SHARK 281 - EKN Machines shar… · MEP S.p.A. 6--12 Use and maintenance manual SHARK 281 52 SHARK 281 CCS

6--949 Diagrams, exploded views and replace--

SH

AR

K28

1

MEP S.p.A.

6--10 50Use and maintenance manual SHARK 281

List of cables

Code Cable Description Ø Nr Colour Start End022.0151 --W2 POMPA 1.50 34 MARRONE --M2 U --F2

022.0151 --W2 POMPA 1.50 21 BLU’ --M2 V --F2

022.0151 --W2 POMPA 1.50 GIALLO/VERDE --M2 PE --F2 PE

022.0172N --W9 1.50 19 NERO --K1 4 --F2

022.0172N --W10 1.50 20 NERO --K1 6 --F3

022.0172N --W14 1.50 1 NERO --S2 1 --Q1 1

022.0172N --W15 1.50 11 NERO --S2 D1 --Q1 2

022.0172M --W29 1¦ VELOCITA’ 1.50 23 MARRONE --S1 5 --M1 W1

022.0172N --W16 1.50 2 NERO --Q1 --Q1

022.0172M --W30 1¦ VELOCITA’ 1.50 25 MARRONE --S1 7 --M1 V1

022.0172M --W31 1¦ VELOCITA’ 1.50 27 MARRONE --S1 8 --M1 U1

022.0158 --W1 ALIMENTAZIONE 1.50 3 NERO --M2 --F2

022.0158 --W1 ALIMENTAZIONE 1.50 2 NERO --M2 --F2

022.0158 --W1 ALIMENTAZIONE 1.50 4 BLU’ --M2 --F2

022.0158 --W1 ALIMENTAZIONE 1.50 1 MARRONE --M2 --F2

022.0172N --W8 1.50 5 NERO --K1 2 --Q1 1

022.0172N --W18 1.50 18 NERO --K1 2 --S1 3

022.0172N --W11 1.50 6 NERO --K1 4 --Q1 3

022.0172N --W19 1.50 19 NERO --K1 4 --S1 14

022.0172N --W13 1.50 7 NERO --K1 6 --Q1 5

022.0172N --W20 1.50 20 NERO --K1 6 --S1 16

022.0172R --W32 2¦ VELOCITA’ 1.50 24 ROSSO --S1 4 --M1 W2

022.0172R --W33 2¦ VELOCITA’ 1.50 26 ROSSO --S1 13 --M1 V2

022.0172R --W34 2¦ VELOCITA’ 1.50 28 ROSSO --S1 15 --M1 U2

022.0172N --W12 1.50 6 NERO --T1 4 --Q1 0

022.0172N --W7 1.50 5 NERO --F1 --Q1

022.0172N --W17 1.50 12 NERO --T1 400 --F1

022.0172G/V --W22 PE SCHERMO TRASF. 1.50 GIALLO/VERDE --T1 PE

022.0172G/V --W21 PE (0--24V) 1.50 GIALLO/VERDE --T1 0

022.0171R --W25 0.50 31 ROSSO --T1 24

022.0171L --W28 0.50 22 BLU’ --T1 0 A2

022.0172G/V --W24 PE MOTORE 1.50 GIALLO/VERDE --M1 PE --X2 PE

022.0172G/V --W23 PE FRONTALINO 1.50 GIALLO/VERDE --X2 PE

022.0862 --W6 SCHEDA MONOLED 0.50 0 ROSSO --V1 --X3 D

022.0862 --W6 SCHEDA MONOLED 0.50 22 NERO --K1 A2 --V1

022.0171R --W27 0.50 30 ROSSO --X3 D --F4

022.0160 --W3 PRESSOSTATO 0.50 33 MARRONE --S3 --X3 D

022.0160 --W3 PRESSOSTATO 0.50 10 BLU’ --S3 --X4 G

022.0160 --W4 FC CARTER LAMA 0.50 39 MARRONE --X5 E --S4

022.0160 --W4 FC CARTER LAMA 0.50 32 BLU’ --S4 --X4 G

022.0160 --W5 M SW 0.50 00 MARRONE --X5 E --S5

022.0160 --W5 M SW 0.50 29 BLU’ --S5 --S1 A

022.0171R --W26 0.50 40 ROSSO --K1 A1 --S1 A

022.0158 --W1 ALIMENTAZIONE 1.50 GIALLO/VERDE --M2 --F2


List of components

Code ID Rif Description Manufacturer

022.1128 --F1 /1.6 FUSIBILE VETRO 5X20 5A COMAPEL SRL

022.2246 --F1 /1.6 MORSETTO PORTAFUSIBILE PHOENIX

022.2301 --F1 /1.6 PIASTRA PROT. TEN. (SAETTE) PHOENIX












022.0555 --K0 /1.4 BOBINA SGANCIO 400V 50HZ KLOCKNER MOELLER

022.0087 --K1 /2.7 CONTATTORE SIEMENS

019.1705 --M1 /1.4 MOTORE HP 2/2.5 2/4P V380.60 CARPANELLI MOTORI

028.0271 --M2 /1.1 POMPA 380V MON. SAP

022.1287 --Q0 /1.5 INTERRUTORE TERMICO KLOCKNER MOELLER

