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MAC04-ADD1-EC SERIES GRM CLAMP ACCESSORIES Side Proximity Switch Flat Proximity Switch Switch Cover Blade Mounting Various Tips Spherical Mounting Wingtips 30° Tips Duckbills

SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

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Page 1: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

MAC04-ADD1-EC

SERIES GRM CLAMP

ACCESSORIES

Side Proximity Switch Flat Proximity Switch Switch Cover

Blade Mounting Various Tips Spherical Mounting

Wingtips 30° Tips Duckbills

Page 2: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

2

REAR PLATE MOUNTWITH SIDE PORTS

BODY OPTIONS: CLAMP ACCESSORIES

B06

GRM2TS-6-45DCB-45DDB-LAA -B06Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

CLAMPSIZE & MODEL

2xC, D, G, H, J, N, P, & S2xF & K

ACCESSORYB06B06

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED

JAW A

JAW B

76,0

101,0 JAW PIVOT

G 1/8(CLOSE PORT)

8,0

17,535,5

4X M6 x 1,0LOCKING THD10,5 DP

35,0

4X THRUHOLE FORM6 SHCS

28,5

57,0

8,017,5

48,5

G 1/8(OPEN PORT)

15,8

69,8 59,3

15,8

69,8 58,2

F & K STYLES ONLY

JAW STYLESC, D, G, H, J, N, P, & S(GRM2TS shown)

JAW STYLESF & K(GRM2TF shown)

BODY ASSEMBLY NO.65337-1265338-12

This option provides a rear mounting plate integral to the body,ports are located on the sides of the plate. The rear surface has fourM6 threads identical to the T mount and four thru holes identical tothe P mount. Overall length is 14,0 mm shorter than a standardbody with a bolt on P mounting plate. The one piece body iscompatible with R, S, W, A, & B mounts.

Available on size 2.

© Copyright 2003, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

Page 3: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

3

B07This option provides a rear mounting plate integral to the body,

ports are located on the rear and sides of the plate. Removable portplugs are installed in the side ports, with the rear ports open.

The rear surface has four M6 threads identical to the T mountand four thru holes identical to the P mount. Overall length is14,0 mm shorter than a standard body with a bolt on P mountingplate. The one piece body is compatible with R, S, W, A, & Bmounts.

Available on size 2.

REAR PLATE MOUNTWITH REAR PORTS

BODY OPTIONS: CLAMP ACCESSORIES

GRM2TS-6-45DCB-45DDB-LAA -B07Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

CLAMPSIZE & MODEL

2xC, D, G, H, J, N, P, & S2xF & K

ACCESSORYB07B07

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

BODY ASSEMBLY NO.65341-1265342-12

8,0

17,5

48,5

G 1/8(OPEN PORT) - PLUGGED

5,0

5,0

G 1/8(CLOSE PORT)

G 1/8(OPEN PORT)

4X M6 x 1,0LOCKING THD

10,5 DP

57,0

28,5

35,5 35,0

25,0 25,0

4X THRU HOLE FORM6 SHCSJAW A

JAW B

76,0

101,0 JAW PIVOT

G 1/8(CLOSE PORT) - PLUGGED

8,0

17,5

15,8

69,8

59,3

15,8

69,8 58,2

F & K STYLES ONLY

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED

JAW STYLESC, D, G, H, J, N, P, & S(GRM2TS shown)

JAW STYLESF & K(GRM2TF shown)

Page 4: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

4

BODY OPTIONS: CLAMP ACCESSORIES

HIGH FORCE CLAMP “2 X 4”B08This option provides a clamp with more force (2046 N with a

S jaw style, 1601 N with a K jaw style). The cylinder portion of theclamp body houses a larger cylinder providing more clamp forcewith little added size and only a 0,2 kg weight adder over GRM2clamps.

Jaw styles S, C, D, G, H, J, N, P, K, and F are available with theB08 body. For jaw dimensions from the pivot pin forward, see theSeries GRM catalog. All GRM2 standard and accessory tips fit theB08. The larger cylinder requires the larger GRM4 mounting brackets.

Available on size 2.

GRM 2 SS-6-45DCB-45DDB-LAA -B08Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED

CLAMP SIZE& MODEL

2xC, D, G, H, J, N, P, & S2xK2xF

WEIGHT ADDERTOTAL CLAMP FORCE

at 6 barkg

0,200,200,20

N204616012046

NOTE:1) For tips, use GRM2 weights, dimensions, and kit numbers.2) For mounting brackets, use GRM4 weights, dimensions, and kit

numbers.

SPECIFICATIONSMOUNTING STYLE

TABCPRSW

MOUNTING BRACKET KITS(use size 4 brackets)

KIT NO.none (standard)

65008-0665016-0664658-0565004-0464648-0264648-0164649-01

JAW STYLESC, D, G, H, J, N, P, & S(GRM2TS shown)

JAW STYLESF & K(GRM2TF shown)

62,0

28,0

43,0

3X M8 x 1,25LOCKING THD13,0 DP

38,0

55,3

11,5G 1/8

(CLOSE PORT)

19,5

JAW A

JAW B

88,0

118,5

11,5

12,5

G 1/8(OPEN PORT)

JAW PIVOT

59,3

58,2

F & K STYLES ONLY

Page 5: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

5

BODY OPTIONS: CLAMP ACCESSORIES

CLAMPSIZE & MODEL

2xC, D, G, H, J, N, P, & S2xF & K

ACCESSORYB08B08

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

BODY ASSEMBLY NO.65344-1265345-12

OPEN PORT CLOSE PORTJAW B

JAW A

Page 6: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

6

BODY OPTIONS: CLAMP ACCESSORIES

HIGH FORCE CLAMP “2 X 4”W/REAR PORTSB08A

This option provides a clamp with more force (see specificationtable below) and ports located in the slides and rear of the clamp.Removable port plugs are installed in the side ports, with the rearports open. The cylinder portion of the clamp body houses a largercylinder providing more clamp force with little added size and only a0,37 kg weight adder over GRM2 clamps.

Jaw styles S, C, D, G, H, J, N, P, K, and F are available withthe B08A accessory. For jaw dimensions from the pivot pin forward,see the Series GRM catalog. All GRM2 standard and accessory tipsfit the B08A. The larger cylinder requires the larger GRM4 mountingbrackets. (Mounting style A, B, and P are NOT available with thisaccessory.)

Available on size 2.

GRM 2 TS-6-45DCB-45DDB-LAA -B08AExample Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED

NOTE: Mounting style A, B, & P not availablewith this accessory.

CLAMP SIZE& MODEL

2xC, D, G, H, J, N, P, & S2xK2xF

WEIGHT ADDERTOTAL CLAMP FORCE

at 6 barkg

0,370,370,37

N204616012046

NOTES:1) For tips, use GRM2 weights, dimensions, and kit numbers.2) For mounting brackets, use GRM4 weights, dimensions, and kit

numbers.

SPECIFICATIONSMOUNTING STYLE

TCRSW

MOUNTING BRACKET KITS(use size 4 brackets)

KIT NO.none (standard)

64658-0564648-0264648-0164649-01

JAW STYLESC, D, G, H, J, N, P, & S(GRM2TS shown)

JAW STYLESF & K(GRM2TF shown)

G 1/8(OPEN PORT) - PLUGGED

134,4

G 1/8(CLOSE PORT) - PLUGGED

G 1/8(OPEN PORT)G 1/8

(CLOSE PORT)

29,734,7

8,022,6

2X 7,0

Page 7: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

7

BODY OPTIONS: CLAMP ACCESSORIES

POSITION 2 PORTSB09This option provides both ports in position 2 of clamp (jaw A

side of clamp). All jaw styles are available with the B09 body option.For jaw dimensions from the pivot pin forward, see the Series GRMcatalog.

