Shenchen Peristaltic Pump Manual of DF600Plus Version 2 · Shenchen Peristaltic Pump DF600 Plus - 2 - DF Plus Series Interface Description Filling Units Interface Instruction Back

Shenchen Peristaltic Pump

Manual of DF600Plus

Version 2.0

Important Information

Please read the manual carefully before operating the product.

Warning：

Tubing may have crack due to wear. It results in the overflow of fluid from

tubing. In that time human body and instruments may be hurted. So user

must check usually and change tubing in time.

Connect directly the power line to the wall socket, and avoid using the

extense electric line.

If the power line or plug had wear and other damage, please hold the plug

to unplug it, not hold the line.

If following situations happened, please turn off the electric power and

unplug the plug, holding the plug and not the line.

1. Fluid splash on the pump.

2. You think the pump need to maintain or repair.

The user’s power socket must have ground wire, and have reliable

grounding.

Catalogue

DF600Plus Introduction：............................................................................... - 1 -

DF600Plus Appearance.................................................................................... - 1 -

DF Plus Series Interface Description .............................................................. - 2 -

Controller Interface Instruction ....................................................................... - 3 -

DF Plus Series Controller keypad Description: .............................................. - 5 -

DF600 Plus Controller Interface Composition: .............................................. - 6 -

DF600 Plus External control interface description .................................... - 16 -

Filling completion signal interface description ............................................. - 16 -

Controller External Control Interface Instruction: ........................................ - 17 -

DF600 Plus Technical Specification ............................................................. - 20 -

DF600 Plus Function and Features: .............................................................. - 21 -

Product Dimension： .................................................................................... - 22 -

Maintenance ................................................................................................... - 24 -

Warranty and After Sales Service .................................................................. - 24 -

Shenchen Peristaltic Pump DF600 Plus

- 1 -

DF600Plus Introduction：

The DF600 Plus series is a high-precision, low-pulsation intelligent filling system

consisting of a control unit and an integrated filling unit. Each group integrates 4

filling units. One control unit can be controlled at the same time to control 8 groups

and a total of 32 filling units. It adopts 4.3-inch color touch screen control, which

can switch between Chinese and English, graphical interface, animation display

working status, display the filling parameters or filling times on the same screen, and

pay attention to user experience. Filling accuracy can reach 0.1%-0.6%. Achieve

high precision dispensing of trace and large metering liquids.

DF600Plus Appearance

B CA

D

Composition：A——Pump Head

B——Filling Units

C——Address indicator

D——Controller


- 2 -

DF Plus Series Interface Description

Filling Units Interface Instruction

Back of the Filling Units

Side of the Filling Units

Interface Instruction：A——Power Supply

B——Switch

C——Bottleless irrigation signal input port


- 3 -

D——Connect with controller power port (M)

E——RS485 communication interface

G——Connection controller communication interface

Controller Interface Instruction

Back of the controller

Interface Instruction：

M——Power supply interface, connect with (D) port at side of filling units.

N——External control input port.

L——Connect with filling unit communication port (E).

K——Signal Port, connect with (F) port at side of filling units.


- 4 -

DF600Plus Filling Unit LCD Screen Instruction

01

Unit No.

Run Status

CW/CCW

Filling Unit Address: Display the address number of the current filling unit, set

the address by the DIP switch on the filling unit circuit board. Setting address

refer to Chart 1.

Working Status: Display running, full speed, stop, pause status.

Working direction: Display motor working direction.