022.0043 --Q0 /1.5 MANIGLIA ROSSA PI— PROLUNGA KLOCKNER MOELLER

022.0023 --S1 /2.7 INT. 2V 16A A SCHEMA 40871 ROCKWELL AUTOMATION

022.1242 --S2 /1.3 EMERGENZA 800 EP--MTS 443LX01 ROCKWELL AUTOMATION

043.0142 --S3 /2.7 PRESSOSTATO SH 260/280 HOERBIRGER

022.0310 --S3 /2.7 CAPICORDA B02T/P BM00291 EGI SRL


022.0037 --S4 /2.7 FINE CORSA A CHIAVE FR690 KLOCKNER MOELLER

022.0515 --S5 /2.7 MICROINTERRUTTORE V--21--1C6 HONEYWELL

034.1221 --S5 /2.7 IMPUGNATURA BARDEGGIA

010.0928 --S5 /2.7 MOLLA ADRIATICA MOLLE

025.0691 --S5 /2.7 GUARNIZIONE PER IMPUGNATURA BARDEGGIA

022.0440 --T1 /1.7 TR: 30+70W 0--230--400V 0--24/0--4 W.A.N.

022.0862 --V1 /2.2 SCHEDA MONOLED 24V METALAM

List of terminals


022.2243BIS --X1 /1.5 MORSETTO SINGOLO A MOLLA BLU PHOENIX

022.2281 --X1 /1.5 PIASTRA TERMINALE SINGOLA PHOENIX

022.2247 --X2 /1.9 MORS. TERRA QUADRUPLO A VITE PHOENIX

022.2244 --X3 /2.5 MORSETTO TRIPLO PHOENIX

022.2243 --X4 /2.7 MORSETTO SINGOLO A MOLLA PHOENIX


022.2282 --X5 /2.7 PIASTRA TERMINALE TRIPLA PHOENIX

MEP S.p.A.


SH

AR

K28

1C

CS


SH

AR

K28

1C

CS

MEP S.p.A.


SH

AR

K28

1C

CS


List of cables

Code Cable Description Ø Nr Colour Start End022.0158 --W1 ALIMENTAZIONE 1.50 4 BLU’

022.0158 --W1 ALIMENTAZIONE 1.50 1 MARRONE

022.0158 --W1 ALIMENTAZIONE 1.50 2 NERO

022.0158 --W1 ALIMENTAZIONE 1.50 3 NERO

022.0158 --W1 ALIMENTAZIONE 1.50 GIALLO/VERDE

022.0151 --W2 POMPA 1.50 34 MARRONE

022.0151 --W2 POMPA 1.50 21 BLU’

022.0151 --W2 POMPA 1.50 GIALLO/VERDE

022.0160 --W3 PRESSOSTATO 0.50 33 MARRONE --S3 --X3 D

022.0160 --W3 PRESSOSTATO 0.50 10 BLU’ --S3 --X4 G

022.0160 --W4 FC CARTER LAMA 0.50 39 MARRONE --X5 E --S4

022.0160 --W4 FC CARTER LAMA 0.50 32 BLU’ --S4 --X4 G

022.0160 --W5 M. SW. 0.50 00 MARRONE --X5 E --S5

022.0160 --W5 M. SW. 0.50 29 BLU’ --S5 --S1 A

022.0862 --W6 LED 0.50 0 ROSSO --V1 --X3 D

022.0862 --W6 LED 0.50 22 NERO --V1 --K1 A2

022.0506 --W7 FC FRENO IDRAULICO 0.50 42 NERO --K2 14 --S11

022.0506 --W7 FC FRENO IDRAULICO 0.50 46 ROSSO --K2 A1 --S11

022.0506 --W7 FC FRENO IDRAULICO 0.50 MARRONE

022.0506 --W7 FC FRENO IDRAULICO 0.50 GIALLO/VERDE

022.0160 --W8 EV BLOCCO 0.50 43 MARRONE --K3 --S8

022.0160 --W8 EV BLOCCO 0.50 22 BLU’ --K3 --K2 A2

022.0172N --W9 1.50 5 NERO

022.0172N --W10 1.50 5 NERO

022.0172N --W11 1.50 19 NERO 4

022.0172N --W12 1.50 20 NERO

022.0172N --W13 1.50 6 NERO

022.0172N --W14 1.50 6 NERO

022.0172N --W15 1.50 7 NERO

022.0172N --W16 1.50 1 NERO

022.0172N --W17 1.50 11 NERO D1 2

022.0172N --W18 1.50 2 NERO

022.0172N --W19 1.50 12 NERO

022.0172N --W20 1.50 18 NERO

022.0172N --W21 1.50 19 NERO

022.0172N --W22 1.50 20 NERO

022.0172G/V --W23 PE (0--24V) 1.50 GIALLO/VERDE

022.0172G/V --W24 PE SCHERMO TRASF. 1.50 GIALLO/VERDE

022.0172G/V --W25 PE FRONTALINO 1.50 GIALLO/VERDE

022.0172G/V --W26 PE MOTORE 1.50 GIALLO/VERDE

022.0171R --W27 0.50 31 ROSSO

022.0171R --W28 0.50 30 ROSSO --X3 D --F4

022.0171R --W29 0.50 40 ROSSO --S8 --S6

022.0171R --W30 0.50 40 ROSSO --S8 --K1 A1

MEP S.p.A.