Available on size 2.

GRM2TS-6-45DCB-45DDB-LAA -B09Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

JAW STYLEC, D, G, H, J, N, P, & S

F, K

PORTS65368-1265371-12

BODY PART NUMBERIF ORDERED SEPARATELY

CLAMPSIZE

2

NOTES:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED.2) NUMBERS IN CIRCLES INDICATE POSITION (POSITION 2 IS PORT SIDE OF CLAMP).

JAW A

JAW B

97,03X M6 x 1,0

SELF LOCKING THD10,7 DP

14,2

35,5

28,5

2

1

4

3

G 1/8(CLOSE PORT)

G 1/8(OPEN PORT)

2X 38,5

13,3

13,3

F & K STYLES ONLY

G 1/8(CLOSE PORT)

G 1/8(OPEN PORT)

13,3

13,32X 38,5

JAW STYLESC, D, G, H, J, N, P, & S(GRM2TS SHOWN)

JAW STYLESF & K (GRM2TF SHOWN)

Page 8: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

8

G07

GENERAL OPTIONS: CLAMP ACCESSORIES

ALUMINUM JAW CLAMP(BOTH JAWS ROTATE)

This option provides a GRM clamp with hardcoated aluminumjaws that reduce the weight of the clamp by 0,3 kg. Both jaws acceptall Series GRM standard and accessory tips. Jaw rotations are thesame as standard GRM clamps. Consult PHD for additional accessorycompatibility. Not available with G01 and G02 options.

No-ear impact plates are standard with this option.Available on size 2.

ROTATIONLETTER

DIMB4J1S1T2

75° x 75° 45° x 45° 22° x 22°mm

114,6148,0

—97,8

mm144,9129,75,072,5

mm160,1105,35,039,1

GRM2TS-6-45-45 SHOWNGRM2T S -6- 45 DCB- 45 DDB-LAA -G07

Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

MODEL NUMBERGRM2xS-x-75xxx-75xxxGRM2xS-x-45xxx-45xxxGRM2xS-x-22xxx-22xxxLETTER

DIMB4

F1 MAXF2 MIN

J1J7J14J16M1

mm168,543,030,087,459,543,727,0135,5

JAW PART NUMBERIF ORDERED SEPARATELY

CLAMPSIZE

2JAW

65202-01

REPLACEMENT KIT NUMBERIF ORDERED SEPARATELY

CLAMPSIZE

2KIT NUMBER

65275-03Kit includes:

1 Jaw Driver Pin1 Pivot Pin4 Slider Bushings1 O-RingO-Ring used with 0° Jaws only

SPECIFICATIONSTOTAL CLAMP FORCE

at 6 barCLAMP SIZE& MODEL

2xS

WEIGHTREDUCER

LENGTHADDER

kg0,30

mm5,0

N645

S1 HEX

T2 J1(OPEN)

B4(OPEN)

JAW PIVOT

J1

M1

B4(CLOSED)

J7

F1 (ADJUSTABLE)

J16(PARALLEL)

J14 JAW PIVOT

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERENCED

GRM2TS-6-45-45 SHOWN

Page 9: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

9

GENERAL OPTIONS: CLAMP ACCESSORIES

G07 ALUMINUM JAW CLAMP(JAW A ROTATES ONLY)

This option provides a GRM clamp with hardcoated aluminumjaws that reduce the weight of the clamp by 0,3 kg. Both jaws acceptall Series GRM standard and accessory tips. Jaw rotations are thesame as standard GRM clamps. Consult PHD for additional accessorycompatibility. Not available with G01 and G02 options.

No-ear impact plates are standard with this option.Available on size 2.

ROTATIONLETTER

DIMB4J1J6J14J15S1T2

75° x 00° 45° x 00° 22° x 00°mm

168,598,174,024,147,3—

48,8

mm168,589,064,824,138,05,036,2

mm168,576,852,724,127,65,019,6

Example Ordering Data:

MODEL NUMBERGRM2xS-x-75xxx-00xxxGRM2xS-x-45xxx-00xxxGRM2xS-x-22xxx-00xxxLETTER

DIMB4

F1 MAXF2 MIN

J1J7J14J16M1

mm168,543,030,067,859,524,127,0135,5

JAW PART NUMBERIF ORDERED SEPARATELY

CLAMPSIZE

2JAW

65241-01

REPLACEMENT KIT NUMBERIF ORDERED SEPARATELY

CLAMPSIZE

2KIT NUMBER

65275-03Kit includes:

1 Jaw Driver Pin1 Pivot Pin4 Slider Bushings1 O-RingO-Ring used with 0° Jaws only

SPECIFICATIONSTOTAL CLAMP FORCE

at 6 barCLAMP SIZE& MODEL

2xS

WEIGHTREDUCER

LENGTHADDER

kg0,30

mm5,0

N645

GRM2T S -6- 45 DCB- 00 DDB-LAA -G07

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

GRM2TS-6-45-00 SHOWN

J14

J1J16(PARALLEL)

M1

J7

B4(CLOSED)

F1(ADJUSTABLE)

JAW PIVOT

S1 HEX

GRM2TS-6-45-00 SHOWN

JAW PIVOT

J14

T2J1

(OPEN)

B4(OPEN)

J6(OPEN)

J15(OPEN)

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERENCED

Page 10: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

10

G08

GENERAL OPTIONS: CLAMP ACCESSORIES

LIFTING JAWSG09orThese options provide standard jaws with special cam slots

that increase the clamp’s ability to pick up heavier loads as the jawsbegin to close. Both jaws accept all Series GRM standard andaccessory tips. These jaws have shorter locking ramps and require adifferent tip color code versus material thickness (see chart below).New red tips replace gold tips for panel thickness of 2,5 - 3,5 mmfor this accessory only. G08 jaws (colored gold) open a maximumof 45° and have the greatest lifting ability. G09 jaws (colored silver)open a maximum of 75° with more lifting ability than the standard Sjaw style.

Available on size 2.

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

GRM2T S -6- 75 DCB- 75 DDB-LAA -G08

Example Ordering Data:

LETTER DIM.B4 (OPEN)J1 (OPEN)J6 (OPEN)

S1T2T3

G08mm

140,8122,061,05,0

65,632,8

G09mm

112,7138,369,1—

87,743,9

RECOMMENDED TIP COMBINATIONSJAW TIP OPTIONS - JAW A OR B

MATERIAL THICKNESS0 to 1,5 to 2,5 to

1,5 mm 2,5 mm 3,5 mmColor Black Silver RedNo tip Blank Blank BlankSingle Cone Point SCB SCS SCRDouble Cone Point DCB DCS DCRSingle Diamond Point SDB SDS SDRDouble Diamond Point DDB DDS DDRSingle Urethane Pad SUB SUB SUBDouble Urethane Pad DUB DUB DUB

CLAMP SIZE& OPTIONSGRM2-G08GRM2-G09

GRM2-B08-G08GRM2-B08-G09

SPECIFICATIONSLIFTING FORCE

AT 6 barN894915593

COLOREDGOLD COLORED

SILVER

GRMxxS-6-45xxx-45xxx-G08GRMxxS-6-22xxx-22xxx-G08

GRMxxS-6-75xxx-75xxx-G09GRMxxS-6-45xxx-45xxx-G09GRMxxS-6-22xxx-22xxx-G09

J6(OPEN)

T3

T2 J1(OPEN)

JAWPIVOT

B4(OPEN)

NOTE:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED.

