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The Way Forward The Way Forward Welcome to Company Profile Date : 5 JAN 2010 Verson:01

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Page 1: SEDM Corp PPT 2019 4 JAN 20 - Sekisui DLJMsekisuidljm.com/resources/img/sekisui-dljm-presentation.pdf'LSWL /DO -XGJH 0DO 3YW /WG %XVLQHVV 6WUXFWXUH H H H H H H $XWRPRWLYH +RPH DSS

The Way ForwardThe Way Forward

Welcome to

Company Profile

Date : 5 JAN 2010 Verson:01

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Dipti Lal Judge Mal Pvt Ltd

Business Structure

30%

70%

AutomotiveHome app

Business Transfer

SEKISUI Capital Infusion

How the Journey began:How the Journey began:

Sekisui Chemical

Sekisui TechnoMolding

High PerformancePlastics Company

Sekisui DLJM Molding Pvt. Ltd.Sekisui Chemical : 51%

DLJM Pvt. Ltd. : 49%

Incorporation Date : 1st August 2011

Plant Location : Greater Noida, U.P.

Tapukara ( Bhiwadi), Rajasthan.Chennai, T.N. , Gujarat.

Employees strength : 950

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Sekisui Chemical Co., Ltd. - Overview

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Bumper

Adhesive tape for fixing side-braid, emblem, and other outer parts

Compound forweather strip

Radiator grillForming agent for under body coating

Foam forwheelhouse cover

Light weightinterior liner base,deck side trim

Masking tape(for painting process)

Adhesive tape forfixing interior parts(Ultra Low VOC)

Adhesive tape fordoor lock

WindshieldCover

Globe boxConsole box

Rear trim

High Performance Plastics Company

Foam Div.

Interlayer Film Div.

Industrial Tape Div.

Specialty Chemicals Div.

Sekisui Techno Molding Co. Ltd.

(Group Company)

Automotive Materials BU Group

Polyolefin foamed plastics

Interlayer film for laminated glass

PVC CompoundFunctional micro particles

Adhesive tape products

Injection molding products

Interlayer Film for Laminated glass

Sekisui DLJM Molding Pvt Ltd.

R&D InstituteAdvanced Business Planning Dept.

Sekisui Chemical High Performance Plastic Co.

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Established : 1962Annual Turnover: 120 Mn.USD

Aichi Plant Tochigi Plant Mie Plant

Technologies : Gas Injection Metal Replacement Foam Injection Vibration Welding Sandwich Molding In Mold Decoration

M/C tonnage: 350T to 3000T

Sekisui Techno Moulding Co. Ltd.- Japan

Indonesia

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Sekisui Techno Molding: Automotive Product

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Established : 1984Annual Turnover: 65 Mil. USD [425 Cr INR]

Tapukara Plant Tronica Plant

Area : 8500 Sq. Mtrs Covered Area: 7500 SQM Set up in 2008 10 Inj. M/c. Blow Moulding- 40 Ltr. Assy. Lines for Semi-

Finished and FG. Hot Plate Spin Welding

Noida-Phase II

Area : 9400 Sq. Mtrs Covered Area: 5250 SQM Set up in 1997 26 Inj. M/c. PU Paint Shop Tool Room Assy. Lines for SF & FG Printing Technologies Hot Stamping , etc.

Area : 4600 Sq. Mtrs Covered Area: 2184

SQM Set up in 2009 31 Inj. M/c. 3 Blow Moulding. Assy. Lines Hot Stamping Maint. Tool Room

Noida Sec 85

Area : 2100 Sq. Mtrs Covered Area: 1450

SQM Set up in 2018 16 Inj. M/c Assy. lines

Washing M/c parts, Refrigerator parts , A/C parts, Microwave parts , Electrical parts, JCB-Cabin parts (India & UK), Water Purifier parts, Trash Bins, Home ware products, Air Cooler , MSIL OE & Accessory parts, Sanitary ware parts, Electric

Switchgear Parts, Mobile Phone parts.

Over view of Dipty Lal Judge Mal Pvt Ltd.