Code EndStartColourNrØDescriptionCable

022.0171R --W31 0.50 44 ROSSO --S10 --S9

022.0171R --W32 0.50 44 ROSSO --S9 --X5 E

022.0171R --W33 0.50 41 ROSSO --S6 --S7

022.0171R --W34 0.50 41 ROSSO --S7 --S1 A

022.0171R --W35 0.50 40 ROSSO --K2 11 --K1 A1

022.0171R --W36 0.50 46 ROSSO --K1 14 --K2 A1

022.0171R --W37 0.50 43 ROSSO --S9 --S8

022.0171R --W38 0.50 42 ROSSO --K2 14 --S7

022.0171R --W39 0.50 45 ROSSO --K1 13 --S1 B

022.0171L --W40 0.50 22 BLU’ --K1 A2

022.0171L --W41 0.50 22 BLU’ --K2 A2

022.0172M --W42 1¦ VELOCITA’ 1.50 23 MARRONE



022.0172R --W45 2¦ VELOCITA’ 1.50 24 ROSSO



022.0171R --W48 0.50 47 ROSSO --S10 --S1 B

List of components
















022.0555 --K0 /1.4 BOBINA SGANCIO 400V 50HZ KLOCKNER MOELLER

022.0087 --K1 /2.5 CONTATTORE SIEMENS

022.0992 --K2 /2.8 RELŠ 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA

043.0045 --K3 /2.7 CILINDRO REG. DIS. TESTA TECNAIR

019.1705 --M1 /1.4 MOTORE HP 2/2.5 2/4P V380.60 CARPANELLI MOTORI

028.0271 --M2 /1.1 POMPA 380V MON. SAP

022.1287 --Q0 /1.5 INTERRUTORE TERMICO KLOCKNER MOELLER

022.0043 --Q0 /1.5 MANIGLIA ROSSA PI— PROLUNGA KLOCKNER MOELLER

022.0023 --S1 /2.5 INT. 2V 16A A SCHEMA 40871 ROCKWELL AUTOMATION

022.1242 --S2 /1.3 EMERGENZA 800 EP--MTS 443LX01 ROCKWELL AUTOMATION


Code ManufacturerDescriptionRifID

043.0142 --S3 /2.5 PRESSOSTATO SH 260/280 HOERBIRGER



022.0037 --S4 /2.5 FINE CORSA A CHIAVE FR690 KLOCKNER MOELLER

022.0515 --S5 /2.5 MICROINTERRUTTORE V--21--1C6 HONEYWELL

034.1221 --S5 /2.5 IMPUGNATURA BARDEGGIA

010.0928 --S5 /2.5 MOLLA ADRIATICA MOLLE

025.0691 --S5 /2.5 GUARNIZIONE PER IMPUGNATURA BARDEGGIA

022.0943 --S6 /2.6 BLOCCHETTO V40 N.C./P (ROSSO) ROCKWELL AUTOMATION

022.0962 --S6 /2.6 SELETTORE 2P. QM 304--N ROCKWELL AUTOMATION

022.0944 --S7 /2.7 BLOCCHETTO V50 N.O./P (VERDE) ROCKWELL AUTOMATION


022.0943 --S9 /2.8 BLOCCHETTO V40 N.C./P (ROSSO) ROCKWELL AUTOMATION


022.0506 --S11 /2.8 FINECORSA D4C--1901 2M HONEYWELL

022.0440 --T1 /1.7 TR: 30+70W 0--230--400V 0--24/0--4 W.A.N.

--V1 /2.2

List of terminals


022.2243BIS --X1 /1.5 MORSETTO SINGOLO A MOLLA BLU PHOENIX

022.2281 --X1 /1.5 PIASTRA TERMINALE SINGOLA PHOENIX

022.2247 --X2 /1.8 MORS. TERRA QUADRUPLO A VITE PHOENIX




Hydraulic circuit diagram (Cut Control System version)

Head cylinder (Hydraulicbrake)

Compensator

Flow regulator Stop electro---valve

MEP S.p.A.


Exploded views

This part of the manual contains detailed exploded views of the machine whichcan help to gain a deeper knowledge of how it is made.

Motor assembly

6--1959

Code Description U. of M. Quantity001.4254 PULEGGIA MOTRICE NR 1,000

007.4092 ALBERO RIDUTTORE CON GHIERA SH NR 1,000

010.0355 GHIERA AUTOBLOCCANTE 25X1,5 NR 1,000

010.0376 GHIERA X ALBERO RIDUTTORE SH 2 NR 1,000

010.7111 CHIAVETTA 8 X 7 X 32 NR 1,000

010.7112 CHIAVETTA 8 X 7 X 35 NR 1,000

010.7604 RONDELLA DIAM. 8 NR 4,000


010.7891 VITE TCEI 8 X 16 NR 4,000

010.7963 VITE TE 8 X 25 NR 4,000

010.7975 VITE TE 10 X 25 NR 4,000

019.1706 HP 2/2,5 2/4P V.380 B14 FC90L NR 1,000

022.0211 RACCORDO RAPIDO SEM PG 13,5 NR 1,000

022.2602 GUAINA POLIFLEX NW 14--1200143 MT 1,000

025.0078 CUSCINETTO 3207A--2RS1TN9 NR 1,000

025.0121 RIDUTTORE MVF 63 FCO 1A38 90 B NR 1,000

025.0625 GUARNIZIONE MOTORE NR 1,000

025.0861 CALETTATORE 0 35X60 NR 1,000

034.0418 COPERCHIO RIDUTTORE NR 1,000

034.0940 TAPPO LIVELLO OLIO NR 1,000

MEP S.p.A.


