Smart Plant Engineering Schematics

8/2/2019 Smart Plant Engineering Schematics

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SMARTPLANT

ENTERPRISEEngineering & Schematics

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IndustryChallengesENGINEERING, PROCUREMENT,

AND CONSTRUCTIONCOMPANIES (EPCs)Projects are growing more complex. They are larger, workshared

with partners, built in new and emerging economies, and use new

technologies or process and controls. It is clear that non-intelligent or

non-integrated design solutions will not meet the business objectives

o today and tomorrow.

Engineering is a key part o the project. Decisions are made here that

will aect construction, plant operations, plant saety, and associated

costs. It is essential to make the right decision as early as possible in

the process and drive consistency through the complete design, even

i parts are designed by others in other oces.

Finding a design inconsistency during design can cost $1. I that error

is ound later by the checker, it will cost $10. But that same error

ound during construction or later can cost $1,000. This $1-$10-

$1,000 rule illustrates the impact o making the right decision early

and the power o rules-driven, relationship-based design solutions.

No engineer waits or a new operating system or new sotware compil-

ers. Engineers need an engineering and design solution that helps

them perorm their work more eciently, driving consistency in design

and deliverables to change management, showing what changed, sup-

porting communication with other disciplines and partners, and more.

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This brings value to the design process and project

execution. These capabilities are ound in the

Intergraph SmartPlant Engineering & Schematics

solution. This proven and industry-driven solution

meets the needs o todays projects.

In addition, project execution deliverables have

changed. It is not so much about paper drawings

at the end o the project. Owners have raised the

bar. They expect electronic deliverables that will

help lower operational risks and costs. EPCs who

want to stay competitive are choosing to step up

to SmartPlant Engineering & Schematics.

OWNER OPERATORS(O/Os)Owners ace a variety o drivers, primarily aster

time to market and revenue, lower operational

risks, lower costs, and maintaining a sae process

and acility. Fast-track design that incorporates

owners and local engineering practices must

be enorced during project execution, even in a

multiple EPC environment. Driven by rules, speci-

cations, and standards, SmartPlant Enterprise

solutions help meet that objective.

During design, you can veriy saety in terms o

process saety (HAZOP, area classication),

personnel saety (spacing, escape routes,

training), acility saety (explosion impact simula-

tion, re proong), and environmental saety

(process containment, stress analyses). Designing

saety in the plant rom the start can help the

owner reduce the risk o shutdowns, maintain a

sae operational image, and save signicantly on

late design changes.

Finally, data created in the engineering phase can

be used to operate the plant. The P&ID is the key

document that orms the roadmapo the plant

and can be used to navigate to all related data,

such as instruments, equipment, inspection data,

and HAZOP data. The SmartPlant Engineering

& Schematics tools play a key role in opera-

tional tasks, including scheduled maintenance,

inspection, saety studies, and turnarounds.

SmartPlant Engineering & Schematics is a part

o the SmartPlant Enterprise. It is also integrated

with SmartPlant Enterprise or Owner Operators,

which oers change management and other

operations-critical unctions.

BUSINESS = RISKMANAGEMENTSmartPlant Engineering & Schematics delivers

true benets or everyone. The value proposition

includes the ollowing components:

Solution benefts

Lay out the P&ID

Place components in process lines and

break and re-attach the lines

Place and manage o-page connectors

Competitive advantages

Rules-driven design

Worksharing

Relationship management

Business benefts

Business goal achievement, such as

improved saety, quality, and productivity

Returning value each time the solution is used

Industry value

In addition, Intergraph is on the cutting edge o

technology, investing millions o dollars each year

to oer innovative solutions.

Quality is as important or Intergraph as it is or

you. We make signicant investments in quality

control, such as using automatic test procedures

(ATPs), maintaining a quality center, implementing

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test plans and test teams, and involving cus-

tomers during product development testing

procedures. All o this helps bring best-in-class

and top-quality products to market.

To achieve your business drivers, integration is

imperative. Individual applications can oer many

benets, but the integration o disciplines deliv-

ers even more value. SmartPlant Engineering

& Schematics applications make a noticeable

contribution toward your bottom line in terms o

saving costs, reducing execution risks, increas-

ing design quality, and oering tools and data tosupport the operational phase o the plant.

A CHANGING INDUSTRYTechnology is the enabler to address business

needs. Creating an ecient design and plant

that will operate with the ewest possible risks is

important. In addition to the traditional design,

you can add value during execution and to the

deliverables used in operations. SmartPlant

Engineering & Schematics is an integral part o

that business proposition.

Intergraph recognizes that making the right

decision early in the engineering design process

eliminates re-work, saving time and money.