OPTIONG08G09

PART NUMBER65268-0265269-02

SPECIAL JAW PART NUMBERSIF ORDERED SEPARATELY

ROTATION22° x 22°, 45° x 45°

22° x 22°, 45° x 45°, 75° x 75°

B4(OPEN)

J1(OPEN)

T2

T3J6

(OPEN)

JAWPIVOT

S1 HEX

G08 SHOWN

Page 11: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

11

H13

IMPACT PLATE OPTION: CLAMP ACCESSORIES

This option provides an impact plate mounted below the switchhousing of Pxxxx or Dxxxx options. The impact plate protrudes pastthe face of the switch housing protecting it from damage. No-earimpact plates are standard with this option.

The H13 option is not required when ordering the Kxxxx option(impact plates are standard with this option).

Available on size 2.

IMPACT PLATE OPTION FORPxxxx OR Dxxxx

CLAMPSIZE

2ACCESSORY

H13

GRM2TS-6-45DCB-45DDB-LAA -H13 -P3D00

Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

RETRACTED POSITION

45,3 MAX

33,6

ADJUSTMENT DIRECTION

PANEL PRESENT

LEVER

POSITION

1

2

3

4

5

6

7

EXTENDED POSITION

JAW A

38,4 MIN

33,6

JAW B

SWITCH CABLEEXIT LOCATION(P3xxx AND D3xxxSHOWN)

5,6

ADJUSTMENT DIRECTION

PANEL PRESENT

LEVER

POSITION

1

2

3

4

5

6

7

59,7

29,8

3

4

1

2

37,1

72,0

REPLACEMENT KIT NUMBERIF ORDERED SEPARATELY

Kit Includes:1 Impact Plate

NOTES:1) ALL DIMENSIONS ARE REFERENCE ONLY UNLESS

SPECIFICALLY TOLERENCED2) NUMBERS IN CIRCLES INDICATE POSITION (POSITION 1

IS PORT SIDE OF CLAMP)

H13-P3Dxx SHOWN

Page 12: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

12

JB03x

JAW OPTIONS: CLAMP ACCESSORIES

SWITCH MOUNTING JAW CLAMPFOR USE WITH GRM2xM SERIESCLAMPS ONLY

This option provides a lower flat shovel jaw with the ability tomount the S01 switch accessory. It can be ordered with or without aspecially designed double cone point tip. This tip is designed in sucha way that the S01 switch will not give a false reading when there isno panel between the jaws. Also included is a special impact plate thatprotects the switch cable as it is routed away from the switch.

Available on size 2.

GRM2TM-6-85-00-JB031-S01SHOWN

CLAMPSIZE

GRM2

KIT/PARTDESCRIPTIONJaw Kit - No tipTip Kit - BlackTip Kit - SilverTip Kit - Gold

Switch Kit - S01

KIT/PARTNUMBER73068-0373068-0473068-0573068-0665136-11

MATERIALTHICKNESS

—0-1,5 mm

1,51-3,0 mm3,01-4,0 mm

GRM2T M -6-85 blank -00-LAA -JB031 -S01

NOTE: JB03x accessory does not include switch.

Example Ordering Data:

ACCESSORYJB030JB031JB032JB033

SHADED CODES are required for this option.

BORDERED CODES will normally be ordered.

All non-bold codes are for example only.

For compatibility with other units, consult PHD.

DESCRIPTIONSwitch ready jaw - No tip included

Switch ready jaw - Black tip includedSwitch ready jaw - Silver tip includedSwitch ready jaw - Gold tip included

22,7 MAX8,0 MIN

1,5DISTANCE FROM SWITCH

FACE TO JAW FACE

72,2

36,1

10,0

85°

45°

22°

Page 13: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

13

SWITCH OPTIONS: CLAMP ACCESSORIES

SWITCH INSTALLED - THREADED BARRELPROXIMITY SWITCH WITH QUICK CONNECTS03 S08to

This option mounts either an 8 mm or 12 mm AC or DCproximity switch onto any switch mounting options.

Available on sizes 2 and 4.

SWITCHOPTION

S03S04S05S06S07S08

THREADSIZE

M8 x 1,0M8 x 1,0M8 x 1,0

M12 x 1,0M12 x 1,0M12 x 1,0

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELYSWITCH

TYPE24 VDC - PNP24 VDC - NPN

AC24 VDC - PNP24 VDC - NPN

AC

BARRELLENGTH40 mm50 mm40 mm40 mm40 mm60 mm

PHD SWITCHNUMBER

65439-00165439-00265439-00365439-00465439-00565439-006

PEPPERL+FUCHSPART NUMBER

NBB2-8GM40-E2-Y906140NBB1.5-8GM50-E0-Y906141NJ1.5-8GM40-WS-Y906241NBB2-12GM40-E2-Y906251NBB2-12GM40-E0-Y906261NBB2-12GM60-WS-Y906271

Switches include 2 lock nuts

SWITCHTYPEDCAC

PHD PARTNUMBER

65440-001-0265440-002-02

PEPPERL+FUCHSPART NUMBER

V1-G-YE2M-PVCV12-G-YE2M-PVC

MATCHING CORDSETS 2 METERS LONG

(-)

1 BROWN

4 BLACK

3 BLUE

LOAD

(+)

(-)

L1

2 RED/BLACK

3 RED/WHITE

1 GREEN

N

2-Wire ACAC Normally Open

1 BROWN

4 BLACK

3 BLUE

(+)

3-Wire DCPNP Normally Open

LOAD

LOAD

MATING CORDSET

DC - M12 x 1,0 INTERNAL THREADAC - 1/2-20 INTERNAL THREAD

2 m

LED - YELLOWSIGNAL

LED - YELLOWSIGNAL

LED - REDPOWER (12 mm

PROX ONLY)

Pin 4Black

Pin 1Brown

Pin 3Blue

Pin 2Red/Black

Pin 1Green

Pin 3Red/White

M12 x 1,0 THREAD

1/2-20 THREAD

0,28 m

BARRELLENGTH

0,28 m

DC PROXIMITY SWITCH

AC PROXIMITY SWITCH

GRM2TS-6-45DCB-45DDB-LAA -S03 -SB15Example Ordering Data:

SHADED CODES are required for this option.

BORDERED CODES will normally be ordered.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.3-Wire DC

NPN Normally Open

BARRELLENGTH

Page 14: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

14

DOUBLE SHEET DETECTORSB15

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

SB18toThis option provides a method to give a signal when the correct

number of panels are gripped in the jaws. An aluminum housing mountedon the side of the clamp body, accommodates 8 and 12 mm switches. Theswitch senses the position of a target on the drive pin when the jaws areclosed. When adjusted correctly, the switch senses the target when onepanel is gripped between the jaws. When more than one panel is gripped thetarget doesn’t retract as far, the switch gives no signal, and the press can bestopped. This product is not intended to be the primary double sheetdetector, but is a good backup or redundant double sheet detector. Theswitch cover is not available on the port side of the clamp.

Available on size 2. For use with the following customer supplied Pepperl+Fuchsproximity switches or equivalent: (shielded switches only)

8mm = NBB2-8GM40-E2-Y9064108mm = NBB1.5-8GM50-E0-Y9061418mm = NJ1.5-8GM40-WS-Y90624112mm = NBB2-12GM40-E2-Y90625112mm = NBB2-12GM40-E0-Y90626112mm = NBB2-12GM60-WS-Y906271

Kit includes:Housing and all pins and screws requiredfor installation. Switches are not included.

PATENT PENDING

NOTES:1) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED2) NUMBERS IN CIRCLES INDICATE POSITION (POSITION 1 IS PORT SIDE OF CLAMP)

SB15 SHOWN

CLAMPSIZE

22

2xF or 2xK2xF or 2xK

OPTIONSB15, SB16SB17, SB18SB15, SB16SB17, SB18

KITNUMBER65438-0365438-0465438-0565438-06

SWITCHTHREAD SIZE

8 mm12 mm8 mm12 mm

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

GRM2TS-6-45DCB-45DDB-LAA -S03 -SB15Example Ordering Data:

ACCESSORYSB15SB16SB17SB18

SWITCHTHREAD SIZE

881212

SWITCHPOSITION

2424

SHADED CODES are required for this option.