Front flywheel assembly

6--2161

Code Description U. of M. Quantity001.4013 STAFFA BLOCCAGGIO GUIDA TESTIN NR 1,000001.4018 SLITTA TENDILAMA NR 1,000001.4221 ARCHETTO SEZIONE PULEGGIA FOLL NR 1,000001.4255 PULEGGIA FOLLE NR 1,000007.3811 DISTANZIALE VOLANTINO NR 1,000007.3825 PERNO REGISTRO TENSIONAMENTO L NR 1,000007.3843 ALBERO VOLANO LIBERO NR 1,000007.3861 CILINDRO TENSIONAMENTO NR 1,000007.3869 PISTONE TENSIONAMENTO LAMA NR 1,000007.3884 LARDONE SLITTA TENDILAMA NR 2,000007.4007 STAFFA TEST.GUIDALAMA ANT. SH NR 1,000010.0352 GHIERA AUTOBLOCCANTE 35X1,5 NR 1,000010.0915 MOLLA A TAZZA NR 6,000010.1712 GUIDALAMA 1 INSERTO ANTERIORE NR 1,000010.1714 GUIDALAMA 2 INSERTI ANTERIORE NR 1,000010.1721 PREMILAMA NR 1,000010.1909 LEVA COMANDO TESTA BT/NOT--AUS NR 1,000010.2381 TESTINA GUIDALAMA ANTERIORE NR 1,000010.7203 DADO M6 NR 6,000010.7402 GRANO VCE P.CIL. 6 X 12 NR 5,000010.7410 GRANO VCE P.CIL. 8 X 16 NR 1,000010.7456 GRANO VCE P.CON. 8 X 16 NR 1,000010.7461 GRANO VCE PUNTA PIANA 6 X 25 NR 6,000010.7493 GRANO VCE PUNTA PIANA 12 X 60 NR 1,000010.7603 RONDELLA DIAM. 6 NR 7,000010.7606 RONDELLA DIAM. 12 NR 1,000010.7764 SPINA ELASTICA DIAM. 6 X 20 NR 3,000010.7767 SPINA ELASTICA DIAM. 6 X 35 NR 1,000010.7802 VITE AUTOFILETTANTE 3,9 X 16 NR 3,000010.7868 VITE TCEI 6 X 12 NR 1,000010.7890 VITE TCEI 8 X 12 NR 2,000010.7893 VITE TCEI 8 X 20 NR 2,000010.7894 VITE TCEI 8 X 25 NR 4,000010.7943 VITE TCEI 12 X 45 NR 4,000016.1751 PROTEZIONE LAMA ANTERIORE SH NR 1,000025.0069 CUSCINETTO 32007X NR 2,000025.0235 ANELLO TENUTA NI 150 18--25--4,5 NR 2,000025.0236 ANELLO DI TENUTA NI 150 45--55-- NR 1,000025.0272 ANELLO DI PROTEZIONE NILOS 320 NR 2,000028.0130 RACCORDO 1/4--9 CL 2601 NR 1,000028.0151 TUBO PLASTIFICATO 07--11 MT 1,000034.0206 VOLANTINO TENSIONAMENTO LAMA NR 1,000034.1003 LEVA A SCATTO 12 MA NR 1,000043.0142 PRESSOSTATO OLIO NR 1,000043.0222 RACCORDO A CROCE CL 2033 1/4 NR 1,000043.0229 RIDUZIONE MF 1/4 -- CL 2520 NR 1,000043.0260 TAPPO TTE4 1/4 -- CL 2611 NR 1,000043.0275 NIPPLO CONICO A2--1/4 -- CL 2500 NR 1,000043.0350 GUARNIZIONE GFV 1/4 NR 2,000043.0556 MANOMETRO DIAM.50 0--60 X TENS. NR 1,000043.0652 RUBINETTO 1/4 F.M. NR 1,000090.0271 IMPUGNATURA COMPLETA TIPO MEP NR 1,000

MEP S.p.A.