Chart1：

DIP switch Address

1 2 3 4 5

OFF OFF OFF OFF OFF 1

ON OFF OFF OFF OFF 2

OFF ON OFF OFF OFF 3

ON ON OFF OFF OFF 4

OFF OFF ON OFF OFF 5

ON OFF ON OFF OFF 6

OFF ON ON OFF OFF 7

ON ON ON OFF OFF 8

OFF OFF OFF ON OFF 9

ON OFF OFF ON OFF 10

OFF ON OFF ON OFF 11

ON ON OFF ON OFF 12

OFF OFF ON ON OFF 13

ON OFF ON ON OFF 14

OFF ON ON ON OFF 15


- 5 -

ON ON ON ON OFF 16

OFF OFF OFF OFF ON 17

ON OFF OFF OFF ON 18

OFF ON OFF OFF ON 19

ON ON OFF OFF ON 20

OFF OFF ON OFF ON 21

ON OFF ON OFF ON 22

OFF ON ON OFF ON 23

ON ON ON OFF ON 24

OFF OFF OFF ON ON 25

ON OFF OFF ON ON 26

OFF ON OFF ON ON 27

ON ON OFF ON ON 28

OFF OFF ON ON ON 29

ON OFF ON ON ON 30

OFF ON ON ON ON 31

ON ON ON ON ON 32

Example：

unit1 unit2 unit3

unit4 unit5

DF600 Plus Series Controller keypad Description:

Run/Pause Stop CW/CCWEmptying


- 6 -

Run/Stop Button：After set up the filling parameter, press the start/stop button,

the filling unit will running according with the parameters. Press the start/stop

button again, pause the current state. After press the start/stop button, The main

interface turns gray (disabled) except that the calibration and monitor buttons are

colored (available).

Stop Button：Press stop button, stop working. Disabled buttons can be used on

the main interface.

Emptying Button: Press this button at the stop state, the filling unit will running

with 600rpm. This button is for washing tube and filling liquid rapidly.

CW/CCW Button：Press this button at the stop state, the motor will change

running direction.

DF600 Plus Controller Interface Composition:

MAIN

CalibrationSystem Set

PumpHead

&Tube

Suck-Back

AngleDate

&Time

Effective

Unit

Common

Mode

Add

Mode

Monitoring Disp. Vol. Disp. Time Pause TimeDisp. Vol.


- 7 -

DF600 Plus Controller Operation Interface Instruction:

1、Boot Interface：

After power on the system, enter the welcome interface, choose system language,

Chinese/English. If do not choose, it will enter the English main interface after 2.5

seconds automatically.

2、Main Interface：

Main Interface Composition as below:

Disp. Vol. 10.00 ml

Disp. Time 1.00 s

Pause Time 1.00 s

Copy CNT 0000/0005

Work Status

Pump Head YZ1515x

Tube Size 25#

Suck-Back 0.00

2012-3-15 8:45:05 AM

00.00 ml/

B AC

F

KJI

D E

G H

A、 Real-time Display Filling Volume：display the current filling volume.

B、 Real-time Dynamic Display：Display the filling unit working state in

real-time, dynamic display monitor results, also have alarm function. If one of

the bottle appear red alarm signal, means the relevant filling unit error, please

check the communication connection. Starting from the left, the first bottle

filling unit number corresponding to

No.1/5/9/13/17/21/25/29, the second bottle filling unit number

corresponding to No.2/6/10/14/18/22/26/30, the third bottle filling unit number

corresponding to No.3/No.7/No.11/No.15, the forth bottle filling unit number


- 8 -

corresponding to No.4/8/12/16/20/24/28/32.

C、 Real-time Parameter Display: Display the set filling volume, countdown

filling time, countdown pause time, and filling numbers.

D、 Set Parameter Display: This area display filling unit current working state,

pump head, tubing size and suck-back angle.

E、 Date and Time Display: Display the current date and time, can amend it in

system settings.

F、 System Setting Button: Press this button enter system setting interface,

include set the pump head and tube size, set the suck-back angle, choose and

set common filling mode, set effective filling unit, set current date and time.

G、 Flow Calibration Button: Press this button enter calibration interface.

H、 Real-time Monitor Button: Press this button enter monitor interface.

I、 Filling Volume Button: Press this button, the numerical keyboard come out,

input the filling volume here.

J、 Filling Time Button: Press this button, the numerical keyboard come out,

input the filling time. Click confirm, it will ask whether continue to input the

pause time, choose ‘YES’, you can input the pause time, choose ‘NO’, back to

the main interface.

K、 Filling Numbers Button: Press this button, the numerical keyboard come out,

input the filling numbers. If input ‘0’, the filling number is unlimited.

3、 Flow Calibration Interface：

Flow Calibration Interface as below:


- 9 -

10.00

1.00

No.1 0.0000ml +0.0000ml

Test

Valid unit

Disp. Vol.