BORDERED CODES will normally be ordered.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

RETRACTED POSITION

43,9 MAX8 mm SWITCH44,9 MIN12 mm SWITCH

33,6MIN

JAW A

JAW B3,0

EXTENDED POSITION

28,4 MIN8 mm SWITCH29,4 MIN12 mm SWITCH

1

2

3

4

27,2

54,5

SWITCH

JAM NUT

25,1 MINTHD

LENGTH

4,0

71,4

29,538,517,5 18,5

Page 15: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

15

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

SWITCH INSTALLATION PROCEDURE:1) Thread lock nut (item 3) onto switch (item 2).

2) Loosen cover screws (item 5) and slide cover (item 4) sothat switch mounting thread is directly above the target blade(item 7).

Note: The target blade can be identified by looking into one ofthe switch mounting threads in the cover and locating a raisedblade approximately 4,3 mm wide. If the target blade cannot beseen, loosen the cover screws and slide the cover until the targetblade is centered below the switch mounting thread.

3) Tighten cover screws.

4) Thread switch into threaded hole that faces the target blade.

5) Thread switch until switch bottoms out on target blade.

6) Note orientation of switch and then back it out 1/2 turn to setgap between switch and target blade.

7) Now hold the switch and tighten lock nut against the cover.

8) Use open end wrench to tighten lock nut completely. Do notover tighten.

FIELD SET-UP PROCEDURE:(Tips must be installed on both jaws)

1) Install power supply to switch (item 2). If switch is not installed,refer to switch installation procedure before continuing.

2) Install air lines to clamp (item 1).

3) Insert the material to be clamped between the jaws and actuateclamp until the jaws are in the closed position. The materialacts as a spacer for setting up the position of the target (item 7)in relation to the switch. Keep fingers away from jaws whenactuating clamp.

4) Loosen cover screws (item 5) and slide cover (item 4) towardrear of body (away from jaws) until it stops.

5) Slide the cover toward the jaws until switch signal is on.Continue to slide cover toward jaws another 1,0 mm.

6) Hold cover so it does not slide and tighten cover screwsto 9,6 N-m.

7) Actuate clamp until the jaws are in the open position.

8) Install two pieces of material to be clamped (double sheets)between the jaws and actuate clamp until the jaws are in theclosed position.

9) Switch signal should be off.

10) If the switch signal is still on, actuate clamp until the jaws arein the open position and remove one piece of material.

11) Again, insert one piece of material to be clamped between thejaws and actuate clamp until the jaws are in the closed position.

12) Switch signal should be on.

13) Loosen cover screws and slide cover toward rear of body(away from jaws) until switch signal is off.

14) Slide the cover toward the jaws until switch signal is on.Continue to slide cover toward jaws another 0,8 mm.

15) Hold cover so it does not slide and tighten cover screwsto 9,6 N-m.

16) Repeat steps 7 through 9.

Note: The sensitivity of the switch signal may vary based onthe type of switch used, material thickness, and set-up. ConsultPHD, if you require further assistance.

CHANGING SWITCH POSITION PROCEDURE:(Converting from switch position 2 to 4 or switch position 4 to 2)

1) Remove all air lines connected to clamp (item 1).

2) Loosen lock nut (item 3).

3) Remove switch (item 2) from cover (item 4). Note switchposition.

4) Remove cover screws (item 5), washers (items 6), and cover.Note orientation of target blade (item 7) after cover is removed.

5) Rotate target from present position - 180° about jaw driver pin(item 8).

6) Install cover, washers, and cover screws. Do not tighten screws.

7) Slide cover so that switch mounting thread is directly above thetarget blade.

8) Tighten cover screws.

9) Thread switch into threaded hole that faces the target blade.

10) Thread switch until switch bottoms out on target blade.

11) Note orientation of switch and then back it out 1/2 turn to setgap between switch and target blade.

12) Now hold the switch and tighten lock nut against the cover.

13) Use open end wrench to tighten lock nut completely. Do notover tighten.

ITEM 7

TARGET BLADE

TARGET ORIENTATION SHOWNIS FOR -SB15 AND -SB17(ROTATE 180° FOR -SB16

AND -SB18)

SWITCH POSITIONSHOWN IS FOR-SB15 AND -SB17

SWITCHMOUNTINGTHREAD

SWITCH POSITION FOR-SB16 AND -SB18

SWITCH INSTALLATION AND FIELD SET-UP

1

2

3

45

8

96

7

Page 16: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

16

Dxxxx

Kit includes:Housing and all pins and screws requiredfor installation.

D3xxx SHOWN

NOTES:1) ALL DIMENSIONS ARE REFERENCE UNLESS

SPECIFICALLY TOLERANCED2) NUMBERS IN CIRCLES INDICATE POSITION

(POSITION 1 IS PORT SIDE OF CLAMP)

ADJUSTMENT DIRECTION

DOUBLE SHEET LEVER

POSITION

TARGET - SOLD WITH KIT

ASSEMBLY NOTE: Notch intarget to face switch.

CLAMPSIZE

2

2xF or 2xK

ACCESSORYDxN00DxA00DxB00DxD00DxN00DxA00DxB00DxD00

KITNUMBER71964-0971964-1071964-1771964-1171964-1271964-1371964-1871964-14

DESCRIPTIONHousing w/o switch kitHousing w/4-pin AC/DC switch kitHousing w/3-pin AC/DC switch kitHousing w/4-pin DC switch kitHousing w/o switch kitHousing w/4-pin AC/DC switch kitHousing w/3-pin AC/DC switch kitHousing w/4-pin DC switch kit

35,6

72,0

JAW A

JAW B

SWITCH CABLE EXITLOCATION(D3xxx SHOWN)

38,4 MIN45,3 MAX

5,6

ADJUSTMENT DIRECTION

DOUBLE SHEET

LEVERPOSITION

1

2

3

4

59,7

29,8

GRM2TS-6-45DCB-45DDB-LAA -D 3 A 10Example Ordering Data:

SHADED CODES are required

for this option. All unshaded model codes

are example only.

Switch Option-Refer to page next page forspecifications.Panel Thickness Option-Housing may bepreset at the factory for panel thickness in0,1 mm increments.Material Thickness Range - 0,7 to 4,0 mm

DxA00, DxB00, and DxD00 options do notrequire factory setup. For compatibility withother units, consult PHD.

PANEL THICKNESS OPTION00 - No Panel07 - 0,7 mm10 - 1,0 mm40 - 4,0 mm

SWITCH OPTIONN - No SwitchA - 4-Pin AC/DC SwitchB - 3-Pin AC/DC SwitchD - 4-Pin DC Switch

SWITCH HOUSINGPOSITION

1 - Position 13 - Position 3

HOUSING OPTIOND - Double Sheet

ACCESSORYD3xxx

D1xxx or D3xxxD3xxx

BODY OPTIONSTD

B05, B06, B07, B08, B08A, B09B05, B06, B07, B08, B08A, B09

JAW OPTIONC, D, G, H, J, N, P, S, F, K

C, D, G, H, J, N, P, SF, K

HOUSING POSITION3

1 or 33

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

DOUBLE SHEET DETECTION

Double sheet detection is a process where signaling devices detect thepresence of multiple parts. The Series GRM Clamp accommodates this optionby affixing an adjustable housing and switch to the side of the clamp body. Theinternal switch senses the position of a target on the drive pin that travels inthe housing. The location of the target relates directly to jaw position and thethickness of material being clamped. This option is an excellent choice forbackup or redundant signaling detection and will function within a wide rangeof material thicknesses 0,7 to 4,0 mm. Steel tips are recommended. Urethanetips are not recommended for double sheet detection. Single cone point tosingle diamond tips are not recommended for panels 1,0 mm and below.Single diamond to single diamond tips are recommended for panels 1,0 mmand below.