Motor flywheel assembly

6--2363

Code Description U. of M. Quantity001.4222 ARCHETTO SEZ.PULEGGIA MOTRICE NR 1,000007.3812 DISTANZIALE CUSCINETTO SNODO T NR 1,000007.3813 DISTANZIALE ARCHETTO NR 1,000007.3822 PERNO SUPPORTO SNODO TESTA NR 1,000007.4001 STAFFA ANCORAGGIO MOLLA SH 250 NR 1,000007.4142 SQUADRETTO PER LIQUIDO NR 1,000010.0315 VITE 8.8 T.E. 10X140 NR 1,000010.0356 GHIERA AUTOBLOCCANTE 45X1,5 NR 1,000010.0934 MOLLA X PULILAMA NR 1,000010.1574 STAFFA FIX SPAZZOLA PULILAMA S NR 1,000010.1575 STAFFA AGGANCIO DOPPIA MOLLA S NR 1,000010.1711 GUIDALAMA 1 INSERTO POSTERIORE NR 1,000010.1713 GUIDALAMA 2 INSERTI POSTERIORE NR 1,000010.1721 PREMILAMA NR 1,000010.1801 CHIUSURA LEVA ”D” ZINCATA NR 1,000010.2209 PORTASPAZZOLA PULILAMA SH 280 NR 1,000010.2383 TESTINA GUIDALAMA NR 1,000010.3161 BATTUTA FINE CORSA TESTA NR 1,000010.7010 ANELLO SEEGER DIAM. 45 US.010. NR 1,000010.7226 DADO AUTOBLOCCANTE M6 NR 1,000010.7467 GRANO VCE PUNTA PIANA 6 X 12 NR 5,000010.7601 RONDELLA DIAM. 4 NR 2,000010.7603 RONDELLA DIAM. 6 NR 3,000010.7605 RONDELLA DIAM. 10 NR 2,000010.7830 VITE BUTON 5 X 10 NR 2,000010.7850 VITE TCEI 4 X 8 NR 2,000010.7855 VITE TCEI 4 X 30 NR 2,000010.7868 VITE TCEI 6 X 12 NR 2,000010.7873 VITE TCEI 6 X 30 NR 2,000010.7890 VITE TCEI 8 X 12 NR 2,000010.7893 VITE TCEI 8 X 20 NR 2,000010.7923 VITE TCEI 10 X 25 NR 2,000010.7944 VITE TCEI 12 X 60 NR 2,000010.7993 VITE TSPEI 5 X 12 NR 2,000016.0248 PROTEZIONE NASTRO NR 1,000016.0262 PROTEZIONE LAMA POSTERIORE NR 1,000016.1223 PIASTR.FIX INTERR.SICUR.ARCHET NR 1,000016.1701 PROTEZIONE CAVI NR 1,000019.5391 FASCETTA MINUS GT 0 16X25 NR 1,000022.0037 INTERRUTTORE DI SICUREZZA FR 6 NR 1,000022.0211 RACCORDO RAPIDO SEM PG 13,5 NR 1,000022.0237 PRESSACAVO PG 11 BS03 NR 1,000025.0075 CUSCINETTO 32009X NR 2,000025.0225 ANELLO TENUTA OR 171--68,26 NR 1,000025.0238 ANELLO DI TENUTA OR 44.45X3,53 NR 1,000025.0275 ANELLO DI PROTEZIONE NILOS 320 NR 2,000025.0552 SPAZZOLA PULILAMA 6X25 030 GG5 NR 1,000025.0803 BOCCOLA GRAFITATA L. 10 DIAM. NR 2,000028.0121 RACCORDO 3/8--17 CL 2601 NR 1,000028.0130 RACCORDO 1/4--9 CL 2601 NR 3,000034.0801 ARRESTO ELASTICO P 40/30 NR 1,000043.0229 RIDUZIONE MF 1/4 -- CL 2520 NR 1,000043.0252 GOMITO MF 3/8 CL 2020 NR 1,000043.0260 TAPPO TTE4 1/4 -- CL 2611 NR 1,000043.0652 RUBINETTO 1/4 F.M. NR 1,000

MEP S.p.A.


Cutting head cover

6--2565

Code Description U. of M. Quantity010.7601 RONDELLA DIAM. 4 NR 2,000010.7850 VITE TCEI 4 X 8 NR 2,000010.7990 VITE TSPEI 4 X 8 NR 2,000010.7993 VITE TSPEI 5 X 12 NR 4,000016.0919 COPERCHIO ARCHETTO SH 280--281-- NR 1,000016.1224 PIASTR.FIX INTER.SICUR.COPERCH NR 1,000034.1107 VOLANTINO DIAM.30 M6 X 20 NR 2,000

MEP S.p.A.


