Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

Embed Size (px)

Citation preview

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    1/59

    Zahid Nazir

    Roll # AB523655

    1

    [ T Y P E T H E C O M P A N Y A D D R E S S ]

    ASSIGNMENT2

    OPERATIONS

    MANAGEMENT

    OPERATION MANAGEMENT

    VS

    QUALITY MANAGEMENT

    ZAHID NAZIR

    Roll No. AB523655

    MBA Executive

    2nd Semester , Spring 2009

    A L L A M A I Q B A L O P E N U N I V E R S I T Y , I S L A M A B A D

    C O M M O N W E A L T H O F L E A R N I N G E X E C U T I V E M B A P R O G R A M M E

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    2/59

    Zahid Nazir

    Roll # AB523655

    2

    OPERATION MANAGEMENT

    Every business is managed through three major functions: finance, marketing,

    and operations management. Figure 1-1 illustrates this by showing that the vice

    presidents of each of these functions reports directly to the president or CEO

    of the company. Other business functionssuch as accounting, purchasing,

    human resources, and engineeringsupport these three major functions.

    Finance is the function responsible for managing cash flow, current assets, and

    capital investments. Marketing is responsible for sales, generating customerdemand, and understanding customer wants and needs. Most of us have some

    idea of what finance and marketing are about, but what does operations

    management do?

    Fig: Organizational chart showing the three major business functions

    Operations management (OM) is the business function that plans, organizes,

    coordinates, and controls the resources needed to produce a companys goods

    and services.

    Operations management is a management function. It involves managing

    people, equipment, technology, information, and many other resources.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    3/59

    Zahid Nazir

    Roll # AB523655

    3

    Operations management is the central core function of every company. This is

    true whether the company is large or small, provides a physical good or a

    service, is for profit or not for profit. Every company has an operations

    management function. Actually, all the other organizational functions are there

    primarily to support the operations function. Without operations, there would

    be no goods or services to sell. Consider a retailer such as Gap that sells casual

    apparel. The marketing function provides promotions for the merchandise, and

    the finance function provides the needed capital. It is the operations function,

    however, that plans and coordinates all the resources needed to design,

    produce, and deliver the merchandise to the various retail locations. Without

    operations, there would be no goods or services to sell to customers.

    WHY OPERATION MANAGEMENT

    The importance of operations management was not always recognized by

    business. In fact, following World War II American corporations were

    dominated by marketing and finance functions. The United States had just

    emerged from the war as the undisputed global manufacturing leader due inlarge part to efficient operations. At the same time Japan and Europe were in

    ruins with their businesses and factories destroyed. U.S. companies were left

    to fill these markets: the post-World War II period of the 1950s and 1960s

    represented the golden era for U.S. business. The primary opportunities were

    in the areas of marketing, to develop the large potential markets for new

    products, and in finance, to support the growth. Since there were no

    significant competitors, the operations function became of secondary

    importance, because companies could sell what they produced. Even thedistinguished economist John Kenneth Galbraith was noted as saying: the

    production problem has been solved.

    Then in the 1970s and 1980s things changed. American companies experienced

    large declines in productivity growth, and international competition began to

    be a challenge in many markets. In some markets such as the auto industry,

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    4/59

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    5/59

    Zahid Nazir

    Roll # AB523655

    5

    SYSTEM OF OPERATION MANAGEMENT (Transformation Process)

    The role of operations management is to transform a companys inputs intothe finished goods or services. Inputs include human resources (such as

    workers and managers), facilities and processes (such as buildings and

    equipment), as well as materials, technology, and information. Outputs are the

    goods and services a company produces.

    Figure shows this transformation process. At a factory the transformation isthe physical change of raw materials into products, such as transforming

    leather and rubber into sneakers, denim into jeans, or plastic into toys. At an

    airline it is the efficient movement of passengers and their luggage from one

    location to another. At a hospital it is organizing resources such as doctors,

    medical procedures, and medications to transform sick people into healthy

    ones.

    Operations management is responsible for orchestrating all the resources

    needed to produce the final product. This includes designing the product;

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    6/59

    Zahid Nazir

    Roll # AB523655

    6

    deciding what resources are needed; arranging schedules, equipment, and

    facilities; managing inventory; controlling quality; designing the jobs to make

    the product; and designing work methods. Basically, operations management

    is responsible for all aspects of the process of transforming inputs into outputs.

    Customer feedback and performance information are used to continually

    adjust the inputs, the transformation process, and characteristics of the

    outputs. As shown in Figure , this transformation process is dynamic in order to

    adapt to changes in the environment.

    Proper management of the operations function has led to success for many

    companies. For example, in 1994 Dell Inc. was a second-tier computer maker

    that managed its operations similar to others in the industry. Then Dell

    implemented a new business model that completely changed the role of its

    operations function. Dell developed new and innovative ways of managing the

    operations function that have become one of todays best practices. These

    changes enabled Dell to provide rapid product delivery of customized products

    to customers at a lower cost, and thus become an industry leader.

    For operations management to be successful, it must add value during the

    transformation process. We use the term value added to describe the net

    increase between the final value of a product and the value of all the inputs.

    The greater the value added, the more productive a business is. An obvious

    way to add value is to reduce the cost of activities in the transformation

    process. Activities that do not add value are considered a waste; these include

    certain jobs, equipment, and processes. In addition to value added, operations

    must be efficient. Efficiency means being able to perform activities well, and atthe lowest possible cost. An important role of operations is to analyze all

    activities, eliminate those that do not add value, and restructure processes

    and jobs to achieve greater efficiency. Todays business environment is morecompetitive than ever, and the role of operations management has becomethe focal point of efforts to increase competitiveness by improving valueadded and efficiency.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    7/59

    Zahid Nazir

    Roll # AB523655

    7

    DIFFERENCES BETWEEN MANUFACTURING AND SERVICEORGANIZATIONS

    Organizations can be divided into two broad categories: manufacturing

    organizations and service organizations, each posing unique challenges for the

    operations function. There are two primary distinctions between these

    categories. First, manufacturing organizations produce physical, tangible

    goods that can be stored in inventory before they are needed. By contrast,

    service organizations produce intangible products that cannot be produced

    ahead of time. Second, in manufacturing organizations most customers have

    no direct contact with the operation. Customer contact is made through

    distributors and retailers. For example, a customer buying a car at a car

    dealership never comes into contact with the automobile factory. However, in

    service organizations the customers are typically present during the creation of

    the service. Hospitals, colleges, theaters, and barber shops are examples of

    service organizations in which the customer is present during the creation of

    the service.

    The differences between manufacturing and service organizations are not as

    clear-cut as they might appear, and there is much overlap between them. Most

    manufacturers provide services as part of their offering, and many service firms

    manufacture physical goods that they deliver to their customers or consume

    during service delivery. For example, a manufacturer of furniture may also

    provide shipment of goods and assembly of furniture. On the other hand, a

    barber shop may sell its own line of hair care products. You might not know

    that General Motors greatest return on capital does not come from selling carsbut rather from post sales parts and service. The differences between

    manufacturing and services are shown in Figure 1-3, which focuses on the

    dimensions of product tangibility and the degree of customer contact. Pure

    manufacturing and pure service extremes are shown, as well as the overlap

    between them.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    8/59

    Zahid Nazir

    Roll # AB523655

    8

    Fig: Characteristics of manufacturing and service organizations

    Even in pure service companies some segments of the operation may have low

    customer contact while others have high customer contact. The former can be

    thought of as back room or behind the scenes segments. Think of a fast-food operation such as Wendys, for which customer service and customer

    contact are important parts of the business. However, the kitchen segment of

    Wendys operation has no direct customer contact and can be managed like a

    manufacturing operation. Similarly, a hospital is a high-contact service

    operation, but the patient is not present in certain segments, such as the lab

    where specimen analysis is done.