Available on size 2.

Page 17: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

17

FIELD SET-UP PROCEDURE:1) Using pressure, close clamp jaws with one panel between tips.

2) Loosen both screws and remove lever from locating hole.

3) Slide housing in direction of arrow (toward jaws) until switchjust turns on.

4) Snug flat washer screw. The housing should still slide back andforth.

5) Rotate lever into hole that matches present housing locationand snug screw.

6) Wiggle housing forward and backward. If switch flickers off andon, rotate the lever into the next hole with a higher number (i.e.,from 2 to 3). Wiggle housing again. Switch should stay on.

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

If not, continue to higher numbered hole until switch does notflicker.

7) Tighten both screws to 9,6 Nm. Switch is now set.

TO TEST THE SETUP:

1) Using pressure, close clamp jaws with one panel between tips.The switch should stay on.

2) Close clamp jaws with two panels between tips. The switchshould turn off.

NOTE: With no panel present, the switch will turn on and remain onas the target passes under the switch.

2

3 1

4

LOAD

L2L1

±

±

BU

BN

1LOAD

L2

L1RD/BK

RD/WH

GN

LOAD

+

-

BN

BK

BU

0,2 m 39,0

1/2-20 UNFMICROFAST CONNECTOR

3 2

1

2 3

4

0,2 m 40,0

M12 x 1EUROFAST CONNECTOR

1/2-20 UNFMICROFAST CONNECTOR

0,2 m 40,0

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

SHORT CIRCUIT AND OVERLOADPROTECTION

SWITCH OPTION A

SWITCH OPTION B

SWITCH OPTION D

Bi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AP6X-0.2M-RS 4T

Bi 2-Q10S-AZ31X-0.2M-SB 3T

SWITCHOPTION

ABD

SWITCHTYPE

4-PIN AC/DC - N.O.3-PIN AC/DC - N.O.

4-PIN DC - N.O. - PNP

PHD SWITCHNUMBER

72121-00172121-00372121-002

TURCK PART NUMBERBi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AZ31X-0.2M-SB 3TBi 2-Q10S-AP6X-0.2M-RS 4T

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

Page 18: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

18

Pxxxx

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

PANEL PRESENT DETECTION

Panel present detection is a process where signaling devices detect thepresence of a part. The Series GRM Clamp accommodates this option by affixingan adjustable housing and switch to the side of the clamp body. The internal switchsenses the position of a target on the drive pin that travels in the housing. Thelocation of the target relates directly to jaw position and the thickness of materialbeing clamped. This option is an excellent choice for panel present detection andwill function within a wide range of material thicknesses 0,7 to 4,0 mm. Steel tipsare recommended. Urethane tips are not recommended for panel presentdetection. Single cone point to single diamond tips are not recommended forpanels 1,0 mm and below. Single diamond to single diamond tips arerecommended for panels 1,0 mm and below.

Available on size 2.

Kit includes:Housing and all pins and screws requiredfor installation.

P3xxx SHOWN

NOTES:1) ALL DIMENSIONS ARE REFERENCE UNLESS

SPECIFICALLY TOLERANCED2) NUMBERS IN CIRCLES INDICATE POSITION

(POSITION 1 IS PORT SIDE OF CLAMP)

GRM2TS-6-45DCB-45DDB-LAA -P 3 A 10Example Ordering Data:

SHADED CODES are required

for this option. All unshaded model codes

are example only.

Switch Option-Refer to next page forspecifications.Panel Thickness Option-Housing may bepreset at the factory for panel thickness in0,1 mm increments.Material Thickness Range -0,7 to 4,0 mm

PxA00, PxB00, and PxD00 options do notrequire factory setup. For compatibilitywith other units, consult PHD.

ADJUSTMENT DIRECTION

PANEL PRESENT LEVER

POSITION

PANEL THICKNESS OPTION00 - No Panel07 - 0,7 mm10 - 1,0 mm40 - 4,0 mm

SWITCH OPTIONN - No SwitchA - 4-Pin AC/DC SwitchB - 3-Pin AC/DC SwitchD - 4-Pin DC Switch

SWITCH HOUSINGPOSITION

1 - Position 13 - Position 3

HOUSING OPTIONP - Panel Present

ACCESSORYP3xxx

P1xxx or P3xxxP3xxx

BODY OPTIONSTD

B05, B06, B07, B08, B08A, B09B05, B06, B07, B08, B08A, B09

JAW OPTIONC, D, G, H, J, N, P, S, F, K

C, D, G, H, J, N, P, SF, K

HOUSING POSITION3

1 or 33

CLAMPSIZE

2

2xF or 2xK

ACCESSORYPxN00PxA00PxB00PxD00PxN00PxA00PxB00PxD00

KITNUMBER71964-0371964-0471964-1571964-0571964-0671964-0771964-1671964-08

DESCRIPTIONHousing w/o switch kitHousing w/4-pin AC/DC switch kitHousing w/3-pin AC/DC switch kitHousing w/4-pin DC switch kitHousing w/o switch kitHousing w/4-pin AC/DC switch kitHousing w/3-pin AC/DC switch kitHousing w/4-pin DC switch kit

1

2

3

4

59,7

29,8

JAW A

JAW B

SWITCH CABLE EXITLOCATION(P3xxx SHOWN)

38,4 MIN45,3 MAX

5,6

ADJUSTMENT DIRECTION

PANEL PRESENT

LEVERPOSITION

35,6

72,0

Page 19: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

19

FIELD SET-UP PROCEDURE:1) Using air pressure, close clamp jaws with panel between tips.

2) Loosen both screws and remove lever from locating hole.

3) Slide housing in direction of arrow (toward cylinder) untilswitch just turns on.

4) Snug flat washer screw. Housing should still slide back andforth.

5) Rotate lever into hole that matches present housing locationand snug screw.

6) Wiggle housing forward and backward. If switch flickers off andon, rotate the lever into the next hole with a lower number (i.e.,from 5 to 4). Wiggle housing again. Switch should stay on. Ifnot, continue to lower numbered hole until switch does notflicker.

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

7) Tighten both screws to 9,6 Nm. Switch is now set.

TO TEST THE SETUP:

1) Using air pressure, close clamp jaws with panel between tips.The switch should stay on.

2) Close clamp jaws with no panel between tips. The switchshould turn off.

NOTE: With no panel present, the switch will flicker on as the targetpasses under the switch and turn off as the jaws reach full closed.

For panels 0,7 mm and below, it may be necessary to set the switchin the first hole that flickers (see note 6). Do not rotate lever into thenext hole with a lower number. Instead, leave the lever in the samehole and slide the housing in the direction of the cylinder so theswitch stays on and tighten both screws.

2

3 1

4

LOAD

L2L1

±

±

BU

BN

1LOAD

L2

L1RD/BK

RD/WH

GN

LOAD

+

-

BN

BK

BU

0,2 m 39,0

1/2-20 UNFMICROFAST CONNECTOR

3 2

1

2 3

4

0,2 m 40,0

M12 x 1EUROFAST CONNECTOR

1/2-20 UNFMICROFAST CONNECTOR

0,2 m 40,0

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

SHORT CIRCUIT AND OVERLOADPROTECTION

SWITCH OPTION A

SWITCH OPTION B

SWITCH OPTION D

Bi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AP6X-0.2M-RS 4T

Bi 2-Q10S-AZ31X-0.2M-SB 3T

SWITCHOPTION

ABD

SWITCHTYPE

4-PIN AC/DC - N.O.3-PIN AC/DC - N.O.