Vice assembly

6--2767

Code Description U. of M. Quantity001.3108 LEVA BLOCCAGGIO MORSA RAPIDA NR 1,000

001.3109 BOCCOLA A CAMME NR 1,000

001.3111 DISTANZIALE BATTUTA NR 1,000

001.4007 SCORREVOLE MORSA NR 1,000

001.4257 MORSA 60� NR 1,000

007.3827 BOCCOLA PER BATTUTA NR 1,000

007.3839 LARDONE MORSA NR 1,000

007.3900 ASTA TAGLI A MISURA NR 1,000

007.4015 PERNO DI CENTRO MSR NR 1,000

010.0213 VITE MORSA 564X24 TPN NR 1,000

010.0370 GHIERA 5S 30X1,5 NR 1,000

010.0451 TIRANTE BATTUTA TAGLI MISURA NR 1,000

010.0515 GANASCIA MORSA FISSA DESTRA NR 1,000

010.0519 GANASCIA MORSA SINISTRA NR 1,000

010.0520 GANASCIA MORSA MOBILE NR 1,000

010.0804 SUPPORTO PER RULLO NR 2,000

010.0806 RULLO NR 1,000

010.0903 MOLLA MORSA RAPIDA NR 1,000

010.0918 MOLLA RICHIAMO CHIOCC.VITE MOR NR 1,000

010.1202 OLIATORE A SFERA DIAM. 8 NR 2,000

010.2372 CHIOCCIOLA BRONZO 45� SH 332 NR 1,000

010.7009 ANELLO SEEGER DIAM. 30 NR 1,000

010.7203 DADO M6 NR 7,000

010.7204 DADO M8 NR 2,000

010.7208 DADO M16 NR 2,000

010.7450 GRANO VCE P.CIL. 6 X 6 NR 2,000

010.7456 GRANO VCE P.CON. 8 X 16 NR 5,000



010.7481 GRANO VCE PUNTA PIANA 8 X 35 NR 1,000




010.7761 SPINA ELASTICA DIAM. 4 X 20 NR 1,000

010.7767 SPINA ELASTICA DIAM. 6 X 35 NR 1,000

010.7894 VITE TCEI 8 X 25 NR 8,000

010.7961 VITE TE 8 X 20 NR 6,000

016.1033 BRACCETTO APPOGGIA BARRA NR 1,000

016.1475 STAFFA FISSAGGIO MORSA SH 281 NR 1,000

025.0070 CUSCINETTO 51103 NR 1,000

025.0222 ANELLO TENUTA OR 3100 NR 1,000

034.0205 VOLANTINO VPRA/125 MR NR 1,000

034.0937 TAPPO COPRIFORO UNIPRESS 9,5--1 NR 1,000

034.1001 LEVA A SCATTO 8 MA PK55 NR 1,000

034.1160 MANOPOLA MOD. 1014 0 20 NR 1,000

MEP S.p.A.


Base assembly

6--2969

Code Description U. of M. Quantity001.0911 LEVA BLOCCAGGIO MORSA NR 1,000

001.4204 DISCO BASAMENTO NR 1,000

001.4223 PIANO GIREVOLE MORSA SERRAGG.R NR 1,000

010.0311 VITE TCEI M12X16 BATT.PIANO GI NR 3,000

010.0899 MOLLA RICHIAMO TESTA SH 260--28 NR 2,000

010.1204 INGRASSATORE M 6 NR 1,000

010.1513 STAFFA AGG.D.MOLLA P.G.SH 280 NR 1,000

010.2066 BOCCOLA FISSAGGIO INGRASSATORE NR 1,000

010.7204 DADO M8 NR 3,000

010.7206 DADO M12 NR 1,000

010.7222 DADO M18 BASSO NR 2,000




010.7870 VITE TCEI 6 X 16 NR 1,000

010.7961 VITE TE 8 X 20 NR 6,000

010.7965 VITE TE 8 X 35 NR 3,000

010.7976 VITE TE 10 X 30 NR 2,000

010.7988 VITE TE 12 X 60 NR 1,000

013.0189 PIEDISTALLO COMPONIBILE SH 281 NR 1,000

016.0164 RACCOGLITORE ACQUA ARCHETTO NR 1,000

025.0245 ANELLO DI TENUTA OR 3275--69,52 NR 1,000

028.0099 VALVOLA DI NON RITORNO 3/8” NR 1,000

028.0121 RACCORDO 3/8--17 CL 2601 NR 1,000

028.0271 ELETTROPOMPA EZ/C V. 220--380 NR 1,000

034.0398 COPERCHIO SNODO TESTA SH N.T. NR 1,000

034.0901 TAPPO LIVELLO OLIO 1/2 ”GAS. NR 1,000

034.0905 TAPPO OLIO TAO/3 1/2” NERO NR 1,000

043.0252 GOMITO MF 3/8 CL 2020 NR 1,000

043.0253 GOMITO M.M.3/8 CL 2010 NR 1,000

MEP S.p.A.


Control panel

6--3171

Code Description U. of M. Quantity010.7604 RONDELLA DIAM. 8 NR 4,000

010.7830 VITE BUTON 5 X 10 NR 10,000

010.7893 VITE TCEI 8 X 20 NR 4,000

016.0708 QUADRO COMANDI LVD NR 1,000

022.0211 RACCORDO RAPIDO SEM PG 13,5 NR 2,000

022.0234 PRESSACORDONE 3246 NERO PG 13,5 NR 2,000

022.0244 CONTRODADO 3217B GRIGIO PG 13 NR 4,000

031.3328 TARGA INTERRUTTORE SH 280 ”LVD” NR 1,000

MEP S.p.A.


Handgrip

3OUT3

SHARK281

6--3373

Code Description U. of M. Quantity010.0928 MOLLA X IMPUGNATURA NR 1,000

010.7409 GRANO VCE P.CIL. 8 X 10 NR 1,000

010.7700 SPINA CILINDRICA DIAM. 4 X 24 NR 1,000

010.7800 VITE AUTOFILETTANTE 2,9 X 15 NR 3,000

022.0515 MICROINTERRUTTORE V--21--1C6 NR 1,000

025.0691 SERIE GUARNIZIONI X IMPUGNATURA MEP NR 1,000

034.1221 IMPUGNATURA DIS. MEP NR 1,000

MEP S.p.A.