Industry studies show that poor design can

increase the cost o a project by 15 percent or

more, with errors rippling through rom the critical

P&ID design phase into the piping, instrumenta-

tion, equipment, and electrical phases. The earlier

relationships play a key role here. The valve

knows where it is connected in the process

and its engineering properties. So, changing

any o them will trigger change warnings across

the design and disciplines. That is the power o

Smart Engineering.

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Bob Donaho

Director, Design Engineering/Design Technology

The Dow Chemical Company


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Engineering is the method that creates a plant,

and technology is the enabler or the engineering

team and operational team to execute their spe-

cic tasks. Each phase in the plant lie cycle has

its own ocus and associated value propositions.

For example, engineering wants to execute its

tasks as quickly as possible; construction wants

to ensure all materials are just-in-time; commis-

sioning wants to see all systems veried and

documented to start plant operations; and nally,

operations wants to reduce production risks. You

need to select a solution to address all parties

needs, rom engineering to sae and reliable plantoperations. Each group has its own drivers, but

in the end, the operational plant is the common

goal. SmartPlant Engineering & Schematics is a

task-oriented solution. The data and interace are

presented to you based on your role in the lie

cycle, optimizing the task at hand.

SOLUTIONIntergraphs Engineering & Schematics tasks t

todays and tomorrows project execution and

plant operational tasks and challenges, meeting

engineering and design needs in the process,

power, and marine industry segments. Designed

with and or these industries, customer involve-

ment in developing these solutions has been a

cornerstone o Intergraph strategy or decades.

The unique solution oers great value or your

company and meets your business objectives

by oering worksharing; task-driven, rules-driven

architecture; change management; integration

with upstream and downstream tasks; and

interaces with complementary partners such as

ETAP, Emerson/Honeywell, ABB, Yokogawa, and

Endress+Hauser.

Rules and knowledge are captured to drive the

best-practice design. The solution promotes the

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Elisa Guinea Corres

Project Manager of Operations

Krupp Uhde Jacobs Engineering de Mexico,

S.A. de C.V.


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decision-making process, especially helpul with

an aging workorce by enabling junior engineers

to make senior decisions.

Data rom one task can be leveraged to another

task. For example, P&ID data is used to drive

automatic HAZOP analysis creating cause-and-

consequence reports based on a knowledge

base. This helps users understand the risks and

decide where mitigation is needed to ensure a

low-risk operation.

Intergraph enables the rule-driven P&ID designo an intelligent plant asset conguration, the

instrumentation engineering o the control system

lie cycle, sae and reliable electrical engineering

systems, and saety validation with automatic

HAZOP analysis. The logical design and engineer-

ing o the plant are described in terms o process,

control system, and power distribution.

Engineering & Schematics applications include a

variety o powerul Intergraph sotware solutions:

SmartPlant Electrical Basic

SmartPlant Electrical Detailed

SmartPlant Explorer

SmartPlant Import Assistant

SmartPlant Instrumentation

SmartPlant Isometrics

SmartPlant P&ID

SmartPlant P&ID Design Validation

SmartPlant Process Saety

SmartSketch

DIFFERENTIATORSEngineering & Schematics applications oer

a variety o unctionalities and benets simply

unmatched in the industry, including the ollowing:

Intelligent plant assets Create and

maintain connectivity or all plant items, such

as valves, vessels, and lines, which hold

knowledge based on their engineering data.

Automation Compress schedules with

ewer iterations because you can automate

some design tasks and take advantage o

best practices with customizations.

Deliverables Automatically create deliver-ables consistent with the true representation

o the design data.

Validation Check and fag the engineer-

ing content consistency and compliance to

engineering practices and standards in your

design, both pre-HAZOP and during design.

Integration Share relevant data once

across all tasks. Display sets are based on

data, and the open solutions include a deliv-

ered API.

Data management Manage the revision,

notication, and distribution o engineering

and workfows, improving saety management

and risk mitigation.

Market-leading solutions Rely on the

worldwide market-leading solutions currently

in use in both small and large projects, deliv-

ered by a company with more than 40 years

o experience.

Partner in project execution and plant

operations Take advantage o Intergraphs

approach to work closely with customers,

oering services and support in 60 countries,

supplied by engineering proessionals with

thousands o hours o experience.

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THE SOLUTION:ENGINERING &SCHEMATICSIntergraphs Engineering & Schematics applica-

tions break down the discipline silos in your

organization with an integrated solution. Each

task, such as SmartPlant P&ID, oers a step

change in engineering and design, and dramatic

benets. When used in the SmartPlant Enterprise

environment, the equation 1+1 = 3 becomes a

reality. Much greater value is generated when

inormation fows between the tasks, changes are

managed, and engineers are notied i changesare made in associated tasks. Management

processes are enhanced with tools such as a

to-do list.