Disp. Time

Actual Vol. Volume Adjustment

ml

s1.00

CAL

Cancel

Add

Dec

Esc

First, click the ‘Valid Unit’ drop-down menu, choose filling unit. The filling

volume and time is same as setted.

Calibration Process as below:

A、 Select pump head number

B、 Click Start button to start the test, display countdown filling time, it will stop

automatically, and the numerical keyboard come out, you can input the actual

filling volume. After input the actual filling volume, it will ask whether continue

test ( suggest 3 times), choose ‘YES’, it will test again; choose ‘NO’, back to the

calibration interface.

C、 After several tests, actual filling volume display area display the average volume,

click ‘Calibration’ button, display calibrate successful.

D、 Test again to check whether the filling volume meet requests. If request higher

accuracy, you can use the adjust function, click ‘Add’ or ‘Decrease’ button,

micro adjust the filling volume, meet high accuracy filling.

E、 Click ‘Cancel’ button, cancel the tests, actual filling volume return to 0.


- 10 -

Online Micro Adjust Filling Volume Process:

If one of the filling unit filling volume is not correct during working, this function can

micro adjust the filling volume online without affect the product line.

A.Click the Calibration button on the main interface, enter flow calibration interface.

B. Now only the ‘Valid Unit’, ‘Add’ and ‘Decrease’ ‘Exit’ button can be used, other

button is forbidden.

C. Choose valid unit, click add or decrease button to adjust the filling volume. If valid

unit choose Broadcast, it will adjust all the filling units.

4.Real-time Monitor Interface:

Monitor Interface as below:

No. Status CW/CCW rpm Directions

01

02

03

04

01

Run

Run

Run

Run

Run

CW

CW

CW

CW

CW

305.25

298.34

315.10

306.04

305.25

OK

OK

OK

OK

OK

Pause Esc

Click Monitor button on the main interface to enter the monitor interface, check the

working state of the effective filling unit, include state, direction, speed and

instruction. All the filling units working state cycle display on this interface, click ’

Pause’ button to pause the cycle display, click again it will continue display.


- 11 -

5. Pump Head & Tubing Interface :

Max:17.00 ml/sec

Min:28.33 ul/sec

YZ1515x

Pump Head Reference Flow Rate

25#

Tubing Size

OK Cancle

Suck-back

0.00

Click ‘System setting’ in the main interface, click ‘Pump head & Tubing’, enter

pump head and tubing setting interface. Click pump head model, choose the correct

tubing size. The reference flow rate area display the max. and min. flow rate with

the pump head and tubing size.

Click ‘Suck-back’, input the back suction angle, then confirm. All the filling units

have been setted as this back suction angle.

Click ‘Cancle’ back to the system setting interface.


- 12 -

6.Communication Setting Interface:

Communication Setting Interface as below:

9600

OK

RS485

01

Set baud rate Slave No.

ON/OFFRS232/RS485

This interface is for the communication between controller and HMI. The

communication between controller and pump only need to change the slave address.

Controller just need to choose the relative effective unit. When you change the

slave address need to restart it.

Click Setting button in the main interface, then click Communication button to enter

Communications Settings interface.

This pump support MODBUS--RTU Mode. Please select baud rates and

communication interface (RS485). Click Slave No. button to enter peristaltic pump

address No.(range:1-32 ), select communication enable is ON. Then this pump can

be communication with master, receiving master signal.

NOTE: Peristaltic pump only under communication control when in the main

interface, it’s out of communication control when in other interface.


- 13 -

7.Common Mode Interface:

Common Mode Interface as below：

Add OK

PumpHead Tube Disp. Vol. Pause Time Suck-Back

YZ1515x

YZ1515x

14#

16#

2

7

2

2

0

0

Disp. Time

1

1

CancelClearDec. 》《

Click System Setting button on the main interface, click Common Mode

button, enter choose common mode interface.

Add Button: Click this button to add one common mode, it can save 60 modes.

Add mode interface as below, click button and input parameter.

10.00

Disp. Vol.

Disp. Time

Pause Time

YZ1515x

Pump Head

25#

Tube Size

Suct-Back

ml

s

s

OK

Cancel

1.00

1.00 0.00

Delete Button：Choose one common button, click Delete button, it will ask


- 14 -

whether delete, click ‘YES’, then you can delete this mode.