    In addition to pure manufacturing and pure service, there are companies thathave some characteristics of each type of organization. For these companies it

    is difficult to tell whether they are actually manufacturing or service

    organizations. Think of a post office, an automated warehouse, or a mail-order

    catalog business. These companies have low customer contact and are capital

    intensive, yet they provide a service. We call these companies quasi-

    manufacturing organizations.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    9/59

    Zahid Nazir

    Roll # AB523655

    9

    TYPES OF OPERATIONS

    Types ofOperations

    ManufacturingSystem

    ContinuousProduction

    MassProduction

    (Flow)

    ProcessingProduction

    IntermittentProduction

    BatchProduction

    JobProduction

    Service System

    Basic Types of Production Processes

    Intermittent Production System

    Production is performed on a start-and-stop basis, such as for the manufacture

    of made-to-order products.

    Mass Production

    A special type of intermittent production process using standardized methods

    and single-use machines to produce long runs of standardized items.

    Mass Customization

    Designing, producing, and delivering customized products to customers for ator near the cost and convenience of mass-produced items.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    10/59

    Zahid Nazir

    Roll # AB523655

    10

    Mass customization combines high production volume with high productvariety.Elements of mass customization:

    Modular product design

    Modular process design

    Agile supply networks

    Continuous Production ProcessesA production process, such as those used by chemical plants or refineries, that

    runs for very long periods without the start-and-stop behavior associated with

    intermittent production.

    Enormous capital investments are required for highly automated facilities thatuse special-purpose equipment designed for high volumes of production andlittle or no variation in the type of outputs.Mass Production System (Flow)

    Continuous Production

    Anticipation of demand

    May not have uniform production

    Standardized Raw material

    Big volume of limited product line

    Standard facility- high standardization.

    Fixed sequence of operation Material handling is easier

    High skilled operator not required

    More Human problem is foreseen

    Huge investment.

    High raw material inventory.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    11/59

    Zahid Nazir

    Roll # AB523655

    11

    Processing Production System

    Extended form of mass production system F.G of one stage is fed to next stage

    More automatic machines

    One basic raw material is transferred into several products at severalstages.

    Less highly skilled workers required

    More human problems foreseen

    Highly standardized system

    Batch Production System

    Highly specialized Human resource is required

    Highly specialized multi tasking machines

    Machines are shared.

    Production in batches

    Production lots are based on customer demand or order.

    No single sequence of operation

    Finished goods are heterogeneous

    Custom built / job order production system

    Highly specialized Human resource is required

    Highly specialized multi tasking machines Machines are shared

    Raw material is not standardized

    Process is not standardized

    No scope for repetition of production

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    12/59

    Zahid Nazir

    Roll # AB523655

    12

    Comparative study of different production systems

    TypeParameter

    Mass/ Flow Process Job Batch

    Per unitmanf.cost

    High Low High High

    Size &

    Capital Invest.

    Large

    Less

    V. Large

    High

    Small

    Low

    Medium

    High

    Flexibility No No More More

    Technical abilitySkills

    Less Less High High

    Orgn. Structure Line staff Line staff Functional Functional

    Industrialapplication

    Automobile

    Sugar

    Refinery

    Chemical

    Petroleum

    Milk

    process.

    Construction

    Bridges

    SPM

    Consumerprod.

    M/c. Tools

    OPERATIONS MANAGEMENT DECISIONS

    Decisions made in operations management are mainly of two types:

    Strategic Decisions

    Tactical Decisions

    Long-term decisions that set the direction for the entire organization are called

    strategic decisions. They are broad in scope and set the tone for other, more

    specific decisions. They address questions such as: What are the unique

    features of our product? What market do we plan to compete in? What do we

    believe will be the demand for our product?

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    13/59

    Zahid Nazir

    Roll # AB523655

    13

    Short-term decisions that focus on specific departments and tasks are called

    tactical decisions. Tactical decisions focus on more specific day-to-day issues,

    such as the quantities and timing of specific resources. Strategic decisions are

    made first and determine the direction of tactical decisions, which are made

    more frequently and routinely. Therefore, we have to start with strategic

    decisions and then move on to tactical decisions. This relationship is shown in

    Figure. Tactical decisions must be aligned with strategic decisions, because

    they are the key to the companys effectiveness in the long run. Tactical

    decisions provide feedback to strategic decisions, which can be modified

    accordingly.

    Fig: The relationship between strategic and tactical decisions

    FUNCTIONS OF OPERATION MANAGEMENT

    Operation management involves the management of human, technology and

    system resources. To manage these resources, operations managers must

    perform the same basic functions that all mangers are expected to perform.

    The operations management functions include planning, directing, organizing,

    staffing, motivating and controlling.

    PLANNING

    Planning is a management function that involves the establishment of goals

    and objectives towards which employees direct a course of action. There are

    many different type of planning activities.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    14/59

    Zahid Nazir

    Roll # AB523655

    14

    Strategic Planning: It involves the establishment of long-term goals for

    the entire organization or system. An example of an OM strategic plan is

    to achieve a goal of growth by building and locating a new production

    facility.

    Tactical Planning: Planning that involves a more specific effort to

    establish a means by which to achieve the desired goals and objectives in

    the medium term is sometimes referred to as tactical planning. An

    example of an OM tactical plan is the stepwise implementation

    procedures for locating a new plant.

    Operational Planning: Its a shorter term planning that implements the

    critical objectives. If the first step of an OM tactical plan to locate a new

    plant is to determine which state the plant is to be located in, an

    operational plan might establish a team of researchers and detailed

    methodology to be used by the team to facilitate their state selection

    decision.

    DIRECTING

    The directing function of management involves supervising, ordering and

    commanding. Examples of directing in operations management include making

    daily job assignments, giving directions to employees on job-related

    procedures, and ordering people to perform specific tasks.

    ORGANIZING

    The organizing function involves structuring the organizations systems toachieve planned objectives. Examples of organizing in operation management

    includes structuring the tasks that make up an employees job, defining the

    procedures that are required to produce a product and coordinating individual

    and group activities.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    15/59

    Zahid Nazir

    Roll # AB523655

    15

    STAFFING

    The staffing function of management includes recruiting employees, screening

    job applicants, and selecting and training personnel. Staffing can also include

    writing job specifications, which are the job requirements that the each worker

    is expected to perform for a specific job (for example learning to use

    microcomputers), and job descriptions, which define the type of tasks involved

    ( such as keeping inventories in the stock room).

    MOTIVATING

    The motivating function of management involves guiding, coaching and

    inspiring employees to achieve planned objectives. In operation management

    motivating employees involves understanding psychological and sociological

    factors that affect employees behavior in the workplace. In recent years, the

    motivating function of management has shifted from the study of psychology

    of the individual working in the OM system to how the individual interacts with

    the OM system. Management is learning how the OM system can be structuredto motivate the employee to achieve planned objectives.

    CONTROLLING

    The controlling management function involves setting standards, monitoring,

    measuring, observing and when necessary, taking appropriate actions to

    adjust the system to keep it on track to achieve planned objectives. Bothhuman and physical resources requires some type of control. Examples of

    operation management controlling include using computerized lasers to spot

    defects in paint jobs and auditing freight bills to determine the accuracy of

    vendor delivery times and charges.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    16/59

    Zahid Nazir

    Roll # AB523655

    16

    ACTIVITIES IN OPERATION MANAGEMENT

    In addition to the management functions, operation managers perform manyother activities. These operation management activities are what make up an

    operations managers job and are often included in OM job descriptions and

    job specifications. The OM activities can be organized into three categories of

    activities:

    Planning for the future

    Planning and controlling operations

    Improving products and systems

    a). PLANNING FOR THE FUTURE

    operations managers must anticipate the future and plan it for today.

    Three activities that are focused on planning for the future are total

    quality management, forecasting and improving technology and

    international integration of OM systems.

    Total Quality management

    Total quality management (TQM) is primarily concerned with the

    principles and overall philosophy that drive an organization to seek

    quality in the products and services that it provides to customers. TQM is

    a corporate level strategy that becomes an operation management

    strategy for manufacturing and service excellence. TQM is so

    prerequisite to OM success.