To execute projects more quickly, ensure design

consistency, and implement best practices or

constructability and operability, you rely on your

best, most experienced engineers who have

perormed many o these types o projects in the

past. With a younger workorce, some o this

experience is leaving the industry.

Our Engineering & Schematics applications can

capture this experience in the rules to ensure your

complete design and saety analysis in the most

ecient way, providing the highest design quality

based on your companys years o experience.

At the same time, the tools oer ast and easy

modication to enable innovation and adjust-

ments based on new technologies.

Plant saety is a key element, and strictly

enorced by regulations. SmartPlant Process

Saety enables you to automate design analysis

to ensure the design is sound. In case process

conditions change or equipment ails, the plant

returns to a sae state thanks to protective

devices, or example.

Engineers and designers can essentially validate

the design as it evolves. This produces more

error-ree design, minimizing costly modications

during construction and lowering the risk o inci-

dents sometimes caused by poorly documented

on-site changes. Additionally, SmartPlant Process

Saety can assist in conducting more ecient

explosion impact studies and area classications.

Intergraph solutions can also dramatically reducethe time it takes to perorm HAZOP analyses

through automation. Time savings enable more

requent studies at a lower cost while increasing

consistency and auditability, as well as produc-

ing cause-and-consequence reports that allow

engineers to make aster and more accurate risk

mitigation decisions.

SmartPlant Explorer is your solution or viewing,

querying, and reporting on data generated by

Engineering & Schematics applications via the

Web. SmartPlant Explorer turns design data into

usable inormation that ts your needs. The sot-

ware provides a common user experience or all

supported applications, enabling you to navi-

gate through and report on SmartPlant P&IDs,

SmartPlant Instrumentation data, SmartPlant

Electrical data, and PDS 3D model inormation.

This promotes easy, live data access. Benet

rom a role-based process.


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SmatPat P&ID pvids

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Miguel Villalobos

Information Technology Manager

Tecnoconsult


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BEST PRACTICES

VAlue ProPoSITIon: reDuce rISk of DeSIgn chAngeS Due To SAfeTy STAnDArDS

Solution Benets

Createlayoutwithprocess/electrical/instrumentation

Assignareaclassication

Reportonequipment

Competitive Advantages

Managechange

Automateplacementandconnection

ValidateagainstP&ID

Business Benets

Identifyconictsduringdesign

usingrules

Maintainrelationshipsbetween

processarea,equipment,andclas-

sicationsduringdesignmodications

BASe ProjecT/ScoPe uSerS

500P&IDs

2,000equipmentitems

15,000instruments

700electrical loads/panels/switches

50GAs

Designlaborcost$60/hour

Engineeringlaborcost$100/hour

Checkerlaborcost$80/hour

reTurn on InVeSTMenT

Key Drivers

Optimizeequipmentcostandreducecheckingsave$2,000,000

Cycleavoid$128,000incosts

Latedesignchangesavoid$181,000incosts

Total$2,309,000savings

coSTS QuAlITATIVe/InTAngIBle

BenefITS

SoluTIon coMPoSITIon

Solutioncost $600,000(maintenance$120,000) Nolatechanges

Bettercommunicationbetween

thedisciplines,electrical/process/

instrumentation

Scheduleimpact

10Smart3D

4SmartPlantP&ID

15SmartPlantInstrumentation

10SmartPlantElectricalBasic

andDetailed

Implementationcost $60,000

QuAnTITATIVe/TAngIBle BenefITS

Savingsinrstyear $1,529,000

Savingsinfollowingyears/projects $2,189,000

Example calculation for informational purposes only.

Your actual savings may vary. Information shown is subject to change without notice and should not be considered a commitment by Intergraph.


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BEST-IN-CLASS WORKPROCESSEngineering & Schematics applications oer the

opportunity to implement your best-in-class work

process or project execution and plant opera-

tions. Intergraph goes beyond the CAD world

o mere graphic depictions with limited data on

symbols. Streamline your workfow with access to

plant items and their relationships to understand

change impacts, create scenarios or engineer-

ing updates, and more. SmartPlant Engineering

& Schematics is a true engineering and design

solution that assists you in the execution o yourtasks and helps in making accurate, consistent

decisions.

SmartPlant P&ID represents a completely dier-

ent approach rom any CAD system because the

graphics represent the data. Data are primary,

ollowed by graphics. It also supports engineering

standards like KKS, PIP, and DIN.