Noida Plant 2

Area : 12500 SQM Covered Area: 10600 SQM Set up in 2019 16 Inj M/c 250 -1800T Assy lines

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DIPTY LAL JUDGE MAL PRODUCT RANGEDIPTY LAL JUDGE MAL PRODUCT RANGE

2

PANLE CONTROL ASSY W/M TOP COVER PANLE CONTROL ASSY W/M TOP COVER

SYMPHONY COOLARCHROEM HANDLES

PLASTIC CEILING FAN BLADES

CONSOLE HEATERLESS & COVER EXCAVATOR

COVER FUSE BOX & CENTRE CAP

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Company Overview

Company Name SEKISUIDLJM Molding Pvt. Ltd.

• MANUFACTURING • Thermoplastic Injection Molded, Painted &Plated Products

• PRODUCT LINES • Automotive Parts

• HEAD OFFICE • 889, Udyog Vihar Phase I Gurugram Haryana India

• ESTABLISHED • 1ST August 2011

• PRESIDENT / CEO • Mr. Ryosuke Kusaka(CEO) • Mr. Dev Jain(COO)

• SHARE CAPITAL • 41.78 Cr (INR)

• SHARE HOLDERS • Sekisui Techno Molding Co. Japan & DLJM India

• NUMBER OF EMPLOYEES • 950 Nos .

• ANNUAL TURNOVER • USD 50 Million USD 325 Crores INR

• MAIN BANK • HSBC

• MAIN CLIENTS• Yamaha, Honda, Suzuki, Renault Nissan,

PSA, Valeo, Magna, Autoliv,

• Denso, Mikuni, Donaldson, TS-TECH, AI-TTR , Marelli, AISIN, MINDA , KML .

Corp Office Building

Corp Office view

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Sekisui DLJM – Organization StructureSekisui DLJM – Organization Structure

CHIEF EXECUTIVE OFFICERROYSUKE KUSAKA

OPERATIONSATUL KUMAR TYAGI

CORPORATE - HR & COMMUNICATIONS

ASHISH KUMAR SAHOO

MARKETING & BUSINESS DEVELOPMENTSANJAY DUBEY

CORPORATE - PURCHASE

CORPORATE -FINANCE

B.K.BANSAL

CORPORATE - QUALITY( Quality Assurance, Control, MR

activities, certifications & validations)

Mr Hasimoto

SAFETY & COMPLIANCES( EHS, Trainings, Compliances )

NEW PRODUCT DEVELOPMENT KAMLESH SENDRI

CHIEF OPERATING OFFICERDEV JAIN

MARKETING CROSS WAVE

PROJECTS & R&DMr Nakamura

SYSTEMS & IT

HR POLICIES & SOP

OPERATIONS, HR, PURCHASE,CROSS WAVE

YOGESH JAIN(DIRECTOR)

MARKETING, BUSINESS DEVELOPMEENT, NEW PRODUCT DEVELOPMENT,PROJECTS &

R&DRITESH JAIN (DIRECTOR)

QUALITY, SAFETY & COMPLIANCES

KAZUHIDE FUJIWARA(DIRECTOR)

CAPEX PURCHASE & INFRASTRUCTURE

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Greater Noida 2011

Tapukara 2012

Chennai 2015

Gujarat 2020

SEKISUI DLJM JV PAN India Plants

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Sekisui DLJM Journey

Year 2011-2020

20122011 2013 2015 2016 2018 2019 2020

SekisuiDLJM JV formed in Aug 1st & Company name changed from DLJM to SEKISUIDLJM

Tapukara Rajasthan Molding Plant was setup and incorporated to Joint Venture

Taikisha make PU (Polyurethane ) Paint Shop Setup in Greater Noida Plant

Installation of SEKISUI DLJM Chennai Plant 1 & commencement of production of Injection Molding for IYM

Installation of Tai ki shaPU Paint Shop in Chennai Plant 1.Accquired Business of 4 Wheeler Company Like Magna & Autoliv

Chennai Plant 2 & Greater Noida 2 Plant started

4Wheller Bzawarded from Renault Nissan,

Chrome Plating on Plastic facility started in Chennai Plant 2 & PSA Trims Part Business Awarded.AISIN, Valeo, MagnettiMarelli

IATF CERTIFIED

Gujarat PlantSOP

PlanInMay 2020

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Sekisui DLJM Esteemed Customers

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Revenue

USD 50 Mil325 Cr INR

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Location : Gr Noida

SOP: 2011Area: 8400 SQMM/C : 18

Capacity: 100-1000TGas InjectionPU PAINT SHOP

Location : Gr Noida

SOP: 2018Area: 1000 SQM M/C : 4

Capacity: 180-450 TSafety Critical PartsSteam Injection

Location : Tapukara, RJ

SOP: 2012Area: 15200 SQMM/C : 21

Capacity: 200-1800 TClean Room : Lens Molding

U/s Welding

SEKISUI DLJM Plants

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Location :Chennai TN

SOP: 2015Area: 16000 SQM M/C : 28

Capacity: 100-1000TGas InjectionPU PAINT SHOP

Location : Chennai, TN

SOP: 2018Area 21800 SQMM/C : 12 [9+3]

Capacity: 200-1400TPlating SOP : Feb 20.