4-PIN DC - N.O. - PNP

PHD SWITCHNUMBER

72121-00172121-00372121-002

TURCK PART NUMBERBi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AZ31X-0.2M-SB 3TBi 2-Q10S-AP6X-0.2M-RS 4T

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

Page 20: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

20

Kxxxx

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

PANEL PRESENT ANDDOUBLE SHEET DETECTION

This option provides panel present and double sheet detectionon one Series GRM clamp. This is accomplished by affixing twoadjustable housings and switches to the sides of the clamp body. Theinternal switches sense the position of the targets on the drive pinthat travels in the housings. The location of the targets relates directlyto jaw position and the thickness of the material being clamped. Thisoption is an excellent choice for panel present detection and backupor redundant signaling detection. This option will also function withina wide range of material thicknesses 0,7 to 4,0 mm. Steel tips arerecommended. Urethane tips are not recommended for panelpresent and double sheet detection. Single cone point to singlediamond tips are not recommended for panels 1,0 mm and below.Single diamond to single diamond tips are recommended forpanels 1,0 mm and below.

Available on size 2.

Specific body options are required for this option. See thechart below for available bodies.

Kit includes:Housings and all pins and screwsrequired for installation.

-B06-K3xxx SHOWN

74,2

37,1

72,0

ADJUSTMENT DIRECTION

PANEL PRESENT

LEVERPOSITION

1 64

2 75

3

JAW A

JAW B

SWITCH CABLEEXIT LOCATION

38,4 MIN

33,65,6

29,8

59,7

29,8

59,7ADJUSTMENT DIRECTION

DOUBLE SHEET

LEVERPOSITION

164

275

3

JAW A

JAW B

SWITCH CABLEEXIT LOCATION

45,3 MAX

33,6

GRM2TS-6-45DCB-45DDB-LAA-B06 -K 3 A 10Example Ordering Data:

SHADED CODES are required

for this option. All unshaded model codes

are example only.

PANEL THICKNESS OPTION00 - No Panel07 - 0,7 mm10 - 1,0 mm40 - 4,0 mm

SWITCH OPTIONN - No SwitchA - 4-Pin AC/DC SwitchB - 3-Pin AC/DC SwitchD - 4-Pin DC Switch

PANEL PRESENT SWITCHHOUSING POSITION

1 - Position 13 - Position 3

HOUSING OPTIONK - Panel Present and

Double Sheet

ACCESSORYK1Nxx or K3NxxK1xxx or K3xxx

BODY OPTIONB05, B06, B07, B08, B08A, B09B05, B06, B07, B08, B08A, B09

JAW OPTIONC, D, G, H, J, N, P, SC, D, G, H, J, N, P, S

HOUSING POSITION1 and 31 and 3

CLAMPSIZE

2

ACCESSORYKxN00KxA00KxB00KxD00

KITNUMBER71964-1971964-2071964-2271964-21

DESCRIPTIONHousings w/o switch kitHousings w/4-pin AC/DC switch kitHousings w/3-pin AC/DC switch kitHousings w/4-pin DC switch kit

Switch Option - Refer to next page forspecifications.Panel Thickness Option - Housings may bepreset at the factory for panel thickness in0,1 mm increments.Material Thickness Range - 0,7 to 4,0 mm

K1x00 and K3x00 options do not requirefactory setup. For compatibility with otherunits, consult PHD.

NOTE:1) ALL DIMENSIONS ARE REFERENCE

UNLESS SPECIFICALLY TOLERANCED

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21

PANEL PRESENT DETECTION FIELDSET-UP PROCEDURE1) Using air pressure, close clamp jaws with panel between tips.2) Loosen both screws and remove lever from locating hole.3) Slide housing in direction of arrow (toward cylinder) until switch just

turns on.4) Snug flat washer screw. Housing should still slide back and forth.5) Rotate lever into hole that matches present housing location and snug screw.6) Wiggle housing forward and backward. If switch flickers off and on, rotate

the lever into the next hole with a lower number (i.e., from 5 to 4). Wigglehousing again. Switch should stay on. If not, continue to lower numberedhole until switch does not flicker.

7) Tighten both screws to 9,6 Nm. Switch is now set.TO TEST THE SETUP:1) Using air pressure, close clamp jaws with panel between tips. The switch

should stay on.2) Close clamp jaws with no panel between tips. The switch should turn off.NOTE: With no panel present, the switch will flicker on as the target passesunder the switch and turn off as the jaws reach full closed. For panels 0,7 mmand below, it may be necessary to set the switch in the first hole that flickers(see note 6). Do not rotate lever into the next hole with a lower number.Instead, leave the lever in the same hole and slide the housing in thedirection of the cylinder so the switch stays on and tighten both screws.

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

DOUBLE SHEET DETECTION FIELDSET-UP PROCEDURE1) Using pressure, close clamp jaws with one panel between tips.2) Loosen both screws and remove lever from locating hole.3) Slide housing in direction of arrow (toward jaws) until switch just turns on.4) Snug flat washer screw. The housing should still slide back and forth.5) Rotate lever into hole that matches present housing location and snug

screw.6) Wiggle housing forward and backward. If switch flickers off and on, rotate

the lever into the next hole with a higher number (i.e., from 2 to 3).Wiggle housing again. Switch should stay on. If not, continue to highernumbered hole until switch does not flicker.

7) Tighten both screws to 9,6 Nm. Switch is now set.TO TEST THE SETUP:1) Using pressure, close clamp jaws with one panel between tips. The switch

should stay on.2) Close clamp jaws with two panels between tips. The switch should turn off.NOTE: With no panel present, the switch will turn on and remain on as thetarget passes under the switch.

2

3 1

4

LOAD

L2L1

±

±

BU

BN

1LOAD

L2

L1RD/BK

RD/WH

GN

LOAD

+

-

BN

BK

BU

0,2 m 39,0

1/2-20 UNFMICROFAST CONNECTOR

3 2

1

2 3

4

0,2 m 40,0

M12 x 1EUROFAST CONNECTOR

1/2-20 UNFMICROFAST CONNECTOR

0,2 m 40,0

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

WARNING: NO SHORT-CIRCUITPROTECTION. ALWAYS WIRE A LOADIN SERIES WITH THE SENSOR

SHORT CIRCUIT AND OVERLOADPROTECTION

SWITCH OPTION A

SWITCH OPTION B

SWITCH OPTION D

Bi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AP6X-0.2M-RS 4T

Bi 2-Q10S-AZ31X-0.2M-SB 3T

SWITCHOPTION

ABD

SWITCHTYPE

4-PIN AC/DC - N.O.3-PIN AC/DC - N.O.

4-PIN DC - N.O. - PNP

PHD SWITCHNUMBER

72121-00172121-00372121-002

TURCK PART NUMBERBi 2-Q10S-AZ31X-0.2M-SB 4T/S1597

Bi 2-Q10S-AZ31X-0.2M-SB 3TBi 2-Q10S-AP6X-0.2M-RS 4T

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

Page 22: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

22

PSxxx

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

POSITIONAL SENSING DETECTION

This option provides jaw open and jaw closed sensing byaffixing an aluminum housing to the side of the clamp body. Theadjustable switches sense the position of a target on the drive pin asthe clamp opens and closes.

For use with the following PHD or customer supplied switchesor equivalent:

Ni 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304 (Turck)NBN2-F581-160S6-E8-V1 (P + F)Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34 (Turck)Available on size 2.