Empty Button：Click this button, it will ask whether empty all, click ‘YES’,

then empty all the common mode.

Confirm Button: Choose one of the common mode, click ‘Confirm’ button,

then it will back to the main interface. The filling parameter is same as the one

you choosed from the common mode.

Cancel Button: Click this button back to the system setting interface.

ADD/DEC.：Click this button to check the previous and next page.

8.Choose Effective Unit Interface:

Choose effective unit interface as below:

No.1 No.2 No.3 No.4 No.5 No.6

No.7 No.8 No.9 No.10 No.11 No.12

No.13 No.14 No.15 No.16Back

Click the System Setting button on the main interface, click Effective Unit button,

enter Effective Unit setting interface.

You can choose the effective filling unit freely, click pump head icon to make the

relevant filling unit effective or noneffective. Effective pump head icon will have

green shadow, as in the above picture No.1, No.2, No.3 and No.4. When

noneffective do not have shadow.

This function can turn on or turn off one or several filling unit when it working, to meet

different request of the filling channel. Click Back button, back to the system


- 15 -

setting interface.

9. Date and Time Setting Interface:

Date and Time Setting Interface as below:

Back

12-hour

24-hour

Set Date

Set Time

2012-3-15

8:45:35 AM

Thursday

Click System Setting button on the main interface, click Date and Time button,

enter date and time setting interface.

You can set the current date and time, it is displayed on the top right corner on the

main interface.

Click Set Date button, the numerical keyboard come out, input the Year, setting

year range is 1970-2099. After input the year, click confirm to set the month and

day.

Click Set Time button, the numerical keyboard come out, input the hour, minute

and second.


- 16 -

DF600 Plus External control interface description

Description of the external control interface of the filling unit

Bottleless stop signal interface description

5-pin aviation plug connector on the back of the filling unit

Filling unit interface description B interface in the illustration

1

2

34

5

This signal is an optocoupler isolation signal. As shown in the figure, when the

optocoupler is turned on, the missing and stop signal is valid.

The filling unit does not run, and the filling unit is normally filled when the

optocoupler is turned off.

1 pin (red line) Signal: filling unit lacking bottle stop signal line

Signal is connected to the sensor signal output that detects the lack of

bottle (the default is 24VDC sensor).

5 pin (black line) Com: The negative end of the sensor.

Filling completion signal interface description

The 2 pin (yellow line) and the 3 pin (blue line) of the 5-pin aviation plug on the

back of the filling unit are the output signal interface of the filling unit, and the

filling is completed once, and the indication signal is output once.

The circuit board output circuit diagram is shown below


- 17 -

Controller External Control Interface Instruction:

The green terminal on the back of the controller is the external control interface, as

show in the below picture:

+5V

GD1

GD2

NC

CW/CCW

R/S 2

GD1

485A

485B

①②③④

1. Interior +5VDC output

2. External control direction, start/stop signal input port: Active signal input (24

VDC)

If need change to 5VDC or 12VDC input, please open the controller

housing, and change the jumper connection on the external control

board as below :


- 18 -

The signal recognition is rising edge effective, the minimum duration of the high

level is 200ms.

GD2：The common port of the external control signal input.

NC：External stop signal input ( signal rising edge effective) .

CW/CCW：External emptying signal input (signal rising edge

effective. )

R/S 2:External start signal input ( signal rising edge effective) .

3. External control start/stop signal input port:

The switch can be connected between R/S 1 and GD1, and the signal is valid when

the switch is closed, and the filling is started. When this signal is received during

operation, the device stops, this signal is received again, and the device restarts

filling.


- 19 -

4. The external control wiring diagram is as follows

+5V

GD1

GD2

NC

CW/CCW

R/S 2

R/S 1

GD1

485A

485B

24VK2

K1

K4

Start/pause

Direction

Foot pedal

K3Stop

a. Shorten K1 and disconnect it, the motor starts, and the motor is suspended

after the short circuit;

b. After shorting K3, the motor stops working

c. Each time K2 is shorted and disconnected once, the motor direction changes

once;

e. Disconnect K4 after short circuit, start the motor, and disconnect the motor

after it is shorted again;


- 20 -

5. Communication interface

Select RS485 in the communication setting interface to realize communication

between the human-machine interface and the controller.

