R=7.88 mΩ/ R=2.65 mΩ/R=3.67 mΩ/
• 4 different BE stacks 4 different DK in a single Design Flow
H9SOI_FEM RF Switch performances 9
H2 Harmonics (dBm)the Lower the better (Pin @26Bm)H2 Harmonics (dBm)the Lower the better (Pin @26Bm)
Best Ron of the market, H9SOI_FEM RF Switches Low Ron has strong factor of merit on top of Low Ron*Coff
RF Switch
Lower Ron = Better HarmonicsLower Ron = Better Harmonics
2012 2013 2014 2015
Available in DKQualified for production
185170
140120
207Extrinsic FoM: Ron*CoffExtrinsic FoM: Ron*Coff
Path1
Path2
Path3
Path4
0.420.440.460.480.5
0.520.54
Ron
Ron Level (Ohm.mm)
ST Competition
January 26, 2016
RF Switches 10
State of the art RF Switch performances for both Cellular and Wi-Fi
SP9T :-85 dBm H2 @ 26 dBm
Wi-Fi 802.11ac SP2T @ 5.9 GHz
-140
-130
-120
-110
-100
-90
-80
-70
-60
-50
-40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
Har
mon
ic2
(dB
m)
Pin (dBm)
Fundamental = 1GHzH2 level 140fs = -85dBm @ 26dBm Pin
Fundamental = 1GHzH2 level 140fs = -85dBm @ 26dBm Pin
Cellular
SP9T IL versus frequency
RF Switch
S21@1GHz185fs: -0.4dB140fs: -0.3dB
S21@1GHz185fs: -0.4dB140fs: -0.3dB
RO
N
COFF
COFF
COFF
COFF
COFF
COFF
COFF
COFF
January 26, 2016
GO1 0.13 µm MOS optimized for LNA
• 1.2V / GO1 gate oxide
• Very low noise figure measurements : • 0.4 dB @ 2 GHz
• 0.6 dB @ 6 GHz
• >0.4dB better than 0.18µm lithography
11
January 26, 2016
L = 0.13µm , NF = 0.6 dB
L = 0.18µm , NF = 1 dB
STMicro
Competition
0.13µm 1.2V MOS allows best in class Cellular LNA performances(Wide band LTE requirements and WiFi high frequencies)
LNA
CMOS SOI PA Challenges and Success 12
January 26, 2016
A Power Amplifier is a solution based on technologies, transistors, passives, biasing, contr ol circuits, and innovation to provide an amplified signal to an output load.
From a System on Board to a System on Chip
Best in Class Cellular RF SOI 3G/4G PA performances (FoM=80) Wi-Fi PA key parameters demonstrated @ 5.9 GHz
Wi-Fi PA Meas
Gain at 21dBm@ 5.9 GHz
12.6 dB
ICC at 21dBm 165 mA
Pmax@ 5.9 GHz
28 dBm
IN OUT
PA
Cellular 3G/4G PA Meas
Power Gain (28dBm) 27.5 dB
Pmax 31.2dBm
P1dB (average) 30.5dBm
PAE@28dBm2 stages
39%
PAE max 50%
ACLR 5MHz@28dBm -41dBc
ACLR 10M@28dBm -54dBc
Factor Of Merit (FOM)ACLR + PAE @ 28 dBm
8080
H9SOIFEM Design Ecosystem 13
Digital flow AMS/RF flow
DKAdd-on
Libraries Design kits
• ESD KIT Library• Pads Library (WB, FC, WLCSP)•2.5V Standard cells and IOs library compatible with MIPI (MIPI IP available)• Digital Cadence Flow
• Active devices: MOS transistors Pcells for RF SWITCH, LNA and PA
• High Quality Factor Passive devices Pcells: inductances, capacitances
• 4 metal stacks to addressall applications specificities
• Close collaboration with major EDA companies to provide state-of-the-art tools
• Substrate Modeling Task Force to develop CAD tools addressing Hx < -95dBm
• Fully integrated Thermal Simulation CAD Flow under development
NEW
January 26, 2016
ST for RF SOI 14
Assembly &Packaging Facilities
Customer-OrientedService & SupportFailure Analysis
Dedicated R&D activity(process, design, tools)
to develop specific devicesin partnership
RF SOI Power devices
Industrialization ExpertiseExperienced Supply Chainhandling Billion Units/year
More than a pure foundry,
a long term partnerwith a global
manufacturingstructure
January 26, 2016
Summary : ST Added Value
Excellent RF Switch Linearity
Outstanding RF SOI PA Factor of Merit : 80
Complete integration (LNA, Switch, PA, filtering) with no performance compromise
Very Predictive silicon behavior from accurate mode ling
Reliable process with very short Cycle time (protot yping / production)
15
January 26, 2016