(continued on other side -Switch Option specifications)

PS3D9 SHOWN

GRM2TS-6-45DCB-45DDB-LAA -PS 3 D 9Example Ordering Data:

SHADED CODES are required

for this option. All unshaded model codes

are example only.

CONNECTOR POSITION1 - Parallel to bore9 - Perpendicular to bore

SWITCH OPTIONN - No SwitchA - 5-pin AC/DC SwitchD - 4-pin DC Switch (P+F)E - 4-pin DC Switch (Turck)

SWITCH HOUSINGPOSITION

1 - Position 13 - Position 3

HOUSING OPTIONPS - Positional Sensing

NOTES:1) ALL DIMENSIONS ARE REFERENCE UNLESS

SPECIFICALLY TOLERANCED2) NUMBERS IN CIRCLES INDICATE POSITION

(POSITION 1 IS PORT SIDE OF CLAMP)

90°

-PSxA1 = 1/2-20 UNF CABLE CONNECTION-PSxD1 = M12 x 1 CABLE CONNECTION-PSxE1 = M12 x 1 CABLE CONNECTION

39,0

39,2

7,3-PSxD9 = M12 x 1 CABLE CONNECTION-PSxE9 = M12 x 1 CABLE CONNECTION

JAW A

JAW B 4,0 HEXCLOSE SWITCH(ADJUSTABLE)

4,0 HEXOPEN SWITCH (ADJUSTABLE)

4,0 HEX

LEDGREEN = POWERRED & YELLOW = SIGNAL

5,0 HEX

39,0

5,6

29,8

59,7

2

1

4

3

Switch Option-Refer to next pagefor specifications.Connector Position--PSxA1, -PSxD1, and -PSxE1options not recommended for usewith C mounts.Connector position 1 will limitrotation about the clamp body forthe following mounts: R, S, and W.

ACCESSORYPS3NxPSxNxPS3NxPS3A1PSxA1PS3A1PS3DxPSxDxPS3DxPS3ExPSxExPS3Ex

BODY OPTIONSTD

B05, B06, B07, B08, B09B05, B06, B07, B08, B09

STDB05, B06, B07, B08, B09B05, B06, B07, B08, B09

STDB05, B06, B07, B08, B09B05, B06, B07, B08, B09

STDB05, B06, B07, B08, B09B05, B06, B07, B08, B09

JAW OPTIONC, D, G, H, J, N, P, S, F, K

C, D, G, H, J, N, P, SF, K

C, D, G, H, J, N, P, S, F, KC, D, G, H, J, N, P, S

F, KC, D, G, H, J, N, P, S, F, K

C, D, G, H, J, N, P, SF, K

C, D, G, H, J, N, P, S, F, KC, D, G, H, J, N, P, S

F, K

HOUSING POSITION3

1 or 333

1 or 333

1 or 333

1 or 33

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23

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

FIELD SET-UP PROCEDURE:1) Using air pressure, close clamp jaws with panel between tips.

2) Loosen but do not remove screw adjacent to letter “C” (close)on switch cover.

3) Slide screw in direction opposite to arrow (toward cylinder)until switch turns off.

4) Slide screw in direction of arrow (toward jaws) until switchturns on.

5) Align washer under head of screw to cover slot on switch coverbefore tightening.

6) Tighten screw to 5,0 Nm. Close switch is now set.

7) Using air pressure, open clamp jaws.

8) Loosen but do not remove screw adjacent to letter “O” (open)on switch cover.

9) Slide screw in direction opposite to arrow (toward jaws) untilswitch turns off.

10) Slide screw in direction of arrow (toward cylinder) until switchturns on.

11) Align washer under head of screw to cover slot on switch coverbefore tightening.

12) Tighten screw to 5,0 Nm. Open switch is now set.

TO TEST THE SETUP:

13) Using air pressure, close clamp jaws with panel between tips.The switch should turn on.

14) Using air pressure, open clamp jaws. The switch should turn on.

Ni 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304

NBN2-F581-160S6-E8-V1

12

34

LOAD 1RD/WH RD/BK

LOAD 2RD

L1

L1

5

RD/YE

L2

L2

GN

1

2 3

4 LOAD 1

+

BN

BK

BU

LOAD 2WH

47,0

23,0

18,0

1/2-20 UNF

THRU HOLE FOR M5 x 0,8 SHCS4,0 HEX

23,5

SO1

SO2

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)

M12 x 1

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)

THRU HOLE FOR M5 x 0,8 SHCS4,0 HEX

23,5

47,0

18,0

18,0

CONNECTORPOSITION 9

CONNECTORPOSITION 1

90°

23,5

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)

THRU HOLE FOR M5 x 0,8 SHCS4,0 HEX

M12 x 1

47,0

18,0

18,1

CONNECTORPOSITION 9

CONNECTORPOSITION 1

90°

SWITCH OPTION A

SWITCH OPTION D

SWITCH OPTION E

PNP DUAL NORMALLY OPEN3-WIRE DC

4-WIRE AC/DC

PNP DUAL NORMALLY OPEN

3-WIRE DC (V1 TYPE)

1

2 3

4 LOAD 1

+

BN

BK

BU

LOAD 2WH

Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34

Page 24: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

24

SWITCH MOUNTING OPTIONS: CLAMP ACCESSORIES

CLAMPSIZE ACCESSORY

PSxNxPSxA1PSxDxPSxExPSxNxPSxA1PSxDxPSxEx

KITNUMBER72914-0372914-0772914-0472914-0972914-0572914-0872914-0672914-10

DESCRIPTIONHousing w/o switch kit

Housing w/5-pin AC/DC switch kitHousing w/4-pin DC (P+F) switch kit

Housing w/4-pin DC (Turck) switch kitHousing w/o switch kit

Housing w/5-pin AC/DC switch kitHousing w/4-pin DC (P+F) switch kit

Housing w/4-pin DC (Turck) switch kit

SWITCHOPTION

ADE

SWITCHTYPE

5-PIN AC/DC-N.O.4-PIN DC - N.O. - PNP4-PIN DC-N.O. - PNP

PHD SWITCHKIT NUMBER

72914-1172914-1272914-13

SWITCH PART NUMBERNi 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304

NBN2-F581-160S6-E8-V1Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34

REPLACEMENT SWITCH KIT NUMBERS IF ORDERED SEPARATELY

SWITCHOPTION

ADE

PHD PARTNUMBER

73317-00-0265440-001-0265413-00-02

CORDSETPART NUMBER

KB 5T-2V1-G-YE2M-PVC

RK 4T-2

MATCHING CORDSETS 2 METERS LONG

MATING CORDSET

DC - M12 x 1,0 INTERNAL THREADAC - 1/2-20 INTERNAL THREAD

2 m

Kit includes:Housing and all pins and screws requiredfor installation.

2

2xF or 2xK

REPLACEMENT KIT NUMBERS IF ORDERED SEPARATELY

Page 25: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

25

TIP OPTIONS: CLAMP ACCESSORIES

HARD URETHANE TIPSA ON JAW A, B ON JAW B

This option provides harder urethane tips. They are madefrom 93 Durometer Shore A colored red and 85 Durometer Shore Acolored blue for easy identification. These tips provide greaterresistance to panel slippage and more resistance to wear than ourstandard 75 Durometer black tips (DUB or SUB). All dimensions andmounting hardware are identical to the standard urethane tips. Thesetips accommodate 0 to 3,0 mm material thickness on all jaw styles,except on flange jaws. See material thickness chart below.

Tx040 to Tx041

Tx066 to Tx068

Example Ordering Data:

A tip must be specified for jaw A and jaw B.