    Forecasting

    Operations mangers must be able to accurately forecast demand for

    timely production of their products. They must be able to forecast

    human resource needs to acquire necessary worker inputs into their

    transformation process. Managers must be acquainted with different

    types of forecasting that affect the OM system.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    17/59

    Zahid Nazir

    Roll # AB523655

    17

    Improving Technology and International Integration of OM System

    International competition is forcing operations managers to developglobal planning strategies. Adapting and integrating international

    strategies require operations managers to understand the various

    restrictive roles the integration of management resources can play, and

    the strategic opportunities offered by advanced OM technology. For

    example, manufacturing firms during the 1980s that choose a strategy

    of cost reduction to be competitive with international manufacturers

    found their strategy to be successful in the 1990s when coupled with the

    mid 1980s devaluation of the US dollar.

    b). PLANNING AND CONTROLLING OPERATIONS

    Another category of operations management activities involves basic

    planning and controlling activities. These activities includes production

    planning, materials management, inventory management and

    scheduling.

    Production Planning

    Production planning activities involves setting and achieving goals

    specifically related to operations management planning of management

    resources.

    Materials Management

    The materials management activity involves the grouping of

    management functions supporting material flow. Materials managementincludes activities such as the purchase and internal control of

    production materials; the planning and control of work in process

    (unfinished products in various stages of production; and warehousing

    shipping and distribution of the finished product.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    18/59

    Zahid Nazir

    Roll # AB523655

    18

    Inventory Management

    The inventory management activity is concerned with the planning andcontrol of inventories. There are two general type of inventory;

    dependant demand inventory and independent demand inventory.

    Dependant demand inventory is made up of inventory items that are

    consumed within an organization to produce a finished product. For

    example, rubber- the raw material used by the Good Year Company to

    produce automobile tires for consumers is an example of a dependant

    demand inventory item. Dependant demand inventory items depend on

    consumer demand of finished products.

    Independent demand inventory comprises inventory items consumed by

    customers external to the organization. For example, a grocery stores

    inventory of flashlight batteries is an independent demand inventory

    item.

    Scheduling

    Scheduling involves assigning specific tasks, jobs and work for

    equipment, facilities and human resources in accordance with a timed

    planning horizon.

    c). IMPROVING PRODUCT AND SYSTEMS

    Operation management activities in the 1990s must also support

    continuous improvement of product and systems. These activities

    include product and service design, quality assurance, facility locationanalysis and layout design and job design and work measurement.

    Product and Service Design

    Product and service design includes all the activities that are required to

    create and structure a product or service. Although the design stage

    largely involves design engineers and marketing personnel, operation

    managers are often included as well, to ensure that the end result is

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    19/59

    Zahid Nazir

    Roll # AB523655

    19

    producible. Examples of activities in product design includes performing

    cost analysis to determine if new product designs are economically

    feasible, linking activities between computer aided design systems and

    actual production facilities, and sequencing activities to ensure an

    ordered sequence of production tasks to complete the product.

    Quality Assurance

    The quality assurance activity involves the rules and methodological and

    technological aspects of manufacturing and service quality. It includes a

    comprehensive analysis of the entire operations management system

    from input to output on any attribute that can be used to define quality.

    Quality assurance seeks to implement TQM as an OM strategy. Examples

    of quality assurance include reducing product defects, maintaining a

    customer service department and monitoring the quality of incoming

    raw materials.

    Facility Location and Layout Design

    The facility location activity involves determining where to establish amanufacturing plant or a service facility. The layout design activity

    involves determining how the internal facility (departments, equipment,

    and service or work stations) will be arranged.

    Job Design and Work Measurement

    The job design activity involves the structuring of work tasks assigned to

    an employee. Job design is the study of the tasks that make up a job. The

    work measurement activity involves the timing of tasks that comprise ajob.

    Not all operations managers perform all of these activities. Many

    mangers make a productive career out of performing just one of the

    above activities. To be a successful manager, one must have some

    knowledge of all of these activities and the role they play in an

    organization.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    20/59

    Zahid Nazir

    Roll # AB523655

    20

    COMMUNICATION IN OPERATION MANAGEMENT

    In the age of information, operation managers must be able to

    communicate and interact with the people with whom they work and

    with those for whom the work is performed. There are two types of

    communication:

    i). Communication or interaction within the organization is known as

    cross-functional relations. This is the communication b/w different

    function or departments like accounting, marketing, finance, IT,

    personnel and technical specialists.

    Marketing Finance

    AccountingOperations

    ManagementIT

    Technical

    Specialist Personnel

    DEPARTMENTAL AREAS WITHIN THE INTERNAL

    ENVIRONMENT OF THE ORGANIZATION

    ii). Communication or interaction with individuals outside the

    organization is referred to as external relations. External individuals

    includes customers, public interest groups, competitors, stockholders

    and owners, suppliers and government.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    21/59

    Zahid Nazir

    Roll # AB523655

    21

    CustomersPublic Interest

    groups

    GovernmentTHE

    ORGANIZATIONCompetitors

    Suppliers Stockholders &Owners

    THE ORGANIZATION AND THE EXTERNAL ENVIRONMENT

    **********************

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    22/59

    Q

    Quality management is a

    design, develop and im

    with respect to the syste

    Quality Improvement

    W. Edwards Deming is b

    quality, productivity, an

    attention for managers,

    management:

    Break down barrie

    Management sho

    Improve constantl

    Institute a progra

    The following diagram i

    made popular by Demin

    22

    ALITY MANAGEMENT

    method for ensuring that all the act

    lement a product or service are eff

    and its performance.

    est known for his management philo

    competitive position. He has form

    some of these points are more appr

    rs between departments;

    ld learn their responsibilities, and ta

    y;

    me of education and self-improvem

    the Shewhart cycle (PDCA) for qu

    .

    SHEWART CYCLE (PDCA)

    Zahid Nazir

    Roll # AB523655

    ivities necessary to

    ctive and efficient

    sophy establishing

    lated 14 points of

    opriate for service

    e on leadership;

    ent.

    lity improvement,

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    23/59

    Zahid Nazir

    Roll # AB523655

    23

    The philosophy is to keep improving the quality of an organization. It is defined

    by four keys:

    Plan: Design or revise business process components to improve results

    Do: Implement the plan and measure its performance

    Check: Assess the measurements and report the results to decision

    makers

    Act: Decide on changes needed to improve the process

    The consolidation phase enables the organization to take stock of what has

    been taking place and to ensure made to processes that require

    documentation (both to allow processes to be repeatable and to facilitate

    recognition of the achievement of some form of quality standard).

    QUALITY ASSURANCE

    It is part of quality management focused on providing confidence that qualityrequirement will be fulfilled.

    Productions quality starts with process capable of producing to design

    Specification and continuous with an inspection program arises if standards are

    being met. As said earlier the initial deviation concerning specification is based

    on precision sought by customers and accuracy attainable by production

    facilities. Given a process capable of obtaining the required precision

    unacceptable variations still occurs. Bluent tools, misalignment due to wearand tear of machinery, workers unless they can contribute to inferior output

    from a process inherently capable of acceptable quality. Coordinatorcontrolled

    activities to prevent this and ensuring what customer wants they get.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    24/59

    Zahid Nazir

    Roll # AB523655

    24

    QUALITY INSPECTIONS

    The single act most costly associated with quality control is inspection (e.g.technicians testing concrete slabs in lab, food inspectors are also inspecting

    food grading tea, etc). In addition to maintaining quality inspectors provide

    information by which the performance of sorters, machines, departments, and

    plans can be evaluated.