Cut Control System (Optional)

6--3575

Code Description U. of M. Quantity007.4209 PROLUNGA CILINDRO NR 1,000010.0899 MOLLA RICHIAMO TESTA NR 1,000010.1103 FORCELLA 16 X 1,5 NR 1,000010.1470 STAFFA SUPPORTO CILINDRO NR 1,000010.1465 STAFFA AGGANCIO MOLLA NR 1,000010.1507 STAFFA FIX F.C. CONTROLLO TAGLIO NR 1,000010.7203 DADO M6 NR 2,000010.7605 RONDELLA DIAM. 10 NR 2,000010.7661 RONDELLA SPESSORE DIAM. 6 X 3 NR 2,000010.7830 VITE BUTON 5 X 10 NR 6,000010.7860 VITE TCEI 5 X 15 NR 2,000010.7870 VITE TCEI 6 X 16 NR 2,000010.7871 VITE TCEI 6 X 20 NR 2,000010.7923 VITE TCEI 10 X 25 NR 2,000010.7976 VITE TE 10 X 30 NR 2,000016.0296 STAFFA ESTERNA CILINDRO NR 1,000016.1210 SCATOLA FIX REGOLATORE DISCESA TEST NR 1,000022.0236 PRESSACORDONE 3240 NERO PG 9 NR 2,000022.0246 CONTRODADO 3210B GRIGIO PG 9 NR 2,000022.0506 FINECORSA D4C--1901 2M ALIMENTATORE NR 1,000025.0930 CUSCINETTO 51100 NR 1,000034.1117 VOLANTINO REGOLAZIONE MOLLA NR 1,000043.0045 CILINDRO REGOLATORE DISCESA TESTA NR 2,000

MEP S.p.A.


Supplementary pneumatic vice

SHARK281

6--3777

Code Description U. of M. Quantity010.0244 VITE MORSA NR. 1,000

010.7410 VITE VCEI PUNTA CILINDRICA M8X16 NR. 1,000

010.7455 VITE VCEI PUNTA CONICA M8X10 NR. 1,000

010.7893 M8X20--TCEI NR. 1,000

034.0205 VOLANTINO--MORSA--125 NR. 1,000

034.0417 COPERCHIO--PED--MA NR. 1,000

043.0044 CIL--PN--D100 NR. 1,000

043.0204 ATTACCO--A--GOMITO--8X1_4--CL6521 NR. 3,000

043.0205 INNESTO--RAPIDO--1--4GHIOTTO13_A NR. 1,000

043.0206 ATTACCO--A--ESAGONO--4X1_8CL6511 NR. 6,000

043.0228 RIDUZIONE--4--1_4 NR. 2,000

043.0290 ATTACCO--ESAGONO--8X1_4CL6510 NR. 2,000

043.0301 TUBO--RILSAN--8X6 NR. 1,000

043.0302 TUBO--RILSAN--4X2_7 NR. 4,000

043.0471 SILENZIATORE--WS8N--1_8 NR. 2,000

043.0474 SILENZIATORE--IN--OTTONE--1_4 NR. 2,000

043.0503 PEDALIERA--5VIE--354--925 NR. 1,000

043.0552 MANOMETRO--DIAM40 NR. 1,000

043.0564 FR1_4--20--08 NR. 1,000

043.0601 VALVOLA--VSM--114--1_4--08 NR. 1,000

043.0604 VALVOLA--358--990 NR. 1,000

7--1

Adjustments

This chapter illustrates the regulations and adjustments of the mechanicalsystems (pneumatic systems in the MA version) for correct use of SHARK 281.These instructions will enable you to “customise” your machine to suit the type ofcuts you want, optimising the time required to complete them.

Air treatment unit (MA version)

In the MA version of the SHARK 281, the machine’s pneumatic circuit actuatesthe vice by means of a pneumatic cylinder.The compressed air is treated and purified at the inlet to the system by an airtreatment unit, which, if so calibrated, regulates the pressure at about 6 Bar,irrespective of the pressure in use in the factory circuit.The pressure can in any case be set should the workpiece be subject to deformingstress or is unstable during the cutting process; the vice should be positioned at2�3 mm from the piece before final clamping.The user is requested to have available in the workshop a plant having thecharacteristics described in CHAPTER 4.The diagram below shows an exploded view of the air treatment unit: the workingpressure is regulated by rotating the knob indicated by the arrow, and is displayedon the pressure gauge.

Pressuregange

Vice pressure adijust-ment Knab

7

MEP S.p.A.


Topping up and bleeding the cylinder (Cut Control System optional)

Topping up the head cylinder

This operation is done when the oil in the hydraulic cylinder compensator tank islow. First the cylinder head is brought to the FCTI (Head Up Limiter) position sothat the oil level in the compensation tank (see photograph below) can bechecked using the rod. If the rod upper ring location is not visible, the oil level isinsufficient.