Take advantage o unique capabilities, such as

multiple projects or what-i scenarios. You can

compare the what-i scenario with your original

design, and consolidate them i the change is

approved. Copy your existing design, and during

the copy, a transmission routine can modiy the

original design on-the-fy. For example, change

the symbology tag numbers and process data,

and then the P&IDs with the newly modied

design are recreated rom the database. This

gives you a valuable jumpstart on your new

projects, boosting productivity, data consistency,

and innovation.

Plant editing allows you as an engineer to edit

all properties o all the P&IDs in the plant without

having to open the P&IDs. Once the P&IDs are

opened, the changes will be refected in the

graphics, such as labels.

This extremely powerul capability enhances

productivity and enables engineers to make

ast, consistent changes. And, since Intergraph

supports version control, you can always com-

pare P&IDs with earlier versions to see what has

changed and roll back, i needed.

Engineering & Schematics applications streamline

your plant process and conguration design with

data validation, your link rom saety analysis todesign saety and operability in the plant.

As part o the work process, SmartPlant

Instrumentation will expand your unctional con-

trol system design rom the P&ID through macro

expansion into the physical design, oering

support or new technology, such as eldbus, and

links to vendors like DCS catalogs.

SmartPlant Electrical will help create sae and reli-

able power distribution, taking the input rom the

mechanical drawings and P&IDs to interace with

other vendors analysis products, such as ETAP

to veriy design. SmartPlant Electricals Basic and

Detailed modules create all o the design and

deliverables required or an electrical system,

rom concept to detailed design.

SmartSketch is the engineering companion to

assist with conceptual designs and deliverables

throughout the plant lie cycle.

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MEASURING THERETURN Industry research reveals that an environment

using Engineering & Schematics technology

delivers engineering eciency increases o up

to 28 percent, and handover savings o up to

60 percent. For a $2 billion, six-million-tons-

per-year capacity LNG plant project involving

700 P&IDs, 900 equipment items, 1,200

control loops, and two product trains, with

engineering communications spread across

three countries, total estimated savings o 19

percent using Engineering & Schematics onthe project were quantied at $683,000, or

11,384 labor hours.

Dow Chemicals project savings estimate or

the SmartPlant environment is 0.3 percent o

total installed costs.

THE INTEGRATEDSMARTPLANT FAMILYBeyond standalone use, Engineering &

Schematics is also part o the SmartPlant

Enterprise. SmartPlant Enterprise oers best-

in-class applications and a low-risk, step-wise

implementation approach to realizing a truly

integrated engineering enterprise. SmartPlant

Enterprise includes:

3D Modeling & Visualization

Analysis

Inormation Management

Engineering & Schematics

Procurement, Fabrication & Construction

SmartPlant Alliance Program

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NEXT STEPSEngineering & Schematics applications are ully

supported by Intergraphs global service network

and can be tailored to meet your specic require-

ments. The solution can be up and running

within weeks, including user training. In addition,

we oer SmartPlant Import Assistant and data

conversion services to move legacy data such as

P&IDs or instrumentation data into the SmartPlant

world. To discover how this solution could help

your business, contact us today.


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aBOutIntergraPhIntergraph is the leading global provider o engineering and geospatial

sotware that enables customers to visualize complex data. Businesses

and governments in more than 60 countries rely on Intergraphs

industry-specic sotware to organize vast amounts o data to make

processes and inrastructure better, saer, and smarter. The companys

sotware and services empower customers to build and operate more

ecient plants and ships, create intelligent maps, and protect critical

inrastructure and millions o people around the world.

Intergraph operates through two divisions: Process, Power & Marine

(PP&M) and Security, Government & Inrastructure (SG&I). Intergraph

PP&M provides enterprise engineering sotware or the design,

construction, operation, and data management o plants, ships, and

oshore acilities. Intergraph SG&I provides geospatially powered

solutions to the public saety and security, deense and intelligence,

government, transportation, photogrammetry, and utilities and com-

munications industries. Intergraph Government Solutions (IGS) is an

independent subsidiary or SG&Is U.S. ederal and classied business.

Intergraph is a wholly owned subsidiary o Hexagon AB, (Nordic

exchange: HEXA B) and (Swiss exchange: HEXN). For more inorma-

tion, visit www.intergraph.com and www.hexagon.com.


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www.intergraph.com

Intergraph, the Intergraph logo, SmartPlant,

SmartSketch, SIGRAPH.CAE, and PDS are

registered trademarks of Intergraph Corp. or its

subsidiaries in the United States and in other

countries. Other brands and product names

are trademarks of their respective owners.

2011 Intergraph Corp. All rights

reserved. 06/11 PPM-US-0025D-ENG

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Smart Plant Engineering Schematics