    COST OF QUALITY

    Prevention costs

    Quality planning

    Formal Technical Reviews

    Test equipment

    Training

    Appraisal costs

    In-process and inter-process inspection Equipment calibration and maintenance

    Testing

    Failure costs

    Internal failure costs

    Rework

    Repair

    Failure mode analysis

    External failure costs

    Complaint resolution

    Product return and replacement

    Help line support

    Warranty work

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    25/59

    Zahid Nazir

    Roll # AB523655

    25

    EVALUATION OF QUALITY CONTROL

    Part 1: The ancient Egyptians demonstrated a commitment to quality in theconstruction of their pyramids Greeks set high standards in arts and crafts. The

    quality of Greek architecture of the 5th century BC was the motivation behind

    subsequent architectural construction of Rome. Roman built cities; bridges and

    roads inspire us even today.

    Part 2: up to 1800 production of goods and services was predominantly

    confirmed to single individuals/family responsible for quality of product

    (operator quality control period)

    Part 3: Starting in early 1900 1920 . The second phase called former quality

    control period. With the industrial revolutions (steam engine-James watt-coal

    and iron) came the concept of mass production which was based on principle

    of specialization of labor .supervisor will be responsible for overall quality.

    (Companies with machine power in place of Human power alone came into

    existence.

    Part 4: Period from 1920- 1940. This is the inspection quality control period.

    Product and processes become more complicated and production volume

    increased. No. of workers reporting to a foreman increased. Inspectors were

    therefore designated to check the quality of the product item with those of

    standards. Non-conforming items were either reworked if feasible or were

    discarded.

    During the period the foundations of statistical aspects of quality control were

    being developed. Bell labs proposed the concept of using statistical charts to

    control the variables of a product dodge and rowing proposed acceptance

    sampling.

    1930 saw the application of acceptance sampling plan in industring .In 1929

    Walter show hart got sponsorship of ASTM, ASME, ASA for creating a joint

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    26/59

    Zahid Nazir

    Roll # AB523655

    26

    committee for the development of statistical applications in engineering and

    manufacturing.

    US Food Drugs and cosmetic Act 1938 came into existence-a quality measure.

    Phase 5: the next phase in the evaluation process occurred between 1940-1960

    and is termed as statistical quality control phase.

    American society for quality control was formed in 1946. Use of quality control

    procedures however no where close to the level that it should have been even

    in America. Japan although totally destroyed during World War II embraced the

    new philosophical whole-heartedly.

    QUALITY ASSURANCE

    Analysis

    Auditing

    Reporting

    Goal of quality assurance

    Provide management with the data necessary to be informed about

    product quality.

    Make confidence and be sure that product quality is meeting .

    Quality Standards

    The International Organization for Standardization (ISO) created the Quality

    Management System (QMS) standards in 1987. These were the ISO 9000:1987

    series of standards comprising ISO 9001:1987, ISO 9002:1987 and ISO

    9003:1987; which were applicable in different types of industries, based on the

    type of activity: designing, production or service delivery. The standards have

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    27/59

    Zahid Nazir

    Roll # AB523655

    27

    been regularly reviewed every few years by the International Organization for

    Standardization. The version in 1994 and was called the ISO 9000:1994 series;

    comprising of the ISO 9001:1994, 9002:1994 and 9003:1994 versions. The last

    revision was in the year 2000 and the series was called ISO 9000:2000 series.

    However the ISO 9002 and 9003 standards were integrated and one single

    certifiable standard was created under ISO 9001:2000. Since December 2003,

    ISO 9002 and 9003 standards are not valid, and the organizations previously

    holding these standards need to do a transition from the old to the new

    standards. The ISO 9004:2000 document gives guidelines for performance

    improvement over and above the basic standard (i.e. ISO 9001:2000).

    The Quality Management System standards created by ISO are meant to certify

    the processes and the system of an organization and not the product or service

    itself. ISO 9000 standards do not certify the quality of the product or service.

    Recently the International Organization released a new standard, ISO 22000,

    meant for the food industry. This standard covers the values and principles of

    ISO 9000 and the HACCP standards. It gives one single integrated standard forthe food industry and is expected to become more popular in the coming years

    in such industry.

    The most elaborated and accepted concept of quality management is the

    model of the EFQM Excellence Model.

    THE DETERMINANTS OF QUALITY

    The degree to which a product or service successfully satisfying its intended

    purpose has four primary determinants

    1) Quality of design

    2) How well it confirms to the design

    3) Ease of use

    4) Service after delivery

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    28/59

    Zahid Nazir

    Roll # AB523655

    28

    Quality of design

    Quality of design refers to the intentions of designers to include or exclude

    certain features in a product or service (e.g.: different automotives with

    different size appearance, fuel economy, comfort, material used etc) These

    differences reflect choices made by designers that determines the quality of

    design. There design decisions take into account customer wants, production

    or service capabilities, safety, liability cost and similar other considerations.

    Designers may work closely with marketing and operations department. A

    poor design can result in difficulties in production or service. For example,materials might be difficult to obtain specifications to meet, procedure difficult

    to follow, similarly a superior design usually cannot offset

    poor workmanship.

    Quality of conformance

    Refers to the degree to which goods and services conform (i.e. to achieve) the

    intent of designers. This is affected by factors such as the capability ofequipments, skills, training, taking prompt corrective action etc. (That is the

    reason we want designers to work in close coordination with manufacturing

    and inspection department during pilot job and procedures for manufacture

    developed accordingly.

    Ease of Use

    The determinants of quality does not stop once the product or service hasbeen sold. Ease of use and user instructions are important. They increase the

    chances but do not guarantee, that the product will be used for its intended

    purposes and in such a way that it will continue to function properly and safely.

    (i.e. user misused case) Much of the same can be applied to services also.

    Customers, patients, clients must be clearly informed. Much of the instructions

    takes the form of printed instructions, labels and what to do if something goes

    wrong.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    29/59

    Zahid Nazir

    Roll # AB523655

    29

    Service after delivery

    For a variety of reasons products do not always perform as expected andservices do not always yield the desired results. Through recall adjustmentreplacement, buyback etc this situation is remedied.

    Quality of care should be defined in light of both technical standards and

    patients' expectations. While no single definition of health service quality

    applies in all situations, the following common definitions are helpful guides:

    Technical performance

    Access to services Effectiveness of care

    Efficiency of service delivery

    Interpersonal relations

    Continuity of services

    Safety

    Physical infrastructure and comfort

    Choice

    QUALITY MANAGEMENT PRINCIPLES

    Following are the eight quality management principles on which the quality

    management system standards of the revised ISO 9000:2000 series are based.

    These principles can be used by senior management as a framework to guide

    their organizations towards improved performance. The principles are derived

    from the collective experience and knowledge of the international experts who

    participate in ISO Technical Committee ISO/TC 176, Quality management and

    quality assurance, which is responsible for developing and maintaining the ISO

    9000 standards.

    Principle 1 Customer focusOrganizations depend on their customers and therefore should understand

    current and future customer needs, should meet customer requirements and

    strive to exceed customer expectations.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    30/59

    Zahid Nazir

    Roll # AB523655

    30

    Principle 2 Leadership

    Leaders establish unity of purpose and direction of the organization. Theyshould create and maintain the internal environment in which people can

    become fully involved in achieving the organization's objectives.

    Principle 3 Involvement of people

    People at all levels are the essence of an organization and their full

    involvement enables their abilities to be used for the organization's benefit.

    Principle 4 Process approach

    A desired result is achieved more efficiently when activities and related

    resources are managed as a process.

    Principle 5 System approach to management

    Identifying, understanding and managing interrelated processes as a system

    contributes to the organization's effectiveness and efficiency in achieving its

    objectives.

    Principle 6 Continual improvement

    Continual improvement of the organization's overall performance should be a

    permanent objective of the organization.

    Principle 7 Factual approach to decision making

    Effective decisions are based on the analysis of data and information.

    Principle 8 Mutually beneficial supplier relationships

    An organization and its suppliers are interdependent and a mutually beneficial

    relationship enhances the ability of both to create value.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    31/59

    Zahid Nazir

    Roll # AB523655

    31

    BENCHMARKING

    Benchmarking (also "best practice benchmarking" or "processbenchmarking") is a process used in management and particularly strategic

    management, in which organizations evaluate various aspects of their

    processes in relation to best practice, usually within their own sector. This then

    allows organizations to develop plans on how to adopt such best practice,

    usually with the aim of increasing some aspect of performance. Benchmarking

    may be a one-off event, but is often treated as a continuous process in which

    organizations continually seek to challenge their practices.