To top up the oil in the tank, the instructions are as follows:

" keep the head in the HUL position (fully up) by closing the head descent reg-ulator;

" unscrew the filler valve cap;

7--380 Adjustments

" using a manual pump, loaded with MOBIL DTE 11 oil (or equivalent --- seetable in Chapter 8), top up until the upper rod groove exits, as illustratedabove.

Bleeding the head cylinder

Accumulations of air inside the hydraulic circuit cause the head to stutter in downphase. When this happens, bleed the circuit as follows:

" position the head at FCTI;" using a 10 mm open wrench, slacken the bleed valve until oil exits;

" close the valve and perform a number of empty work cycles; if necessary, topup the compensation tank.

The oil which spills out during the above operation can be collected using apipe inserted on the valve, and re--used.

N.B.

MEP S.p.A.


Vice

Vice play adjustment

Any play that develops between the slideway and the slide gib on the vice must becompensated by adjusting the grub screws regulating the distance between the giband the lead screw, proceeding as follows:

" slacken all the locknuts on the grub screws, using a hexagonal key to hold thescrews still;

" open the vice to its full extension;

" adjust the slight pressure exerted by the grub screws on the gib, starting withthe first two in contact with the lead screw;

" after adjusting the two grub screws, tighten the locknut, holding the grub scre-ws with the hexagonal key;

" close the vice until two more grub screws are in the same position as the firsttwo previously;

" repeat the operation on the gib grub screws on all the slideway grub screws;

7--582 Adjustments

" at the end of the operation, use the handwheel to move the slideway back andforth, identifying the zones where the grub screws exert greater pressure onthe gib.

Cutting head

Blade tensioner slide play adjustment

To reduce the play which develops over a period of time between the bladetensioner slide and the slide gibs, the grub screws separating the gibs from theslide must be adjusted as follows:

" remove the blade from the flywheels;" move the slide backwards and forwards to locate any friction or play;" slacken the nuts, holding the grub screws with a hexagonal pipe wrench;" if there is play, tighten the grub screws; if there is friction rubbing, loosen the

grub screws.

MEP S.p.A.


Blade tensioning unit

The blade tensioning unit on these models is hydraulic. This means that the oillevel in the tensioning cylinder must be replenished whenever needed to ensurecorrect operation of the unit. To replenish the blade tensioning cylinder, followthe steps illustrated in the figures below.When the piston protrudes from the blade tensioning cylinder by just 20 mm asillustrated below, the cylinder must be topped up.

20 mm

Topping up sequence:

" lower the head;" slacken the blade tensioning handwheel;" remove the filler cap using a hex wrench;

7--784 Adjustments

" pull out the piston, if necessary, using a pair of pliers, until it protrudes 44 mmfrom the cylinder;

" top up with AGIP ATF DEXRON oil or one with similar characteristics usinga funnel.

" screw on the filler cap;" using the handwheel, tension the blade to 70 Bar = 900 Kg.

The machine enters emergency status if the blade tension is too slack. A pres-sure contact (pressure switch) disables blade start--up if the blade is not cor-rectly tensioned, since it might otherwise slip off the wheels, cut poorly or wearprematurely. This should always be born in mind when using the machine.

Attention

MEP S.p.A.


Adjusting operating head travel

During the cutting cycle the cutting head stroke is limited by the FCTI (HeadUpstroke Limit) and FCTA (Head Downstroke Limit), set electronically on thecontrol panel, as described on Page 5. The cutting head has a mechanical limitingswitch that determines its downstroke:

" to change this setting, two hexagonal spanners must be used, one to keep thenut in position, and the other to tighten and loosen the stop screw.

If the machine is equipped with the Cut Control System (CCS), regulation ofthe FCTA is done as follows.

" The CCS has an electrical limiter, functioning as HDL, located on the back ofthe machine; according to the type of work cycle to be carried out, the dis-tance of the limiter from the striker can be regulated by adjusting the supportplate screws.

Warning

7--986 Adjustments

Blade guide parts

Band saw blades offer enormous advantages to cutting applications, withoutrequiring any special skills by the operator. A description follows of the bladeguide adjustments required to ensure correct operation of the saw.

Blade guide heads

The first blade adjustment involves adjustment of the heads. The blade guideheads comprise the blade guide plates which ensure correct longitudinal align-ment, the blade steady buttons which control vertical blade flexure, and thecoolant supply cocks.

Blade steady buttons

The blade steady buttons prevent upward blade flexure caused by the verticalaction of the cutting force. These buttons are fitted on both the front and rearheads, and need no adjustment.

Blade steady button

Blade guide head

Blade guide plates

The plate contact points feature widia inserts which guide the blade longitudin-ally. A small amount of play must exist between the plates and blade to ensurethat the blade runs smoothly and perpendicular to the work table.

Blade guide head

Blade guide plates

Thanks to the widia inserts, the working life of the guide plates is practically thesame as that of the machine itself. However, if due to wear or the assembly of anew blade with a different thickness, the amount of play between the plates andblade changes, the plates must be adjusted as follows:

" disconnect the machine from the power supply;

Documents

SHARK 281 - EKN Machines shar… · MEP S.p.A. 6--12 Use and maintenance manual SHARK 281 52 SHARK 281 CCS