GD1: RS485 signal ground.

A+: Connect RS485 converter A+ terminal.

B-: Connect to the B-side of the RS485 converter.

DF600 Plus Technical Specification

Filling volume

range 0.1-9999.99ml

Communicati

on RS485

Filling time range 0.5-9999.99s External

control Switching signal

Pause time range 0.5-9999.99s IP rate IP31

volume resolution 0.01ml Temp 0-40℃

Time resolution 0.01s Humidity <80%

Copy time range 1-9999

0 is no limited Power

AC 220V±10% 50Hz/60Hz

（Standard）

AC 110V±10% 50Hz/60Hz

（Optional）

Flow rate range

DF600Plus 0.07~2280ml/min

DF600 PlusII 2.11~3600ml/min

DF600 PlusIII 3.0~6000ml/min

DF600 PlusIV 6.9~12000ml/min

DF350 Plus 0.1~4340ml/min

Motor type DF600 Plus/DF600 Stepper motor


- 21 -

PlusII

DF600 PlusIII

/DF600

PlusIV/DF350 Plus

Servo motor

Power

consumption

DF600 Plus Each unit<50W

DF600 Plus II Each unit<80W

DF600 Plus III Each unit<180W

DF600 Plus IV Each unit<300W

DF350 Plus Each unit<180W

DF600 Plus Function and Features:

It can load different pump head：YZ1515x、YZ2515x、DZ25-3L.

Accurate angle control technology, high precision filling.

Color touch screen control, friendly interface, dynamic display filling state,

also display the filling parameter and system setting.

Intelligent calibration function, you can calibrate the filling volume before

production, to ensure the filling accuracy.

Online micro adjustment function, you can micro adjust the filling volume

during production. It can avoid the filling errors because of tubing fatigue

and elasticity decreased.

Can extend filling volume on one controller, to save cost.

Real-time monitor, dynamic display monitor results, also have alarm

function, ensure produce safely.

Effective unit setting, you can start or stop one or several of the filling

units during production.

Can save 60 common filling modes, save setting times, improve working


- 22 -

efficiency.

Suck-back angle setting, avoid liquid drop off when the pump stop

working.

External control start and stop.

Each channel receive missing bottle stop signal separately, to make the

single channel can stop when missing bottles.

Fast filling liquid function, not only can wash the tubing, but also can fill

liquid in the tubing.

304 stainless steel housing, resist corrosion, no rust, conform to GMP

sanitary request.

Standard Modbus communication protocol for remote control under

various conditions

Product Dimension：

DF600 plus/DF600 plus II size(mm)


- 23 -

DF600Plus IV size (mm)

DF600Plus III/DF350Plus size(mm)


- 24 -

Maintenance

When pump is not working, please loose the cartridges of pressing the tubing for

avoiding changing the shape of tubing because of longtime extrusion.

Keep the rollers of pump head clean and dry, otherwise it can quicken the tubing

wearing, reduce the useful life of tubing and lead the rollers to damage in earlier.

Pump head can not resist super corrosive liquid. Please pay attention to it when it is

using.

Keep the rollers of pump head clean and dry. If the surface of rollers is not clean, it

can quicken the tubing wearing, and reduce the useful life of tubing. If liquid were

on the rollers, please dry it. Longtime moisture can damage the rollers.

Warranty and After Sales Service

Products have 3 year warranty (not including tubing). In the warranty, the products

are damaged because of users’ wrong operation or other human damages, our

company do not responsibility for warranty. Beyond the warranty, we only charge

the cost of maintenance. Refer to all maintenance including in and beyond the

warranty, we do not bear any freight charges because of maintenance.

MADE IN CHINA

Baoding Shenchen Precision Pump Co., Ltd.

Address:No.103,Building 2, ZhiDian Industrial Park, FuXing East Road999, Baodin

g,China.

Tel: 86- 0312- 6780680 6780681

Fax: 86-312- 6780636

Website: www.good-pump.com

Email: [email protected]

Documents

Shenchen Peristaltic Pump Manual of DF600Plus Version 2 · Shenchen Peristaltic Pump DF600 Plus - 2 - DF Plus Series Interface Description Filling Units Interface Instruction Back