    A process similar to benchmarking is also used in technical product testing and

    in land surveying. See the article benchmark for these applications.

    Advantages of benchmarking

    Benchmarking is a powerful management tool because it overcomes

    "paradigm blindness." Paradigm Blindness can be summed up as the mode of

    thinking, "The way we do it is the best because this is the way we've alwaysdone it." Benchmarking opens organizations to new methods, ideas and tools

    to improve their effectiveness. It helps crack through resistance to change by

    demonstrating other methods of solving problems than the one currently

    employed, and demonstrating that they work, because they are being used by

    others.

    Competitive benchmarking

    Advantage of the benchmarking for a company:

    1. A better understanding of the wants (expectations) of the customer because

    it is: based on the reality of the market estimated in an objectivist way.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    32/59

    Zahid Nazir

    Roll # AB523655

    32

    2. A better economic planning of the purposes and the objectives to achieve in

    the company because they are: centered on what takes place outside

    controlled and mastered.

    3. A better increase of the productivity: resolution of the real problems

    Understanding of the processes and what they produce

    4. Better current practices Search for the change Many decisions practices of

    break

    5. A better competitiveness thanks to: a solid knowledge of the competition a

    strong implication of the staff new ideas on practices and tried techniques.

    Benchmarking has consequences which are beyond the process itself: it

    reforms all the levels of the company.; modifies the process of manufacture of

    the product leads(drives) ; also reforms the hierarchical organization of the

    company, the product itself, and the state of mind of the employees.

    Procedure

    1. Identify your problem areas - Because benchmarking can be applied to any

    business process or function, a range of research techniques may be required.

    They include: informal conversations with customers, employees, or suppliers;

    exploratory research techniques such as focus groups; or in-depth marketing

    research, quantitative research, surveys, questionnaires, reengineering

    analysis, process mapping, quality control variance reports, or financial ratioanalysis.

    2. Identify other industries that have similar processes - For instance if one

    were interested in improving handoffs in addiction treatment s/he would try to

    identify other fields that also have handoff challenges. These could include air

    traffic control, cell phone switching between towers, transfer of patients from

    surgery to recovery rooms.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    33/59

    Zahid Nazir

    Roll # AB523655

    33

    3. Identify organizations that are leaders in these areas - Look for the very best

    in any industry and in any country. Consult customers, suppliers, financialanalysts, trade associations, and magazines to determine which companies are

    worthy of study.

    4. Survey companies for measures and practices - Companies target specific

    business processes using detailed surveys of measures and practices used to

    identify business process alternatives and leading companies. Surveys are

    typically masked to protect confidential data by neutral associations and

    consultants.

    5. Visit the "best practice" companies to identify leading edge practices -Companies typically agree to mutually exchange information beneficial to all

    parties in a benchmarking group and share the results within the group.

    6. Implement new and improved business practices - Take the leading edge

    practices and develop implementation plans which include identification of

    specific opportunities, funding the project and selling the ideas to theorganization for the purpose of gaining demonstrated value from the process.

    Cost of benchmarking

    Benchmarking is a moderately expensive process, but most organizations find

    that it more than pays for itself. The three main types of costs are:

    Visit costs - This includes hotel rooms, travel costs, meals, a token gift,and lost labor time.

    Time costs - Members of the benchmarking team will be investing time in

    researching problems, finding exceptional companies to study, visits, and

    implementation. This will take them away from their regular tasks for

    part of each day so additional staff might be required.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    34/59

    Zahid Nazir

    Roll # AB523655

    34

    Benchmarking database costs - Organizations that institutionalize

    benchmarking into their daily procedures find it is useful to create and

    maintain a database of best practices and the companies associated with

    each best practice now.

    KAIZEN

    Kaizen, a Japanese term that basically translates to 'continuous improvement'

    or 'change to become good', is a management concept originated by theJapanese in order to continuously effect incremental changes for the better,

    involving everybody within the organization from workers to managers. Kaizen

    is aimed at producing more and more value with less and less wastes (higher

    efficiency), attaining better working environment, and developing stable

    processes by standardization.

    This never-ending process of achieving small improvements within the

    company everyday is in contrast to trying to achieve breakthrough results froma large improvement once in a while. Kaizen as a management technique is

    therefore more suitable for organizations with a collective culture that is trying

    to achieve long-term gains from a continuous supply of small and less radical

    contributions from its employees.

    Kaizen implementation is said to operate on the following principles: 1) that

    human resources are the company's most important asset; 2) that success can

    not be achieved by some occasional radical changes alone, but more so by

    incremental yet consistently arriving improvements; and 3) that improvements

    must be based on a statistical or quantitative study of the performance of the

    process.

    Thus, under Kaizen, everyone is a valued contributor to the company's success,

    and must therefore be given the necessary education and training in order to

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    35/59

    Zahid Nazir

    Roll # AB523655

    35

    contribute in his or her own way on a continuous basis. Everyone in the

    organization must genuinely believe in the idea of Kaizen and strive to achieve

    one small goal at a time, each of which is considered a step towards the

    company's over-all success.

    Every person must therefore be willing to: 1) learn; 2) communicate; 3) be

    disciplined; 4) get involved; and 5) change in order to maximize gains from

    Kaizen. Management must also be able to support this Kaizen structure by

    aligning resources, metrics, rewards, and incentives to Kaizen principles,

    encouraging all employees to contribute in their own ways.

    Management programs that promote Kaizen include but are not limited to the

    following: 1) employee suggestion systems; 2) recognition systems for

    employees who exert effort for continuous improvement; 3) group-oriented

    suggestion or improvement systems like Quality Circles (small groups that

    perform quality improvement activities); 4) JIT; 5) 5- S; 6) Total Productive

    Maintenance; and 7) Total Quality Management.

    Kaizen's Business Tenets

    1) Not a single day should pass without any kind of improvement anywhere in

    the company.

    2) Improvement strategies must be driven by customer requirements and

    satisfaction.

    3) Quality must always take a higher priority over profits.

    4) Employees must be encouraged to recognize problems and suggest

    improvements to address these problems.

    5) Problems must be solved by a collaborative and systematic approach

    through cross functional teams.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    36/59

    Zahid Nazir

    Roll # AB523655

    36

    6) Process-oriented thinking (as opposed to results-oriented thinking) must be

    practiced by everyone, so that every process gets continuously improved fromtime to time.

    SIX-SIGMA

    6-Sigma refers to a quality improvement and business strategy concept started

    by Motorola in the United States in 1987. In statistical terms, 6-Sigma is the

    abbreviated form of 6 standard deviations from the mean, which

    mathematically translates to about 2 defects per billion. Thus, strictly speaking,

    your process is said to have achieved 6- sigma if it is producing no more than 2

    defects per billion parts produced.

    No company is probably nearly perfect enough to achieve this quality level.

    Consequently, the term 6-Sigma in the industry has somehow taken on the

    equivalent defect rate of 3.4 ppm, which in reality corresponds to roughly 4.5

    sigmas. Thus, in the industry today, a person speaking of 6-sigma is most likely

    referring to a quality level equivalent to 3.4 defects per million.

    Regardless of how one wishes to use the term 6-sigma, though, it is apparent

    that its purpose when its concept was first incepted is to make processes as

    consistent as possible in order to reduce the defect rates of their outputs.

    Consistency of meeting customer specifications as well as the probability of

    meeting them consistently in the future is the essence of 6-sigma. To see how

    the number of sigmas relates to the process Cpk and the process ppm level,please refer to the Cpk/ppm Table.