AVAILABLE ON

GRM4

GRM4GRM2

ACCESSORYTA040 or TB040TA066 or TB066TA040 or TB040TA041 or TB041TA067 or TB067TA041 or TB041TA068 or TB068

GRM2

GRM2

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

GRM2TS-6-45 blank -45 blank -LAA -TA041 -TB041

ACCESSORYCODE

Tx040, Tx041,Tx066, Tx067,

& Tx068

GRM2xS

0 to 3,0

GRMxC

0 to 3,0

GRMxD

0 to 3,0

GRMxF

0 to 2,0

MATERIAL THICKNESS (mm)

SINGLE URETHANE PAD(HARD)

Tx040 (RED)Tx066 (BLUE)

OPTIONTx040Tx040Tx041Tx041Tx066Tx067Tx068

TIP COLORredredredredblueblueblue

KIT NO.65163-0365163-0565163-0465163-0665163-0765163-0865174-05

DOUBLE URETHANE PAD(HARD)

Tx041 (RED)Tx067 (BLUE)

Kit includes:1 Hard Urethane Tip1 Mounting Screw

KIT NUMBERS IF ORDERED SEPARATELYSTYLEsinglesingledoubledoublesingledouble

rounded

ROUNDED URETHANE PAD(HARD)

Tx068 (BLUE)

SIZE2424222

DUROMETER93 Shore A93 Shore A93 Shore A93 Shore A85 Shore A85 Shore A85 Shore A

Page 26: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

26

TIP OPTIONS: CLAMP ACCESSORIES

SHARP DOUBLE CONE POINT TIPA ON JAW A, B ON JAW B

Sharp cone points have a tip that is very sharp (less than0,4 mm). They should be used with a double diamond tip (DDB,DDS, or DDG) mounted opposite them or a chisel or shovel jaw.

Tips should be specified (black, silver, or gold) for the materialthickness and jaw style. Sharp cones can be used on jaw A or jaw B.

Available on size 2.

Tx063 to Tx065

GRM2S S -6-45 blank -45 blank -LAA -TA063 -TB063

Example Ordering Data:

SHADED CODES are required for this option.

BORDERED CODES will normally be ordered.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

For simplicity, these tables show the sharp cone point tip on jaw A.

If sharp cones are ordered on Jaws A & B, they will be mounted as shown.

CLAMPSIZE

2063

71231-03064

71231-04065

71231-05

Kit includes:1 Tip1 Mounting Screw

CODE TA OR TB KIT NOS.

REPLACEMENT KIT NUMBERSIF ORDERED SEPARATELY

TIPCODE

TADDx

CLAMPSIZE

2

JAWAB

MATERIAL THICKNESS (mm)STANDARD JAW STYLETIP

CODETA

DDx

0 to1,50063DDB

1,51 to3,00064DDS

3,01 to4,00065DDG

JAWAB

FLANGE JAW STYLE0 to0,85063DDB

0,86 to1,2064DDB

1,21 to1,52065DDB

MATERIAL THICKNESS (mm)1,53 to

1,94064DDS

1,95 to2,29065DDS

2,30 to2,6065DDG

RECOMMENDED TIP COMBINATION

CLAMPSIZE

2

JAW A

JAW B

TA(B)063 = blackTA(B)064 = silverTA(B)065 = gold

Page 27: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

27

Tx071

TIP OPTIONS: CLAMP ACCESSORIES

15° SINGLE OR DOUBLE DIAMOND TIPA ON JAW A, B ON JAW B

This option provides single or double diamond tips with thegripping surface on a 15° angle. The tips can be used to grip angledsurfaces while keeping the clamp parallel, decreasing the spacerequired by the clamp. These tips are a set and must be used asa pair.

Tx071 to Tx082 accessories are only available for GRM2xKand GRM2xS clamps.

Available on size 2.

Tx082to

Tx071 TO Tx076

Tx077 TO Tx082

REPLACEMENT KIT NUMBERSIF ORDERED SEPARATELY

CLAMPSIZE

222222

OPTIONTx071, Tx074Tx072, Tx075Tx073, Tx076Tx077, Tx080Tx078, Tx081Tx079, Tx082

STYLEsinglesinglesingledoubledoubledouble

TIPCOLORblacksilvergoldblacksilvergold

KITNUMBER71229-0371229-0471229-0571229-0671229-0771229-08

Kit includes:1 15° Single or Double Diamond Tip1 Mounting Screw

NOTE:1) ALL DIMENSIONS ARE REFERENCE

UNLESS SPECIFICALLY TOLERANCED.

SINGLE DIAMOND TIP

DOUBLE DIAMOND TIP

19,0

24,1

5,0 HEX

19,0

38,9

5,0 HEX

GRM 2 TS-6-45 blank -45 blank -LAA -TA071 -TB071

Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

PART

JAW A

JAW B

15°

UPWARD MOUNTINGSINGLE DOUBLE

TA071/TB071 = black TA077/TB077 = blackTA072/TB072 = silver TA078/TB078 = silverTA073/TB073 = gold TA079/TB079 = gold

DOWNWARD MOUNTINGSINGLE DOUBLE

TA074/TB074 = black TA080/TB080 = blackTA075/TB075 = silver TA081/TB081 = silverTA076/TB076 = gold TA082/TB082 = gold

6,0

FOR K AND S JAW STYLES ONLY

TIP OPTIONTA071/TB071TA072/TB072TA073/TB073TA074/TB074TA075/TB075TA076/TB076TA077/TB077TA078/TB078TA079/TB079TA080/TB080TA081/TB081TA082/TB082

MATIERIALTHICKNESS (mm)

0-1,51,51-3,03,01-4,0

0-1,51,51-3,03,01-4,0

0-1,51,51-3,03,01-4,0

0-1,51,51-3,03,01-4,0

TIPCOLORblacksilvergoldblacksilvergoldblacksilvergoldblacksilvergold

TIPSTYLEsinglesinglesinglesinglesinglesingledoubledoubledoubledoubledoubledouble

MOUNTINGORIENTATION

upwardupwardupward

downwarddownwarddownward

upwardupwardupward

downwarddownwarddownward

PART

JAW A

JAW B

15°

Page 28: SERIES GRM CLAMP ACCESSORIES - PHD, Inclitstore.phdinc.com/pdf.asp?filename=MAC04_ADD1_EC.pdf · 2008-05-02 · B08 body. For jaw dimensions from the pivot pin forward, see the Series

28

V2

SEAL OPTIONS: CLAMP ACCESSORIES

FLUORO-ELASTOMER SEALS FORFLUID COMPATIBILITY

This option provides a Series GRM Clamp with fluoro-elastomer seals that are compatible with certain fluids. Sealcompatibility should be checked with the fluid manufacturer forproper application. This option is not for high temperatureapplications. Consult PHD Clamp Division for high temperatureapplications.

Available on size 2.

GRM 2 TS-6-45DCB-45DDB-LAA -V2Example Ordering Data:

SHADED CODES are required for this option.

All unshaded model codes are example only.

For compatibility with other units, consult PHD.

KIT NUMBER65498-03

REPLACEMENT KIT NUMBERIF ORDERED SEPARATELYCLAMP SIZE

2

Kit includes:1 Rod Seal1 Piston Seal1 Bore Plug Seal

ROD SEAL

PISTON SEAL

BORE PLUG SEAL

PHD, Inc. PHD GmbH9009 Clubridge Drive Arnold-Sommerfeld-Ring 2

P.O. Box 9070, Fort Wayne, Indiana 46899 U.S.A. D-52499 Baesweiler GERMANYPhone (260) 747-6151 • Fax (260) 747-6754 Phone 02401-805 230 • Fax 02401-805 232

[email protected] • www.phdinc.com [email protected] • www.phd-gmbh.de 1M-A4 2/03 5784