Gujarat Facility Plan :

SOP PLAN : May 20Plot Area:75000 SQMM/c: 40 [ Initial 5 m/c]

Capacity 250-1400TTool Room PU Painting

SEKISUI DLJM Plants

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PU Painting – Chennai & Gr Noida

Technology: Tai Ki Sha Japan Feature: 3 Coat 1 Bake Line Over Head Conveyor Elevated Paint Shop Four stage Pre Treatment

Specialization:

Air bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss and Matt Finish

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Chrome Plating Plant - Chennai

Surface Finish Planned :

Bright Chrome / Mirror Finish Satin Finish / Matt Finish Black Chrome Cr 6 and Cr 3Polymers For Plating:

ABS & PC- ABS.

[SOP: Feb 2020]

Plating Capacity : 900 sq. m. / dayChemistry : Atotech , GermanyPlant make : Growell India, ETP – WRC – ZLD: SIMA, Haryana Filters :Hendor,NeitherlandRectifiers : SanRex, JapanTank size :2700x1700x600mmPlating Window : 2300x1300x350 mm

Alliance With SHINKOSYA CO. LTD, JAPAN. Leaders in ABS Chrome Plating in Japan and Mexicofor Automotive OEMs

Location : H 17 , SIPCOT, Vallam Vadkal , Chennai.

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Rain Water Harvesting: Cross Wave

Addressing Social Issues with our Superior Technologies

Promoting Cross-wave for flood control, water logging and rain water harvesting in Many cities in India.

•Have Revival plan of dried water well(s) in near by localvillages by using Cross wave technology.•Promoting Rain water management systems in middle eastcountries to collect and use the maximum - Natural resource“Water”

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Design Development & Technology Product Design . Mold Design. Mold Flow. 3 D

Scanning.

• UNIGRAPHICS NX-11 - 3 SEATS [ INDIA ]

• AUTOCAD [ INDIA]• 3D SOFTWARE - GEOMAGIC• CATIA [ JAPAN ]• ESPRI [ JAPAN ]• CAE [ JAPAN]

200 Engineers working on latest Gen Software in India and japan

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Quality Assurance & Value added Services

3D SCANNER,CMM, VMM ULTASONIC & Vibration WELDING GAS & STEAM INJECTION

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PRODUCT RELIABILITY AND TESTING FACILITY

CASS TEST EQUIPMENT THERMAL CYCLE TEQUIPMENT

HOT AIR DRYERHULL CELL TEST DFT METER

MICRO SCOPE

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Testing Equipment , Plating Quality Lab and Safety Critical Parts AssyTesting Equipment , Plating Quality Lab and Safety Critical Parts Assy

Glosso Meter: Errictson

Anemo meter

DFT Meter Delfesco

Lux Meter

Cross Cut Guide

Specific Gravity

CMM LAB

UTM

Muffle Furnace

SAFETY PARTS ASSY CMM FARO ARM

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Test LabTest Lab

IZOD/CHARPY TESTER

CROSS WAVE COMPRESSION TESTING

POLYMER TEST LAB

MFI TESTER MOISTURE ANALYSER SPECIFIC GRAVITY

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Present Product Category – 2W [ Motor Cycle ]

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Present Product Category – 2W [ Scooter ]

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Present Product Category – 4W

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Present Product Category – 4W

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Present Product Category – 4W

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Present Product Category

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31

DOOR HANDLES FOG LAMP CHROME Tail Lamp garnish

MOLE 1 CHROME HANDLE COVER

FRONT GRILL CHROM EFINISHER FRONT BUMPER LOWER GARNISH

FINGER GUARD

Existing Chrome Plated parts

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Credentials & Awards

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Sekisui DLJM D&B : CRISIL Rating

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Thank youThank youありがとうございますありがとうございます

Merci