    6-Sigma has evolved into a continuous, disciplined, and structured process of

    improving operations to make products that are consistently meeting

    customer requirements. In effect, 6-Sigma no longer simply means excellent

    finished products, but more importantly, excellent processes, services, and

    administration. When Motorola started 6- Sigma in the 80's, it was applied to

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    37/59

    Zahid Nazir

    Roll # AB523655

    37

    repetitive manufacturing processes. Presently, however, the use of 6-Sigma is

    well-established in almost all aspects of doing business in a wide range of

    industries.

    6-Sigma encourages leanness, simplicity, and doing things right the first time,

    so that wastes and corresponding costs are avoided. Statistics-based problem

    solving, results orientation, and quantifiable top and bottom-line returns are

    also ingredients of 6-Sigma. Lastly, 6-Sigma is driven by the voice of the

    customer.

    TOTAL QUALITY MANAGEMENT

    Total Quality Management is a structured system for managing the quality of

    products, processes, and resources of an organization in order to satisfy its

    internal and external customers, as well as its suppliers. Its main objective is

    sustained (if not progressive) customer satisfaction through continuous

    improvement, which is accomplished by systematic methods for problem

    solving, breakthrough achievement, and sustenance of good results(standardization).

    Total Quality Management (TQM) is a management strategy aimed at

    embedding awareness of quality in all organizational processes. TQM has been

    widely used in manufacturing, education, government, and service industries,

    as well as NASA space and science programs.

    Total Quality provides an umbrella under which everyone in the organizationcan strive and create customer satisfaction. TQ is a people-focused

    management system that aims at continual increase in customer satisfaction at

    continually lower real costs.

    Definition

    TQM is composed of three paradigms:

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    38/59

    Zahid Nazir

    Roll # AB523655

    38

    Total: Organization wide

    Quality : With its usual Definitions, with all its complexities (ExternalDefinition)

    Management : The system of managing with steps like Plan, Organize,Control, Lead, Staff, etc.

    As defined by the International Organization for Standardization (ISO):

    "TQM is a management approach for an organization, centered on quality, based

    on the participation of all its members and aiming at long-term success throughcustomer satisfaction, and benefits to all members of the organization and to

    society."

    Principles of TQM

    1) Quality can and must be managed.

    2) Everyone has a customer to delight.

    3) Processes, not the people, are the problem.4) Every employee is responsible for quality.

    5) Problems must be prevented, not just fixed.

    6) Quality must be measured so it can be controlled.

    7) Quality improvements must be continuous.

    8) Quality goals must be based on customer requirements.

    5S

    Five related terms, beginning with an S sound, describing workplace practices

    conducive to visual control and lean production. The five terms in Japanese are:

    1. Seiri: Separate needed from unneeded items-tools, parts, materials,

    paperwork-and discard the unneeded.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    39/59

    Zahid Nazir

    Roll # AB523655

    39

    2. Seiton: Neatly arrange what is left-a place for everything and everything in its

    place.

    3. Seiso: Clean and wash.

    4. Seiketsu: Cleanliness resulting from regular performance of the first three

    Ss.

    5. Shitsuke: Discipline, to perform the first four Ss.

    Muda, Mura, Muri

    Three Japanese terms often used together in the Toyota Production System(and called the Three Ms) that collectively describe wasteful practices to beeliminated.

    Muda: Any activity that consumes resources without creating value forthe customer.

    Mura: Unevenness in an operation; for example, an uneven work pace inan operation causing operators to hurry and then wait.

    Muri: Overburdening equipment or operators.

    CONTROL CHART

    A control chart is a statistical tool used to distinguish between variation in a

    Process resulting from common causes and variation resulting from special

    causes. It presents a graphic display of process stability or instability over time.

    Every process has variation. Some variation may be the result of causes which

    are not normally present in the process. This could be special cause variation.

    Some variation is simply the result of numerous, ever-present differences in the

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    40/59

    Zahid Nazir

    Roll # AB523655

    40

    process. This is common cause variation. Control Charts differentiate between

    these two types of variation.

    One goal of using a Control Chart is to achieve and maintain process stability.

    Process stability is defined as a state in which a process has displayed a certain

    degree of consistency in the past and is expected to continue to do so in the

    future .This consistency is characterized by a stream of data falling within

    control limits based on plus or minus 3 standard deviations (3 sigma) of the

    centerline.

    ISO 14000

    The ISO 14000 environmental management standards exist to help

    organizations minimize how their operations negatively affect the environment

    (cause adverse changes to air, water, or land), comply with applicable laws,

    regulations, and other environmentally oriented requirements, and continually

    improve on the above.

    ISO 14000 is similar to ISO 9000 quality management in that both pertain to the

    process (the comprehensive outcome of how a product is produced) rather

    than to the product itself. As with ISO 9000, certification is performed by third-

    party organizations rather than being awarded by ISO directly. The ISO 19011

    audit standard applies when auditing for both 9000 and 14000 compliance at

    once.

    Standards

    The material included in this family of specifications is very broad. The major

    parts of ISO 14000 are:

    ISO 14001 is the standard against which organizations are assessed. ISO

    14001 is generic and flexible enough to apply to any organization

    producing any product or service anywhere in the world.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    41/59

    Zahid Nazir

    Roll # AB523655

    41

    ISO 14004 is a guidance document that explains the 14001 requirements

    in more detail. These present a structured approach to setting

    environmental objectives and targets and to establishing and monitoring

    operational controls.

    These are further explicated by the following:

    ISO 14040 discusses pre-production planning and environment goal

    setting.

    ISO 14020 covers labels and declarations.

    ISO 14030 discusses post-production environmental assessment.

    ISO 14062 discusses making improvements to environmental impact

    goals.

    ISO 14063 is an addendum to 14020, discussing further communications

    on environmental impact.

    ISO 19011 which specifies one audit protocol for both 14000 and 9000

    series standards together. This replaces ISO 14011 meta-evaluationhow

    to tell if your intended regulatory tools worked. 19011 is now the only

    recommended way to determine this.

    ISO 14001 is an internationally accepted specification for an environmental

    management system. It specifies requirements for establishing an

    environmental policy, determining environmental aspects and impacts of

    products/activities/services, planning environmental objectives and measurable

    targets, implementation and operation of programs to meet objectives and

    targets, checking and corrective action, and management review.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    42/59

    Zahid Nazir

    Roll # AB523655

    42

    ISO 9000

    ISO 9000 is a family of standards for quality management systems. ISO 9000 ismaintained by ISO, the International Organization for Standardization and is

    administered by accreditation and certification bodies. For a manufacturer,

    some of the requirements in ISO 9001 (which is one of the standards in the ISO

    9000 family) would include:

    A set of procedures that cover all key processes in the business;

    Monitoring manufacturing processes to ensure they are producing

    quality product;

    Keeping proper records;

    Checking outgoing product for defects, with appropriate corrective

    action where necessary; and

    Regularly reviewing individual processes and the quality system itself for

    effectiveness.

    A company or organization that has been independently audited and certifiedto be in conformance with ISO 9001 may publicly state that it is "ISO 9001

    certified" or "ISO 9001 registered." Certification to an ISO 9000 standard does

    not guarantee the compliance (and therefore the quality) of end products and

    services; rather, it certifies that consistent business processes are being

    applied.

    Although the standards originated in manufacturing, they are now employed

    across a wide range of other types of organizations, including colleges and

    universities. A "product", in ISO vocabulary, can mean a physical object, or

    services, or software. In fact, according to ISO in 2004, "service sectors now

    account by far for the highest number of ISO 9001:2000 certificates - about 31%

    of the total" - source: the ISO Survey 2004

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    43/59

    Zahid Nazir

    Roll # AB523655

    43

    Advantages

    1. Create a more efficient, effective operation2. Increase customer satisfaction and retention

    3. Reduce audits

    4. Enhance marketing

    5. Improve employee motivation, awareness, and morale

    6. Promote international trade

    ********************

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    44/59

    PRACTICAL STUDY

    OF ORGANISATION

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    45/59

    GA

    COMPANYS OVER

    At GlaxoSmithKline, weaspire to excellence inof the business, and enWe offer a competitivebalance between work

    GlaxoSmithKline welcoprovide the expertise,prosperous future. We

    minds who seek a broagrowth, and whose efworldwide.

