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SHEFEX II
A Mission report
SHEFEX Team
www.DLR.de • Chart 1 > AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Andoya, NorwegenJune 22nd, 2012, 21.19 MESZ
www.DLR.de • Chart 2 > AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 3 > Vortrag > Autor • Dokumentname > Datum
Partners of SHEFEX II
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 4 > Vortrag > Autor • Dokumentname > Datum
SHEFEX I versus SHEFEX II
SH I
SH II
Re-entry velocity rises from 1.4 km/s to 2.8 km/s
Experiment duration rises from 15 s to 50 s
Acitive flight control during entry phase (100-20 km)
Facettet, symmetric payload tip
Measurement also during ascent phase
Extension of instrumentation and experiments
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 5
0 100 200 300 400 500 600 700 800 900 1000
100
200
300Trj 800Trj 900Reentry Angle
Ground Range over Earth curvature [km]
Alti
tude
of v
ehic
le a
bove
sea
leve
l [km
]
100
20
662 783
SHEFEX 2 Expected flight path
Apogee Trj800 (Baseline) h≈194km
Ground range GR≈800km
Reentry angle δ≈35°
Ground range Experiment Phase GRexp≈120km
-Experiment Phase
- δ ≈ 35°
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Experiments on SHEFEX II
9 TPS Systems (ASTRIUM, MT-A, AFRL, DLR)
1 actively cooled segment4 „Hot“ Antennas
Hybrid navigation system
Instrumentation, TC, Heatflux, pressure,
Pyrometer, Compare (IRS)
New ablative fin structure
Aerodynamic control
Hybrid CMC/Metallic Canards
Windtunnel testing
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 7 > Vortrag > Autor • Dokumentname > Datum
SHEFEX II: Generation of aerodynamic data base
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 8
-Pressure sensors
-Pyrometer
-COMPARE Spectrometer
-Heat flux sensors
-Electronic boxes for
-sensor data processing
-Pressure sensors
-FADS
-Pressure sensors
-Heat flux sensors-CMC-Tip
-CMC-TPS
-CMC-TPS
-Metallic-TPS
-Alu substructurePayload Instrumentation
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 9 > Vortrag > Autor • Dokumentname > Datum
SHEFEX Program Team Weihs 9
Oxide basd CMC Elements for hot antennas
Material and TPS Experiments
Actively cooled TPS Element
CMC Serial production
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 10
Instrumentation
Temperature distribution of the vehicle using
radiation adiabatic boundary condition
turbulent boundary layer, Alt 20 km, Ma 8, α
= 2.5°
-Surface thermocouples
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 11
Flush air data system (FADS) Experiment
Monolithic CMC nose
insert with integral
pressure ports
> Measurment of static pressure at 8 locations
> Development of algorithm for determination of gas flow orientation
> Calibration within hypersonic wind tunnel facility
> Comparison to navigation platform results
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 12 > Vortrag > Autor • Dokumentname > Datum
SHEFEX II: Aerodynamic Flight control
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 13 > Vortrag > Autor • Dokumentname > Datum
Hardware: Hybrid Navigation System (Experiment)
D-Box
CCCCanard Control
Computer
Star Camera
Command,Data (1HZ)
RS422
Data In terfac e
Power
GPSIMU GPS Antenna
Physical Interface
Mec
hani
cal a
nd T
herm
al In
terfa
ce
Um
bilic
al C
ord
Navigation Computer
(NC)
STComputer
Command,Data (1 Hz)
GP
S Si
gnal
Trigger (1 Hz)
Command,Data (500 Hz)
Command, Data (2 Hz), PPS
GPS Signal
Mec
hani
cal a
nd T
herm
al In
terfa
ce
Mec
hani
cal a
nd T
herm
al In
terfa
ce
Res
et
Me c
hani
cal a
n d T
herm
al In
terfa
c e
Mechanical and T herm
al I nterface
Trigger(500 Hz)
Signal Line
Firewire
Tele
met
ry /
Tele
com
man
d
Rea
dy fo
r Sta
r Tra
cker
Lift
Off
DC/DC Iso.
Um
bilic
al C
ord
Vehicle
PDU
Power
-GPS Receiver
-Camera Baffle and -Shutter Release
-GPS Receiver
-Power Distribution
-Camera Baffle and -Shutter Release
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 14 > Vortrag > Autor • Dokumentname > Datum
SHEFEX: Secondary structural Experiments
Ablative stabilizer fins
CFRP Fairing with integrated ablative TPS
Hybrid TI/CMC Canards
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
SHEFEX II on Tour
www.DLR.de • Chart 15 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 16 > Vortrag > Autor • Dokumentname > Datum
payload assembly hall
rocket assembly hall
launch padblock house
control center
Andoya Rocket Range, Norway
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
SHEFEX II Trajectory and Impact Aeras
www.DLR.de • Chart 17 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 18 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Payload integration
www.DLR.de • Chart 19 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Motor preparation
www.DLR.de • Chart 20 > Vortrag > Autor • Dokumentname > Datum
1. Stage 2. Stage
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Preparation of the launch rail
www.DLR.de • Chart 21 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 22 > Vortrag > Autor • Dokumentname > Datum
After- 5 hard Years of Development-16 Million Euros -20 `24 Hour`days at the range-uncountable coffees, Pizza, bavarian and
swabian Beer
SHEFEX II is ready for flight
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Final Count Down
www.DLR.de • Chart 23 > Vortrag > Autor • Dokumentname > Datum
System Control
Experiment Control
Launch Control
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
3 , 2, 1, Ignition …
www.DLR.de • Chart 24 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Telemetry and Radar Tracking, 600 exciting Seconds
www.DLR.de • Chart 25 > Vortrag > Autor • Dokumentname > Datum
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 26 > Vortrag > Autor • Dokumentname > Datum
Shefex II flown trajectory, GPS data
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 27 > Vortrag > Autor • Dokumentname > Datum
AKTIV Panel
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 28 > Vortrag > Autor • Dokumentname > Datum
-Results: AKTiV
Tcooled
Tuncooled
110k
m a
ltitu
de„G
as o
n“
first
stag
ese
para
tion
seco
ndst
age
igni
tion
30km
- Kühleffekt beim Wiedereintritt deutlich sichtbar- Kühleffizienz =(1-Tc/Tuc) bis zu ~50%
in der Oberflächentemperatur
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
Nose Tip Temperatures
www.DLR.de • Chart 29
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012
First results:
SHEFEX II Mission acomblished
www.DLR.de • Chart 30 > Vortrag > Autor • Dokumentname > Datum
- Trajectory flown as planned (deviation
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 31 > Vortrag > Autor • Dokumentname > Datum
Thanks to the Team !!!
> AIAA 2012 Tours > Weihs • Dokumentname > 26.9.2012www.DLR.de • Chart 32 > Vortrag > Autor • Dokumentname > Datum
Vortrag > Autor > Dokumentname > Datum
Danke fürs Zuhören und die Geduld !