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Smart Manufacturing
Adoption in Industries
Mr Jacob Lee Chor KokChairman, FMM Industry 4.0 CommitteeFederation of Malaysian Manufacturers
FMM-MIER Business Conditions Survey
1H2016
Measures taken to cope with the eventual implementation of
raise in minimum wage in July 2016 and the Government’s freeze on the recruitment of foreign workers
adjusted their wage structure
stepped up their automation
hired locals from other states
passing through costs
sub-contracted their production
considering relocation out of Malaysia
41%
37%
17%
15%
13%
6%
FMM-MIER Business Conditions Survey
2H2016
Automation Level of Key Areas of Operation
12.3
25.8
24.7
24.1
20.3
23.7
14.1
17.9
28.0
12.9
14.2
11.8
13.4
13.7
12.8
16.1
13.4
11.5
11.3
18.7
14.1
15.0
13.2
14.4
9.6
13.1
13.4
10.0
10.7
11.8
9.1
12.8
12.5
11.6
11.0
11.5
13.3
14.7
12.5
12.3
11.5
15.6
13.7
12.8
15.3
15.9
7.6
9.0
14.2
13.7
12.8
15.7
14.5
11.5
19.7
6.7
12.5
9.5
11.5
6.2
15.7
14.1
7.0
4.5
1.8
3.5
2.4
3.5
1.9
3.6
3.1
1.9
0 10 20 30 40 50 60 70 80 90 100
Information management
Warehousing
Packaging
Inspection & Testing
Assembly
Material handling
Machining
Process control
Mould/die change-over
1-10% 11-20% 21-30% 31-40% 41-50% 51-70% 71-90% 91-100%
Percentage of Respondents
(42.4% automated)
(78.4% automated)
(67.3% automated)
(69.5% automated)
(61.4% automated)
(68.4% automated)
(68.9% automated)
(60.8% automated)
(83.5% automated)
FMM-MIER Business Conditions Survey
2H2017
i
AUTONOMOUS
ROBOTS
CLOUD
COMPUTINGCYBERSECURITY SIMULATIONBIG DATA
43 (10.5%)
229 (56.1%)
101(24.8%)
35 (8.6%)
143 (35.0%)
158 (38.6%)
76 (18.6%)
32 (7.8%)
68 (16.7%)
251 (61.5%)
58 (14.2%)
31 (7.6%)
30 (7.4%)
270 (66.7%)
78 (19.3%)
27 (6.7%)
110 (27.0%)
173 (42.4%)
114 (27.9%)
11 (2.7%)
Using
Not Using
Intend to Use
Unaware
Adoption of Industry 4.0 technology among manufacturers
FMM-MIER Business Conditions Survey
2H2017
i
17 (4.2%)
258 (70.2%)
55 (13.5%)
49 (12.1%)
29 (7.1%)
292 (71.7%)
51 (12.5%)
35 (8.6%)
68 (16.7%)
226 (55.7%)
75 (18.5%)
37 (9.1%)
97 (23.8%)
185 (45.5%)
100 (24.6%)
25 (6.1%)
Using
Not Using
Intend to Use
Unaware
AUGMENTED
REALITY
ADDITIVE
MANUFACTURIN
G
SYSTEM
INTEGRATIONINERNET OF
THINGS (IOT)
Adoption of Industry 4.0 technology among manufacturers (cont.)
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
8 Industry 4.0 Transformational Needs
Traditional Manufacturing Disruptive Manufacturing
Resource Focused Knowledge Intensive
Labour Intensive High Skill Talent
Requires Control Requires Collaboration
Vertical Horizontal Trust Collaboration
Mass Production Mass Collaboration
Proximity is important Location less significant
Rigid Flexible
Source: NST August 16, 2017 Riding the Industry 4.0 wave
FMM Digital Manufacturing Hub
FMM - MDEC Partnership: Future Proof Malaysian Manufacturers Via Digital Transformation
Hands-on
experience
on digital
transformation and
Industry 4.0
Reskilled talent
in new skill areas
and emerging
technologies
Catalysed by Ecosystem Players
Solution Providers & SIs And many more…
FMM Digital Manufacturing Hub
Structured
approach
to embark on digital
transformation
FMM and MDEC Signing the MOU on the Digital Manufacturing Hub at the FMM Industry 4.0 Conference 2019, witnessed by Datuk Y.B. Datuk Ignatius Darell Leiking, Minister of International Trade and Industry Malaysia
FMM and MDEC Signing the MOU on the Digital Manufacturing Hub