    GlaxoSmithKline is anopportunities. Our recrcandidate care by listecustomer.

    45

    XOSMITHKLI

    IEW

    conduct our business with integritll we do. We know our people areourage everyone to achieve their m

    benefits package and recognize thend family life.

    es the talent of people from diverdedication and imagination to prlook for individuals with daring spi

    range of opportunities for personorts are realized in the improved

    xciting organization, which offersitment process aims to achieve thing to your interests, and treating

    Zahid Nazir

    Roll No. 523655

    E

    and honesty, andital to the successaximum potential.need for a healthy

    e backgrounds topel us toward aits and inquisitive

    l and professionalhealth of people

    variety of careere highest level ofyou like a valued

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    46/59

    The organizational struccompany a model forcompany that represent

    GSK is a company withsucceed, and to drive thorganized as a flexible

    changing marketplace.benefits of size and scaunits, dedicated to deliaround the world.

    The new and innovatipharmaceutical businesglobal services such asapproach which will lea

    G

    GlaxoSmithKline is a leWith nearly $6 billion imarkets, the consumdimension to GSK.

    Operating in the fiercemarketing GlaxoSmithKl

    46

    BUSINESS UNITS

    ure of GlaxoSmithKline (GSK) is desexcellence in the pharmaceutical

    s best practice in every way.

    the size and scale to invest in theat success going forward. To achievcompany, capable of responding q

    rganized globally to coordinate actile, the company is built on smaller,ering medicines that relieve the su

    ve model for R&D, the focusedthroughout the world and the o

    IT and Procurement are some of thour success.

    K CONSUMER HEALTHCARE

    ader in the worldwide consumern sales, over ten million brands ar healthcare business brings an

    ly competitive environment of retine Consumer Healthcare brings ora

    Zahid Nazir

    Roll No. 523655

    igned to make ourindustry - a new

    tools we need toe that goal, GSK isuickly to a rapidly

    vities and gain thecustomer-focusedfering of patients

    structure of ourganization of oure highlights in the

    ealthcare market.nd present in 130

    added dynamic

    ail and consumerl healthcare, over-

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    47/59

    the-counter medicinespeople.

    Brand names such as PaNiquitin smoking cessatione year GSK Consumbillion tablets to relieveand 600 million tubes of

    But the driving force beis science. With four

    consumer healthcare reas seriously as marketin

    GThe Corporate busineleadership, processes,areas of CorporateCorporate Ethics & Cofunctions work individcorporate functions an

    The functions aim to aframeworks within andmotivating GSK peopleresponsive business inshared services approaCorporate functions comedia, governments, an

    47

    and nutritional healthcare produ

    nadol, Aquafresh toothpaste, Lucozon products are household names arr Healthcare produces - among m

    stomach upsets, six billion tablets otoothpaste.

    hind GlaxoSmithKline's Consumer Hdedicated consumer healthcare

    ulatory affairs, the business takes sexcellence and offers leading-edge

    SK CORPORATE FUNCTIONSss unit within GlaxoSmithKline, ipolicies, standards and services inommunications & Global Commumpliance, Finance, Human Resourcually and in cross-functional team

    businesses within GSK.

    hieve compliance with legal, finanoutside the corporation; protectinnd the communities in which theyrastructure - combining accountches - to work with GSK's diversnt among their audiences; employ

    alysts, institutions and shareholders

    Zahid Nazir

    Roll No. 523655

    ts to millions of

    de, Nicorette andound the world. Inany others - ninepain relief tablets

    ealthcare business&D centers and

    ientific innovationcapability in both.

    s responsible forthe core businessnity Partnerships,es and Legal. Thes across different

    ial and regulatoryg, supporting andork. They utilize a

    management andbusinesses. The

    ees, communities,orldwide.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    48/59

    GS

    In GSK, Information Tecwith all parts of the coadvantage of global scpeople and businesses l

    Six IT departments prov

    business units and by GS

    Cross Functionalchanges have a sbusiness processe

    Global eBusiness - Global Strategy &

    ensures the IT astrategies.

    Project and Portprojects, manageproject managem

    Systems and Comcost effective, flerequired by GSK.

    Risk Managementrisks resulting froand computerized

    48

    INFORMATION TECHNOLOGY

    nology is a business unit, one that is

    pany, all around the world. It is orgale when that is appropriate, whilcally so they have the IT tools they n

    Global capabilities:

    de core services that are required by

    K at large. These IT departments are

    Process Design - Ensures that allgnificant, positive impact on the ps.Develops GSK's commercial capabilitApplications - Drives the overall IT strchitecture is coordinated in conc

    olio Management - Builds procesproject issues as they progress a

    nt groups to build skills and capabiliunications Services - Builds, deploy

    xible, computing and communicati

    & Security - Identifies and addressesm external or internal use of inforinformation.

    Zahid Nazir

    Roll No. 523655

    closely integrated

    nized to take beste supporting GSKeed to succeed.

    each of the

    roposed systemsrformance of the

    ies in eBusiness.rategy of GSK andert with business

    es for approvingd works with theies.and operates the

    ons infrastructure

    security and otheration technology

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    49/59

    IT is supported by six cAlliances, Human Resou

    GLOBA

    GSK has 85 manufacturThe sites within the GSK

    supply prod produce ov manufactur produce ov supply arou manage abo

    Production of nutritionabottles, 350 million Ribcans per year. The annuto about 1,000 millionmanufactured annually

    You would be forgiven f- with over 100,000 emthe bottom line. But t

    49

    ore service teams: Audit, Communices, Legal and Procurement.

    L MANUFACTURING AND SUPP

    ing sites in 37 countries with overmanufacturing network:

    cts to 191 global markets for GSKr 1,200 different brandsalmost 4 billion packs per year

    r 28,000 different finished packs perd 6,900 tons of bulk active each yea

    ut 2,000 new product launches glob

    l products is in excess of 300 millioena tetra packs and 20 million Lucl output of Horlicks is 50 million kilservings. In oral care, the volu

    xceeds 600 million tubes.

    GSK PHARMACEUTICALS

    or thinking that a company the sizeloyees around the world - is only eve truth is that every member of o

    Zahid Nazir

    Roll No. 523655

    ations, Finance &

    Y

    5,000 employees.

    yearrlly each year

    Lucozade/Ribenaozade carbonatedgrams, equivalente of toothpaste

    f GlaxoSmithKlineer concerned withur organization is

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    50/59

    equally dedicated to heand Do more.

    We have a diverse porexciting compounds. Ev

    GlaxoSmithKline investGlaxoSmithKline is a lecentral nervous systeAnnual Results, GSK hadPharmaceutical sales ac

    22% of total pharmaceuti

    This continued success iworking with healthcara changing environment

    RESE

    We live in an exciting mgiving up its secrets totechnological marvels tgeneration ago. We haccelerating progress a

    At GlaxoSmithKline, sciecapturing this moment.the resources of a parenurgency of knowing thaIn pursuit of this purposothers who share their tas collaborators in indus

    50

    lping people around the world Live

    folio of brands, as well as a healtry year

    approx. $5 billion into researchder in four major therapeutic area, respiratory and gastro-intestinalsales of $37.2 billion and profit befocounted 24.8 billion with new pro

    cal sales.

    achieved by being a responsible leaprofessionals, listening to patients

    .

    RCH AND DEVELOPMENT (R&D

    oment in the history of biomedicalthe intelligence and dedication ofat might have been the stuff of scive every reason to believe that

    ainst many of the afflictions of hum

    ntists in Research and DevelopmentThey bring to it their own very cot company devoted to the scientific

    their highest purpose is the relief o, they desire to make of GlaxoSmith

    alents, whether as prospective corptry, academe, and government.

    Zahid Nazir

    Roll No. 523655

    longer, Feel better

    h pipeline of new

    nd development.s - anti infectives,. Based on 2004e tax of 11.1 billion.ucts representing

    der, committed toand responding to

    )

    science. Disease iscientists aided bynce fiction only aahead of us liesnkind.

    are committed tosiderable abilities,nterprise, and the

    f human suffering.Kline a magnet forrate colleagues or

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    51/59

    Creating a new medicintypically taking betwee

    stringent, yet escalatindemand that the wholeGSK uses the scale of aimprove patient health.scientists the freedom tto move quickly, on the

    Once a compound hasthrough an exacting, rig

    and effective. Any potedropped from the comcandidates.

    GSK IN TIME

    Every seconGSK worldw

    Every minutproducts w

    Every hourmedicines.

    Every day,

    GSK brand t Every year,

    and product

    GSK employees arcompetencies and

    Performance witand individual trus

    51

    is a complex business, costing ov12 and 15 years. Regulatory hurdl

    costs, medical need and the pressprocess is condensed into as shorthuge company to reach its goal of aEqually important is its flexibility,take an entrepreneurial approach,asis of informed decisions.

    been identified as a potential drugorous process to prove that the ne

    tial new project not meeting the critany portfolio to make way for othe

    d, more than 30 doses of vaccineside.e, more than 1,100 prescriptions arrldwide.

    GSK spends more than $450,

    ore than 200 million people aroun

    oothbrush or toothpaste.laxoSmithKline donates more than

    s to communities around the world.

    e each expected to strive for improvalign themselves with the supportiv

    Integrity - Delivering on promisestworthiness.

    Zahid Nazir

    Roll No. 523655

    r $324 million ands are increasingly

    re of competitiontime as possible.

    pplying science toallowing teams ofnd enabling them

    candidate, it goesdrug is both safe

    eria at any stage isr, more promising

    are distributed by

    e written for GSK

    00 to find new

    d the world use a

    138 million in cash

    ment in these keybehaviors.

    ith organizational

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    52/59

    Zahid Nazir

    Roll No. 523655

    52

    People with Passion - People are enabled and motivated to do their bestwork.

    Innovation & Entrepreneurship - Competitive advantage through well-executed ingenuity.

    Sense of Urgency - A nimble, focused, resilient and fast-learningorganization.

    Everyone Committed, Everyone Contributing- All employees have anopportunity to make a meaningful contribution, and to succeed based onmerit.

    Accountability for Achievement - Clear expectations; focus on the criticalfew. Performance matters, and will be rewarded.

    Alignment with GSK Interests - One team, in single-minded pursuit of ourmission, reflecting a common spirit and integrated strategies.

    Develop Self and Others - A norm of career-long learning agility acrossthe organization. Employees continuously learn and develop their

    professional potential. Leaders have key roles as teachers, coaches andchampions of development.

    WHAT IS DIVERSITY AT GSK?

    At GSK, we are committed to creating an inclusive environment for ouremployees, customers, and stakeholders.

    For employees, it means creating an environment where we value anddraw on the differing knowledge, perspectives, experiences, and stylesresident in our global community.

    For customers, it means understanding who they are, what theirchanging needs are, and how GSK can help them do more, feel better,and live longer.

    For stakeholders, it means understanding what they prefer, what theyrequire, and how GSK can work most effectively with them.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    53/59

    Wha

    We asked some o

    "There are lots ofbackground andthat I am contribu

    "The company ofanalyze the whole

    "Through friendlencouraged and r

    "When you havemeans things get

    "It's the people wi

    53

    t makes GSK a great place to work?

    our current employees, and here's

    local companies that would welcoxperience. Here, I get the addeding to better lives around the world

    ers a competitive salary and excellepackage, you'll find that most comp

    and supportive teams, individwarded."

    a project there is a real sense ofone"

    thin the company that makes it grea

    ***************

    Zahid Nazir

    Roll No. 523655

    hat they said:

    e someone of myonus of knowing

    nt benefits. If younies can't beat it"

    al innovation is

    ownership which

    "

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    54/59

    Zahid Nazir

    Roll No. 523655

    54

    GALXOSMITHKLINE PAKISTAN LIMITED

    Overview

    GlaxoSmithKline Pakistan Limited was created on January 1st 2002 through the

    merger of SmithKline and French of Pakistan Limited, Beecham Pakistan

    (Private) Limited and Glaxo Wellcome (Pakistan) Limited- standing today as the

    largest pharmaceutical company in Pakistan.

    As a leading international pharmaceutical company we make a real difference

    to global healthcare and specifically to the developing world. We believe this is

    both an ethical imperative and key to business success. Companies that

    respond sensitively and with commitment by changing their business practices

    to address such challenges will be the leaders of the future. GSK Pakistan

    operates mainly in two industry segments: Pharmaceuticals (prescription drugs

    and vaccines) and consumer healthcare (over-the-counter- medicines, oral care

    and nutritional care).

    GSK leads the industry in value, volume and prescription market shares. We are

    proud of our consistency and stability in sales, profits and growth. Some of our

    key brands include Augmentin, Panadol, Seretide, Betnovate, Zantac and

    Calpol in medicine and renowned consumer healthcare brands include Horlicks,

    Aquafresh, Macleans and ENO.

    In addition, we are also deeply involved with our communities and undertake

    various Corporate Social Responsibility initiatives including working with the

    National Commission for Human Development (NCHD) for whom we were one

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    55/59

    Zahid Nazir

    Roll No. 523655

    55

    of the largest corporate donors. We consider it our responsibility to nurture the

    environment we operate in and persevere to extend our support to our

    community in every possible way. GSK participates in year round charitable

    activities which include organizing medical camps, supporting welfare

    organizations and donating to/sponsoring various developmental concerns and

    hospitals. Furthermore, GSK maintains strong partnerships with non-

    government organizations such as Concern for Children, which is also

    extremely involved in the design, implementation and replication of models for

    the sustainable development of children with specific emphasis on primary

    healthcare and education.

    ************************

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    56/59

    Zahid Nazir

    Roll No. 523655

    56

    MISSION STATEMENT

    Excited by the constant search forinnovation, we at GSK undertake ourquest with the enthusiasm ofentrepreneurs. We value performanceachieved with integrity. We will attainsuccess as a world class global leader witheach and every one of our peoplecontributing with passion and an

    unmatched sense of urgency.Our mission is to improve the quality ofhuman life by enabling people to do more,feel better and live longer.

    Quality is at the heart of everything we do-from the discovery of a molecule to thedevelopment of a medicine.

    **************

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    57/59

    Zahid Nazir

    Roll No. 523655

    57

    QUALITY MANAGEMENT SYSTEM (QMS)

    GSK has developed a comprehensive system of QMS by aligning internationally

    recognised standards and best practices. The primary goal of this vital exercise

    is to provide safe and effective products for patients and customers, satisfying

    the stringent requirements of the regulators and the needs of our

    shareholders.

    For GSK to remain an indisputable industry leader, the company has set a list of

    stringent criteria that ensures all customer needs are achieved.

    Standards:

    Global quality policies

    Global quality guidelines

    Global quality management processes

    Training

    Material

    Auditing

    Continuous improvement

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    58/59

    Zahid Nazir

    Roll No. 523655

    58

    GSKs Quality Management System is an innovative yet practical tool that is

    benchmarked against all international standards and guidelines ensuring risk

    minimization, and more importantly top-notch managerial skills.

    Our QMS is a living system which focuses on the ever changing needs of our

    main customer groups patients, regulators, company / shareholders. This is afast-paced world and industry where changes are constant, and the QMS has

    been created to ascertain that everything is managed in a controlled and

    proficient manner.

  • 8/14/2019 Semester 2 Assgn 2 Opeartion Mng. vs Quality Management

    59/59

    Zahid Nazir

    Roll No. 523655

    To reiterate GSKs quality statement:

    Quality is at the heart of everything we do from the discovery of the

    molecule through to product development, manufacture, supply and sale and

    vital to all the services that support our business performance.

    Andrew Witty, Chief Executive Officer

    ***************************